CN206523292U - A kind of rotary table part combination property detection platform - Google Patents
A kind of rotary table part combination property detection platform Download PDFInfo
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Abstract
本实用新型公开了一种回转工作台部件综合性能检测平台,包括机械系统、控制系统和采集系统三大部分,机械系统包括加载及检测装置、横梁移动装置、回转工作台和底座部件,加载及检测装置活动安装于横梁移动装置上,横梁移动装置活动安装于底座部件上;回转工作台部件包括有回转工作台,回转工作台中安装有检测机构,在回转工作台上安装有角度反射镜,在回转工作台下安装有热电偶温度传感器,在加载及检测装置上设有角度干涉镜。本实用新型通过气缸模拟不同载荷条件和不同加载情况下,检测回转工作台的回转精度和静刚度,以及定位精度和重复定位精度并由压力传感器监测并反馈气缸输出压力。从而更直观、全面的得到回转工作台的性能参数。
The utility model discloses a comprehensive performance detection platform for components of a rotary worktable, which includes three parts: a mechanical system, a control system and an acquisition system. The detection device is movably installed on the crossbeam moving device, and the crossbeam moving device is movably installed on the base part; the rotary table part includes a rotary table, a detection mechanism is installed in the rotary table, and an angle mirror is installed on the rotary table. A thermocouple temperature sensor is installed under the rotary table, and an angle interference mirror is installed on the loading and detection device. The utility model simulates different loading conditions and different loading conditions through the cylinder, detects the rotation accuracy and static stiffness of the rotary table, as well as the positioning accuracy and repeat positioning accuracy, and monitors and feeds back the output pressure of the cylinder by a pressure sensor. In this way, the performance parameters of the rotary table can be obtained more intuitively and comprehensively.
Description
技术领域technical field
本实用新型涉及测试设备技术领域,具体涉及一种用于测试数控机床配件的检测平台。The utility model relates to the technical field of testing equipment, in particular to a testing platform for testing accessories of numerical control machine tools.
背景技术Background technique
目前我国所开发的数控机床在速度、精度方面与国外知名企业的产品仍存在较大的差距;同时,在进口的高端数控机床的使用过程中,不能充分利用机床加工效率和精度的情况也广泛存在。究其原因,对机床关键功能部件动态特性缺乏深入了解是一个重要的因素。数控机床整体技术与功能部件的发展互依赖、共同发展,功能部件的创新影响着数控机床的发展。要满足我国重大基础制造和国防工业领域对高端数控机床的巨大需求,摆脱对国外高端数控机床的依赖及垄断,必须突破高端数控机床中高性能功能部件的关键技术。工作台部件是高端数控机床的重要功能部件,对整机的性能和可靠性都有重要影响。由于国内对工作台的性能方面研究较少,所以对工作台部件综合性能检测技术的研究,对提高高端数控机床回转工作台部件乃至整机的综合性能有极其重要的意义。At present, there is still a large gap between the speed and precision of CNC machine tools developed by our country and the products of well-known foreign companies; at the same time, in the use of imported high-end CNC machine tools, the processing efficiency and precision of machine tools cannot be fully utilized. exist. The reason is that the lack of in-depth understanding of the dynamic characteristics of the key functional components of the machine tool is an important factor. The overall technology of CNC machine tools and the development of functional components are interdependent and develop together, and the innovation of functional components affects the development of CNC machine tools. To meet the huge demand for high-end CNC machine tools in my country's major basic manufacturing and national defense industries, and to get rid of the dependence and monopoly on foreign high-end CNC machine tools, it is necessary to break through the key technologies of high-performance functional components in high-end CNC machine tools. Workbench parts are important functional parts of high-end CNC machine tools, which have an important impact on the performance and reliability of the whole machine. Due to the lack of domestic research on the performance of the workbench, the research on the comprehensive performance detection technology of the workbench components is of great significance to improve the comprehensive performance of the high-end CNC machine tool rotary table components and even the whole machine.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种结构设计合理、使用方便、能够用于指导现场生产,从而能够缩短生产周期、降低制造成本、提高回转工作台的加工及装配精度的综合性能检测平台结构。The technical problem to be solved by the utility model is to provide a comprehensive performance testing platform that has a reasonable structure design, is convenient to use, and can be used to guide on-site production, thereby shortening the production cycle, reducing manufacturing costs, and improving the processing and assembly accuracy of the rotary table. structure.
为解决上述技术问题,本实用新型采用如下技术方案:一种In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions: a
传感器支架传感器支架回转工作台部件综合性能检测平台,其特征在于:包括机械系统、控制系统和采集系统三大部分,机械系统包括加载及检测装置、横梁移动装置、回转工作台部件、滑鞍和底座部件,回转工作台部件通过滑鞍活动安装于底座部件上,加载及检测装置活动安装于横梁移动装置上,横梁移动装置活动安装于底座部件上;控制系统包括电气控制系统和显示器,采集系统包括数据采集系统、工控机、激光干涉仪和激光位移传感器,其中激光干涉仪位于回转工作台部件前方,激光位移传感器位于回转工作台部件的一侧且连接数据采集系统,数据采集系统连接工控机;所述回转工作台部件活动安装在滑鞍上并通过电机拖动。The comprehensive performance testing platform of sensor bracket sensor bracket rotary table components is characterized in that it includes three parts: mechanical system, control system and acquisition system. The mechanical system includes loading and testing devices, beam moving devices, rotary table components, sliding saddles and The base part and the rotary table part are movably installed on the base part through the sliding saddle, the loading and detection device is movably installed on the crossbeam moving device, and the crossbeam moving device is movably installed on the base part; the control system includes an electrical control system, a display, and an acquisition system Including data acquisition system, industrial computer, laser interferometer and laser displacement sensor, wherein the laser interferometer is located in front of the rotary table component, the laser displacement sensor is located on the side of the rotary table component and connected to the data acquisition system, and the data acquisition system is connected to the industrial computer ; The parts of the rotary table are movably installed on the saddle and driven by the motor.
