CN106525619A - Fatigue test system for bridge and pavement with roller load - Google Patents

Fatigue test system for bridge and pavement with roller load Download PDF

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Publication number
CN106525619A
CN106525619A CN201611086462.5A CN201611086462A CN106525619A CN 106525619 A CN106525619 A CN 106525619A CN 201611086462 A CN201611086462 A CN 201611086462A CN 106525619 A CN106525619 A CN 106525619A
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China
Prior art keywords
pavement
pilot system
electro
loading
loading dolly
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Granted
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CN201611086462.5A
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Chinese (zh)
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CN106525619B (en
Inventor
张冠华
刘光荣
郭骞
王辉
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HANGZHOU POPWIL INSTRUMENT CO Ltd
Liaoning Communication Planning And Design Institute Co Ltd
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HANGZHOU POPWIL INSTRUMENT CO Ltd
Liaoning Communication Planning And Design Institute Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/32Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces
    • G01N3/38Investigating strength properties of solid materials by application of mechanical stress by applying repeated or pulsating forces generated by electromagnetic means
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0001Type of application of the stress
    • G01N2203/0005Repeated or cyclic
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/005Electromagnetic means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0069Fatigue, creep, strain-stress relations or elastic constants
    • G01N2203/0073Fatigue
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/0202Control of the test
    • G01N2203/0208Specific programs of loading, e.g. incremental loading or pre-loading
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/067Parameter measured for estimating the property
    • G01N2203/0682Spatial dimension, e.g. length, area, angle
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T90/00Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Biochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Electromagnetism (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a fatigue test system for a bridge and a pavement with roller load. The fatigue test system comprises a counterforce foundation, a combined bearing frame, a tested sample and a loading trolley, wherein the tested sample is fixed on the counterforce foundation; the counterforce foundation and the combined bearing frame are fixed mutually; the loading trolley is arranged on the tested sample; a horizontal cross beam is arranged on the combined bearing frame; the top of the loading trolley is connected onto the horizontal cross beam and the loading trolley can move leftwards and rightwards relative to the horizontal cross beam; a servo motor is further arranged on the horizontal cross beam and drives the loading trolley to move leftwards and rightwards through a slider-crank mechanism; an electro-hydraulic servo actuator on the loading trolley can control rollers of the loading trolley to move vertically. The fatigue test system for the bridge and the pavement with the roller load can perform full-size bridge and pavement fatigue tests and guarantees safety of the bridge and the pavement.

