CN106525412B - A kind of rotary table component comprehensive performance detection platform and detection method - Google Patents

A kind of rotary table component comprehensive performance detection platform and detection method Download PDF

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Publication number
CN106525412B
CN106525412B CN201611222539.7A CN201611222539A CN106525412B CN 106525412 B CN106525412 B CN 106525412B CN 201611222539 A CN201611222539 A CN 201611222539A CN 106525412 B CN106525412 B CN 106525412B
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China
Prior art keywords
rotary table
detection
load
saddle
slide board
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Expired - Fee Related
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CN201611222539.7A
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CN106525412A (en
Inventor
周晓琳
黎园亮
苟卫东
梁兆顺
张海英
王凤山
李学义
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Qinghai No1 Machine Tool Co Ltd
Qinghai Tripod Equipment Manufacturing Co Ltd
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Qinghai No1 Machine Tool Co Ltd
Qinghai Tripod Equipment Manufacturing Co Ltd
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Application filed by Qinghai No1 Machine Tool Co Ltd, Qinghai Tripod Equipment Manufacturing Co Ltd filed Critical Qinghai No1 Machine Tool Co Ltd
Priority to CN201611222539.7A priority Critical patent/CN106525412B/en
Publication of CN106525412A publication Critical patent/CN106525412A/en
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Publication of CN106525412B publication Critical patent/CN106525412B/en
Expired - Fee Related legal-status Critical Current
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Machine Tool Sensing Apparatuses (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)

Abstract

The invention discloses a kind of rotary table component comprehensive performance detection platform and detection methods, including mechanical system, control system and acquisition system three parts, mechanical system includes load and detection device, beam moving device, rotary table and base member, load and detection device are movably installed on beam moving device, and beam moving device is movably installed on base member;Rotary table component includes rotary table, is equipped with testing agency in rotary table, angled mirrors are equipped on rotary table, is equipped with thermocouple temperature sensor under rotary table, and angle interference mirror is equipped in load and detection device.The present invention is simulated under different loads condition and different load conditions by cylinder, is detected the rotating accuracy and Static stiffness of rotary table, positioning accuracy and repetitive positioning accuracy and by pressure sensor monitoring and is fed back cylinder output pressure.The performance parameter of rotary table is obtained to more intuitive, comprehensive.

Description

A kind of rotary table component comprehensive performance detection platform and detection method
Technical field
The present invention relates to test equipment technical fields, and in particular to a kind of for testing the detection platform of numerically-controlled machine tool accessory And detection method.
Background technique
There are still larger in the product of speed, precision aspect and foreign well-known enterprise for the numerically-controlled machine tool that China is developed at present Gap;Meanwhile in the use process of the high-end numerical control machine of import, machine tooling efficiency and precision cannot be made full use of Situation is also widely present.To find out its cause, lathe key feature dynamic characteristic is lacked understand in depth be one it is important because Element.The development of numerically-controlled machine tool overall technology and functional component mutually relies on, joint development, and the innovation of functional component affects numerical control machine The development of bed.Meet the great basis manufacture in China and national defense industry field to the great demand of high-end numerical control machine, gets rid of pair The dependence and monopolization of external high-end numerical control machine, it is necessary to break through the key technology of performance function component in high-end numerical control machine. Worktable part is the critical function component of high-end numerical control machine, is all had a major impact to the Performance And Reliability of complete machine.Due to The country is less to the aspect of performance research of workbench, so the research to worktable part comprehensive performance detection technique, to raising The comprehensive performance of high-end numerical control machine rotary table component or even complete machine has extremely important meaning.
Summary of the invention
The technical problem to be solved in the present invention is to provide it is a kind of it is reasonable in design, easy to use, to can be used in guidance existing Field production, so as to the synthesis for shortening the production cycle, reducing manufacturing cost, the processing of raising rotary table and assembly precision Performance detecting platform structure and detection method.
