LU102606B1 - Novel 3d printing concrete material conveying device - Google Patents

Novel 3d printing concrete material conveying device Download PDF

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Publication number
LU102606B1
LU102606B1 LU102606A LU102606A LU102606B1 LU 102606 B1 LU102606 B1 LU 102606B1 LU 102606 A LU102606 A LU 102606A LU 102606 A LU102606 A LU 102606A LU 102606 B1 LU102606 B1 LU 102606B1
Authority
LU
Luxembourg
Prior art keywords
printing
storage tank
servo motor
pipeline
concrete
Prior art date
Application number
LU102606A
Other languages
French (fr)
Inventor
Renren Wang
Nan Chen
Hongqian Lu
Yaxiao Ning
Original Assignee
Univ Qilu Technology
Jinan Dongyuan Cement Products Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Univ Qilu Technology, Jinan Dongyuan Cement Products Co Ltd filed Critical Univ Qilu Technology
Application granted granted Critical
Publication of LU102606B1 publication Critical patent/LU102606B1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C9/00General arrangement or layout of plant
    • B28C9/02General arrangement or layout of plant for producing mixtures of clay or cement with other materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0418Devices for both conveying and distributing with distribution hose
    • E04G21/0445Devices for both conveying and distributing with distribution hose with booms
    • E04G21/0463Devices for both conveying and distributing with distribution hose with booms with boom control mechanisms, e.g. to automate concrete distribution

Abstract

The present invention relates to a novel 3D printing concrete material conveying device, including a material stirring module, a transporting module, a receiving and printing module and a control module. For the present invention, a dry material, water, an additive and the like are more accurately stirred in an optimal proportion through matching of various modules, the transporting module then transports a concrete material to a printing nozzle, and then, information is fed back to the transporting module and the stirring module from the nozzle through the control module. According to the present invention, accurate transportation of the concrete material during 3D building printing is achieved through adjustment of a transportation distance by the transporting module.