Description

Wheeled load bridge and pavement fatigue pilot system
Technical field
The present invention relates to a kind of test device, more particularly to a kind of full-scale steel structure bridge sample or road surface sample Test System For Fatigue Properties.
Background technology
National economy extensive style developing period, road, bridge structure design based on analogy method, either design Accuracy or reasonability are not the emphasis for considering.Such method for designing is mainly with conventional material and conventional structure In design, although heuristic methods have larger design error, because there is the experience and relatively advanced computer of forefathers Simulation computing technique, final result or acceptable.
Into 21st century since, modernization of the country construction is developed rapidly, and various new constructions, new material emerge in an endless stream, All kinds of contradictions that the developing direction and shortage of resources of product and engineering maximization, integration and complication causes, set analogy Meter encounters increasing challenge, and new construction causes the not similar successful experience that can be used for reference with new diseases, The risk of ultra-large engineering design and the general requirement for reducing cost that economizes on resources are also to heavy construction in the design phase Verification experimental verification become even more important and essential.The structure that must take into during design and use is in complicated external world's bar The key technical index such as the fatigue life under part, analogy method because do not have can be for reference project and cannot implement, simple base Also become increasingly conspicuous in the integrity problem of the engineering design of finite element analysis.
Due to being difficult to obtain the complete of overall structure performance using standard material sample or the presumption of small size large-scale model Reliable data, in order to meet the above-mentioned requirements of objective reality, modern structural experiment must complete to be tried by past single component Test the conversion to integral model test and sufficient dimension test.And for the structure of composite composition, or even carried out with computer Multi parameter analysis also is difficult to presumption, to guarantee that safety must carry out being close to practical structures or full-scale test.Meanwhile, science and technology Development be particularly computer technology, electronic technology, automatic control technology and Hydraulic servo technology develop rapidly for structure try Test and solid foundation is provided with the development of monitoring technology, provide effectively for the design of various labyrinths, test and monitoring Guarantee, promote the development of structural design theory.Therefore, each state is all being devoted to full size bridge with pavement fatigue examination in the world Test the developmental research of instrument.
The present invention pinpoints fatigue loading and the stepless high accuracy speed regulating control technology of servomotor based on electro-hydraulic servo, devises The swinging eccentric wheel driven by servomotor adds crank connecting link reciprocating systems and the wheel with the control of electro-hydraulic servo load The wheeled load bridge and pavement fatigue pilot system of formula loading system composition, is mainly used in the full size examination on large bridge and road surface The wheeled load fatigue performance test of sample.
The content of the invention
It is an object of the invention to provide a kind of wheeled load bridge and pavement fatigue pilot system, to solve above-mentioned existing skill The problem that art is present, which can carry out full-scale bridge and test with pavement fatigue, it is ensured that bridge and road safety.
For achieving the above object, the invention provides following scheme:A kind of wheeled load bridge and pavement fatigue test system System, including counter-force ground, combined bearing frame, tested sample, loading dolly, the tested sample is fixed on the counter-force ground On base, the counter-force ground and the combined bearing frame interfix, and the loading dolly is positioned over the tested sample On, horizontal gird is provided with the combined bearing frame, the loading car top is connected on the horizontal gird simultaneously And it is described loading dolly can relatively described horizontal gird move left and right, servomotor is additionally provided with the horizontal gird, it is described Slider-crank mechanism is set between servomotor and the loading dolly, and the servomotor passes through the slider-crank mechanism band The dynamic loading dolly is moved left and right, and is provided with electro-hydraulic servo actuator, the electro-hydraulic servo actuator on the loading dolly The roller of the connection loading dolly, the roller can be moved up and down in vertical direction.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, the horizontal gird can be along the combined type Bearing frame is moved up and down in vertical direction.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, it is provided with the combined bearing frame The driving oil cylinder of several synchronization actions, the horizontal gird are fixed on each piston rod for driving oil cylinder.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, straight line rolling is provided with the loading dolly Action-oriented mechanism.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, the loading dolly also include installing rack and Rolling wheel support, the roller are removably mounted on the rolling wheel support, and the electro-hydraulic servo actuator is arranged at the installation On frame, the rolling wheel support upper end is fixed on the piston rod of the electro-hydraulic servo actuator.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, the rolling wheel support left and right sides sets respectively A pair of slide blocks are put, the guide rail being arranged in vertical for a pair on the installing rack, is fixed with, the slide block can be along corresponding to which The guide rail is slided up and down, and the slide block and guide rail constitute the straight-line rolling guiding mechanism.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, it is provided with the electro-hydraulic servo actuator Load sensor and displacement transducer.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, the horizontal gird bottom is fixed with crossbeam Guide rail, the beam guideway are made up of high-abrasive material, are provided with a pair of bearing wheels and one at the top of the installing rack of the loading dolly The axis of directive wheel, the axis of the bearing wheels and the directive wheel is mutually perpendicular to, the bearing wheels are resisted against the crossbeam Guide rail bottom, the directive wheel are resisted against beam guideway side wall.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, also including controller, the controller connection The servomotor and the electro-hydraulic servo actuator.
The wheeled load bridge of the present invention and pavement fatigue pilot system, wherein, the controller is POP-MF controllers.
The present invention achieves following technique effect relative to prior art:Due to wheeled load bridge of the invention it is tired with road surface The servomotor of labor pilot system can drive loading dolly or so to move back and forth by slider-crank mechanism, while loading on dolly The controllable loading dolly of the electro-hydraulic servo actuator of setting is as needed to tested sample imposed load, therefore loading dolly can be accurate Really simulating vehicle be applied to bridge or road surface on load, test with pavement fatigue so as to carry out full-scale bridge, it is ensured that bridge With road safety, the development and development of wheeled load bridge of the invention and pavement fatigue pilot system, to modernization of the country construction During critical infrastructures such as:The design of Longspan Bridge, highway etc. is checked, is optimized, verifying significant.
