CN106521272B - A kind of anti-corrosion Biological magnesium alloy and preparation method thereof - Google Patents

A kind of anti-corrosion Biological magnesium alloy and preparation method thereof Download PDF

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CN106521272B
CN106521272B CN201610947204.5A CN201610947204A CN106521272B CN 106521272 B CN106521272 B CN 106521272B CN 201610947204 A CN201610947204 A CN 201610947204A CN 106521272 B CN106521272 B CN 106521272B
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magnesium alloy
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刘轲
马可
杜文博
王朝辉
李淑波
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Beijing University of Technology
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Abstract

A kind of anti-corrosion medical wrought magnesium alloy, belongs to biomedical metallic material field.Its ingredient and mass percent are:Sn1 4%, Mn 0.01 1%, Zn 0.05 1%, remaining is Mg.The invention also discloses the preparation methods of the alloy:It weighs raw material according to alloying component and polishes and be placed in high purity graphite crucible, with SF6And N2Mixed gas be protective gas molten alloy in well formula resistance furnace, stirring melt, after standing casting obtain ingot casting, the extruded alloy bar being had excellent performance by extrusion-processing technology.The present invention prepares the anti-corrosion medical magnesium alloy without rare earth element by microalloying has preferable biocompatibility and mechanical property, and solves the problems, such as medical magnesium alloy degradation rate is too fast in application process.

Description

A kind of anti-corrosion Biological magnesium alloy and preparation method thereof
Technical field:
The invention belongs to biomedical metallic material fields, and in particular to a kind of bio-medical deformation of Mg-Zn-Mn-Sn systems Magnesium alloy and preparation method thereof.
Background technology
Bio-medical material is for diagnosing, treating, repair or replacing tissue or organ or promote the one of its function Class hi tech and new material.With Chinese society aging of population accelerates, in, the increase of young wound, the injection of new and high technology, with And people improves the attention rate of own health with economic development, bio-medical material industry is by high speed development.Currently, having applied Include mainly in clinical bio-medical material:Medical metal material, medical macromolecular materials, medical ceramic material, Yi Jishang State the bio-medical composition of different materials preparation.In above-mentioned several medical materials, medical metal material is in clinic A kind of surgical implantation material being most widely used.It is with higher intensity.Good toughness, counter-bending fatigue strength and Excellent machine-shaping property, with the irreplaceable excellent performance of other types medical material.
Traditional medical metal material is mainly stainless steel, titanium alloy, cochrome etc., is all existed in use certain Defect.Such as cause metal ion to fall off to cause inflammation due to corroding or wearing.Titanium alloy and cochrome elasticity modulus and day The elasticity modulus difference of right bone is too big, and stress-shielding effect can be caused when as orthopaedics implant, is unfavorable for symphysis, is easy Cause secondary fracture.Further, since these materials cannot need second operation to take out into degradation in vivo, increase medical treatment at This has aggravated the pain of patient.Therefore, for the defect of existing biological implantation material, exploitation new medical metal implant material needs There is good biocompatibility, excellent mechanical property, and can degrade and be absorbed by the body automatically.Magnesium alloy materials are precisely Meet a kind of new medical metal material of these application requirements.
Magnesium alloy has the following advantages as medical metal material:(1) have good biocompatibility, it is nontoxic can be in people Degradation in vivo, catabolite will not generate harm to human body.(2) elasticity modulus of magnesium alloy is 45GPa or so, with people's bone Elasticity modulus is close, can effectively mitigate " stress-shielding effect " as orthopaedics implant.(3) have higher specific strength and Specific stiffness, and processing performance is good, disclosure satisfy that the requirement of medical embedded material.(4) resourceful, it is cheap.Therefore, magnesium Alloy has broad application prospects as degradable medical metal material.But magnesium alloy is limited there is also some defects Its some application as medical material.The key factor that wherein limitation magnesium alloy uses is exactly poor corrosion resistance, especially It is to contain Cl-In the medium of ion, corrosion rate can be accelerated.As implantation material, Corrosion Behaviors of Magnesium Alloys is too fast to be caused Liberation of hydrogen rate is larger, vivo environment pH value quickly increases and is abnormal reaction, will also cause mechanical performance decline that cannot meet work For the requirement of orthopaedics implant mechanical property.
