CN106526397B - An automatic and intelligent wire checking method for intelligent substations - Google Patents
An automatic and intelligent wire checking method for intelligent substations Download PDFInfo
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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Abstract
一种用于智能变电站的自动智能查线方法,属测量领域。其设置一个控制单元、一个电源、一组继电器和一个第一测试插座组合构成部件A;设置一个电阻矩阵和第二测试插座,组合构成部件B;将待测电缆两端的预制电缆插头分别插入第一和第二测试插座;控制单元建立电阻矩阵与预制电缆插头的映射关系;依次控制各个继电器触头进行“通”、“断”动作,并同时检测各个待测电缆芯线回路之间的电阻值;通过控制各个继电器触头的“通”、“断”动作行为,并检测各个继电器端口的电平变化,由此判断待测电缆二端各个芯线之间的通断情况;通过二极管甄别待测电缆各芯线在预制电缆插头上的连接顺序,解决电缆交错接线问题。
An automatic and intelligent wire checking method for intelligent substations belongs to the field of measurement. It is provided with a control unit, a power supply, a set of relays and a first test socket to form part A; a resistance matrix and a second test socket are set to form part B; the prefabricated cable plugs at both ends of the cable to be tested are inserted into the first The first and second test sockets; the control unit establishes the mapping relationship between the resistance matrix and the prefabricated cable plugs; sequentially controls each relay contact to perform "on" and "off" actions, and simultaneously detects the resistance between the core loops of the cables to be tested value; by controlling the "on" and "off" action behavior of each relay contact, and detecting the level change of each relay port, the on-off condition between the two ends of the cable to be tested can be judged; The connection sequence of each core wire of the cable to be tested on the prefabricated cable plug solves the problem of interlaced wiring of cables.
Description
技术领域technical field
本发明属于测量领域,尤其涉及一种用于检测电缆、传输线或网络中故障的探测装置。The invention belongs to the field of measurement, in particular to a detection device for detecting faults in cables, transmission lines or networks.
背景技术Background technique
智能变电站是采用先进、可靠、集成和环保的智能设备,以全站信息数字化、通信平台网络化、信息共享标准化为基本要求,自动完成信息采集、测量、控制、保护、计量和检测等基本功能,同时,具备支持电网实时自动控制、智能调节、在线分析决策和协同互动等高级功能的变电站。Smart substation is the use of advanced, reliable, integrated and environmentally friendly intelligent equipment, with the basic requirements of total station information digitization, communication platform networking, and information sharing standardization, and automatically completes basic functions such as information collection, measurement, control, protection, measurement and detection. At the same time, it has a substation that supports advanced functions such as real-time automatic control of the power grid, intelligent regulation, online analysis and decision-making, and collaborative interaction.
在电力输送及继保系统中,智能变电站系统通常可分为3层结构:过程层、间隔层和站控层。过程层包含由一次设备和智能组件构成的智能设备、合并单元和智能终端,完成变电站电能分配、变换、传输及其测量、控制、保护、计量、状态监测等相关功能;间隔层设备一般指继电保护装置、测控装置、故障录波等二次设备,实现使用一个间隔的数据并且作用于该间隔一次设备的功能,即与各种远方输入/输出、智能传感器和控制器通信;站控层包含自动化系统、站域控制系统、通信系统、对时系统等子系统,实现面向全站或一个以上二次设备的测量和控制功能,完成数据采集和监视控制、操作闭锁以及同步相量采集、电能量采集、保护信息管理等相关功能。In the power transmission and relay protection system, the intelligent substation system can usually be divided into three layers: the process layer, the interval layer and the station control layer. The process layer includes intelligent equipment, merging units and intelligent terminals composed of primary equipment and intelligent components, and completes the power distribution, transformation, transmission and related functions of substation power distribution, measurement, control, protection, metering, state monitoring, etc.; Secondary equipment such as electrical protection device, measurement and control device, fault recorder, etc., realizes the function of using the data of one interval and acting on the primary equipment of the interval, that is, communicating with various remote input/output, intelligent sensors and controllers; station control layer It includes subsystems such as automation system, station domain control system, communication system, time synchronization system, etc., realizes measurement and control functions for the whole station or more than one secondary equipment, completes data acquisition and monitoring control, operation blocking and synchrophasor acquisition, Electric energy collection, protection information management and other related functions.
由此可见,智能变电站与传统变电站最大差别体现在三个方面:1、一次设备智能化;2、设备检修状态化;3、二次设备网络化。It can be seen that the biggest difference between smart substations and traditional substations is reflected in three aspects: 1. The primary equipment is intelligent; 2. The equipment maintenance is state-based; 3. The secondary equipment is networked.
在智能变电站二次系统的安装、调试施工过程中,需要使用大量的电缆,然而在电缆敷设后,电缆对线是一道非常重要的工序。In the process of installation and commissioning of the secondary system of the intelligent substation, a large number of cables need to be used. However, after the cables are laid, the cable-to-line is a very important process.