In order to solve the above technical problems, the present invention adopts the following technical scheme: a kind of sensor stand rotary table portion Part comprehensive performance detection platform, it is characterised in that: including mechanical system, control system and acquisition system three parts, machinery system System includes load and detection device, beam moving device, rotary table component, saddle and base member, rotary table portion Part is movably installed on base member by saddle, and load and detection device are movably installed on beam moving device, and crossbeam moves Dynamic device is movably installed on base member;Control system includes electric control system and display, and acquisition system includes data Acquisition system, industrial personal computer, laser interferometer and laser displacement sensor, before wherein laser interferometer is located at turn around worktable part Side, laser displacement sensor are located at turn around the side of worktable part and connection data collection system, data collection system connection Industrial personal computer;The rotary table component activity is mounted on saddle and passes through motor drag.
Further, the base member is equipped with two column moving guide rails, the beam moving device activity installation In on the column moving guide rail of bottom base;The load and detection device are mounted on the slide rail of beam moving device; Beam moving device is equipped with the first servo drive motor, and base member is equipped with the second servo drive motor, electrical control system The work of system control the first servo drive motor and the second servo drive motor;Laser displacement sensor is mounted on by bracket In the bottom base of base member, laser beam is respectively aligned to the X-direction of rotary table component and the end face of Y direction, uses Deformation quantity of the rotary table component in X-direction and Y direction when detecting quiet application, dynamic loading;Laser interferometer passes through A-frame is installed in front of rotary table component, to detect the rotation angle of rotary table component;Industrial personal computer and display Device and data collection system are placed on laboratory table, and data collection system is sensed by cable and laser interferometer, laser displacement Device is connected with load and detection device, to detect the rotation angle and deformation displacement amount of rotary table component, by industry control Machine is collected detection data and is shown by display.
Further, the load and detection device include crossbeam backboard, movable plate backboard and pulley, the mobile cunning of load Plate, detection moving slide board, angle interference mirror, eddy current displacement sensor, sensor stand, cylinder assembly, vertical sleeping conversion load Device, pressure sensor are installed apart from adjusting handle, rack-and-pinion mobile device and crossbeam, middle cross beam by crossbeam backboard On beam moving device;Load moving slide board and detection moving slide board are mounted on crossbeam by movable plate backboard and pulley; The vertical sleeping conversion loading device for being equipped with cylinder assembly is fixed on load moving slide board;Several current vortex sensors are installed on On the sensor stand that angle steel is constituted, bracket is movably installed on a wherein sliding rail for detection moving slide board, is matched Close the offset of the test bar detection rotary table component centre of gyration;Angle interference mirror is mounted on detection movement by its bracket On another sliding rail of slide plate, the rotation angle of rotary table component is detected;Pressure sensor be connected with cylinder assembly to Monitor the pressure value of cylinder load;Rack-and-pinion mobile device is separately mounted to crossbeam and load moving slide board and the mobile cunning of detection On plate, rack-and-pinion mobile device is connected with apart from adjusting handle, and rotation distance adjusts handwheel and changes load moving slide board and inspection The position of moving slide board is surveyed to adapt to the load and detection of different rotary tables.
Further, the beam moving device includes that Z axis driving mechanism, crossbeam slide up and down guide rail, gantry vertical Column and column slide, wherein planer-type column is mounted on column slide, can be moved forward and backward on base member;Z axis driving machine Structure includes Z axis lead screw, Z axis bevel gearing, bearing, the first servo drive motor and mechanical reduction gear, two sets of Z axis Lead screw passes through bearing respectively and is symmetrically mounted on the planer-type column on both sides, and driving Z axis lead screw slides up and down crossbeam along crossbeam Guide rail is mobile;First servo drive motor is mounted on the top of planer-type column, and the mechanical reduction gear is mounted on first and watches Take driving motor output shaft and on the Z-axis transmission axis of Z axis bevel gearing;The bevel gearing passes through institute Bearing is stated to be mounted on the top of planer-type column and connect with Z axis lead screw to drive Z axis lead screw to rotate.
Further, the base member includes Y-axis driving mechanism, the second servo drive motor, saddle, saddle movement The mobile adjustable gib item of fixed guide rail bar, saddle, pressing plate and bottom base, the mobile adjustable gib item of the saddle, saddle are mobile Fixed guide rail bar is installed in bottom base, and Y-axis driving mechanism includes Y-axis lead screw, Y-axis bevel gearing, bearing block And mechanical reduction gear, two sets of Y-axis lead screws are symmetrically mounted on the right and left of bottom base by bearing block, drive cross beam movement Device moves in bottom base;Second servo drive motor is mounted on the rear portion of bottom base, mechanical reduction gear installation On the transmission shaft being connect on the output shaft of the second servo drive motor and with Y-axis bevel gearing;Y-axis Bevel Gear Transmission Device is mounted on the rear portion of bottom base by bearing, and connect with Y-axis lead screw to drive Y-axis lead screw to rotate.
