CN106524938A - Intelligent vehicle clamp detection system - Google Patents
Intelligent vehicle clamp detection system Download PDFInfo
- Publication number
- CN106524938A CN106524938A CN201611263922.7A CN201611263922A CN106524938A CN 106524938 A CN106524938 A CN 106524938A CN 201611263922 A CN201611263922 A CN 201611263922A CN 106524938 A CN106524938 A CN 106524938A
- Authority
- CN
- China
- Prior art keywords
- car light
- car
- detecting system
- light
- lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/16—Measuring arrangements characterised by the use of optical techniques for measuring the deformation in a solid, e.g. optical strain gauge
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses an intelligent vehicle clamp detection system, comprising a vehicle clamp positioning device, a vehicle clamp positioning reference device, a camera module, a data processing module, a communication module, an alarm device and a cloud server, wherein the vehicle clamp positioning device is used for fixing a vehicle lamp onto a workbench; the vehicle clamp positioning reference device is fixed on the workbench, and the clearance between the vehicle clamp positioning reference device and the fixed standard vehicle lamp is a preset standard value; the camera module is opposite to the vehicle lamp, and shoots a photo, containing the vehicle clamp positioning reference device, of the vehicle lamp fixed onto the workbench. The system has the advantages: 1, the vehicle lamp is detected fully automatically without artificial participation, so that the reliability is improved, the efficiency is high, and the detection time of the unit vehicle lamp is reduced; and 2, a digital result of detection of the vehicle lamp is automatically obtained, the accuracy and the efficiency are high in the absence of artificial participation.
Description
Technical field
The present invention relates to a kind of production line detecting system, and in particular to for detecting intelligence that whether production line car light deforms
Can light detecting system.
Background technology
Light detecting system on current production line, when whether detection car light deforms, if when meeting production standard, need
Workman is placed on car light in standard cubing, is measured with checking tool, is recorded after measurement, and the method has following lacking
Fall into：
1 inefficiency, workman measure needs with checking tool and take a substantial amount of time
2 easily malfunction, for the detection of car light and the record of testing result have workman to carry out, in production line long-time high intensity
After work, workman's error-prone causes testing result inaccurate.
3 workmans record testing result on log, and the later stage is needed for data electronization, is input to factory
Management system in, efficiency is low and easy error.
The content of the invention
In order to solve the above problems, the present invention proposes that one kind includes car light positioner, and car light positioning reference unit images head mould
Block, data processing module, communication module, warning device, Cloud Server；
Wherein, the car light positioner is used for fixing car light, and car light is fixed on the table；
Car light positioning reference unit fix on the table, with fixation after standard automotive lamp between gap be standard set in advance
Value；
Camera module is placed in car light right opposite, is included to car light fixation on the table for what car light was taken pictures after car light is fixed
Car light positions the photo of reference unit；
Data processing module receives the photo, is judged by analyzing the gap between car light and car light positioning reference unit
Whether car light meets standard, if car light is not inconsistent standardization sends warning by warning device；
Data processing module connects Cloud Server by communication module, photo is transmitted to Cloud Server, by car light testing result
Transmit to Cloud Server.
Further, the Cloud Server automatically generates production line output production report according to car light testing result.
Further, the warning device is loudspeaker or flash lamp.
Further, the communication module is wifi communication modules or 4g communication modules.
Further, the data processing module is single-chip microcomputer or computer.
Further, also reference unit is positioned using the pure color application side different from background including car light described in solid background
Just take the photograph data module to be positioned.
Further, flexible material is coated with the fixing device for car lamp.
Further, sliding rail is configured on the fixing device for car lamp.
Further, the fixing device for car lamp is furnished with the clamping device of rope control.
Further, it is also configured with positioning the device calibrated by reference unit to car light on the workbench.
The present invention beneficial features be：
1 for the detection of car light is using being performed fully automatic, inartificial to participate in, and increased reliability, and efficiency high reduces unit
The detection time of car light.
2 automatically derive digitized result for the detection of car light, manually participate in accuracy height, efficiency high.