进一步地,所述底座部件上设有两条立柱移动导轨,所述横梁移动装置活动安装于底部基座的立柱移动导轨上;所述加载及检测装置安装在横梁移动装置的滑动导轨上;横梁移动装置上设有第一伺服驱动电机,底座部件上设有第二伺服驱动电机,电气控制系统控制第一伺服驱动电机和第二伺服驱动电机的工作;激光位移传感器通过支架安装在在底座部件的底部基座上,激光束分别对准回转工作台部件的X轴方向和Y轴方向的端面,用以检测施加静、动载荷时回转工作台部件在X轴方向和Y轴方向的形变量;激光干涉仪通过三角支架安装于回转工作台部件前方,用以检测回转工作台部件的旋转角;工控机和显示器及数据采集系统放置于实验桌上,数据采集系统通过线缆与激光干涉仪、激光位移传感器和加载及检测装置相连接,用以检测回转工作台部件的旋转角度和变形位移量,由工控机收集检测数据并通过显示器显示。Further, the base part is provided with two column moving guide rails, and the beam moving device is movably installed on the column moving guide rails of the bottom base; the loading and detection device is installed on the sliding guide rail of the beam moving device; The mobile device is provided with a first servo drive motor, the base part is provided with a second servo drive motor, and the electrical control system controls the work of the first servo drive motor and the second servo drive motor; the laser displacement sensor is installed on the base part through a bracket On the bottom base of the rotary table, the laser beams are respectively aimed at the end faces of the rotary table components in the X-axis direction and the Y-axis direction to detect the deformation of the rotary table components in the X-axis direction and the Y-axis direction when static and dynamic loads are applied. ;The laser interferometer is installed in front of the rotary table components through a tripod to detect the rotation angle of the rotary table components; the industrial computer, display and data acquisition system are placed on the experimental table, and the data acquisition system communicates with the laser interferometer through cables , The laser displacement sensor is connected with the loading and detection device to detect the rotation angle and deformation displacement of the rotary table components, and the detection data is collected by the industrial computer and displayed on the display.
进一步地,所述加载及检测装置包括横梁背板、移动板背板及滑轮、加载移动滑板、检测移动滑板、角度干涉镜、电涡流位移传感器、传感器支架、气缸组件、立卧转换加载装置、压力传感器、距离调节手轮、齿轮齿条移动装置和横梁,其中横梁通过横梁背板安装在横梁移动装置上;加载移动滑板和检测移动滑板通过移动板背板及滑轮安装在横梁上;将安装有气缸组件的立卧转换加载装置固定在加载移动滑板上;若干电涡流传感器安装于角钢构成的传感器支架上,支架以可移动的方式安装在检测移动滑板的其中一滑轨上,配合检测棒检测回转工作台部件回转中心的偏移量;角度干涉镜通过其支架安装在检测移动滑板的另一滑轨上,检测回转工作台部件的旋转角度;压力传感器与气缸组件相连接用以监测气缸加载的压力值;齿轮齿条移动装置分别安装在横梁和加载移动滑板及检测移动滑板上,齿轮齿条移动装置连接有距离调节手轮,转动距离调整手轮改变加载移动滑板及检测移动滑板的位置以适应不同的回转工作台的加载和检测。Further, the loading and detection device includes a beam backboard, a moving board backboard and pulleys, a loading mobile sliding board, a detection moving sliding board, an angle interference mirror, an eddy current displacement sensor, a sensor bracket, a cylinder assembly, a vertical-horizontal conversion loading device, Pressure sensor, distance adjustment handwheel, rack and pinion moving device and crossbeam, wherein the crossbeam is installed on the crossbeam moving device through the crossbeam backboard; the loading moving slide and detection moving slide are installed on the crossbeam through the moving plate backboard and pulleys; the installation The vertical-horizontal conversion loading device with the cylinder assembly is fixed on the loading mobile slide; several eddy current sensors are installed on the sensor bracket composed of angle steel, and the bracket is movably installed on one of the sliding rails of the detection mobile slide, and is matched with the detection rod Detect the offset of the rotary center of the rotary table components; the angle interference mirror is installed on the other slide rail of the detection mobile slide plate through its bracket to detect the rotation angle of the rotary table components; the pressure sensor is connected with the cylinder assembly to monitor the cylinder Loading pressure value; the rack and pinion moving device is respectively installed on the beam, the loading moving slide and the detection moving slide. The location is suitable for loading and testing of different rotary tables.
进一步地,所述横梁移动装置包括有Z轴驱动机构、横梁上下滑动导轨、龙门式立柱及立柱滑座,其中龙门式立柱安装在立柱滑座上,可在底座部件上前后移动;Z轴驱动机构包括有Z轴丝杠、Z轴锥齿轮传动装置、轴承、第一伺服驱动电机及齿轮减速装置,两套Z轴丝杠分别通过轴承对称安装在两边的龙门式立柱上,驱动Z轴丝杠使横梁沿横梁上下滑动导轨移动;第一伺服驱动电机安装在龙门式立柱的顶部,所述齿轮减速装置安装在第一伺服驱动电机的输出轴和与Z轴锥齿轮传动装置的Z轴传动轴上;所述锥齿轮传动装置通过所述轴承安装在龙门式立柱的顶部并与Z轴丝杠连接以驱动Z轴丝杠转动。Further, the beam moving device includes a Z-axis driving mechanism, a vertical sliding guide rail for the beam, a gantry-type column and a column slide seat, wherein the gantry-type column is installed on the column slide seat and can move forward and backward on the base component; the Z-axis drive The mechanism includes Z-axis screw, Z-axis bevel gear transmission, bearing, first servo drive motor and gear reduction device. Two sets of Z-axis screw are installed symmetrically on the gantry-type columns on both sides through bearings to drive the Z-axis wire. The bar makes the beam move up and down along the sliding guide rail of the beam; the first servo drive motor is installed on the top of the gantry column, and the gear reduction device is installed on the output shaft of the first servo drive motor and the Z-axis transmission with the Z-axis bevel gear transmission On the shaft; the bevel gear transmission is installed on the top of the gantry column through the bearing and connected with the Z-axis screw to drive the Z-axis screw to rotate.