目前电缆对线时普遍用到以下几种工具:电话、对讲机、万用表等,对线时必须二人或以上配合,且事先约定对线的一致信号,一方与另一方须协调配合。一种常用的方式是一人在电缆的一端短接线芯,另一人在电缆的另一端使用万用表对线芯逐根进行测量,测量过程中使用电话等通信工具实时沟通,在确定当前测量的电缆时,设置相同的标记。At present, the following tools are commonly used when connecting cables: telephones, walkie-talkies, multimeters, etc. When connecting cables, two or more people must cooperate, and the consistent signals of the connecting lines must be agreed in advance, and one party and the other party must coordinate and cooperate. A common method is that one person shorts the wires at one end of the cable, and the other uses a multimeter to measure the wires one by one at the other end of the cable. During the measurement process, a communication tool such as a telephone is used to communicate in real time. When determining the current measurement cable , set the same flag.
授权公告日为2013年11月13日,授权公告号CN 203289523U的中国实用新型专利中,公开了一种“电话线路查线装置”,其包括:万用表拨盘,按键,话筒,听筒,用于显示万用表测量信息或通话信息的显示屏,用于电话与万用表功能切换的拨片开关,检测线接口;所述的万用表拨盘及显示屏连接万用表内部电路;所述的按键,话筒,听筒及显示屏连接电话线路板;所述的检测线接口连接所述的拨片开关,所述的拨片开关连接所述的万用表内部电路及电话线路板。该电话线路查线装置将电话与万用表整合在一起,通过拨片开关实现功能的切换,便于携带,并且使用方便。该技术方案虽然用万用表、拨片开关来解决了快速显示、便于显示和判断、切换快速的问题,但其存在整个校线的过程耗时较长,而且容易出错的不足。The date of the authorization announcement is November 13, 2013. In the Chinese utility model patent with the authorization announcement number CN 203289523U, a "phone line checking device" is disclosed, which includes: a multimeter dial, a button, a microphone, and an earpiece for A display screen that displays the multimeter's measurement information or call information, a paddle switch used for switching functions between the telephone and the multimeter, and a detection line interface; the multimeter dial and the display screen are connected to the multimeter's internal circuit; the buttons, microphones, earpieces and The display screen is connected to the telephone circuit board; the detection line interface is connected to the dial switch, and the dial switch is connected to the internal circuit of the multimeter and the telephone circuit board. The telephone line checking device integrates the telephone and the multimeter, realizes the switching of functions through a paddle switch, is convenient to carry, and is convenient to use. Although the technical solution uses a multimeter and a paddle switch to solve the problems of fast display, easy display and judgment, and fast switching, it has the disadvantages of taking a long time in the entire alignment process and being prone to errors.
如何能够快速、高效地进行对线工作,减少对线过程中的人力、物力消耗,提高工作效率,是当前实际施工过程中急需解决的问题。How to perform alignment work quickly and efficiently, reduce the consumption of manpower and material resources in the alignment process, and improve work efficiency, is an urgent problem that needs to be solved in the current actual construction process.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种用于智能变电站的自动智能查线方法。其通过二极管甄别待测电缆各芯在预制电缆插头上的连接顺序,通过检测回路串接入的电阻值,判断出待测电缆对应芯与芯之间的通/断关系;针对智能变电站的大批量预制电缆,采用自动化测试手段,可迅速检查智能变电站预制电缆的制造质量,实现安装前查线和上电前预制电缆查线,快速发现预制电缆安装过程的损坏及错放,保证线缆敷设、接头制作的工程质量,大大提高了查线工作效率,有助于明显缩短智能变电站的施工周期。The technical problem to be solved by the present invention is to provide an automatic and intelligent wire checking method for an intelligent substation. It uses diodes to identify the connection sequence of each core of the cable under test on the prefabricated cable plug, and judges the on/off relationship between the corresponding core and core of the cable to be tested by detecting the resistance value connected in the circuit string. Prefabricated cables in batches, using automated testing methods, can quickly check the manufacturing quality of prefabricated cables in smart substations, realize pre-installation inspections and prefabricated cable inspections before power-on, quickly discover damage and misplacement during prefabricated cable installation, and ensure cable laying , The engineering quality of joint production greatly improves the efficiency of line inspection, and helps to significantly shorten the construction period of intelligent substations.