Description

NOVEL 3D PRINTING CONCRETE MATERIAL CONVEYING
DEVICE
TECHNICAL FIELD The present invention relates to a novel 3D printing concrete material conveying device and belongs to the technical field of 3D printing of cement products.
BACKGROUND 3D printing buildings belong to an emerging technology of constructing building structures in a free form by repeatedly laying material layers layer by layer by using industrial robots. The principle of the process is called as additive manufacturing, and a finished product is finally formed through layer-by-layer accumulation. With exploration and application of a 3D printing technology in the field of the buildings, the material conveying problem starts to emerge. The present invention may accurately control a printing width, is located away from a printing field, is high in working efficiency and may control a formulation proportion through information feedback. |
SUMMARY Aiming at the above problems, the present invention provides a 3D printing concrete material conveying device capable of realizing accurate material transportation and suitable for a large 3D printing device. The technical solution of the present invention is provided as follows. The novel 3D printing concrete material conveying device includes a material stirring module, a transporting module, a receiving and printing module and a control module. The material stirring module includes a fixed frame, a stirrer, a material storage tank, a water storage tank, a servo motor A and a telescopic rod; the material storage tank is disposed at an upper part of the fixed frame and is connected with the stirrer through a pipeline, the water storage tank is disposed at an upper part of the stirrer, and the servo motor A controls the material storage tank through the telescopic rod disposed on the fixed frame, so that a material is poured into the stirrer; and preferably, the material storage tank includes a dry material storage tank and an additive storage tank, and the dry material storage tank and the additive storage tank are connected with the stirrer separately. The transporting module includes a pumping machine, a concrete transporting pipeline, a pipeline bracket, a 3D printer supporting beam, a servo motor B, a servo motor C and a beam pipeline bracket; the stirrer is connected with the pumping machine; the other end of the pumping machine is connected with the concrete transporting pipeline; the 3D printer LU102606 supporting beam is provided with the beam pipeline bracket, the servo motor B and the servo motor C; the servo motor B controls rising and falling of the concrete transporting pipeline; the servo motor C controls movement of the beam pipeline bracket; and the concrete transporting pipeline is sequentially disposed on the pipeline bracket and the 3D printer supporting beam and is connected with the receiving and printing module through the beam pipeline bracket.
The receiving and printing module includes a 3D printing nozzle, a servo D, a steering engine and a distance checking disc; the concrete transporting pipeline is connected with the 3D printing nozzle; the 3D printing nozzle is provided with the steering engine and the servo | D: the 3D printing nozzle is connected with the distance checking disc through a gear; the | distance checking disc is controlled by the steering engine to be engaged with the 3D printing nozzle through the gear for rotation; and the servo D controls the interior of the 3D printing nozzle to perform spiral rotation.
The control module is connected with the servo motor A, the servo motor B, the servo motor C, the servo D and the steering engine separately and may employ a computer. For the present invention, a currently printed graph is detected by a control system; and the distance checking disc is controlled by controlling the steering engine to perform rotation by a tangent line calculated by the control system according to a currently printed line, so that a photoelectric sensor on the distance checking disc may detect the outer side of a building to be printed all the time; then a width of the building to be printed is detected by the photoelectric sensor on the distance checking disc, and information is fed back to the control system, so that a discharge speed of the 3D printing nozzle is controlled; and the water outlet condition of the water storage tank may further be controlled, so that dilution of concrete is controlled.
Further, scales are formed in both the dry material tank and the additive storage tank, which is beneficial to calculation of addition amounts of the dry material and the additive.
Further, the pipeline bracket is a dual-rail pulley trolley; and the beam pipeline bracket is an aloft dual-rail pulley trolley.
Further, the 3D printing nozzle is provided with a detection apparatus that may detect whether the concrete material is sufficient or not, and a transportation system is started again to transport the material into the nozzle if a height of the concrete material descends to a certain degree. The 3D printing nozzle is also provided with the material storage tank, so that whether the material is lacked or not may be determined through detection to control conduction of material transportation, and the manpower cost is reduced.
Compared with the prior art, the present invention has the following advantages.
The present invention is capable of more accurately stirring the dry material, the water, 7102606 the additive and the like in the optimal proportion, then transporting the concrete material to the printing nozzle through the transporting module and feeding information back to the transporting module and the stirring module from the nozzle through the control module. Meanwhile, accurate transportation of the concrete material during 3D building printing is achieved through adjustment of the transportation distance by the transporting module.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a structural schematic diagram of the present invention; and Fig. 2 is a structural schematic diagram of a control module.
Symbol description: 1 fixed frame; 2 material storage tank; 3 control module; 4 telescopic rod; 5 servo motor A; 6 stirrer; 7 water storage tank; 8 pumping machine; 9 concrete transporting pipeline; 10 pipeline bracket; 11 servo motor B; 12 servo motor C; 13 3D printing nozzle; 14 distance checking disc; 15 steering engine; 16 servo D; 17 3D printer supporting beam; 18 beam pipeline bracket.
DETAILED DESCRIPTION.
The present invention is further described below in combination with specific embodiments. The advantages and characteristics of the present invention will be more clear with the description. However, the embodiments are exemplary only and do not constitute any limitation to the scope of the present invention. It shall be understood by those skilled in the art that the details and forms of the technical solutions of the present invention may be modified or replaced without deviating from the spirit and scope of the present invention, but the modifications and replacements fall within the protection scope of the present invention.
Embodiments: A novel 3D printing concrete material conveying device, as shown in F ig. 1 and Fig. 2, includes a material stirring module, a transporting module, a receiving and printing module and a control module.