In conclusion solving the problems, such as the too fast pass that will be applied as implantation material as magnesium alloy of Corrosion Behaviors of Magnesium Alloys rate Key.And research shows that:The alloying and deformation processing of magnesium can significantly improve the corrosion resistance of magnesium alloy.Therefore, it selects The elements such as Zn, Mn, Sn with preferable biocompatibility are carried using microalloying and by extrusion process crystal grain thinning tissue The corrosion resistance of high magnesium alloy, to meet requirement of the magnesium alloy as medical material to corrosive nature.This is closed to improving magnesium Gold is of great significance in the application of bio-medical field.
Invention content
The purpose of the present invention is to provide a kind of anti-corrosion bio-medical wrought magnesium alloys and preparation method thereof.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of bio-medical wrought magnesium alloy, it is characterised in that the magnesium alloy each component and its mass percentage are:Sn 1-4%, Mn 0.01-1%, Zn 0.05-1%, remaining is Mg and inevitable impurity element.
Mass percentage shared by component Zn, Mn, Sn and inevitable impurity element is not more than in the magnesium alloy 5%.
Above-mentioned bio-medical wrought magnesium alloy constituent is mutually strip phase.
The preparation method of the medical magnesium alloy includes the following steps:
(1) raw material preparation:It is respectively pure magnesium (99.9wt.%), pure zinc (99.99wt.%), pure tin to test raw material (99.99wt.%) and Mg-Mn intermediate alloys (preferably Mg-7.4wt.%Mn intermediate alloys);By raw material surface grinder buffing Cleaning removes oxide on surface, to reduce the generation of melting impurity.
(2) melting:Pure graphite crucible is placed in resistance furnace and is preheated, after furnace temperature rises to 300-500 DEG C, is passed through into stove N2And SF6Mixed gas;Wherein, N2And SF6Flow volume ratio be 100:1;Pure magnesium ingot is put after logical protective gas 5-10min Enter crucible, furnace temperature is risen to 680-760 DEG C, wait for that pure magnesium ingot is completely melt, according to the sequence of pure zinc, Mg-Mn intermediate alloys, pure tin Add melting;A kind of raw material are often added, at the uniform velocity, after stirring 5-8min counterclockwise are stood after raw material are completely melt, finally Melt temperature is down to 720 DEG C, stands heat preservation 30min.Entire fusion process is continually fed into N2+SF6Hybrid protection gas, prevent The only oxidation or burning of magnesium alloy fused mass.
(3) it casts:It skims, melt is then at the uniform velocity poured into the metal die of preheating, demoulded after solidification and obtain magnesium alloy casting Ingot, the preheating temperature of metal die are 200 DEG C, and to prevent to aoxidize or burn when casting, protection is first passed through in mold Gas is protected toward continuous conveying protective gas at liquid stream in casting process.
(4) extrusion process:The magnesium alloy ingot that step (3) is obtained is preheated at 300-400 DEG C, then under preheating temperature It squeezes, extrusion speed 0.5-2.5mm/s, extrusion ratio 10:1.
The addition of pure zinc need to additionally increase by 10% as scaling loss during preparation.
Magnesium alloy mechanical properties of the present invention are up to 180MPa-300MPa, and elongation percentage is up to 12%-20%.In Hank ' Corrosion rate in s simulated body fluids is 0.2mm/y-0.8mm/y.
It can be used as orthopaedics implant application:Such as nail, bone plate.Apply also for Blood vessel stent product.
The beneficial effects of the present invention are:
1. magnesium alloy of the present invention has preferable biocompatibility.Sn, Zn, Mn alloy element of addition are function of human body Essential element, and alloy is prepared using the theory of milligram ammonia.The catabolite work harmless to the human body of the magnesium alloy With can be fully absorbed by human body.
2. magnesium alloy of the present invention has excellent corrosion resistance.The raw material of molten alloy are high purity material, entirely Fusion process carries out under a shielding gas completely, and unnecessary impurity and oxide is avoided to enter melt, improves the pure of alloy Degree, to be conducive to improve the corrosion resistance of alloy.The addition of micro Mn elements can remove other heavy metal elements and avoid Harmful intergranular compound is generated to improve the corrosion resistance of alloy.Pass through extrusion-processing technology, refining alloy grain structure, hence it is evident that Improve the corrosion resistance of magnesium alloy.