Description of the drawings
Fig. 1 is the structure chart of the present invention
Specific embodiment
In order to solve the above problems, the present invention proposes that one kind includes car light positioner, and car light positioning reference unit images head mould
Block, data processing module, communication module, warning device, Cloud Server；
Wherein, the car light positioner is used for fixing car light, and car light is fixed on the table；
Car light positioning reference unit fix on the table, with fixation after standard automotive lamp between gap be standard set in advance
Value；
Camera module is placed in car light right opposite, is included to car light fixation on the table for what car light was taken pictures after car light is fixed
Car light positions the photo of reference unit；
Data processing module receives the photo, is judged by analyzing the gap between car light and car light positioning reference unit
Whether car light meets standard, if car light is not inconsistent standardization sends warning by warning device；
Data processing module connects Cloud Server by communication module, photo is transmitted to Cloud Server, by car light testing result
Transmit to Cloud Server.
After car light is placed on the positioning device, camera is taken pictures, and positions reference unit with car light by analyzing car light
Gap is judging whether car light meets standard either with or without deforming.For the detection of car light is performed fully automatic, workman only needs to
Car light is put on the positioning device, camera is taken pictures, then remove, can both complete one-time detection, greatly improve detection
Efficiency.Testing result electronic data upload server, rapid saving improve line management efficiency.
The Cloud Server automatically generates production line output production report according to car light testing result.
Cloud Server produces the efficiency of management that production report improves production line automatically.
The warning device is loudspeaker or flash lamp.
Pass through loudspeaker after bad products are found or flash lamp sends alarm at once, workman is reminded by bad products point
Class is deposited, it is to avoid bad products are obscured with excellent product, improve the efficiency of management of production line.
The communication module is wifi communication modules or 4g communication modules.
Long-range server is transmitted data to by wifi communication modules or 4g communication modules, the management of factory is improve
Efficiency.
The data processing module is single-chip microcomputer or computer.
Also include that car light positioning reference unit conveniently takes the photograph data using the pure color application different from background described in solid background
Module is positioned.
Positioning reference unit and background are applied and dresses up different colors, be conducive to data processing module fast and accurately to analyze
Detection product.
Flexible material is coated with the fixing device for car lamp.
It is coated with flexible material to avoid car light being caused to damage when car light is prevented on fixing device for car lamp.
Sliding rail is configured on the fixing device for car lamp.
By configuring sliding rail on regulation device, by fixing device before removing car light with preparation before Vehicle clamp mounting
A part is sliped off from normal place by sliding rail, and workman can be facilitated quickly to place or remove car light, after car light is placed,
A part for fixing device is being slipped back to into normal place.
The fixing device for car lamp is furnished with the clamping device of rope control.
By the clamping device for being furnished with rope, after house car light, as long as workman draws rope both control to step up
Car light is clamped by device, is that car light is fixed on car light positioner.
It is also configured with carrying out calibrating installation to car light positioning reference unit on the workbench.
Reference unit calibrating installation is positioned by configuring car light on the table, in that context it may be convenient to which car light positions reference unit
Calibrated, improve operating efficiency, there is provided the degree of accuracy of calibration.
1 for the detection of car light is using being performed fully automatic, inartificial to participate in, and increased reliability, and efficiency high is reduced
The detection time of unit car light.
2 automatically derive digitized result for the detection of car light, manually participate in accuracy height, efficiency high.
Claims (10)
1. a kind of intelligent automotive light detecting system, it is characterised in that including car light positioner, car light positioning reference unit, shooting
Head module, data processing module, communication module, warning device, Cloud Server；
Wherein, the car light positioner is used for fixing car light, and car light is fixed on the table；
Car light positioning reference unit fix on the table, with fixation after standard automotive lamp between gap be standard set in advance
Value；
Camera module is placed in car light right opposite, is included to car light fixation on the table for what car light was taken pictures after car light is fixed
Car light positions the photo of reference unit；
Data processing module receives the photo, is judged by analyzing the gap between car light and car light positioning reference unit
Whether car light meets standard, if car light is not inconsistent standardization sends warning by warning device；
Data processing module connects Cloud Server by communication module, photo is transmitted to Cloud Server, by car light testing result
Transmit to Cloud Server.
2. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that the Cloud Server is examined according to car light
Survey result and automatically generate production line output production report.
3. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that the warning device be loudspeaker or
Flash lamp.
4. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that the communication module is wifi communications
Module or 4g communication modules.
5. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that the data processing module is monolithic
Machine or computer.
6. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that also including car light described in solid background
Positioning reference unit is conveniently taken the photograph data module using the pure color application different from background and is positioned.
7. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that cover on the fixing device for car lamp
There is flexible material.
8. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that configure on the fixing device for car lamp
Sliding rail.
9. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that the fixing device for car lamp is furnished with rope
The clamping device of rope control.
10. a kind of intelligent automotive light detecting system as claimed in claim 1, it is characterised in that be also configured with the workbench
The device calibrated by reference unit is positioned to car light.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263922.7A CN106524938A (en) | 2016-12-30 | 2016-12-30 | Intelligent vehicle clamp detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611263922.7A CN106524938A (en) | 2016-12-30 | 2016-12-30 | Intelligent vehicle clamp detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106524938A true CN106524938A (en) | 2017-03-22 |
Family
ID=58336306
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611263922.7A Pending CN106524938A (en) | 2016-12-30 | 2016-12-30 | Intelligent vehicle clamp detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106524938A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108278973A (en) * | 2018-04-28 | 2018-07-13 | 青岛海之晨工业装备有限公司 | A kind of mobile phone shell size detection equipment |
| CN109341579A (en) * | 2018-10-26 | 2019-02-15 | 巨轮（广州）机器人与智能制造有限公司 | Car light method for detecting shape |
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| JPH1073419A (en) * | 1996-08-29 | 1998-03-17 | Daihatsu Motor Co Ltd | Device for inspecting erroneous and missing parts mounted externally on engine |
| CN101094785A (en) * | 2003-10-18 | 2007-12-26 | 伊诺斯自动控制软件有限公司 | Method and device for adjusting gap dimensions and/or an offset between a vehicle hood and the remaining vehicle body |
| JP2011112374A (en) * | 2009-11-24 | 2011-06-09 | Kanto Auto Works Ltd | Gap/step measuring instrument, method of gap/step measurement, and program therefor |
| CN202501813U (en) * | 2012-03-26 | 2012-10-24 | 上海小糸车灯有限公司 | Gauge for measuring the size of car light lens |
| CN102853777A (en) * | 2012-10-15 | 2013-01-02 | 山东大学 | Braking gap width measuring method and equipment based on image processing |
| CN202903987U (en) * | 2012-10-24 | 2013-04-24 | 周家广 | Novel LED car light detection station |
| CN104458208A (en) * | 2013-09-22 | 2015-03-25 | 上海信耀电子有限公司 | Detection device and detection method of automobile headlamp assembly |
| CN105333798A (en) * | 2015-12-15 | 2016-02-17 | 芜湖安瑞光电有限公司 | Tail lamp assembly gap test tool |
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2016
- 2016-12-30 CN CN201611263922.7A patent/CN106524938A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1073419A (en) * | 1996-08-29 | 1998-03-17 | Daihatsu Motor Co Ltd | Device for inspecting erroneous and missing parts mounted externally on engine |
| CN101094785A (en) * | 2003-10-18 | 2007-12-26 | 伊诺斯自动控制软件有限公司 | Method and device for adjusting gap dimensions and/or an offset between a vehicle hood and the remaining vehicle body |
| JP2011112374A (en) * | 2009-11-24 | 2011-06-09 | Kanto Auto Works Ltd | Gap/step measuring instrument, method of gap/step measurement, and program therefor |
| CN202501813U (en) * | 2012-03-26 | 2012-10-24 | 上海小糸车灯有限公司 | Gauge for measuring the size of car light lens |
| CN102853777A (en) * | 2012-10-15 | 2013-01-02 | 山东大学 | Braking gap width measuring method and equipment based on image processing |
| CN202903987U (en) * | 2012-10-24 | 2013-04-24 | 周家广 | Novel LED car light detection station |
| CN104458208A (en) * | 2013-09-22 | 2015-03-25 | 上海信耀电子有限公司 | Detection device and detection method of automobile headlamp assembly |
| CN105333798A (en) * | 2015-12-15 | 2016-02-17 | 芜湖安瑞光电有限公司 | Tail lamp assembly gap test tool |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108278973A (en) * | 2018-04-28 | 2018-07-13 | 青岛海之晨工业装备有限公司 | A kind of mobile phone shell size detection equipment |
| CN109341579A (en) * | 2018-10-26 | 2019-02-15 | 巨轮（广州）机器人与智能制造有限公司 | Car light method for detecting shape |
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Application publication date: 20170322 |