进一步地,所述底座部件包括有Y轴驱动机构、第二伺服驱动电机、滑鞍、滑鞍移动固定导轨条、滑鞍移动可调导轨条、压板及底部基座,所述滑鞍移动可调导轨条、滑鞍移动固定导轨条安装于底部基座上,Y轴驱动机构包括有Y轴丝杠、Y轴锥齿轮传动装置、轴承座和齿轮减速装置,两套Y轴丝杠通过轴承座对称安装在底部基座的左右两边,带动横梁移动装置在底部基座上移动;第二伺服驱动电机安装在底部基座的后部,该齿轮减速装置安装在第二伺服驱动电机的输出轴上和与Y轴锥齿轮传动装置连接的传动轴上;Y轴锥齿轮传动装置通过轴承安装在底部基座的后部,并与Y轴丝杠连接以驱动Y轴丝杠转动。Further, the base part includes a Y-axis drive mechanism, a second servo drive motor, a saddle, a fixed guide rail for moving the saddle, an adjustable guide rail for moving the saddle, a pressing plate and a bottom base, and the movable saddle can The adjustable guide rail and the sliding saddle mobile fixed guide rail are installed on the bottom base. The Y-axis drive mechanism includes a Y-axis screw, a Y-axis bevel gear transmission, a bearing seat and a gear reduction device. Two sets of Y-axis screws pass through the bearings. The seat is symmetrically installed on the left and right sides of the bottom base, and drives the beam moving device to move on the bottom base; the second servo drive motor is installed at the rear of the bottom base, and the gear reduction device is installed on the output shaft of the second servo drive motor and on the transmission shaft connected with the Y-axis bevel gear transmission; the Y-axis bevel gear transmission is installed at the rear of the bottom base through bearings, and is connected with the Y-axis screw to drive the Y-axis screw to rotate.
进一步地,回转工作台部件包括回转工作台、检测部件;所述检测部件包括检测棒、角度反射镜、热电偶温度传感器;所述回转工作台活动安装于滑鞍之上,检测棒安装在回转工作台中心孔里,配合电涡流位移传感器检测回转工作台的中心偏移量;所述热电偶温度传感器安装于回转工作台下部并贴于滑鞍壁上,检测回转工作台部件运转时温升变化;所述角度反射镜置于回转工作台的台面,与加载及检测装置上设置的角度干涉镜相对,检测回转工作台的旋转角。Further, the rotary table components include a rotary table and detection components; the detection components include detection rods, angle mirrors, and thermocouple temperature sensors; the rotary table is movably installed on the sliding saddle, and the detection rod is installed on the rotary In the center hole of the worktable, cooperate with the eddy current displacement sensor to detect the center offset of the rotary table; the thermocouple temperature sensor is installed at the lower part of the rotary table and attached to the wall of the sliding saddle to detect the temperature rise of the rotary table components during operation Change: the angle reflector is placed on the table top of the rotary table, opposite to the angle interference mirror set on the loading and detection device, and detects the rotation angle of the rotary table.
进一步地,立卧转换加载装置固定在加载移动滑板上;而立柱滑座前后设有用以加载时确保龙门式立柱不前后倾倒的肋板。Furthermore, the vertical-horizontal conversion loading device is fixed on the loading mobile slide; and the column slide seat is provided with ribs at the front and rear to ensure that the gantry-type column does not fall back and forth during loading.
进一步地,底部基座的台面上开设有横向T形槽,不同型号的滑鞍通过调整横向T形槽内的紧固螺栓来调整滑鞍移动可调导轨条与滑鞍移动固定导轨条的距离以适应不同尺寸的回转工作台。Further, there is a transverse T-shaped slot on the table of the bottom base, and different types of saddles can adjust the distance between the adjustable guide rail for moving the saddle and the fixed moving guide rail for the saddle by adjusting the fastening bolts in the T-shaped slot. To adapt to the rotary table of different sizes.
