CN106527554A - Control system for feeding device of injection molding machine - Google Patents

Control system for feeding device of injection molding machine Download PDF

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Publication number
CN106527554A
CN106527554A CN201611177662.1A CN201611177662A CN106527554A CN 106527554 A CN106527554 A CN 106527554A CN 201611177662 A CN201611177662 A CN 201611177662A CN 106527554 A CN106527554 A CN 106527554A
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CN
China
Prior art keywords
controller
anchor point
module
horizontal coordinate
control system
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CN201611177662.1A
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Chinese (zh)
Inventor
黄中华
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Zhejiang Air Navigation Automation Technology Co Ltd
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Zhejiang Air Navigation Automation Technology Co Ltd
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Priority to CN201611177662.1A priority Critical patent/CN106527554A/en
Publication of CN106527554A publication Critical patent/CN106527554A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D27/00Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00
    • G05D27/02Simultaneous control of variables covered by two or more of main groups G05D1/00 - G05D25/00 characterised by the use of electric means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention relates to the control field of injection molding systems, and discloses a control system for a feeding device of an injection molding machine. The control system comprises a traveling crane (1), a first positioning point (2), a second positioning point (3) and a controller (4), wherein the traveling crane (1) is provided with a first processor (5) connected with the controller (4), and the first processor (5) is internally provided with a lift control module (6) used for controlling the ascending and descending of the traveling crane (1); and a horizontal coordinate module (7) of the first positioning point (2) and the second positioning point (3) are arranged inside the controller (4), and the controller (4) controls the traveling crane (1) to move horizontally by means of the horizontal coordinate module (7). The control system adopts an existing or additionally-arranged travelling crane device of an injection molding workshop as a moving part for planar and up-and-down motions, realizes positioning transportation of materials under the control of the control system, has the advantages of low cost and quick returns, saves manpower, optimizes the workshop environment, and improves the working efficiency.