The material stirring module includes a fixed frame 1, a stirrer 6, a material storage tank 2, a water storage tank 7, a servo motor A 5 and a telescopic rod 4. The material storage tank 2 is disposed at an upper part of the fixed frame 1 and is connected with the stirrer 6 through a pipeline, the water storage tank 7 is disposed at an upper part of the stirrer 6, and the servo motor A 5 controls the material storage tank 2 through the telescopic rod disposed on the fixed frame 1, so that a material is poured into the stirrer 6. The material storage tank 2 includes a dry material storage tank and an additive storage tank, and the dry material storage tank and the additive storage tank are connected with the stirrer 6 separately. LU102606 The transporting module includes a pumping machine 8, a concrete transporting pipeline 9, a pipeline bracket 10, a 3D printer supporting beam 17, a servo motor B 11, a servo motor C 12 and a beam pipeline bracket 18. The stirrer 6 is connected with the pumping machine 8.
The other end of the pumping machine 8 is connected with the concrete transporting pipeline
9. The 3D printer supporting beam 17 is provided with the beam pipeline bracket 18, the servo motor B11 and the servo motor C 12. The servo motor B 11 controls rising and falling of the concrete transporting pipeline 9; the servo motor C 12 controls movement of the beam pipeline bracket 18. The concrete transporting pipeline 9 is sequentially disposed on the pipeline bracket and the 3D printer supporting beam 17 and is connected with the receiving | and printing module through the beam pipeline bracket 18.
The receiving and printing module includes a 3D printing nozzle 13, a servo D 16, a steering engine 15 and a distance checking disc 14. The concrete transporting pipeline 9 is connected with the 3D printing nozzle 13. The 3D printing nozzle 13 is provided with the steering engine 15 and the servo D 16. The 3D printing nozzle 13 is connected with the distance checking disc 14 through a gear. The distance checking disc 14 is controlled by the steering engine 15 to be engaged with the 3D printing nozzle 13 through the gear for rotation. The servo D 16 controls the interior of the 3D printing nozzle 13 to perform spiral rotation.
The control module 3 is connected with the servo motor A 5, the servo motor B 11, the servo motor C 12, the servo D 16 and the steering engine 15 separately and may employ a computer.
Scales are formed in both the dry material tank and the additive storage tank. The pipeline bracket 10 is a dual-rail pulley trolley. The beam pipeline bracket 18 is an aloft dual-rail pulley trolley.
In the present invention, corresponding scales are formed in both of the dry material tank and the additive storage tank. The required dry material and additive are placed in the dry material storage tank and the additive storage tank respectively, and the water storage tank is filled with the water. A compiled software is opened in an operational system, a button for starting material transportation is clicked, and the servo motor A 5 starts running. The dry material and the additive in the material storage tank 2 are poured into the stirrer 6, and the water with a corresponding proportion is automatically injected into the water storage tank 7 at the same time. After stirring is completed, the concrete material is conveyed into the pumping machine 8 and is transported through the concrete transporting pipeline 9, during 0102606 which as the present invention has a certain distance from a printing field, in order to prevent the concrete transporting pipeline 9 from moving and causing abrasion in transportation of the concrete material, the concrete transporting pipeline 9 is erected on a trolley by applying the 5 pipeline bracket 10 (the dual-rail pulley trolley), and the trolley may move in a rail, on which a 3D building printer runs.
Likewise, in the prior art, when the concrete transporting pipeline 9 is in contact with the 3D printer supporting beam 17, abrasion of the concrete transporting pipeline 9 may be caused due to dragging, so that a schedule is delayed, and a certain economic loss is caused.
In order to solve the problems, in the present invention, if the concrete transporting pipeline 9 on the 3D printer supporting beam 17 needs to be lengthened, the concrete transporting pipeline 9 is hoisted onto the 3D printer supporting beam 17 by the servo motor B 11; and if the concrete transporting pipeline 9 on the 3D printer supporting beam 17 needs to be contracted, the concrete transporting pipeline 9 is hoisted to the position below the 3D printer supporting beam 17 through a small crane composed of the servo motor B 11.
Similarly, in order to prevent abrasion of the concrete transporting pipeline 9, during printing, the 3D printing nozzle 13 may continuously move and then drag the concrete transporting pipeline 9, thus the beam pipeline bracket 18 (a loft dual-rail pulley trolley) is | mounted on the 3D printer supporting beam 17 for dragging the concrete transporting pipeline |
9.
During formal printing, as the 3D printing nozzle 13 may continuously move, the concrete transporting pipeline 9 needs to be continuously dragged. At this time, the operational system is applied to search a current position, and the position and a current movement direction of the 3D printing nozzle 13 are calculated by taking a center point as a base point. Movement of the beam pipeline bracket 18 (a loft dual-rail pulley trolley) is controlled by controlling the servo motor C12 by the operational system, and thus a dynamic balance between the concrete transporting pipeline 9 and the 3D printing nozzle 13 is achieved.
In the printing process, a current graph and an advancing direction thereof are identified and calculated through the control module 3, and the distance checking disc 14 is controlled by the steering engine 15 to be engaged with the 3D printing nozzle 13 through the gear for rotation, so that a photoelectric sensor on the distance checking disc 14 moves parallel to the outer side of a building to be printed, and then a width of the building to be printed is detected.
LU102606 If the width of the building to be printed is too large, the photoelectric sensor transfers this information back to the control module 3, then the servo D 16 is controlled by the control module 3, and then an internal rotation speed of the 3D printing nozzle is regulated to s decrease, so that an ejection amount of the material from the 3D printing nozzle 13 is reduced, and a next water yield of the water storage tank 7 is controlled.
If the width of the building to be printed is too narrow, the photoelectric sensor transfers this information back to the control module 3, and then the servo D 16 is controlled by the control module 3 to control the internal rotation speed of the 3D printing nozzle 13 to rise, so that the ejection amount of the material from the 3D printing nozzle 13 is increased, and the next water yield of the water storage tank 7 is controlled.
In the printing process, the 3D printing nozzle 13 is provided with the detection apparatus that may detect whether the concrete material is sufficient or not may be detected.
A transportation system is started again to transport the material into the 3D printing nozzle 13 if a height of the concrete material descends to a certain degree.
To prevent a detection apparatus from going wrong, a second protection may be set in the control module 3, the demand of the concrete is found within a certain time according to training, and the pumping machine 8 in the material transporting system performs automatic pumping once during printing, so that idling caused by insufficient material may be prevented, and too much material is prevented from being solidified at the same time.