检测方法按以下步骤进行,The detection method is carried out according to the following steps,
第一步,确定机械部分安装到位、各类接线连接准确后分别控制横梁移动装置和底座部件中的第一伺服电机和第二伺服电机运动,在空载的情况下,调整检测移动滑板的位置,使得检测设备位于回转工作台正上方;The first step is to make sure that the mechanical parts are installed in place and all kinds of wiring connections are accurate, and then control the movement of the first servo motor and the second servo motor in the beam moving device and the base part, and adjust and detect the position of the moving skateboard under no-load conditions. , so that the detection equipment is located directly above the rotary table;
第二步,启动回转工作台的驱动电机,带动回转工作台转动;The second step is to start the drive motor of the rotary table to drive the rotary table to rotate;
第三步,在空载的情况下,用电涡流位移传感器配合检测棒以检测回转工作台回转中心偏移量,用激光干涉仪的激光束对准角度干涉镜并透射到角度反射镜以检测回转工作台旋转角度;检测工作台为直驱转台时,用热电偶温度传感器检测回转工作台驱动电机的温度信号,将各信号上传至工控机,并通过显示器显示;The third step, under the condition of no load, use the eddy current displacement sensor to cooperate with the detection rod to detect the offset of the rotary center of the rotary table, and use the laser beam of the laser interferometer to align the angle interference mirror and transmit it to the angle reflector to detect The rotation angle of the rotary table; when the detection table is a direct-drive rotary table, use a thermocouple temperature sensor to detect the temperature signal of the drive motor of the rotary table, upload each signal to the industrial computer, and display it on the display;
第四步,移开检测移动滑板,调整加载移动滑板的位置,使气缸组件位于回转工作台正上方,调整立卧转换加载装置的方向;The fourth step is to remove the detection mobile slide plate, adjust the position of the loading mobile slide plate, make the cylinder assembly directly above the rotary table, and adjust the direction of the vertical-horizontal conversion loading device;
第五步,控制气缸组件输出压力,实现对回转工作台施加给定的轴向或径向压力;The fifth step is to control the output pressure of the cylinder assembly to achieve a given axial or radial pressure on the rotary table;
第六步,在施加轴向或径向压力时,用压力传感器监测气缸输出的压力值,用激光位移传感器检测回转工作台的X轴方向和Y轴方向位置的变形量;检测工作台为直驱转台时,用热电偶温度传感器检测回转工作台驱动电机的温度信号,将各信号上传到工控机中,并通过显示器显示;The sixth step is to use a pressure sensor to monitor the output pressure value of the cylinder when applying axial or radial pressure, and use a laser displacement sensor to detect the deformation of the rotary table in the X-axis direction and the Y-axis direction; the detection table is straight When driving the turntable, use a thermocouple temperature sensor to detect the temperature signal of the drive motor of the rotary table, upload each signal to the industrial computer, and display it on the display;
第七步,气缸组件停止加载,移开加载移动滑板,再次调整检测移动滑板的位置,使得检测设备位于回转工作台正上方;In the seventh step, the cylinder assembly stops loading, removes the loading mobile slide, and adjusts the position of the detection mobile slide again so that the detection equipment is located directly above the rotary table;
第八步:在加载完成后,用电涡流位移传感器配合检测棒检测回转工作台的回转中心偏移量,用激光干涉仪的激光束对准角度干涉镜并透射到角度反射镜检测回转工作台的旋转角度,检测工作台为直驱转台时,用热电偶温度传感器检测回转工作台驱动电机的温度信号,将各信号上传至工控机,并通过显示器显示;Step 8: After the loading is completed, use the eddy current displacement sensor to cooperate with the detection rod to detect the offset of the rotary center of the rotary table, and use the laser beam of the laser interferometer to align the angle interference mirror and transmit it to the angle mirror to detect the rotary table When the detection table is a direct-drive turntable, use a thermocouple temperature sensor to detect the temperature signal of the drive motor of the rotary table, upload each signal to the industrial computer, and display it on the display;
第九步,分析空载和加载时的实验数据并生成评估报告。The ninth step is to analyze the experimental data of no-load and loading and generate an evaluation report.
本实用新型提供一种能够在回转工作台现场生产时对其进行综合性能检测的回转工作台综合性能检测平台,测量过程中,考虑到各种规格回转工作台尺寸不一致,因此本平台所设计的横梁、龙门架及移动板分别能够分别在X轴方向、Y轴方向及Z轴方向上进行位置调节,可以满足多种规格的回转工作台的综合检测要求。而且本平台所设计安装回转工作台的导轨,一根为固定的,一根为可移动的,从而可以满足不同尺寸的回转工作台的安装定位要求。本平台还设计了立卧转换加载装置,可以满足气缸对回转工作台轴向和径向的加载要求。The utility model provides a comprehensive performance detection platform of the rotary worktable which can perform comprehensive performance detection on the rotary workbench during on-site production. The beam, the gantry and the moving plate can be adjusted in the X-axis direction, the Y-axis direction and the Z-axis direction respectively, which can meet the comprehensive detection requirements of the rotary table of various specifications. In addition, the platform is designed to install the guide rails of the rotary table, one is fixed and the other is movable, so as to meet the installation and positioning requirements of the rotary table of different sizes. The platform is also designed with a vertical-horizontal conversion loading device, which can meet the axial and radial loading requirements of the cylinder on the rotary table.
本实用新型通过气缸模拟不同载荷条件,在不同加载情况下,用电涡流传感器配合检测棒检测回转工作台的回转精度,用激光位移传感器检测回转工作台X轴方向和Y轴方向的静刚度;用激光干涉仪配合角度干涉镜和角度反射镜检测回转工作台的定位精度和重复定位精度;用热电偶温度传感器检测直驱转台的温度;用压力传感器监测并反馈气缸输出压力。最后由数据采集系统和工控机采集并分析数据得到检测报告,从而更直观的、更全面的得到回转工作台的性能参数。能够用于指导现场生产,缩短生产周期,降低制造成本,提高回转工作台的加工及装配精度。The utility model simulates different load conditions through the cylinder. Under different loading conditions, the eddy current sensor is used to cooperate with the detection rod to detect the rotation accuracy of the rotary table, and the laser displacement sensor is used to detect the static stiffness of the rotary table in the X-axis direction and the Y-axis direction; Use a laser interferometer with an angle interferometer and an angle reflector to detect the positioning accuracy and repeatability of the rotary table; use a thermocouple temperature sensor to detect the temperature of the direct drive turntable; use a pressure sensor to monitor and feed back the output pressure of the cylinder. Finally, the data is collected and analyzed by the data acquisition system and industrial computer to obtain a test report, so that the performance parameters of the rotary table can be obtained more intuitively and comprehensively. It can be used to guide on-site production, shorten the production cycle, reduce manufacturing costs, and improve the processing and assembly accuracy of the rotary table.