Description

The control system of charging device for injection molding machine
Technical field
The present invention relates to adapted to injection system control field, more particularly to a kind of control system of charging device for injection molding machine.
Background technology
Plastics machinery is the general name of all kinds of machineries used and device in plastics processing industry.Produced by plastic products Journey, plastics machinery can be divided into plastic blender tool, plastic molding machinery, plastics secondary operation machinery and plastic processing Aided Machine Or four big class such as device.Wherein, plastic blender tool is used for the manufacture of various forms of plastic compounds.Will by certain proportioning Synthetic resin is mixed with required plastic additive, is configured to the mixing material (or claiming moulding compound) for being suitable for processing, is that plastics add One of main contents of work.
In plastics compounding, in addition to the compatibility of formula and different component is considered as, the selection of compounding process and equipment is right The quality of mixing material also plays an important role.There is the special mixing material of accurate processing characteristics for design, to adapt to diversified modeling Material processing and the requirement applied, plastics compounding develop into complexity and fine process from simple married operation.In recent years, mould The development of material compounding technique is devoted to improve production efficiency, improves mixing material quality, reduces labour expenditure, convenient to operate and protect The barrier target such as production safety and environmental sanitation.The original feed way of injection workshop is usually that hand stock or charge pipe feed, people Work charging working strength is big, there is the drawbacks such as potential safety hazard, recruitment cost height;Charge pipe charging can mitigate working strength, but Investment is big, installs loaded down with trivial details, and the plastics high-volume that can only most importantly adapt to single variety or solid color is processed, when needing more Need to spend a large amount of man power and materials to carry out pipeline cleaning when changing plastics variety or color, have a strong impact on overall production efficiency.Modeling Material compounding process serialization, closure, maximization, high speed and automation increasingly.So traditional artificial loading mode is not The needs of automation plastic blender at present can be met.
The content of the invention
The present invention feeds in being directed to prior art, and labour is big, feed ineffective shortcoming, there is provided a kind of to feed Labour is little, the control system of the charging device for injection molding machine of charging high working efficiency.
In order to solve above-mentioned technical problem, the present invention is addressed by following technical proposals:
The control system of charging device for injection molding machine, including driving, also including the first anchor point, the second anchor point, controller, Driving is provided with the first processor being connected with controller, is provided with for controlling the elevating control that driving is lifted in first processor Module;The horizontal coordinate module of the first anchor point and the second anchor point is additionally provided with controller, controller passes through horizontal coordinate mould Block control driving is moved on horizontal level.Controller controls driving by index module and moves to corresponding position, improves The accuracy of driving handling material position, simplifies the operating procedure of material transfer, improves the operating efficiency of material transfer, because Measurement for upper-lower height is likely to occur deviation due to rocking for travelling crane hook, and the speed ratio that travelling crane hook moves up and down is more steady It is fixed, upper-lower height can reliably be controlled by elevating control module.
Preferably, drying hopper of first anchor point for injection machine, the second anchor point is the transfer for placing handling material Hopper, controller control driving transfer hopper of slinging move to the horizontal coordinate position transfer material specified.Controller is by sitting Mark module control driving moves to specified location and the material in material agitator is transferred in drying hopper, reduces injection car Between material transfer labour expenditure, and improve the operating efficiency and automaticity of charging.
Preferably, also including the connector being located on drying hopper, connector is provided with second be connected with controller Processor, second processing device are used for the status data information for receiving and processing connector, and by data information transfer to controller. Connector is used for the data message of the items for receiving drying hopper and transmits to second processing device, including the temperature in drying hopper The information of the drying hopper for receiving is processed by information, humidity information, stock information, second processing device, at second Work of the reason device according to the data message control drying hopper after process.
Preferably, connector be provided be connected with second processing device temperature sensor, humidity sensor, stock Sensing device, temperature sensor are used to monitor the temperature dried on injection machine in hopper;Humidity sensor is used to monitor injection machine Humidity in upper drying hopper;Stock sensing device is used to monitor the storage that material in hopper is dried on injection machine.