本发明的技术方案是:提供一种用于智能变电站的自动智能查线方法,其特征是所述的自动智能查线方法,针对智能变电站的预制待测电缆,采用如下方法进行快速查线和判断待测电缆各芯线在预制电缆插头上的连接顺序是否正确:The technical scheme of the present invention is to provide an automatic and intelligent wire-checking method for smart substations, which is characterized in that the automatic and intelligent wire-checking method adopts the following methods for quick wire-checking and Determine whether the connection sequence of each core wire of the cable to be tested on the prefabricated cable plug is correct:
设置一个控制单元、一个电源、一组继电器和一个第一测试插座,组合构成部件A;Set up a control unit, a power supply, a group of relays and a first test socket to form part A;
其中,所述的控制单元分别控制每个继电器接点的“接通”或“断开”,藉此实现电子开关的通断功能Wherein, the control unit controls the "on" or "off" of each relay contact, thereby realizing the on-off function of the electronic switch
所述的第一测试插座为n芯线插座;n为待测电缆的芯数;The first test socket is an n-core wire socket; n is the number of cores of the cable to be tested;
按照待测电缆的芯数n,设置n+2个继电器,每个继电器对应一个常开式接点;According to the number of cores of the cable to be tested, n+2 relays are set, and each relay corresponds to a normally open contact;
所述继电器接点中的1至n-1号继电器接点,下端与1至n-1号待测电缆的芯线插孔分别对应连接,1至n-1号继电器接点的上端与电源的正极端连接;The lower ends of the relay contacts 1 to n-1 in the relay contacts are respectively connected with the core wire jacks of the cables to be tested from 1 to n-1, and the upper ends of the relay contacts 1 to n-1 are connected to the positive terminal of the power supply. connect;
所述继电器接点中的n至n+2号继电器接点,下端与2至n号待测电缆的芯线插孔分别对应连接,n至n+2号继电器接点的上端与电源的负极端连接;The lower ends of the relay contacts n to n+2 in the relay contacts are respectively connected to the core wire jacks of the cables to be tested from 2 to n, and the upper ends of the relay contacts n to n+2 are connected to the negative terminal of the power supply;
设置一个电阻矩阵和第二测试插座,组合构成部件B;Set up a resistance matrix and a second test socket to form part B in combination;
其中,所述的第二测试插座为n芯线插座;n为待测电缆的芯数;Wherein, the second test socket is an n-core wire socket; n is the number of cores of the cable to be tested;
所述的电阻矩阵,按照待测电缆的芯数n,设置n-1个电阻矩阵,分别并联设置在第二测试插座n芯线插孔之间;For the resistance matrix, according to the number of cores n of the cable to be tested, n-1 resistance matrixes are set, which are respectively arranged in parallel between the n core wire jacks of the second test socket;
将待测电缆两端的预制电缆插头,分别对应插入第一和第二测试插座;Insert the prefabricated cable plugs at both ends of the cable to be tested into the first and second test sockets respectively;
控制单元建立电阻矩阵与预制电缆插头的映射关系;The control unit establishes the mapping relationship between the resistance matrix and the prefabricated cable plug;
控制单元分别依次控制各个继电器触头进行“通”、“断”动作,并同时检测各个待测电缆芯线回路之间的电阻值;The control unit controls each relay contact in turn to perform "on" and "off" actions, and simultaneously detects the resistance value between each cable core loop to be tested;
控制单元通过控制各个继电器触头的“通”、“断”动作行为,并检测各个继电器端口的电平变化,由此判断待测电缆二端各个芯线之间的通断情况;The control unit controls the "on" and "off" actions of each relay contact, and detects the level change of each relay port, thereby judging the on-off condition between each core wire at the two ends of the cable to be tested;
控制单元通过二极管甄别待测电缆各芯线在预制电缆插头上的连接顺序,解决电缆交错接线问题。The control unit uses diodes to identify the connection sequence of each core wire of the cable to be tested on the prefabricated cable plug, so as to solve the problem of cross-connection of cables.
具体的,所述的电阻矩阵由一个电阻和一个二极管串接构成;其中,待测电缆的x号芯线,经过第x号电阻,与第x号二极管的正极连接,第x号二极管的负极,与第x+1号待测电缆芯线连接;其中的x为待测电缆芯线的编号,取值范围为1至n,n为待测电缆的芯数。Specifically, the resistance matrix is composed of a resistor and a diode connected in series; wherein, the x-th core wire of the cable to be tested is connected to the x-th diode's anode through the x-th resistor, and the x-th diode's cathode is connected , which is connected to the core wire of the cable to be tested No. x+1; where x is the number of the core wire of the cable to be tested, and the value ranges from 1 to n, where n is the number of cores of the cable to be tested.
其所述的控制单元为单片机或PLC。The control unit is a single chip computer or a PLC.
其所述控制单元的各个I/O端口,与各个继电器的控制线圈分别对应连接,通过对控制线圈输出高电平或低电平,来控制对应继电器接点的“通”或“断”。Each I/O port of the control unit is connected to the control coil of each relay correspondingly, and by outputting a high level or a low level to the control coil, the "on" or "off" of the corresponding relay contact is controlled.
所述的控制单元按待测电缆的芯数,分别控制各个继电器接点连接对应的电阻矩阵,通过检测回路中串接入的电阻值,判断出待测电缆对应芯与芯之间的通/断关系。The control unit controls the corresponding resistance matrix of each relay contact connection according to the number of cores of the cable to be tested, and judges the on/off between the corresponding cores of the cable to be tested by detecting the resistance value connected in series in the loop. relation.