附图说明Description of drawings
图1为本实用新型整体结构图;Fig. 1 is the overall structure diagram of the utility model;
图2为加载及检测装置结构图;Figure 2 is a structural diagram of the loading and detection device;
图3为横梁移动装置结构图;Fig. 3 is a structural diagram of the beam moving device;
图4为回转工作台部件及底座部件结构示意图;Fig. 4 is a structural schematic diagram of a rotary table component and a base component;
图5为平台检测原理图。Figure 5 is a schematic diagram of platform detection.
图中,1为工控机,2为实验桌,3为显示器,4为数据采集系统,5为加载及检测装置,6为横梁移动装置,7为电气控制系统,8为激光干涉仪,9为激光位移传感器,10为底座部件,11为横梁背板,12为移动板背板及滑轮,13为加载移动滑板,14为检测移动滑板,15为角度干涉镜,16为电涡流位移传感器,17传感器支架为传感器支架,18为气缸组件,19为立卧转换加载装置,20为压力传感器,21为距离调节手轮,22为齿轮齿条移动装置,23为横梁,24为Z轴丝杠,25为Z轴锥齿轮传动装置,26为轴承,27为第一伺服驱动电机,28为齿轮减速装置,29为横梁上下滑动导轨,30为龙门式立柱,31为立柱滑座,32为第二伺服驱动电机,33为角度反射镜,34为检测棒,35为回转工作台,36为滑鞍,37为滑鞍移动固定导轨条,38为热电偶温度传感器,39为滑鞍移动可调导轨条,40为压板,41为底部基座,42为Z轴传动轴,43为Y轴丝杠,44为Y轴锥齿轮传动装置,45为轴承座,46为Y轴传动轴,47为齿轮减速装置,48为立柱移动导轨,49为横向T型槽。In the figure, 1 is the industrial computer, 2 is the experiment table, 3 is the monitor, 4 is the data acquisition system, 5 is the loading and testing device, 6 is the beam moving device, 7 is the electrical control system, 8 is the laser interferometer, 9 is the Laser displacement sensor, 10 is the base part, 11 is the beam backboard, 12 is the mobile board backplane and pulley, 13 is the loading mobile skateboard, 14 is the detection mobile skateboard, 15 is the angle interference mirror, 16 is the eddy current displacement sensor, 17 The sensor bracket is a sensor bracket, 18 is a cylinder assembly, 19 is a vertical-horizontal conversion loading device, 20 is a pressure sensor, 21 is a distance adjustment handwheel, 22 is a rack and pinion moving device, 23 is a beam, 24 is a Z-axis screw, 25 is the Z-axis bevel gear transmission, 26 is the bearing, 27 is the first servo drive motor, 28 is the gear reduction device, 29 is the vertical sliding guide rail of the beam, 30 is the gantry column, 31 is the column slide, 32 is the second Servo drive motor, 33 is an angle reflector, 34 is a detection rod, 35 is a rotary table, 36 is a saddle, 37 is a moving and fixed guide rail for the saddle, 38 is a thermocouple temperature sensor, 39 is an adjustable guide rail for moving the saddle 40 is the pressure plate, 41 is the bottom base, 42 is the Z-axis transmission shaft, 43 is the Y-axis screw, 44 is the Y-axis bevel gear transmission, 45 is the bearing seat, 46 is the Y-axis transmission shaft, and 47 is the gear Reduction device, 48 is a column moving guide rail, and 49 is a transverse T-shaped groove.
具体实施方式detailed description
本实施例中,参照图1、图2、图3和图4,所述回转工作台部件综合性能检测平台,包括机械系统、控制系统和采集系统三大部分,机械系统包括加载及检测装置5、横梁移动装置6、回转工作台部件、滑鞍36和底座部件10,回转工作台部件通过滑鞍36活动安装于底座部件10上,加载及检测装置5活动安装于横梁移动装置6上,横梁移动装置6活动安装于底座部件10上;控制系统包括电气控制系统7和显示器3,采集系统包括数据采集系统4、工控机1、激光干涉仪8和激光位移传感器9,其中激光干涉仪8位于回转工作台部件前方,激光位移传感器9位于回转工作台部件的一侧且连接数据采集系统4,数据采集系统4连接工控机1;所述回转工作台部件活动安装在滑鞍上并通过电机拖动。In this embodiment, referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the comprehensive performance testing platform of the rotary table components includes three parts: a mechanical system, a control system and an acquisition system, and the mechanical system includes a loading and testing device 5 , crossbeam mobile device 6, rotary table parts, sliding saddle 36 and base part 10, rotary table part is installed on the base part 10 through sliding saddle 36 activities, and loading and detecting device 5 is installed on the crossbeam mobile device 6 movablely, and crossbeam The mobile device 6 is movably installed on the base part 10; the control system includes an electrical control system 7 and a display 3, and the acquisition system includes a data acquisition system 4, an industrial computer 1, a laser interferometer 8 and a laser displacement sensor 9, wherein the laser interferometer 8 is located at In front of the rotary table component, the laser displacement sensor 9 is located on one side of the rotary table component and connected to the data acquisition system 4, and the data acquisition system 4 is connected to the industrial computer 1; move.