Further, rotary table component includes rotary table, detection part;The detection part includes detection Stick, angled mirrors, thermocouple temperature sensor;The rotary table is movably installed on saddle, and test bar is mounted on In rotary table centre bore, the center offset of cooperation eddy current displacement sensor detection rotary table;The thermocouple Temperature sensor is installed on rotary table lower part and is affixed on saddle wall, and temperature rise becomes when detection rotary table component operates Change;The angled mirrors are placed in the table top of rotary table, opposite with the angle interference mirror being arranged in load and detection device, Detect the rotation angle of rotary table.
Further, sleeping conversion loading device is found to be fixed on load moving slide board;And be equipped with before and after column slide to Ensure the planer-type column floor that front and back is not toppled over when load.
Further, lateral T-slot is offered on the table top of bottom base, the saddle of different model is by adjusting lateral T Fastening bolt in shape slot is fixed at a distance from guide rail bar to adjust the mobile adjustable gib item of saddle and saddle movement to adapt to difference The rotary table of size.
Detection method carries out according to the following steps,
The first step, determine controlled after mechanical part is installed in place, all kinds of wiring connection is accurate respectively beam moving device and First servo motor and the movement of the second servo motor in base member, in the case where zero load, adjustment detection moving slide board Position, so that detection device is located at turn around right above workbench;
Second step starts the driving motor of rotary table, drives rotary table rotation;
Third step cooperates test bar to return to detect rotary table in the case where zero load with eddy current displacement sensor Turn center offset, be directed at angle interference mirror with the laser beam of laser interferometer and be transmitted to angled mirrors to detect revolution work Make platform rotation angle;Detection workbench is to detect rotary table driving motor with thermocouple temperature sensor when directly turning platform Temperature signal, each signal is uploaded to industrial personal computer, and show by display;
4th step, removes detection moving slide board, and the position of adjustment load moving slide board makes cylinder assembly be located at turn around work Right above platform, the direction of vertical sleeping conversion loading device is adjusted;
5th step controls cylinder assembly output pressure, realizes and applies given axially or radially pressure to rotary table;
6th step, when applying axially or radially pressure, the pressure value exported with pressure sensor monitoring cylinder uses laser Displacement sensor detects the X-direction of rotary table and the deflection of Y direction position;Detection workbench is directly to turn platform When, with the temperature signal of thermocouple temperature sensor detection rotary table driving motor, each signal is uploaded in industrial personal computer, And it is shown by display;
7th step, cylinder assembly stop load, remove load moving slide board, again the position of adjustment detection moving slide board, So that detection device is located at turn around right above workbench;
Step 8: after loading is complete, with the revolution of eddy current displacement sensor cooperation test bar detection rotary table Center offset is directed at angle interference mirror with the laser beam of laser interferometer and is transmitted to angled mirrors detection rotary table Rotation angle, detection workbench is directly when turning platform, with thermocouple temperature sensor detection rotary table driving motor Each signal is uploaded to industrial personal computer, and is shown by display by temperature signal;
9th step, the unloaded experimental data with when load of analysis simultaneously generate assessment report.
The present invention provides a kind of revolution work that can carry out comprehensive performance detection to it in rotary table produced on-site Make platform comprehensive performance detection platform, in measurement process, it is contemplated that various specifications rotary table size is inconsistent, therefore this platform Designed crossbeam, portal frame and movable plate is able to set tune in X-direction, Y direction and the enterprising line position of Z-direction respectively Section can satisfy the comprehensive detection requirement of the rotary table of plurality of specifications.And the designed installation rotary table of this platform Guide rail, one to be fixed, one be it is moveable, positioned so as to meet the installation of various sizes of rotary table It is required that.Vertical sleeping conversion loading device has also been devised in this platform, can satisfy the load of cylinder axially and radially to rotary table It is required that.