所述的PLC内置有查线器内核程序,通过控制各个继电器接点的动作行为,并感受各个继电器接点的端口电平变化,由此判断待测电缆二端的通/断情况。The PLC has a built-in wire-checker kernel program, which controls the action behavior of each relay contact and senses the port level change of each relay contact, thereby judging the on/off condition of the two ends of the cable to be tested.
所述的自动智能查线方法,用于智能变电站预制电缆安装前的查线,以检查预制电缆制造质量。The automatic intelligent wire checking method is used for checking wires before the installation of prefabricated cables in smart substations, so as to check the manufacturing quality of the prefabricated cables.
所述的用于智能变电站的自动智能查线方法,用于智能变电站上电前预制电缆的查线,以检查预制电缆安装过程的损坏及错放。The automatic and intelligent wire checking method for smart substations is used for checking wires of prefabricated cables before the smart substation is powered on, so as to check the damage and misplacement of the prefabricated cables during the installation process.
本发明的技术方案,还提供了一种按照权利要求1所述智能查线方法工作的自动智能查线装置,其特征是:The technical solution of the present invention also provides an automatic intelligent wire checking device that works according to the intelligent wire checking method of claim 1, characterized in that:
设置第一和第二测试插座;所述的测试插座为n芯线插座;n为待测电缆的芯数;Set first and second test sockets; the test sockets are n-core wire sockets; n is the number of cores of the cable to be tested;
在第一测试插座处,按照待测电缆的芯数n,设置n+2个继电器,每个继电器对应一个常开式接点;At the first test socket, according to the number of cores of the cable to be tested, n+2 relays are set, and each relay corresponds to a normally open contact;
设置一个电源;set a power supply;
所述继电器接点中的1至n-1号继电器接点,下端与1至n-1号待测电缆的芯线插孔分别对应连接,1至n-1号继电器接点的上端与电源的正极端连接;The lower ends of the relay contacts 1 to n-1 in the relay contacts are respectively connected with the core wire jacks of the cables to be tested from 1 to n-1, and the upper ends of the relay contacts 1 to n-1 are connected to the positive terminal of the power supply. connect;
所述继电器接点中的n至n+2号继电器接点,下端与2至n号待测电缆的芯线插孔分别对应连接,n至n+2号继电器接点的上端与电源的负极端连接;The lower ends of the relay contacts n to n+2 in the relay contacts are respectively connected to the core wire jacks of the cables to be tested from 2 to n, and the upper ends of the relay contacts n to n+2 are connected to the negative terminal of the power supply;
在第二测试插座处,按照待测电缆的芯数n,设置n-1个电阻矩阵,所述的电阻矩阵,分别并联设置在第二测试插座的各个芯线插孔之间;At the second test socket, according to the number of cores n of the cable to be tested, n-1 resistance matrices are set, and the resistance matrixes are respectively arranged in parallel between the core wire jacks of the second test socket;
所述的电阻矩阵由一个电阻和一个二极管串接构成;其中,待测电缆的x号芯线,经过第x号电阻,与第x号二极管的正极连接,第x号二极管的负极,与第x+1号待测电缆芯线连接;其中的x为待测电缆芯线的编号,取值范围为1至n,n为待测电缆的芯数;The resistance matrix is composed of a resistor and a diode connected in series; wherein, the core wire of No. x of the cable to be tested is connected to the anode of No. x+1 is the core wire connection of the cable to be tested; where x is the number of the core wire of the cable to be tested, the value ranges from 1 to n, and n is the number of cores of the cable to be tested;
设置一个控制单元,分别控制每个继电器接点的“接通”或“断开”,藉此实现电子开关的通断功能;Set up a control unit to control the "on" or "off" of each relay contact, thereby realizing the on-off function of the electronic switch;
所述控制单元的各个I/O端口,与各个继电器的控制线圈分别对应连接,通过对控制线圈输出高电平或低电平,来控制对应继电器接点的“通”或“断”;Each I/O port of the control unit is respectively connected with the control coil of each relay, and by outputting a high level or a low level to the control coil, the "on" or "off" of the corresponding relay contact is controlled;
所述的控制单元、电源、继电器组以及第一测试插座组合在一起,形成部件A,所述的电阻矩阵、第二测试插座组合在一起,形成部件B。The control unit, the power supply, the relay group and the first test socket are combined together to form part A, and the resistance matrix and the second test socket are combined together to form part B.