所述底座部件10上设有两条立柱移动导轨48,所述横梁移动装置6活动安装于底部基座41的立柱移动导轨48上;所述加载及检测装置5安装在横梁移动装置6的滑动导轨上;横梁移动装置6上设有第一伺服驱动电机27,底座部件10上设有第二伺服驱动电机32,电气控制系统7控制第一伺服驱动电机27和第二伺服驱动电机32的工作;激光位移传感器9通过支架安装在在底座部件10的底部基座41上,激光束分别对准回转工作台部件的X轴方向和Y轴方向的端面,用以检测施加静、动载荷时回转工作台部件在X轴方向和Y轴方向的形变量;激光干涉仪8通过三角支架安装于回转工作台部件前方,用以检测回转工作台部件的旋转角;工控机1和显示器3及数据采集系统4放置于实验桌2上,数据采集系统4通过线缆与激光干涉仪8、激光位移传感器9和加载及检测装置5相连接,用以检测回转工作台部件的旋转角度和变形位移量,由工控机1收集检测数据并通过显示器3显示。The base part 10 is provided with two column moving guide rails 48, and the beam moving device 6 is movably installed on the column moving guide rails 48 of the bottom base 41; On the guide rail; the beam moving device 6 is provided with a first servo drive motor 27, and the base member 10 is provided with a second servo drive motor 32, and the electric control system 7 controls the work of the first servo drive motor 27 and the second servo drive motor 32 The laser displacement sensor 9 is installed on the bottom base 41 of the base part 10 through a bracket, and the laser beam is respectively aimed at the end faces of the X-axis direction and the Y-axis direction of the rotary table part, so as to detect rotation when static and dynamic loads are applied. The deformation of the worktable components in the X-axis direction and the Y-axis direction; the laser interferometer 8 is installed in front of the rotary table components through a tripod to detect the rotation angle of the rotary table components; the industrial computer 1 and the display 3 and data acquisition The system 4 is placed on the experimental table 2, and the data acquisition system 4 is connected with the laser interferometer 8, the laser displacement sensor 9 and the loading and detection device 5 through cables to detect the rotation angle and deformation displacement of the rotary table components. The detection data is collected by the industrial computer 1 and displayed on the display 3 .
所述加载及检测装置5包括横梁背板11、移动板背板及滑轮12、加载移动滑板13、检测移动滑板14、角度干涉镜15、电涡流位移传感器16、传感器支架17、气缸组件18、立卧转换加载装置19、压力传感器20、距离调节手轮21、齿轮齿条移动装置22和横梁23,其中横梁23通过横梁背板11安装在横梁移动装置6上;加载移动滑板13和检测移动滑板14通过移动板背板及滑轮安12装在横梁23上;将安装有气缸组件18的立卧转换加载装置19固定在加载移动滑板13上;若干电涡流传感器16安装于角钢构成的传感器支架17上,支架以可移动的方式安装在检测移动滑板14的其中一滑轨上,配合检测棒34检测回转工作台部件回转中心的偏移量;角度干涉镜15通过其支架安装在检测移动滑板14的另一滑轨上,检测回转工作台部件的旋转角度;压力传感器20与气缸组件18相连接用以监测气缸加载的压力值;齿轮齿条移动装置22分别安装在横梁23和加载移动滑板13及检测移动滑板14上,齿轮齿条移动装置22连接有距离调节手轮21,转动距离调整手轮21改变加载移动滑板13及检测移动滑板14的位置以适应不同的回转工作台的加载和检测。The loading and detection device 5 includes a beam backboard 11, a moving board backboard and a pulley 12, a loading mobile slide 13, a detection moving slide 14, an angle interference mirror 15, an eddy current displacement sensor 16, a sensor bracket 17, a cylinder assembly 18, Vertical and horizontal conversion loading device 19, pressure sensor 20, distance adjustment handwheel 21, rack and pinion moving device 22 and crossbeam 23, wherein crossbeam 23 is installed on the crossbeam moving device 6 through crossbeam backboard 11; load mobile slide plate 13 and detect movement The slide plate 14 is installed on the beam 23 through the back plate of the moving plate and the pulley 12; the vertical-horizontal conversion loading device 19 equipped with the cylinder assembly 18 is fixed on the loading mobile slide plate 13; several eddy current sensors 16 are installed on the sensor bracket composed of angle steel 17, the bracket is movably installed on one of the slide rails of the detection mobile slide 14, and cooperates with the detection rod 34 to detect the offset of the rotary center of the rotary table components; the angle interference mirror 15 is installed on the detection mobile slide through its bracket. On the other slide rail of 14, the rotation angle of the rotary table components is detected; the pressure sensor 20 is connected with the cylinder assembly 18 to monitor the pressure value loaded by the cylinder; the rack and pinion moving device 22 is respectively installed on the beam 23 and the loading mobile slide plate 13 and the detection mobile slide 14, the rack and pinion moving device 22 is connected with a distance adjustment handwheel 21, and the distance adjustment handwheel 21 is rotated to change the position of the loading mobile slide 13 and the detection mobile slide 14 to adapt to the loading and unloading of different rotary tables. detection.
所述横梁移动装置6包括有Z轴驱动机构、横梁上下滑动导轨29、龙门式立柱30及立柱滑座31,其中龙门式立柱30安装在立柱滑座31上,可在底座部件10上前后移动;Z轴驱动机构包括有Z轴丝杠24、Z轴锥齿轮传动装置25、轴承26、第一伺服驱动电机27及齿轮减速装置28,两套Z轴丝杠24分别通过轴承26对称安装在两边的龙门式立柱30上,驱动Z轴丝杠24使横梁23沿横梁上下滑动导轨29移动;第一伺服驱动电机27安装在龙门式立柱30的顶部,所述齿轮减速装置28安装在第一伺服驱动电机27的输出轴和与Z轴锥齿轮传动装置25的Z轴传动轴42上;所述Z轴锥齿轮传动装置25通过所述轴承26安装在龙门式立柱30的顶部并与Z轴丝杠24连接以驱动Z轴丝杠转动。The crossbeam moving device 6 includes a Z-axis drive mechanism, a crossbeam up and down sliding guide rail 29, a gantry-type column 30 and a column slide 31, wherein the gantry-type column 30 is installed on the column slide 31 and can move forward and backward on the base part 10 The Z-axis driving mechanism includes a Z-axis screw 24, a Z-axis bevel gear transmission 25, a bearing 26, a first servo drive motor 27 and a gear reduction device 28, and two sets of Z-axis screw 24 are installed symmetrically on the bearing 26 respectively. On the gantry-type columns 30 on both sides, drive the Z-axis lead screw 24 to make the beam 23 move along the up-and-down sliding guide rail 29 of the beam; The output shaft of the servo drive motor 27 and the Z-axis transmission shaft 42 of the Z-axis bevel gear transmission 25; The lead screw 24 is connected to drive the Z-axis lead screw to rotate.