The present invention simulates different loads condition by cylinder, under different load conditions, is cooperated with current vortex sensor and is examined The rotating accuracy for surveying stick detection rotary table detects rotary table X-direction and Y direction with laser displacement sensor Static stiffness;It is fixed with the positioning accuracy and repetition of laser interferometer fit angle interference mirror and angled mirrors detection rotary table Position precision;The temperature of platform is directly turned with thermocouple temperature sensor detection;With pressure sensor monitoring and feed back cylinder output pressure Power.It is finally acquired by data collection system and industrial personal computer and analyzes data and obtain examining report, thus more intuitively, more fully Obtain the performance parameter of rotary table.It can be used in instructing produced on-site, shorten the production cycle, reduce manufacturing cost, improve The processing of rotary table and assembly precision.
Detailed description of the invention
Fig. 1 is overall structure figure of the present invention;
Fig. 2 is load and structure diagram of detection device;
Fig. 3 is beam moving device structure chart;
Fig. 4 is rotary table component and base member structural schematic diagram;
Fig. 5 is detection of platform schematic diagram.
In figure, 1 is industrial personal computer, and 2 be laboratory table, and 3 be display, and 4 be data collection system, and 5 be load and detection device, 6 be beam moving device, and 7 be electric control system, and 8 be laser interferometer, and 9 be laser displacement sensor, and 10 be base member, 11 be crossbeam backboard, and 12 be movable plate backboard and pulley, and 13 be load moving slide board, and 14 be detection moving slide board, and 15 be angle Interference mirror, 16 be eddy current displacement sensor, and 17 sensor stands are sensor stand, and 18 be cylinder assembly, and 19 be vertical sleeping turn Loading device is changed, 20 be pressure sensor, and 21 is are rack-and-pinion mobile device apart from adjusting handle, 22, and 23 be crossbeam, and 24 are Z axis lead screw, 25 be Z axis bevel gearing, and 26 be bearing, and 27 be the first servo drive motor, and 28 be mechanical reduction gear, 29 slide up and down guide rail for crossbeam, and 30 be planer-type column, and 31 be column slide, and 32 be the second servo drive motor, and 33 be angle Reflecting mirror is spent, 34 be test bar, and 35 be rotary table, and 36 be saddle, and 37 be the mobile fixed guide rail bar of saddle, and 38 be thermocouple Temperature sensor, 39 be the mobile adjustable gib item of saddle, and 40 be pressing plate, and 41 be bottom base, and 42 be Z-axis transmission axis, and 43 be Y-axis Lead screw, 44 be Y-axis bevel gearing, and 45 be bearing block, and 46 be Y-axis transmission shaft, and 47 be mechanical reduction gear, and 48 be column Moving guide rail, 49 be lateral T-slot.
Specific embodiment
In the present embodiment, referring to Fig.1, Fig. 2, Fig. 3 and Fig. 4, the rotary table component comprehensive performance detection platform, packet Mechanical system, control system and acquisition system three parts are included, mechanical system includes load and detection device 5, cross beam movement dress 6, rotary table component, saddle 36 and base member 10 are set, rotary table component is movably installed in pedestal by saddle 36 On component 10, load and detection device 5 are movably installed on beam moving device 6, and beam moving device 6 is movably installed in pedestal On component 10;Control system includes electric control system 7 and display 3, and acquisition system includes data collection system 4, industrial personal computer 1, laser interferometer 8 and laser displacement sensor 9, wherein laser interferometer 8 is located at turn around in front of worktable part, laser displacement Sensor 9 is located at turn around the side of worktable part and connection data collection system 4, data collection system 4 connect industrial personal computer 1; The rotary table component activity is mounted on saddle and passes through motor drag.
The base member 10 is equipped with two column moving guide rails 48, and the beam moving device 6 is movably installed in bottom On the column moving guide rail 48 of portion's pedestal 41;The load and detection device 5 are mounted on the slide rail of beam moving device 6 On;Beam moving device 6 is equipped with the first servo drive motor 27, and base member 10 is equipped with the second servo drive motor 32, The work of electric control system 7 control the first servo drive motor 27 and the second servo drive motor 32;Laser displacement sensor 9 It is mounted in the bottom base 41 of base member 10 by bracket, laser beam is respectively aligned to the X-axis side of rotary table component To the end face with Y direction, shape of the rotary table component in X-direction and Y direction when detecting quiet application, dynamic loading Variable;Laser interferometer 8 is installed in front of rotary table component by A-frame, to detect rotary table component Rotation angle;Industrial personal computer 1 and display 3 and data collection system 4 are placed on laboratory table 2, data collection system 4 by cable with Laser interferometer 8, laser displacement sensor 9 are connected with load and detection device 5, to detect the rotation of rotary table component Gyration and deformation displacement amount are collected detection data by industrial personal computer 1 and are shown by display 3.