实际工作时,将待所述测电缆两端的预制电缆插头,分别对应插入第一和第二测试插座中;During actual work, insert the prefabricated cable plugs at both ends of the cable to be tested into the first and second test sockets respectively;
控制单元建立电阻矩阵与预制电缆插头的映射关系;The control unit establishes the mapping relationship between the resistance matrix and the prefabricated cable plug;
控制单元分别依次控制各个继电器触头进行“通”、“断”动作,并同时检测各个待测电缆芯线回路之间的电阻值,通过控制各个继电器触头的“通”、“断”动作行为,并检测各个继电器端口的电平变化,由此判断待测电缆各个芯线首、末二端之间的通断情况;The control unit controls each relay contact to perform "on" and "off" actions in turn, and at the same time detects the resistance value between each cable core loop to be tested, and controls the "on" and "off" actions of each relay contact. behavior, and detect the level change of each relay port, thereby judging the continuity between the first and last ends of each core wire of the cable to be tested;
控制单元通过二极管甄别待测电缆各芯线在预制电缆插头上的连接顺序,解决电缆交错接线问题;The control unit identifies the connection sequence of each core wire of the cable to be tested on the prefabricated cable plug through the diode, so as to solve the problem of cable staggered wiring;
所述的自动智能查线装置,用于智能变电站预制电缆安装前的查线,以检查预制电缆制造质量;The automatic intelligent wire checking device is used for checking wires before the installation of prefabricated cables in smart substations, so as to check the manufacturing quality of prefabricated cables;
所述的自动智能查线装置,用于智能变电站上电前预制电缆的查线,以检查预制电缆安装过程的损坏及错放。The automatic intelligent wire checking device is used for checking wires of prefabricated cables before power-on of the intelligent substation, so as to check the damage and misplacement of the prefabricated cables during the installation process.
与现有技术比较,本发明的优点是:Compared with the prior art, the advantages of the present invention are:
1.针对变电站大批量的预制电缆,采用电平测量的方式,迅速判断待测电缆及电缆头的制造质量,特别适用于智能变电站预制电缆安装前的查线;1. For a large number of prefabricated cables in substations, the method of level measurement is used to quickly judge the manufacturing quality of the cables and cable heads to be tested, especially suitable for the inspection of prefabricated cables in smart substations before installation;
2.通过二极管来甄别待测电缆各芯在预制电缆插头上的连接顺序,可有效解决电缆交错接线问题;2. The connection sequence of each core of the cable to be tested on the prefabricated cable plug is identified by diodes, which can effectively solve the problem of interlaced wiring of cables;
3.整个测试和查线过程自动进行,极大地提高了工作效率,避免了人为操作误差。3. The whole process of testing and line checking is carried out automatically, which greatly improves the work efficiency and avoids human operation errors.
附图说明Description of drawings
图1是本发明的系统构成模块示意图;Fig. 1 is a schematic diagram of a system composition module of the present invention;
图2是本发明的系统原理示意图;Fig. 2 is the system principle schematic diagram of the present invention;
图3是本发明在接线正常时的工作回路线路图;Fig. 3 is the working circuit circuit diagram of the present invention when the wiring is normal;
图4是本发明在接线错误时的工作回路线路图;Fig. 4 is the working circuit circuit diagram of the present invention when wiring is wrong;
图5是本发明工作流程方框图。Figure 5 is a block diagram of the work flow of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
和传统变电站相比,智能变电站的安装调试体现出简单、重复、网络化的特点。以二次电缆安装查线为例,智能变电站的二次电缆均为预制电缆,与电缆二端连接设备处均安装有预制电缆插座,现场安装时直接插入即可,而且插入过程带有方向性。所以,整个过程简单而且有很高的重复性。Compared with traditional substations, the installation and commissioning of smart substations is characterized by simplicity, repetition and networking. Taking the secondary cable installation and inspection as an example, the secondary cables of the smart substation are all prefabricated cables, and prefabricated cable sockets are installed at the equipment connected to the two ends of the cables, which can be directly inserted during on-site installation, and the insertion process is directional . Therefore, the whole process is simple and highly repeatable.
虽然二次电缆安装过程简单,但对其正确性的校验与传统电缆检查过程是一致的,即电缆每芯必须接线正确,不能发生开路、短路、错接情况。此要求对智能变电站二次电缆查线提出了新的挑战,可以归纳以下为三点:Although the installation process of the secondary cable is simple, the verification of its correctness is consistent with the traditional cable inspection process, that is, each core of the cable must be wired correctly, and no open circuit, short circuit, or wrong connection can occur. This requirement poses new challenges to the secondary cable inspection of smart substations, which can be summarized as the following three points:
1)如何解决大批量预制电缆安装前查线的问题?1) How to solve the problem of checking the cables before installing large quantities of prefabricated cables?
2)如何解决预制电缆查线过程中电缆芯不可见的问题?2) How to solve the problem that the cable core is not visible during the prefabricated cable inspection process?
3)如何解决预制电缆插头人眼辨识容易出错的问题?3) How to solve the error-prone problem of human eye recognition of prefabricated cable plugs?
本技术方案的设计,就是为了解决上面三个问题。The technical solution is designed to solve the above three problems.
图1中,本技术方案的自动智能查线装置(简称为查线器,下同)包括四个核心组件。In FIG. 1 , the automatic and intelligent wire checking device (referred to as a wire checking device for short, the same below) of the technical solution includes four core components.
组件一:PLC可编程控制器。用于执行查线器内核程序,通过控制继电器接点建立与电阻矩阵连接关系。同时,PLC借感知继电器端口电平变化,按设定程序对预知电缆通断情况做出判断。预制电缆二端各芯开路、短路、接线对应关系等查线结果均可在PLC自带的液晶显示屏上显示。Component 1: PLC programmable controller. It is used to execute the wire-checker kernel program, and establish the connection relationship with the resistance matrix by controlling the relay contacts. At the same time, the PLC senses the level change of the relay port and judges the on-off condition of the predicted cable according to the set procedure. The open circuit, short circuit, and wiring correspondence of each core of the prefabricated cable at both ends can be displayed on the LCD screen of the PLC.