所述底座部件10包括有Y轴驱动机构、第二伺服驱动电机32、滑鞍36、滑鞍移动固定导轨条37、滑鞍移动可调导轨条39、压板40及底部基座41,所述滑鞍移动可调导轨条39、滑鞍移动固定导轨条37安装于底部基座41上,Y轴驱动机构包括有Y轴丝杠43、Y轴锥齿轮传动装置44、轴承座45和齿轮减速装置47,两套Y轴丝杠43通过轴承座45对称安装在底部基座41的左右两边,带动横梁移动装置6在底部基座41上移动;第二伺服驱动电机32安装在底座的后部,该齿轮减速装置47安装在第二伺服驱动电机32的输出轴上和与Y轴锥齿轮传动装置44连接的传动轴46上;该Y轴锥齿轮传动装置44通过轴承安装在底部基座41的后部,并与Y轴丝杠43连接以驱动Y轴丝杠转动。The base part 10 includes a Y-axis drive mechanism, a second servo drive motor 32, a saddle 36, a moving and fixed guide rail 37 for the saddle, an adjustable guide rail for moving the saddle 39, a pressing plate 40 and a bottom base 41. The adjustable guide rail bar 39 for sliding saddle movement and the fixed guide rail bar 37 for sliding saddle movement are installed on the bottom base 41, and the Y-axis drive mechanism includes a Y-axis screw 43, a Y-axis bevel gear transmission 44, a bearing seat 45 and a gear reduction Device 47, two sets of Y-axis lead screws 43 are symmetrically installed on the left and right sides of the bottom base 41 through the bearing housing 45, driving the beam moving device 6 to move on the bottom base 41; the second servo drive motor 32 is installed on the rear of the base , the gear reduction device 47 is installed on the output shaft of the second servo drive motor 32 and on the transmission shaft 46 connected with the Y-axis bevel gear transmission 44; the Y-axis bevel gear transmission 44 is installed on the bottom base 41 through bearings and is connected with the Y-axis screw 43 to drive the Y-axis screw to rotate.
回转工作台部件包括回转工作台35、检测部件;所述检测部件包括检测棒34、角度反射镜33、热电偶温度传感器38;所述回转工作台35活动安装于滑鞍36之上,检测棒34安装在回转工作台35中心孔里,配合电涡流位移传感器16检测回转工作台35的中心偏移量;所述热电偶温度传感器38安装于回转工作台35下部并贴于滑鞍36壁上,检测回转工作台部件运转时温升变化;所述角度反射镜33置于回转工作台35的台面,与加载及检测装置5上设置的角度干涉镜15相对,检测回转工作台的旋转角。The rotary table components include a rotary table 35 and detection components; the detection components include a detection rod 34, an angle reflector 33, and a thermocouple temperature sensor 38; the rotary table 35 is movably installed on the saddle 36, and the detection rod 34 is installed in the center hole of the rotary table 35, and cooperates with the eddy current displacement sensor 16 to detect the center offset of the rotary table 35; the thermocouple temperature sensor 38 is installed on the lower part of the rotary table 35 and attached to the wall of the sliding saddle 36 Detect the temperature rise change of the rotary table components during operation; the angle reflector 33 is placed on the table top of the rotary table 35, opposite to the angle interference mirror 15 provided on the loading and detection device 5, and detects the rotation angle of the rotary table.
立卧转换加载装置19固定在加载移动滑板13上;而立柱滑座31前后设有用以加载时确保龙门式立柱30不前后倾倒的肋板。The vertical and horizontal conversion loading device 19 is fixed on the loading mobile slide plate 13; and the column slide seat 31 is provided with ribs to ensure that the gantry column 30 does not topple back and forth when loading.
底部基座41的台面上开设有横向T形槽49,不同型号的滑鞍36通过调整横向T形槽49内的紧固螺栓来调整滑鞍移动可调导轨条39与滑鞍移动固定导轨条37的距离以适应不同尺寸的回转工作台35。A horizontal T-shaped slot 49 is provided on the table surface of the bottom base 41, and the sliding saddle 36 of different types adjusts the sliding saddle moving adjustable guide rail bar 39 and the sliding saddle moving fixed guide rail bar by adjusting the fastening bolts in the horizontal T-shaped slot 49 The distance of 37 is to adapt to the rotary table 35 of different sizes.