It is described load and detection device 5 include crossbeam backboard 11, movable plate backboard and pulley 12, load moving slide board 13, It detects moving slide board 14, angle interference mirror 15, eddy current displacement sensor 16, sensor stand 17, cylinder assembly 18, stand sleeping turn Change loading device 19, pressure sensor 20, apart from adjusting handle 21, rack-and-pinion mobile device 22 and crossbeam 23, middle cross beam 23 are mounted on beam moving device 6 by crossbeam backboard 11;Load moving slide board 13 and detection moving slide board 14 pass through movement Backboard plate and pulley peace 12 are on crossbeam 23;The vertical sleeping conversion loading device 19 for being equipped with cylinder assembly 18 is fixed on load On moving slide board 13;Several current vortex sensors 16 are installed on the sensor stand 17 of angle steel composition, and bracket is with moveable Mode is mounted on a wherein sliding rail for detection moving slide board 14, and cooperation test bar 34 detects the rotary table component centre of gyration Offset;Angle interference mirror 15 is mounted on another sliding rail of detection moving slide board 14 by its bracket, detection revolution work The rotation angle of platform component;Pressure sensor 20 is connected to the pressure value for monitoring cylinder load with cylinder assembly 18;Gear Rack gear mobile device 22 is separately mounted on crossbeam 23 and load moving slide board 13 and detection moving slide board 14, and rack-and-pinion is mobile Device 22 is connected with apart from adjusting handle 21, and rotation distance adjusts handwheel 21 and changes load moving slide board 13 and detection moving slide board 14 position is to adapt to the load and detection of different rotary tables.
The beam moving device 6 include Z axis driving mechanism, crossbeam slide up and down guide rail 29, planer-type column 30 and Column slide 31, wherein planer-type column 30 is mounted on column slide 31, can be moved forward and backward on base member 10;Z axis drives Motivation structure includes Z axis lead screw 24, Z axis bevel gearing 25, bearing 26, the first servo drive motor 27 and The gear deceleration Device 28, two sets of Z axis lead screws 24 are symmetrically mounted on the planer-type column 30 on both sides by bearing 26 respectively, drive Z axis lead screw 24, which make crossbeam 23 slide up and down guide rail 29 along crossbeam, moves;First servo drive motor 27 is mounted on the top of planer-type column 30 Portion, the mechanical reduction gear 28 be mounted on the first servo drive motor 27 output shaft and with Z axis bevel gearing 25 Z-axis transmission axis 42 on;The Z axis bevel gearing 25 is mounted on the top of planer-type column 30 by the bearing 26 And it is connect with Z axis lead screw 24 to drive Z axis lead screw to rotate.
The base member 10 includes that Y-axis driving mechanism, the second servo drive motor 32, saddle 36, saddle are mobile solid Determine the mobile adjustable gib item 39 of guide rail bar 37, saddle, pressing plate 40 and bottom base 41, the mobile adjustable gib item 39 of the saddle, The mobile fixed guide rail bar 37 of saddle is installed in bottom base 41, and Y-axis driving mechanism includes Y-axis lead screw 43, Y-axis bevel gear biography Dynamic device 44, bearing block 45 and mechanical reduction gear 47, two sets of Y-axis lead screws 43 are symmetrically mounted on bottom base by bearing block 45 41 the right and left drives beam moving device 6 to move in bottom base 41;Second servo drive motor 32 is mounted on pedestal Rear portion, the mechanical reduction gear 47 be mounted on the output shaft of the second servo drive motor 32 and with Y-axis Bevel Gear Transmission fill It sets on the transmission shaft 46 of 44 connections;The Y-axis bevel gearing 44 is mounted on the rear portion of bottom base 41 by bearing, and with The connection of Y-axis lead screw 43 is to drive Y-axis lead screw to rotate.