组件二:继电器组。用于执行PLC指令,连接预制电缆和电阻矩阵,建立映射关系。Component 2: Relay group. It is used to execute PLC instructions, connect prefabricated cables and resistance matrices, and establish mapping relationships.
组件三:电阻矩阵。由电路板,电阻,二极管等元器件组成。Component Three: Resistor Matrix. It consists of circuit boards, resistors, diodes and other components.
组件四:第一和第二测试插座。用于查线时,将预制电缆二端的插头对应插入对应的测试插座,建立电气回路连接。Component four: first and second test sockets. When used for wire checking, insert the plugs at both ends of the prefabricated cable into the corresponding test sockets to establish an electrical circuit connection.
所述的控制单元、电源、继电器组以及第一测试插座组合在一起,形成部件A,所述的电阻矩阵、第二测试插座组合在一起,形成部件B,这样,整个自动智能查线方法在宏观上仅仅由两个部件构成,便于携带和现场操作。The control unit, the power supply, the relay group and the first test socket are combined to form part A, and the resistance matrix and the second test socket are combined to form part B. In this way, the entire automatic intelligent wire checking method is Macroscopically, it is only composed of two parts, which is easy to carry and operate on site.
由图1中所示可知,本技术方案中,提供了一种自动智能查线装置,其按照如下方法进行自动查线:As shown in FIG. 1 , in this technical solution, an automatic intelligent wire checking device is provided, which performs automatic wire checking according to the following method:
所述的自动智能查线装置,设置有第一和第二测试插座;所述的测试插座为n芯线插座;n为待测电缆的芯数;The automatic intelligent wire checking device is provided with first and second test sockets; the test sockets are n-core wire sockets; n is the number of cores of the cable to be tested;
在第一测试插座处,按照待测电缆的芯数n,设置n+2个继电器,每个继电器对应一个常开式接点;At the first test socket, according to the number of cores of the cable to be tested, n+2 relays are set, and each relay corresponds to a normally open contact;
设置有一个电源;provided with a power supply;
所述继电器接点中的1至n-1号继电器接点,下端与1至n-1号待测电缆的芯线插孔分别对应连接,1至n-1号继电器接点的上端与电源的正极端连接;The lower ends of the relay contacts 1 to n-1 in the relay contacts are respectively connected with the core wire jacks of the cables to be tested from 1 to n-1, and the upper ends of the relay contacts 1 to n-1 are connected to the positive terminal of the power supply. connect;
所述继电器接点中的n至n+2号继电器接点,下端与2至n号待测电缆的芯线插孔分别对应连接,n至n+2号继电器接点的上端与电源的负极端连接;The lower ends of the relay contacts n to n+2 in the relay contacts are respectively connected to the core wire jacks of the cables to be tested from 2 to n, and the upper ends of the relay contacts n to n+2 are connected to the negative terminal of the power supply;
在第二测试插座处,按照待测电缆的芯数n,设置n-1个电阻矩阵,所述的电阻矩阵,分别并联设置在第二测试插座的各个芯线插孔之间;At the second test socket, according to the number of cores n of the cable to be tested, n-1 resistance matrices are set, and the resistance matrixes are respectively arranged in parallel between the core wire jacks of the second test socket;
所述的电阻矩阵由一个电阻和一个二极管串接构成;其中,待测电缆的x号芯线,经过第x号电阻,与第x号二极管的正极连接,第x号二极管的负极,与第x+1号待测电缆芯线连接;其中的x为待测电缆芯线的编号,取值范围为1至n,n为待测电缆的芯数;The resistance matrix is composed of a resistor and a diode connected in series; wherein, the core wire of No. x of the cable to be tested is connected to the anode of No. x+1 is the core wire connection of the cable to be tested; where x is the number of the core wire of the cable to be tested, the value ranges from 1 to n, and n is the number of cores of the cable to be tested;
设置有一个控制单元,分别控制每个继电器接点的“接通”或“断开”,藉此实现电子开关的通断功能;A control unit is provided to control the "on" or "off" of each relay contact, thereby realizing the on-off function of the electronic switch;
所述控制单元的各个I/O端口,与各个继电器的控制线圈分别对应连接,通过对控制线圈输出高电平或低电平,来控制对应继电器接点的“通”或“断”;Each I/O port of the control unit is respectively connected with the control coil of each relay, and by outputting a high level or a low level to the control coil, the "on" or "off" of the corresponding relay contact is controlled;
所述的控制单元、电源、继电器组以及第一测试插座组合在一起,形成部件A,所述的电阻矩阵、第二测试插座组合在一起,形成部件B。The control unit, the power supply, the relay group and the first test socket are combined together to form part A, and the resistance matrix and the second test socket are combined together to form part B.