传感器支架传感器支架sensor bracket sensor bracket
参照图5,检测方法按以下步骤进行,With reference to Fig. 5, detection method is carried out according to the following steps,
第一步,确定机械部分安装到位、各类接线连接准确后分别控制横梁移动装置6和底座部件10中的第一伺服电机27和第二伺服电机32运动,在空载的情况下,调整检测移动滑板的位置,使得检测设备位于回转工作台35正上方;The first step is to control the movement of the first servo motor 27 and the second servo motor 32 in the crossbeam moving device 6 and the base part 10 after confirming that the mechanical parts are installed in place and that the various wiring connections are accurate. Move the position of the slide plate so that the detection equipment is located directly above the rotary table 35;
第二步,启动回转工作台的驱动电机,带动回转工作台35转动;In the second step, start the drive motor of the rotary table to drive the rotary table 35 to rotate;
第三步,在空载的情况下,用电涡流位移传感器16配合检测棒以检测回转工作台回转中心偏移量,用激光干涉仪8的激光束对准角度干涉镜15并透射到角度反射镜33以检测回转工作台旋转角度;检测工作台为直驱转台时,用热电偶温度传感器38检测回转工作台驱动电机的温度信号,将各信号上传至工控机1,并通过显示器3显示;In the third step, under the condition of no load, use the eddy current displacement sensor 16 to cooperate with the detection rod to detect the offset of the rotary center of the rotary table, and use the laser beam of the laser interferometer 8 to align the angle interference mirror 15 and transmit it to the angle reflection mirror 33 to detect the rotation angle of the rotary table; when the detection table is a direct-drive rotary table, use a thermocouple temperature sensor 38 to detect the temperature signal of the rotary table drive motor, upload each signal to the industrial computer 1, and display it through the display 3;
第四步,移开检测移动滑板14,调整加载移动滑板13的位置,使气缸组件18位于回转工作台35正上方,调整立卧转换加载装置19的方向;The fourth step is to remove the detection mobile slide plate 14, adjust the position of the loading mobile slide plate 13, make the cylinder assembly 18 directly above the rotary table 35, and adjust the direction of the vertical-horizontal conversion loading device 19;
第五步,控制气缸组件18输出压力,实现对回转工作台35施加给定的轴向或径向压力;The fifth step is to control the output pressure of the cylinder assembly 18 to apply a given axial or radial pressure to the rotary table 35;
第六步,在施加轴向或径向压力时,用压力传感器20监测气缸输出的压力值,用激光位移传感器9检测回转工作台的X轴方向和Y轴方向位置的变形量;检测工作台为直驱转台时,用热电偶温度传感器38检测回转工作台驱动电机的温度信号,将各信号上传到工控机1中,并通过显示器3显示;In the sixth step, when applying axial or radial pressure, use the pressure sensor 20 to monitor the pressure value output by the cylinder, and use the laser displacement sensor 9 to detect the deformation of the rotary table in the X-axis direction and the Y-axis direction; detect the worktable When it is a direct-drive turntable, use a thermocouple temperature sensor 38 to detect the temperature signal of the drive motor of the rotary table, upload each signal to the industrial computer 1, and display it through the display 3;
第七步,气缸组件18停止加载,移开加载移动滑板13,再次调整检测移动滑板14的位置,使得检测设备位于回转工作台35正上方;In the seventh step, the cylinder assembly 18 stops loading, removes the loading mobile slide 13, and adjusts the position of the detection mobile slide 14 again so that the detection equipment is located directly above the rotary table 35;
第八步:在加载完成后,用电涡流位移传感器16配合检测棒34检测回转工作台35的回转中心偏移量,用激光干涉仪8的激光束对准角度干涉镜15并透射到角度反射镜33检测回转工作台35的旋转角度,检测工作台为直驱转台时,用热电偶温度传感器38检测回转工作台驱动电机的温度信号,将各信号上传至工控机1,并通过显示器3显示;Step 8: After the loading is completed, use the eddy current displacement sensor 16 to cooperate with the detection rod 34 to detect the offset of the rotation center of the rotary table 35, and use the laser beam of the laser interferometer 8 to align the angle interference mirror 15 and transmit it to the angle reflection The mirror 33 detects the rotation angle of the rotary table 35. When the detection table is a direct-drive rotary table, the thermocouple temperature sensor 38 is used to detect the temperature signal of the drive motor of the rotary table, and each signal is uploaded to the industrial computer 1 and displayed on the display 3. ;
第九步,分析空载和加载时的实验数据并生成评估报告。The ninth step is to analyze the experimental data of no-load and loading and generate an evaluation report.
以上已将本实用新型做一详细说明,以上所述,仅为本实用新型之较佳实施例而已,当不能限定本实用新型实施范围,即凡依本申请范围所作均等变化与修饰,皆应仍属本实用新型涵盖范围内。The utility model has been described in detail above. The above description is only a preferred embodiment of the utility model. When it cannot limit the scope of the utility model, all equivalent changes and modifications made according to the scope of the application should be Still belong to the scope covered by the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106525412A (en) * | 2016-12-27 | 2017-03-22 | 青海华鼎装备制造有限公司 | Overall performance detection platform for rotary table part and detection method thereof |
| CN109333084A (en) * | 2018-12-19 | 2019-02-15 | 西安钧诚精密制造有限公司 | A kind of Multifunctional torque rotation detection working machine |
| CN115683209A (en) * | 2022-09-23 | 2023-02-03 | 九江精密测试技术研究所 | Real-time monitoring system for multi-environment rotating equipment |
| CN117007310A (en) * | 2022-04-29 | 2023-11-07 | 中国科学院西安光学精密机械研究所 | Shafting radial loading device |
-
2016
- 2016-12-27 CN CN201621441651.5U patent/CN206523292U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106525412A (en) * | 2016-12-27 | 2017-03-22 | 青海华鼎装备制造有限公司 | Overall performance detection platform for rotary table part and detection method thereof |
| CN109333084A (en) * | 2018-12-19 | 2019-02-15 | 西安钧诚精密制造有限公司 | A kind of Multifunctional torque rotation detection working machine |
| CN109333084B (en) * | 2018-12-19 | 2024-03-29 | 西安钧诚精密制造有限公司 | Multifunctional torque rotation detection working machine |
| CN117007310A (en) * | 2022-04-29 | 2023-11-07 | 中国科学院西安光学精密机械研究所 | Shafting radial loading device |
| CN115683209A (en) * | 2022-09-23 | 2023-02-03 | 九江精密测试技术研究所 | Real-time monitoring system for multi-environment rotating equipment |
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