Rotary table component includes rotary table 35, detection part;The detection part includes test bar 34, angle Reflecting mirror 33, thermocouple temperature sensor 38;The rotary table 35 is movably installed on saddle 36, and test bar 34 is installed In 35 centre bore of rotary table, cooperation eddy current displacement sensor 16 detects the center offset of rotary table 35;Institute It states thermocouple temperature sensor 38 to be installed on 35 lower part of rotary table and be affixed on 36 wall of saddle, detects rotary table component Temperature rise changes when operating;The angled mirrors 33 are placed in the table top of rotary table 35, with load and detection device 5 on be arranged Angle interference mirror 15 it is opposite, detect the rotation angle of rotary table.
Vertical sleeping conversion loading device 19 is fixed on load moving slide board 13;And it is equipped with before and after column slide 31 to load When ensure the not floor toppled over of front and back of planer-type column 30.
Lateral T-slot 49 is offered on the table top of bottom base 41, the saddle 36 of different model is by adjusting lateral T-slot Fastening bolt in 49 is fixed at a distance from guide rail bar 37 to adjust the mobile adjustable gib item 39 of saddle and saddle movement to adapt to not With the rotary table 35 of size.
Sensor stand sensor stand
Referring to Fig. 5, detection method carries out according to the following steps,
The first step determines and controls 6 and of beam moving device respectively after mechanical part is installed in place, all kinds of wiring connection is accurate First servo motor 27 and the movement of the second servo motor 32 in base member 10, in the case where zero load, adjustment detection movement The position of slide plate, so that detection device is located at turn around right above workbench 35;
Second step starts the driving motor of rotary table, and rotary table 35 is driven to rotate;
Third step cooperates test bar to detect rotary table in the case where zero load with eddy current displacement sensor 16 Centre of gyration offset is directed at angle interference mirror 15 with the laser beam of laser interferometer 8 and is transmitted to angled mirrors 33 to examine Survey time revolving worktable rotates angle;Detection workbench is to detect revolution work with thermocouple temperature sensor 38 when directly turning platform Each signal is uploaded to industrial personal computer 1, and is shown by display 3 by the temperature signal of platform driving motor;
4th step, removes detection moving slide board 14, and the position of adjustment load moving slide board 13 is located at back cylinder assembly 18 Right above revolving worktable 35, the direction of vertical sleeping conversion loading device 19 is adjusted;
5th step controls 18 output pressure of cylinder assembly, realizes and gives axially or radially to the application of rotary table 35 Pressure;
6th step, when applying axially or radially pressure, with pressure sensor 20 monitor cylinder output pressure value, with swash Optical displacement sensor 9 detects the X-direction of rotary table and the deflection of Y direction position;Detection workbench is directly to turn When platform, the temperature signal of rotary table driving motor is detected with thermocouple temperature sensor 38, each signal is uploaded into industry control In machine 1, and shown by display 3;
7th step, cylinder assembly 18 stop load, remove load moving slide board 13, adjustment detects moving slide board 14 again Position, so that detection device is located at turn around right above workbench 35;
Step 8: after loading is complete, cooperating test bar 34 to detect rotary table 35 with eddy current displacement sensor 16 Centre of gyration offset, be directed at angle interference mirror 15 with the laser beam of laser interferometer 8 and be transmitted to angled mirrors 33 and examine The rotation angle of survey time revolving worktable 35, detection workbench are when directly turning platform, to be detected and turned round with thermocouple temperature sensor 38 Each signal is uploaded to industrial personal computer 1, and is shown by display 3 by the temperature signal of table drive motor;
9th step, the unloaded experimental data with when load of analysis simultaneously generate assessment report.
The above has been described in detail, described above, is only a preferred embodiment of the present invention, when cannot It limit the scope of implementation of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it should still belong to covering scope of the present invention It is interior.