3. magnesium alloy of the present invention has good mechanical property.Zn and Mn has solution strengthening effect.In addition, Sn be easy and Other alloying elements or metal impurities form compound, can further strengthen solid solution strengthening effect.Pass through extrusion-processing technology, energy The crystal grain of enough notable refining alloys, improves the yield strength of alloy.
4. the present invention passes through rational design of alloy and extrusion-processing technology, obtained Mg-Sn-Zn-Mn systems magnesium The degradation rate and mechanical property of alloy are adjustable, disclosure satisfy that magnesium alloy as medical embedded material to its corrosive nature and machinery The requirement of performance.
5. a preparation method has many advantages, such as that raw material cost is low, preparation process is simple to operation.
Description of the drawings
Fig. 1 is the optics metallograph of magnesium alloy in embodiment 1.
Fig. 2 is the stress-strain diagram of magnesium alloy in embodiment 1
Fig. 3 is the polarization curve of magnesium alloy in embodiment 1.
Specific implementation mode:
It is further illustrated the present invention as follows in conjunction with specific case study on implementation, it is noted that:Following case study on implementation is served only for The specific implementation method of the bright present invention, can not limit rights protection scope of the present invention.
Embodiment 1
The preparation of as cast condition Mg-4.0wt%Sn-0.2wt%Mn-0.2wt%Zn magnesium alloys
1) raw material preparation:Experiment raw material are respectively pure magnesium (99.9wt.%), pure zinc (99.99wt.%) (by 10% burning Damage calculates), pure tin (99.99wt.%) and Mg-7.4wt.%Mn intermediate alloys (by the calculating of 30% scaling loss), and raw material are used Grinder buffing removes oxide on surface.
2) melting:To prevent the oxidation or burning of magnesium alloy fused mass, entire fusion process to be continually fed into N2+SF6Mixing protect Protect gas, wherein N2And SF6Flow-rate ratio be 100:1;
A) crucible, Slag Tool, stirring rod and mold are dried in 200 DEG C of baking ovens for use;
B) crucible handled well is put into resistance furnace, set temperature is 300 DEG C, when furnace temperature reaches, is passed through protection gas Body;
C) the high-purity magnesium ingot polished is added after being passed through protective gas 5-8min, while furnace temperature rises to 760 DEG C;
D) after magnesium ingot is completely melt, high purity zinc is added and at the uniform velocity, stirs 5min, furnace temperature counterclockwise after zinc is completely melt 740 DEG C are reduced to, Mg-7.4wt.%Mn intermediate alloys are added after keeping the temperature 15min, waits for that Mg-7.4wt.%Mn intermediate alloys are completely molten After change at the uniform velocity, stir 5min counterclockwise, pure tin grain is added after 740 DEG C of heat preservation 15min, after the fusing of pure tin grain, at the uniform velocity, counterclockwise Stir 5min;
E) furnace temperature is set as 720 DEG C, stands 30min, skims.
3) it casts:Crucible is taken out, is cast;To prevent to aoxidize or burn when casting, first it is passed through in casting mold Protective gas is protected toward continuous conveying protective gas at liquid stream in casting process, after melt at the uniform velocity to be poured into 200 DEG C of preheatings Metal die, after solidification demoulding obtain alloy cast ingot.
4) extrusion process:By alloy preparation process 3) obtained magnesium alloy ingot is processed intoExtrusion ingot, then Extrusion ingot and extrusion die are preheated at 300-350 DEG C together, then squeezed under preheating temperature, extrusion speed 0.5- 2.5mm/s, extrusion ratio 10:1.
5) alloy corrosion rate is 0.8mm/y in Hank ' s simulated body fluids.
Embodiment 2:
The preparation of as cast condition Mg-3.0wt%Sn-0.01wt%Mn-0.5wt%Zn magnesium alloys
1) raw material preparation:Experiment raw material are respectively pure magnesium (99.9wt.%), pure zinc (99.99wt.%) (by 10% burning Damage calculates), pure tin (99.99wt.%) and Mg-7.4wt.%Mn intermediate alloys, and by raw material grinder buffing removing surface Oxide.