图2中,给出了以四芯预制电缆插头为例,所设计的自动智能查线装置原理示意图。In Figure 2, a schematic diagram of the principle of the automatic intelligent wire checking device designed by taking the four-core prefabricated cable plug as an example is given.
查线器的设计原理主要通过建立电阻矩阵与预制电缆插头的映射关系来完成。The design principle of the wire checker is mainly completed by establishing the mapping relationship between the resistance matrix and the prefabricated cable plug.
其设计要点包括:通过二极管甄别预制电缆各芯在预制电缆插头上的连接顺序,解决电缆交错接线问题;按预制电缆芯数通过继电器接点连接电阻矩阵,通过检测回路串接入的电阻值,判断出对应芯与芯之间通断关系;编写查线器内核程序,通过PLC控制继电器动作行为并感受各个继电器端口电平变化,由此判断预制电缆各个芯线首末二端之间的通断情况。The main points of its design include: identifying the connection sequence of each core of the prefabricated cable on the prefabricated cable plug through diodes to solve the problem of staggered wiring of cables; connecting the resistance matrix through the relay contacts according to the number of prefabricated cable cores, and determining the resistance value connected in series by the detection loop. The on-off relationship between the corresponding core and the core is obtained; the core program of the wire checker is written, the action behavior of the relay is controlled by the PLC, and the level change of each relay port is sensed, thereby judging the on-off between the two ends of each core wire of the prefabricated cable Happening.
具体的,设置第一和第二测试插座;所述的测试插座为4芯线插座;4为待测电缆的芯数;Specifically, first and second test sockets are provided; the test sockets are 4-core wire sockets; 4 is the number of cores of the cable to be tested;
在第一测试插座,按照待测电缆的芯数4,设置6个继电器,每个继电器对应一个常开式接点(图中以S1、S2、S3、S4、S5、S6表示);In the first test socket, set 6 relays according to the number of cores of the cable to be tested 4, each relay corresponds to a normally open contact (represented by S1, S2, S3, S4, S5, S6 in the figure);
设置一个电源V1;Set a power supply V1;
所述继电器接点中的S1至S3号继电器接点,下端与1至3号待测电缆的芯线插孔分别对应连接,S1至S3号继电器接点的上端与电源的正极端连接;The lower ends of the relay contacts S1 to S3 in the relay contacts are respectively connected to the core wire jacks of the cables to be tested from No. 1 to No. 3, and the upper ends of the relay contacts of No. S1 to S3 are connected to the positive terminal of the power supply;
所述继电器接点中的S2至S6号继电器接点,下端与2至4号待测电缆的芯线插孔分别对应连接,S2至S6号继电器接点的上端与电源的负极端连接;The lower ends of the relay contacts S2 to S6 in the relay contacts are respectively connected to the core wire jacks of the cables to be tested from No. 2 to No. 4, and the upper ends of the relay contacts of No. S2 to S6 are connected to the negative terminal of the power supply;
在第二测试插座,按照待测电缆的芯数4,设置3个电阻矩阵,所述的电阻矩阵,分别并联设置在待测电缆的各个芯线之间;In the second test socket, according to the number of cores of the cable to be tested, 3 resistance matrices are set, and the resistance matrices are respectively arranged in parallel between the core wires of the cable to be tested;
设置一个控制单元PLC,分别控制每个继电器接点的“接通”或“断开”,藉此实现电子开关的通断功能;Set up a control unit PLC to control the "on" or "off" of each relay contact, thereby realizing the on-off function of the electronic switch;
电阻矩阵由一个电阻和一个二极管串接构成;其中,待测电缆的1号芯线,经过第1号电阻,与第1号二极管的正极连接,第1号二极管的负极,与第2号待测电缆芯线连接;依次类推,待测电缆的3号芯线,经过第3号电阻,与第3号二极管的正极连接,第3号二极管的负极,与第4号待测电缆芯线连接。The resistance matrix consists of a resistor and a diode connected in series; among them, the No. 1 core wire of the cable to be tested, through the No. 1 resistor, is connected to the positive pole of the No. 1 diode, and the negative pole of the No. 1 diode is connected to the No. 2 The core wire of the test cable is connected; and so on, the No. 3 core wire of the cable to be tested, through the No. 3 resistor, is connected to the positive pole of the No. 3 diode, and the negative pole of the No. 3 diode is connected to the No. 4 core wire of the cable to be tested. .
结合图3、图4中所示,查线器具体动作行为用下表示例表示(以四芯电缆查线为例进行说明):Combined with Figure 3 and Figure 4, the specific action behavior of the wire checker is represented by the following example (take the wire check of a four-core cable as an example):
实际使用操作时,操作步骤如图5中所示。In actual operation, the operation steps are shown in Figure 5.