Claims (9)

1. a kind of rotary table component comprehensive performance detection platform, it is characterised in that: including mechanical system, control system and adopt Collecting system three parts, mechanical system include load and detection device, beam moving device, rotary table component, saddle and Base member, rotary table component are movably installed on base member by saddle, and load and detection device are movably installed in On beam moving device, beam moving device is movably installed on base member;Control system includes electric control system and shows Show device, electric control system acquisition system includes data collection system, industrial personal computer, laser interferometer and laser displacement sensor, Wherein laser interferometer is located at turn around in front of worktable part, laser displacement sensor be located at turn around the side of worktable part and Data collection system is connected, data collection system connects industrial personal computer;The rotary table component activity is mounted on saddle simultaneously Pass through motor drag;
The base member is equipped with two column moving guide rails, and the beam moving device is movably installed in the vertical of bottom base On column moving guide rail;The load and detection device are mounted on the slide rail of beam moving device;
Laser displacement sensor is mounted in the bottom base of base member by bracket, and laser beam is respectively aligned to revolution work The X-direction of platform component and the end face of Y direction, rotary table component is in X-direction when detecting quiet application, dynamic loading With the deformation quantity of Y direction.
2. rotary table component comprehensive performance detection platform according to claim 1, it is characterised in that: cross beam movement dress It sets and is equipped with the first servo drive motor, base member is equipped with the second servo drive motor, electric control system control first The work of servo drive motor and the second servo drive motor;Laser interferometer is installed on rotary table portion by A-frame In front of part, to detect the rotation angle of rotary table component;Industrial personal computer and display and data collection system are placed in experiment On table, data collection system is connected by cable with laser interferometer, laser displacement sensor and load and detection device, is used To detect the rotation angle and deformation displacement amount of rotary table component, detection data is collected by industrial personal computer and is shown by display Show.
3. rotary table component comprehensive performance detection platform according to claim 2, it is characterised in that: it is described load and Detection device includes crossbeam backboard, movable plate backboard and pulley, load moving slide board, detection moving slide board, angle interference mirror, electricity Eddy displacement sensor, sensor stand, cylinder assembly, vertical sleeping conversion loading device, pressure sensor, apart from adjusting handle, Rack-and-pinion mobile device and crossbeam, middle cross beam are mounted on beam moving device by crossbeam backboard;Load moving slide board It is mounted on crossbeam with detection moving slide board by movable plate backboard and pulley;The vertical sleeping conversion load of cylinder assembly will be installed Device is fixed on load moving slide board;Several current vortex sensors be installed on angle steel composition sensor stand on, bracket with Moveable mode is mounted on a wherein sliding rail for detection moving slide board, cooperation test bar detection rotary table component revolution The offset at center;Angle interference mirror is mounted on another sliding rail of detection moving slide board by its bracket, detection revolution work The rotation angle of platform component;Pressure sensor is connected to the pressure value for monitoring cylinder load, rack-and-pinion with cylinder assembly Mobile device be separately mounted to crossbeam and load moving slide board and detection moving slide board on, rack-and-pinion mobile device be connected with away from From adjusting handle, rotation distance adjustment handwheel changes load moving slide board and detects the position of moving slide board to adapt to different return The load and detection of revolving worktable.
4. rotary table component comprehensive performance detection platform according to claim 3, it is characterised in that: the crossbeam moves Dynamic device includes that Z axis driving mechanism, crossbeam slide up and down guide rail, planer-type column and column slide, wherein planer-type column It is mounted on column slide, can be moved forward and backward on base member;Z axis driving mechanism includes Z axis lead screw, Z axis bevel gear biography Dynamic device, bearing, first servo drive motor and mechanical reduction gear, two sets of Z axis lead screws pass through bearing respectively and symmetrically pacify On the planer-type column on both sides, drives Z axis lead screw that crossbeam is made to slide up and down guide rail along crossbeam and move;First servo-drive electricity Machine is mounted on the top of planer-type column, and the mechanical reduction gear is mounted on the output shaft and and Z of the first servo drive motor On the Z-axis transmission axis of shaft bevel gears transmission device;The Z axis bevel gearing is mounted on gantry vertical by the bearing The top of column is simultaneously connect with Z axis lead screw to drive Z axis lead screw to rotate.