Preferably, second processing device is provided with the first judge module, the first judge module respectively with temperature sensor and wet Degree sensor connection, is provided with set temperature value and setting humidity value in the first judge module, the first judge module detects temperature When the temperature value that Sensor monitoring is arrived is more than set temperature value, second processing device control drying hopper stops heating;First judges When module detects humidity value that humidity sensor monitors less than setting humidity value, second processing device control drying hopper stops Dehumidifying.Drying hopper can automatically turn on or stop heating, the larger electric energy for having saved baking needed, it is to avoid the wave of resource Take, reduce production cost.
Preferably, controller is connected with first processor, second processing device respectively by communication module, set in controller There is the second judge module, in the second judge module, be provided with setting stock value, the second judge module detects horizontal coordinate position The stock value of stock sensing device of drying hopper is put less than setting stock value, controller is sat by level Mark module control driving transfer hopper of slinging is moved on the drying hopper of horizontal coordinate position and is fed.Connector is by temperature Every data message in degree sensor, humidity sensor, stock sensor real-time monitoring drying hopper, connector, the One processor, second processing device are according to the every data message control driving for receiving and dry hopper work, realize positioning fortune Defeated material, the temperature and humidity in automatic drying control hopper optimize the working environment in workshop, and the work for reducing charging is difficult Degree.
Preferably, driving is provided with the range unit being connected with first processor, it is fixed that range unit is used for detection first The horizontal coordinate position of site and the second anchor point, and by horizontal coordinate position input level index module.First anchor point and The position of the second anchor point has range unit measurement to draw, when driving is moved under the control of the controller, by range unit Whether detection driving accurately moves to corresponding anchor point, improves the accuracy that driving is moved horizontally.
Preferably, path setup module is additionally provided with controller, path setup module is connected with first processor, path Setup module is for moving to the water of the first anchor point according to the horizontal coordinate position calculation of the first anchor point current location of driving a vehicle The mobile route of flat coordinate position.When the second judge module in controller judges to need charging, path setup module is with driving Coordinate calculates driving mobile route and sends to first processor, and first processor is moved according to the mobile route control driving for receiving It is dynamic to be fed, it is simple to operation, the rate-determining steps of driving are simplified, the operational efficiency of driving is improve.
Preferably, the quantity of the first anchor point and the second anchor point is multiple, in horizontal coordinate module, is equipped with The horizontal coordinate position of one anchor point and the second anchor point, is provided with driving and is dropped to from sustained height respectively in elevating control module The time parameter of the first anchor point and the second anchor point.First anchor point, the coordinate parameters of the second anchor point are according to range unit Measurement is input into after drawing to controller, and time parameter is input into controller after being drawn according to driving testing results, facilitates controller Calculating in running is processed, while improve the operational efficiency and accuracy of controller.
The present invention as a result of above technical scheme, with significant technique effect:Using injection workshop it is original or The crane device for installing additional realizes positioning transport thing as plane and the moving component for moving up and down by the control of control system Material, low cost, instant effect, saving manpower, optimization workshop condition, raising operating efficiency.It is mounted on the connector on drying hopper Portion does not only have detectable substance material storage to automatically control the sensor of charging, more has temperature, the humidity sensor of detection drying degree Device, can control heating element heater according to the aridity of plastic raw materials and stop heating, larger saving drying electric energy.
Description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the circuit theory schematic diagram of the present invention.
In the accompanying drawing toponym referred to by each number designation is as follows:1 driving, 2 first anchor points, 3 second are determined Site, 4 controllers, 5 first processors, 6 elevating control modules, 7 horizontal coordinate modules, 8 drying hoppers, 9 Path setup module, 10 transfer hoppers, 11 connectors, 12 second processing devices, 13 temperature sensors, 14 humidity are passed Sensor, 15 stock sensing devices, 16 first judge modules, 17 communication modules, 18 second judge modules, 19 Display, 20 display modules, 21 range units, 22 mixers.
Specific embodiment
The present invention is described in further detail with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
The control system of charging device for injection molding machine, as shown in Figure 1 and Figure 2, including driving 1, also including the first anchor point 2, the Two anchor points 3, controller 4, driving 1 are provided with the first processor 5 be connected with controller 4, first processor 5 is interior be provided with for The elevating control module 6 of 1 lifting of control driving;The level that the first anchor point 2 and the second anchor point 3 are additionally provided with controller 4 is sat Mark module 7, controller 4 are moved on horizontal level by the control of horizontal coordinate module 7 driving 1.Driving 1 passes through horizontal coordinate mould The positioning movement of block 7, the movement of convenient driving improve the degree of accuracy of 1 movement of driving, during use, are driven a vehicle by the control of controller 4 1 movement, simplifies the operation of driving 1, improves the efficiency of work, drying