Claims (7)

1. A novel 3D printing concrete material conveying device, comprising: at a material stirring module, a transporting module, a receiving and printing module and a control module, wherein the material stirring module comprises a fixed frame, a stirrer, a material storage tank, a water storage tank, a servo motor A and a telescopic rod; the material storage tank is disposed at an upper part of the fixed frame and is connected with the stirrer through a pipeline, the water storage tank is disposed at an upper part of the stirrer, and the servo motor A controls the material storage tank through the telescopic rod disposed on the fixed frame; the transporting module comprises a pumping machine, a concrete transporting pipeline, a pipeline bracket, a 3D printer supporting beam, a servo motor B, a servo motor C and a beam pipeline bracket; the stirrer is connected with the pumping machine; the other end of the pumping machine is connected with the concrete transporting pipeline; the 3D printer supporting beam is provided with the beam pipeline bracket, the servo motor B and the servo motor C; the servo motor B controls rising and falling of the concrete transporting pipeline; the servo motor C controls movement of the beam pipeline bracket; and the concrete transporting pipeline is sequentially disposed on the pipeline bracket and the 3D printer supporting beam and is connected with the receiving and printing module through the beam pipeline bracket; the receiving and printing module comprises a 3D printing nozzle, a servo D, a steering engine and a distance checking disc; the concrete transporting pipeline is connected with the 3D printing nozzle; the 3D printing nozzle is provided with the steering engine and the servo D; the 3D printing nozzle is connected with the distance checking disc through a gear; the distance checking disc is controlled by the steering engine to be engaged with the 3D printing nozzle through the gear for rotation; and the servo D controls the interior of the 3D printing nozzle to perform spiral rotation; and the control module is connected with the servo motor A, the servo motor B, the servo motor C, the servo D and the steering engine separately.
2. The novel 3D printing concrete material conveying device according to claim 1,
wherein the material storage tank comprises a dry material storage tank and an additive LU102606 storage tank, and the dry material storage tank and the additive storage tank are connected with the stirrer separately.
3. The novel 3D printing concrete material conveying device according to claim 2, wherein scales are formed in both of the dry material tank and the additive storage tank.
4. The novel 3D printing concrete material conveying device according to claim 1, wherein the pipeline bracket is a dual-rail pulley trolley; and the beam pipeline bracket is an aloft dual-rail pulley trolley.
5. The novel 3D printing concrete material conveying device according to claim 1, wherein the 3D printing nozzle is provided with a detection apparatus.
6. The novel 3D printing concrete material conveying device according to claim 1, wherein the 3D printing nozzle is provided with a material storage hopper.
7. The novel 3D printing concrete material conveying device according to claim 1, wherein the control module is a computer.
LU102606A 2021-01-21 2021-03-03 Novel 3d printing concrete material conveying device LU102606B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110080316.6A CN112854762A (en) 2021-01-21 2021-01-21 Novel 3D prints concrete material transmission equipment

Publications (1)

Publication Number Publication Date
LU102606B1 true LU102606B1 (en) 2021-09-23

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
LU102606A LU102606B1 (en) 2021-01-21 2021-03-03 Novel 3d printing concrete material conveying device

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LU (1) LU102606B1 (en)

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6030185B2 (en) * 2014-05-14 2016-11-24 ソク−ムン,キム 3D printing apparatus and method, and construction method of steel concrete structure using the same
CN104895332B (en) * 2015-06-09 2017-01-18 江苏建筑职业技术学院 Small-scale concrete casting system
CN205314574U (en) * 2016-01-19 2016-06-15 安徽省皖北煤电集团有限责任公司百善煤矿 Material transportation vehicle for building construction
CN209587369U (en) * 2019-01-21 2019-11-05 天津浩海达海洋工程有限公司 A kind of well cementation high pressure line support equipment
CN109822885A (en) * 2019-02-26 2019-05-31 江西省科学院能源研究所 A kind of 3D printing ejecting device convenient for plastic molten melt conveying
CN210086836U (en) * 2019-04-24 2020-02-18 广东重工建设监理有限公司 Self-elevating concrete spreader
CN110421681B (en) * 2019-07-10 2021-05-11 中国建筑第八工程局有限公司 Walking type building 3D printing process control system and method
CN111216215A (en) * 2020-01-16 2020-06-02 华创智造(天津)科技有限公司 Concrete 3D printing robot

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FG Patent granted

Effective date: 20210923