Description of the drawings
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment The accompanying drawing that needs are used is briefly described, it should be apparent that, drawings in the following description are only some enforcements of the present invention Example, for those of ordinary skill in the art, without having to pay creative labor, can be with according to these accompanying drawings Obtain other accompanying drawings.
Fig. 1 is the three-dimensional structure diagram of wheeled load bridge of the invention and pavement fatigue pilot system;
Fig. 2 is the main structure diagram of wheeled load bridge of the invention and pavement fatigue pilot system;
Fig. 3 is the three-dimensional structure diagram of wheeled load bridge of the invention and loading dolly in pavement fatigue pilot system;
Fig. 4 is the profile of wheeled load bridge of the invention and loading dolly in pavement fatigue pilot system.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
It is understandable to enable the above objects, features and advantages of the present invention to become apparent from, it is below in conjunction with the accompanying drawings and concrete real The present invention is further detailed explanation to apply mode.
The present invention provides a kind of wheeled load bridge and pavement fatigue pilot system, as shown in Figure 1, 2, including counter-force ground 11st, combined bearing frame 12, tested sample 13, loading dolly 14, tested sample 13 are road surface or bridge sample, tested sample 13 are fixed on counter-force ground 11, and counter-force ground 11 and combined bearing frame 12 are interfixed company by multiple prestressing force screw rods Connect, to eliminate the gap between counter-force ground 11 and combined bearing frame 12, loading dolly 14 is positioned in tested sample 13, Horizontal gird 121 is provided with combined bearing frame 12, is connected on horizontal gird 121 at the top of loading dolly 14, level is horizontal Servomotor is additionally provided with beam 121, servomotor is connected with decelerator, and the output end of decelerator is connected with slider-crank mechanism 15 crank axle, on loading dolly 14, servomotor passes through slider-crank mechanism 15 to the rod hinge connection of slider-crank mechanism 15 Drive loading dolly 14 to move back and forth along horizontal gird 121 or so, on loading dolly 14, be provided with electro-hydraulic servo actuator 16, In the presence of electro-hydraulic servo actuator 16, the roller 141 loaded on dolly 14 applies wheeled load to tested sample 13.
As shown in figure 1, the driving oil cylinder of multiple synchronization actions is provided with the column of composition combined bearing frame 12 122, horizontal gird 121 is fixed on each piston rod for driving oil cylinder 122, under each synchronous driving effect for driving oil cylinder 122, Horizontal gird 121 can be moved up and down in vertical direction along combined bearing frame 12, so as to the height in Adjustment Tests space.
As shown in Figure 3,4, loading dolly 14 includes installing rack 142, roller 141, rolling wheel support 145, and roller 141 is installed on On rolling wheel support 145, and roller 141 is detachable, can according to actual tests need install single shaft single-wheel, single shaft two-wheel or The loading accessory such as twin shaft two-wheel completes test loading, and electro-hydraulic servo actuator 16 is arranged on installing rack 142, rolling wheel support 145 Upper end is fixed on the piston rod 161 of electro-hydraulic servo actuator 16, and 145 left and right sides of rolling wheel support is respectively provided with a pair of slide blocks 146,142 left and right sides of installing rack for loading dolly 14 is respectively welded a guide rail 147 being arranged in vertical, and watches electro-hydraulic In the presence of taking the piston of actuator 16, rolling wheel support 145 can be slided up and down along guide rail 147 by slide block 146, with to tested 13 imposed load of sample, slide block 146, guide rail 147 form straight-line rolling guiding mechanism, and straight-line rolling guiding mechanism can prevent loading little Car 14 along tested sample 13 move back and forth when frictional force be delivered on piston rod 161 so as to affect loading accuracy.Electro-hydraulic servo 161 end of piston rod of actuator 16 is provided with load sensor, for the wheeled load of measure analog, electro-hydraulic servo actuator Displacement transducer is installed for measuring the displacement of electro-hydraulic servo actuator 16 and the relative deformation on road surface inside 16.
As shown in Figure 1, 2,121 bottom welding of horizontal gird is fixed with beam guideway 123, and beam guideway 123 is by quenched The high-abrasive material of process is made, and due to the setting of beam guideway 123, can extend the service life of horizontal gird 121, load dolly A pair of bearing wheels 143 and a pair of directive wheels 144, the axis and directive wheel of bearing wheels 143 are provided with the top of 14 installing rack 142 144 axis perpendicular, in the presence of electro-hydraulic servo actuator 16, the roller 141 for loading dolly 14 is applied to tested sample 13 During loading lotus, under the reaction force acts of tested sample 13, bearing wheels 143 are resisted against 123 bottom of beam guideway, directive wheel 144 are resisted against 123 side wall of beam guideway, and due to bearing wheels 143, the effect of directive wheel 144, loading dolly 14 was being moved back and forth Track is not deviated by journey.
The wheeled load bridge of the present invention also includes controller with pavement fatigue pilot system, and controller is controlled using POP-MF Device, POP-MF controllers are mainly used in the output loads of controlled loading dolly 14 and move back and forth speed, and POP-MF controllers connect Servomotor and electro-hydraulic servo actuator 16 are connect, POP-MF controllers with the start and stop of closed-loop control servomotor, and can pass through essence Really the rotating speed of control servomotor moves back and forth speed with control portable loading dolly, while controller is electro-hydraulic by controlling The adjustment loading dolly 14 of servo actuator 16 is applied to the load in tested sample 13, and electro-hydraulic servo actuator 16 can control to add Carry that load is constant or mode that compose according to sine wave, pavement loading is loaded, and 16 controlled loading of electro-hydraulic servo actuator can be with So that load will not be affected by specimen surface injustice.
During being tested using wheeled load bridge of the invention and pavement fatigue pilot system, controller control is watched Taking motor drives loading dolly 14 to move back and forth in tested sample 13 by slider-crank mechanism 15, while making in electro-hydraulic servo The roller 141 of dolly 14 is loaded in the presence of dynamic device 16 to 13 imposed load of tested sample, in the process, electro-hydraulic servo start The displacement and the relative deformation on road surface of the displacement sensor electro-hydraulic servo actuator 16 inside device 16.
Apply specific case to be set forth the principle and embodiment of the present invention in the present invention, above example Illustrate that being only intended to help understands the method for the present invention and its core concept;Simultaneously for one of ordinary skill in the art, according to According to the thought of the present invention, will change in specific embodiments and applications.In sum, this specification content Should not be construed as limiting the invention.