hopper 8 of first anchor point 2 for injection machine, and second To place the transfer hopper 10 of handling material, 10 side of transfer hopper is provided with mixer 22, the control of controller 4 driving 1 to anchor point 3 Transfer hopper 10 of slinging moves to the horizontal coordinate position transfer material specified, and facilitates the transfer of material, also including being located at baking Connector 11 on siccative bucket 8, connector 11 are provided with the second processing device 12 being connected with controller 4, and second processing device 12 is used In the status data information for receiving and processing connector 11, and by data information transfer to controller 4.Connector 11 is arranged on and dries On siccative bucket 8, when convenient driving 1 drives transfer hopper 10 to move on drying hopper 8, by transfer hopper 10 and drying hopper 8 Connection positioning, it is to avoid the pollution of material.
Connector 11 is provided with temperature sensor 13, the humidity sensor 14, stock being connected with second processing device 12 Sensing device 15, temperature sensor 13 are used to monitor the temperature dried on injection machine in hopper;Humidity sensor 14 is used to monitor The humidity in hopper is dried on injection machine;Stock sensing device 15 is used to monitor dry on injection machine material in hopper and deposit Amount.Stock sensing device 15 is ultrasonic distance-measuring sensor, it is ensured that the accuracy of material measurement, second processing device 12 are provided with First judge module 16, the first judge module 16 are connected with temperature sensor 13 and humidity sensor 14 respectively, and first judges mould Set temperature value and setting humidity value are provided with block 16, the first judge module 16 detects the temperature that temperature sensor 13 is monitored When value is more than set temperature value, the control drying hopper 8 of second processing device 12 stops heating;First judge module 16 detects humidity When the humidity value that sensor 14 is monitored is less than setting humidity value, the control drying hopper 8 of second processing device 12 stops dehumidifying.Pass through First judge module 16 realizes drying 8 intelligent heating of hopper and dehumidifying, when being more convenient relative to direct surveillance and heat and dehumidifying Between point control more accurately, can more improve the quality of material, it is to avoid the temperature of material is entered in too high or too low environment In injection machine.
Controller 4 is connected with first processor 5, second processing device 12 respectively by communication module 17, is provided with controller 4 Second judge module 18, is provided with setting stock value in the second judge module 18, the second judge module 18 detects level seat The stock value of stock sensing device 15 of hopper 8 is dried in cursor position less than setting stock value, controller 4 leads to Cross horizontal coordinate module 7 control driving 1 sling transfer hopper 10 be moved on the drying hopper 8 of horizontal coordinate position carry out plus Material.Realize that automatic decision feeds by the second judge module 18, it is ensured that the normal operation of injection machine, can more fully using note The efficiency of molding machine work, it is to avoid staff forgets, causes the injection machine to dally.Also include the display being connected with controller 4 19, be provided with display module 20 in display 19, display module 20 respectively with controller 4, first processor 5, second processing device 12 Connection, display 19 pass through the data message in 20 display controller 4 of display module, first processor 5, second processing device 12, The job information in this technology course of work is shown in real time by display, facilitate the work of staff's Real Time Observation this technology Make situation, improve the security of production.
Driving 1 is provided with the range unit 21 being connected with first processor 5, and range unit 21 is used to detect the first anchor point 2 and second anchor point 3 horizontal coordinate position, and by horizontal coordinate position input level index module 7, move in driving 1 During specified location, the distance of the distance that range unit 21 is also measured by controller 4 and the coordinate for pre-entering horizontal coordinate module 7 It is compared, if the distance for measuring pre-enters the range difference of the coordinate of horizontal coordinate module 7 away from excessive, then does not carry out adding Material;Conversely, then being fed, it is ensured that driving 1 is moved into place.
Path setup module 9 is additionally provided with controller 4, path setup module 9 is connected with first processor 5, path is arranged Module 9 is for moving to the shifting of horizontal coordinate position according to the horizontal coordinate position calculation of the first anchor point 21 current location of driving a vehicle The quantity of dynamic path, the first anchor point 2 and the second anchor point 3 is multiple, is equipped with the first anchor point in horizontal coordinate module 7 2 and second anchor point 3 horizontal coordinate position, driving 1 is provided with elevating control module 6 and drops to first respectively from sustained height The time parameter of anchor point 2 and the second anchor point 3.Transfer hopper 10 has several, for filling different cultivars material and different face Color material, its plane coordinates and height timing parameter are also previously entered in controller 4, and transfer hopper 10 is in the second anchor point 3 Position accordingly fix, and be marked with fixed number, the material of corresponding transfer hopper 10 needs fixed point to supplement, and convenient driving 1 is direct Transfer hopper 10 of slinging carries out handling material, improves the operating efficiency of handling material.
In a word, presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent be the foregoing is only Change and modification, should all belong to the covering scope of patent of the present invention.