检查接线前,用户需将导线两端接在本设计的A端与B端,然后通过PLC屏幕提示按下“F1”按钮,校线器即可自动完成校线,并将相关结果显示在屏幕上,结果关于线路短接情况、线路断路情况以及线路错线情况,如果用户希望查看上一次校线结果也可以通过按下相关按钮自由查看。Before checking the wiring, the user needs to connect the two ends of the wire to the A and B terminals of the design, and then press the "F1" button through the PLC screen prompt, the calibration device can automatically complete the calibration and display the relevant results on the screen. On the result, if the user wants to check the last line calibration result about the line short circuit, the line open circuit and the line wrong line, he can also view it freely by pressing the relevant button.
本技术方案的自动智能查线方法,在特定的应用场合优势及其明显,列举如下:The automatic and intelligent line checking method of this technical solution has obvious advantages in specific application occasions, which are listed as follows:
场合一:智能变电站预制电缆安装前查线,用以检查预制电缆制造质量。查线器的操作极其简单,只要求操作人员具备查线基本知识即可。Occasion 1: Check the wiring of the prefabricated cables in the smart substation before installation to check the manufacturing quality of the prefabricated cables. The operation of the wire checker is extremely simple, and only requires the operator to have basic knowledge of wire check.
场合二:智能变电站上电前预制电缆查线。用以检查预制电缆安装过程的损坏及错放。Occasion 2: Check the prefabricated cables before the smart substation is powered on. Used to check for damage and misplacement during prefabricated cable installation.
采用本技术方案的自动智能查线方法,一根预制电缆的检查过程不需要一分钟,相比常规电缆查线几分钟甚至更长时间(如果电缆出错需要排查),查线器查线效率很高。By adopting the automatic and intelligent wire checking method of this technical solution, the checking process of a prefabricated cable does not take one minute, compared with a few minutes or even longer time for checking wires of a conventional cable (if the cable is faulty, checking is required), the checking efficiency of the wire checking device is very high. high.
现场工作经验表明,一个110kV智能变电站所有约200-300根预制电缆可以半天查完,如果需要供应商修改,再算上事后复查时间,一天可以完成全部工作。相比以往传统的2人3-4天的工作时间,大约提升效率80%。Field work experience shows that all about 200-300 prefabricated cables in a 110kV smart substation can be inspected in half a day. If the supplier needs to modify it, and after the re-inspection time is counted, all the work can be completed in one day. Compared with the traditional working time of 2 people for 3-4 days, the efficiency is improved by about 80%.
由于本发明的技术方案通过二极管甄别待测电缆各芯在预制电缆插头上的连接顺序,通过检测回路串接入的电阻值,判断出待测电缆对应芯与芯之间的通/断关系;操作极其简单,只要求操作人员具备查线基本知识即可。Because the technical scheme of the present invention uses diodes to identify the connection sequence of each core of the cable under test on the prefabricated cable plug, and determines the on/off relationship between the corresponding core of the cable under test and the core by detecting the resistance value connected in series by the loop; The operation is extremely simple, and only requires the operator to have basic knowledge of line checking.
本发明的技术方案,在特定的应用场合下优势极其明显,特别适用于智能变电站预制电缆在安装、敷设前的查线,用以检查预制电缆制造质量;以及在智能变电站上电前对预制电缆的查线,用以检查预制电缆安装过程的损坏及错放。可大大减少查线过程中的人力、物力消耗,极大地提高查线效率。The technical solution of the present invention has extremely obvious advantages in specific application occasions, and is especially suitable for checking the wiring of the prefabricated cables in the smart substation before installation and laying, so as to check the manufacturing quality of the prefabricated cables; To check the damage and misplacement of prefabricated cables during installation. It can greatly reduce the consumption of manpower and material resources in the process of line checking, and greatly improve the efficiency of line checking.
本发明可广泛用于变电站线缆测试装置的设计和制造领域。The invention can be widely used in the field of design and manufacture of cable testing devices in substations.
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| CN201610848759.4A Expired - Fee Related CN106526397B (en) | 2016-09-23 | 2016-09-23 | An automatic and intelligent wire checking method for intelligent substations |
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| CN114487925B (en) * | 2022-01-14 | 2025-11-28 | 中国电建集团山东电力建设第一工程有限公司 | Control cable wiring terminal identification system and method |
| CN115586470A (en) * | 2022-10-21 | 2023-01-10 | 国网浙江省电力有限公司超高压分公司 | Alignment tool and alignment method for secondary circuit |
| CN120122032B (en) * | 2025-05-13 | 2025-08-19 | 四川航空科瑞特工程技术有限公司 | Cable tester |
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Address after: 200235 No. 39, Xuhui District, Shanghai, Wuzhong Road Co-patentee after: STATE GRID SHANGHAI MUNICIPAL ELECTRIC POWER Co. Patentee after: SHANGHAI POWER TRANSMISSION AND TRANSFORMATION ENGINEERING CO.,LTD. Address before: 200235 No. 39, Xuhui District, Shanghai, Wuzhong Road Co-patentee before: STATE GRID SHANGHAI MUNICIPAL ELECTRIC POWER Co. Patentee before: Shanghai Power Transmission and Transformation Engineering Co. |
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