5. rotary table component comprehensive performance detection platform according to claim 4, it is characterised in that: the base portion Part includes Y-axis driving mechanism, second servo drive motor, the saddle, the mobile fixed guide rail bar of saddle, saddle movement Adjustable gib item, pressing plate and bottom base, the mobile fixed guide rail bar of the mobile adjustable gib item of the saddle, saddle are installed on bottom On pedestal, Y-axis driving mechanism includes Y-axis lead screw, Y-axis bevel gearing, bearing block and mechanical reduction gear, two sets of Y Axial filament thick stick is symmetrically mounted on the right and left of bottom base by bearing block, and beam moving device is driven to move up in bottom base It is dynamic;Second servo drive motor is mounted on the rear portion of bottom base, which is mounted on the second servo drive motor Output shaft on and the transmission shaft that is connect with Y-axis bevel gearing on;The Y-axis bevel gearing is installed by bearing It connect at the rear portion of bottom base, and with Y-axis lead screw to drive Y-axis lead screw to rotate.
6. rotary table component comprehensive performance detection platform according to claim 5, it is characterised in that: rotary table Component includes rotary table, detection part;The detection part includes test bar, angled mirrors, electric thermo-couple temperature sensing Device;The rotary table is movably installed on saddle, and test bar is mounted in rotary table centre bore, cooperates current vortex The center offset of displacement sensor detection rotary table;The thermocouple temperature sensor is installed on rotary table lower part And be affixed on saddle wall, temperature rise changes when detection rotary table component operates;The angled mirrors are placed in rotary table Table top, it is opposite with the angle interference mirror being arranged in load and detection device, detect the rotation angle of rotary table.
7. rotary table component comprehensive performance detection platform according to claim 6, it is characterised in that: vertical sleeping conversion adds It carries to set and be fixed on load moving slide board;And ensure planer-type column not anteversion and retroversion when being equipped with before and after column slide to load Floor.
8. rotary table component comprehensive performance detection platform according to claim 7, it is characterised in that: bottom base Lateral T-slot is offered on table top, the saddle of different model moves by adjusting the fastening bolt in lateral T-slot to adjust saddle Dynamic adjustable gib item is at a distance from the mobile fixed guide rail bar of saddle to adapt to various sizes of rotary table.
9. a kind of detection method based on rotary table component comprehensive performance detection platform according to any one of claims 8, based on spy Sign is: it carries out according to the following steps,
The first step determines and controls beam moving device and pedestal respectively after mechanical part is installed in place, all kinds of wiring connection is accurate First servo motor and the movement of the second servo motor in component, in the case where zero load, the position of adjustment detection moving slide board, So that detection device is located at turn around right above workbench;
Second step starts the driving motor of rotary table, drives rotary table rotation;
Third step cooperates test bar with eddy current displacement sensor to detect in rotary table revolution in the case where zero load Heart offset is directed at angle interference mirror with the laser beam of laser interferometer and is transmitted to angled mirrors to detect rotary table Rotate angle;Detection workbench is when directly turning platform, with the temperature of thermocouple temperature sensor detection rotary table driving motor Signal is spent, each signal is uploaded to industrial personal computer, and show by display;
4th step, removes detection moving slide board, and the position of adjustment load moving slide board makes cylinder assembly be located at turn around workbench just Top adjusts the direction of vertical sleeping conversion loading device;
5th step controls cylinder assembly output pressure, realizes and applies given axially or radially pressure to rotary table;
6th step, when applying axially or radially pressure, the pressure value exported with pressure sensor monitoring cylinder uses laser displacement Sensor detects the X-direction of rotary table and the deflection of Y direction position;Detection workbench is when directly turning platform, to use Thermocouple temperature sensor detects the temperature signal of rotary table driving motor, and each signal is uploaded in industrial personal computer, and is led to Display is crossed to show;
7th step, cylinder assembly stop load, remove load moving slide board, again the position of adjustment detection moving slide board, so that Detection device is located at turn around right above workbench;
Step 8: after loading is complete, with the centre of gyration of eddy current displacement sensor cooperation test bar detection rotary table Offset is directed at angle interference mirror with the laser beam of laser interferometer and is transmitted to the rotation of angled mirrors detection rotary table Gyration, detection workbench are when directly turning platform, with the temperature of thermocouple temperature sensor detection rotary table driving motor Each signal is uploaded to industrial personal computer, and is shown by display by signal;
9th step, the unloaded experimental data with when load of analysis simultaneously generate assessment report.
CN201611222539.7A 2016-12-27 2016-12-27 A kind of rotary table component comprehensive performance detection platform and detection method Expired - Fee Related CN106525412B (en)

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