Claims (9)

1. the control system of charging device for injection molding machine, including driving (1), it is characterised in that:Also include the first anchor point (2), the Two anchor points (3), controller (4), driving (1) are provided with the first processor (5) being connected with controller (4), first processor (5) it is provided with for controlling the elevating control module (6) that driving (1) is lifted;The first anchor point (2) is additionally provided with controller (4) With the horizontal coordinate module (7) of the second anchor point (3), controller (4) is by horizontal coordinate module (7) control driving (1) in water Prosposition puts movement.
2. the control system of charging device for injection molding machine according to claim 1, it is characterised in that:First anchor point (2) is The drying hopper (8) of injection machine, the second anchor point (3) be place handling material transfer hopper (10), controller (4) control row Car (1) transfer hopper (10) of slinging moves to the horizontal coordinate position transfer material specified.
3. the control system of charging device for injection molding machine according to claim 2, it is characterised in that:Also include being located at drying material Connector (11) on bucket (8), connector (11) are provided with the second processing device (12) being connected with controller (4), second processing Device (12) for receiving and processing the status data information of connector (11), and by data information transfer to controller (4).
4. the control system of charging device for injection molding machine according to claim 4, it is characterised in that:Connector (11) is provided with The temperature sensor (13) that is connected with second processing device (12), humidity sensor (14), stock sensing device (15), temperature Sensor (13) for monitor on injection machine dry hopper in temperature;Humidity sensor (14) dry on injection machine for being monitored Humidity in hopper;Stock sensing device (15) dries the storage of material in hopper for monitoring on injection machine.
5. the control system of charging device for injection molding machine according to claim 4, it is characterised in that:Second processing device (12) sets There is the first judge module (16), the first judge module (16) is connected with temperature sensor (13) and humidity sensor (14) respectively, Set temperature value and setting humidity value are provided with first judge module (16), the first judge module (16) detects temperature sensor (13), when the temperature value for monitoring is more than set temperature value, second processing device (12) control drying hopper (8) stops heating;First When judge module (16) detects humidity value that humidity sensor (14) monitors less than setting humidity value, second processing device (12) Control drying hopper (8) stops dehumidifying.
6. the control system of charging device for injection molding machine according to claim 3, it is characterised in that:Controller (4) is by logical News module (17) are connected with first processor (5), second processing device (12) respectively, are provided with the second judge module in controller (4) (18) setting stock value, is provided with the second judge module (18), the second judge module (18) detects horizontal coordinate position The stock value of the stock sensing device (15) of upper drying hopper (8) is led to less than setting stock value, controller (4) Cross horizontal coordinate module (7) control driving (1) transfer hopper (10) of slinging to be moved on the drying hopper (8) of horizontal coordinate position Fed.
7. the control system of charging device for injection molding machine according to claim 1, it is characterised in that:Driving (1) be provided with The range unit (21) that first processor (5) connects, range unit (21) is for the first anchor point of detection (2) and the second anchor point (3) horizontal coordinate position, and by horizontal coordinate position input level index module (7).
8. the control system of charging device for injection molding machine according to claim 1, it is characterised in that:Also set in controller (4) There is path setup module (9), path setup module (9) is connected with first processor (5), and path setup module (9) is for basis Horizontal coordinate position calculation driving (1) current location of first anchor point (2) moves to the horizontal coordinate position of the first anchor point (2) The mobile route put.
9. the control system of charging device for injection molding machine according to claim 1, it is characterised in that:First anchor point (2) and The quantity of the second anchor point (3) is multiple, is equipped with the first anchor point (2) and the second anchor point in horizontal coordinate module (7) (3) driving (1) is provided with horizontal coordinate position, elevating control module (6) drop to the first anchor point respectively from sustained height (2) time parameter of and the second anchor point (3).
CN201611177662.1A 2016-12-19 2016-12-19 Control system for feeding device of injection molding machine Pending CN106527554A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611177662.1A CN106527554A (en) 2016-12-19 2016-12-19 Control system for feeding device of injection molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611177662.1A CN106527554A (en) 2016-12-19 2016-12-19 Control system for feeding device of injection molding machine

Publications (1)

Publication Number Publication Date
CN106527554A true CN106527554A (en) 2017-03-22

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CN201611177662.1A Pending CN106527554A (en) 2016-12-19 2016-12-19 Control system for feeding device of injection molding machine

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101769684A (en) * 2008-12-30 2010-07-07 中国恩菲工程技术有限公司 Material transporting device
CN102530580A (en) * 2011-10-10 2012-07-04 中联重科股份有限公司 Material transfer control system, method and device
CN203345962U (en) * 2013-05-15 2013-12-18 天津博欧特电力设备有限公司 Crown block easy to hang
US20150123361A1 (en) * 2012-12-02 2015-05-07 Timothy C. Willett Adaptive wheeled carrier and transport device
US20160297189A1 (en) * 2015-04-07 2016-10-13 Illinois Tool Works Inc. Lift tool assembly for stencil printer

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101769684A (en) * 2008-12-30 2010-07-07 中国恩菲工程技术有限公司 Material transporting device
CN102530580A (en) * 2011-10-10 2012-07-04 中联重科股份有限公司 Material transfer control system, method and device
US20150123361A1 (en) * 2012-12-02 2015-05-07 Timothy C. Willett Adaptive wheeled carrier and transport device
CN203345962U (en) * 2013-05-15 2013-12-18 天津博欧特电力设备有限公司 Crown block easy to hang
US20160297189A1 (en) * 2015-04-07 2016-10-13 Illinois Tool Works Inc. Lift tool assembly for stencil printer

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Application publication date: 20170322

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