Claims (10)

1. a kind of wheeled load bridge and pavement fatigue pilot system, it is characterised in that:Hold including counter-force ground (11), combined type Framework (12), tested sample (13), loading dolly (14) are carried, the tested sample (13) is fixed on the counter-force ground (11) On, the counter-force ground (11) and the combined bearing frame (12) interfix, and loading dolly (14) is positioned over institute State in tested sample (13), on the combined bearing frame (12), be provided with horizontal gird (121), loading dolly (14) Top is connected on the horizontal gird (121) and loading dolly (14) can relatively described horizontal gird (121) left and right It is mobile, servomotor is additionally provided with the horizontal gird (121), is set between the servomotor and loading dolly (14) Slider-crank mechanism (15) is put, the servomotor drives loading dolly (14) left by the slider-crank mechanism (15) Move right, on loading dolly (14), be provided with electro-hydraulic servo actuator (16), electro-hydraulic servo actuator (16) connection The roller (141) of loading dolly (14), the roller (141) can be moved up and down in vertical direction.
2. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:The level is horizontal Beam (121) can be moved up and down in vertical direction along the combined bearing frame (12).
3. wheeled load bridge according to claim 2 and pavement fatigue pilot system, it is characterised in that:The combined type The driving oil cylinder (122) of several synchronization actions is installed on bearing frame (12), the horizontal gird (121) is fixed on each institute State and drive on the piston rod of oil cylinder (122).
4. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:The loading is little Car is provided with straight-line rolling guiding mechanism on (14).
5. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:The loading is little Car (14) also includes installing rack (142) and rolling wheel support (145), and the roller (141) is removably mounted to the rolling wheel support (145) on, the electro-hydraulic servo actuator (16) is arranged on the installing rack (142), and rolling wheel support (145) upper end is solid On the piston rod (161) of the electro-hydraulic servo actuator (16).
6. wheeled load bridge according to claim 5 and pavement fatigue pilot system, it is characterised in that:The roller Frame (145) left and right sides is respectively provided with a pair of slide blocks (146), is fixed with one group and vertically sets on the installing rack (142) The guide rail (147) put, the slide block (146) can be slided up and down along the guide rail (147) corresponding to which, the slide block (146) And guide rail (147) constitutes the straight-line rolling guiding mechanism.
7. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:It is described electro-hydraulic to watch Take and load sensor and displacement transducer are installed in actuator (16).
8. wheeled load bridge according to claim 5 and pavement fatigue pilot system, it is characterised in that:The level is horizontal Beam (121) bottom is fixed with beam guideway (123), and the beam guideway (123) is made up of high-abrasive material, the loading dolly (14) a pair of bearing wheels (143) and a pair of directive wheels (144) are provided with the top of installing rack (142), the bearing wheels (143) The axis perpendicular of axis and the directive wheel (144), the bearing wheels (143) are resisted against the beam guideway (123) bottom, The directive wheel (144) is resisted against the beam guideway (123) side wall.
9. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:Also include control Device, the controller connect the servomotor and the electro-hydraulic servo actuator.
10. wheeled load bridge according to claim 1 and pavement fatigue pilot system, it is characterised in that:The control Device is POP-MF controllers.
CN201611086462.5A 2016-12-01 2016-12-01 Wheel type load bridge and pavement fatigue test system Active CN106525619B (en)

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