2) melting:To prevent the oxidation or burning of magnesium alloy fused mass, entire fusion process to be continually fed into N2+SF6Mixing protect Protect gas, wherein N2And SF6Flow-rate ratio be 100:1;
A) crucible, Slag Tool, stirring rod and mold are dried in 200 DEG C of baking ovens for use;
B) crucible handled well is put into resistance furnace, set temperature is 300 DEG C, when furnace temperature reaches, is passed through protection gas Body;
C) the high-purity magnesium ingot polished is added after being passed through protective gas 5-8min, while furnace temperature rises to 760 DEG C;
D) after magnesium ingot is completely melt, high purity zinc is added and at the uniform velocity, stirs 5min, furnace temperature counterclockwise after zinc is completely melt 740 DEG C are reduced to, Mg-7.4wt.%Mn intermediate alloys are added after keeping the temperature 15min, waits for that Mg-7.4wt.%Mn intermediate alloys are completely molten After change at the uniform velocity, stir 5min counterclockwise, pure tin grain is added after 740 DEG C of heat preservation 15min, after the fusing of pure tin grain, at the uniform velocity, counterclockwise Stir 5min;
E) furnace temperature is set as 720 DEG C, stands 30min, skims.
3) it casts:Crucible is taken out, is cast;To prevent to aoxidize or burn when casting, first it is passed through in casting mold Protective gas is protected toward continuous conveying protective gas at liquid stream in casting process, after melt at the uniform velocity to be poured into 200 DEG C of preheatings Metal die, after solidification demoulding obtain alloy cast ingot.
4) extrusion process:By alloy preparation process 3) obtained magnesium alloy ingot is processed intoExtrusion ingot, then Extrusion ingot and extrusion die are preheated at 300-350 DEG C together, then squeezed under preheating temperature, extrusion speed 0.5- 2.5mm/s, extrusion ratio 10:1.
5) alloy corrosion rate is 0.5mm/y in Hank ' s simulated body fluids.
Embodiment 3:
The preparation of as cast condition Mg-1.0wt%Sn-1wt%Mn-0.05wt%Zn magnesium alloys
1) raw material preparation:It is respectively pure magnesium (99.9wt.%) 820g, pure zinc (99.99wt.%) 10.9g to test raw material (being calculated by 10% scaling loss), pure tin (99.99wt.%) 0.54g (being calculated by 30% scaling loss) and Mg-7.4wt.%Mn intermediate alloys 174.9g (is calculated) by 30% scaling loss, and raw material grinder buffing is removed oxide on surface.
2) melting:To prevent the oxidation or burning of magnesium alloy fused mass, entire fusion process to be continually fed into N2+SF6Mixing protect Protect gas, wherein N2And SF6Flow-rate ratio be 100:1;
A) crucible, Slag Tool, stirring rod and mold are dried in 200 DEG C of baking ovens for use;
B) crucible handled well is put into resistance furnace, set temperature is 300 DEG C, when furnace temperature reaches, is passed through protection gas Body;
C) the high-purity magnesium ingot polished is added after being passed through protective gas 5-8min, while furnace temperature rises to 760 DEG C;
D) after magnesium ingot is completely melt, high purity zinc is added and at the uniform velocity, stirs 5min, furnace temperature counterclockwise after zinc is completely melt 740 DEG C are reduced to, Mg-7.4wt.%Mn intermediate alloys are added after keeping the temperature 15min, waits for that Mg-7.4wt.%Mn intermediate alloys are completely molten After change at the uniform velocity, stir 5min counterclockwise, pure tin grain is added after 740 DEG C of heat preservation 15min, after the fusing of pure tin grain, at the uniform velocity, counterclockwise Stir 5min;
E) furnace temperature is set as 720 DEG C, stands 30min, skims.
3) it casts:Crucible is taken out, is cast;To prevent to aoxidize or burn when casting, first it is passed through in casting mold Protective gas is protected toward continuous conveying protective gas at liquid stream in casting process, after melt at the uniform velocity to be poured into 200 DEG C of preheatings Metal die, after solidification demoulding obtain alloy cast ingot.
4) extrusion process:By alloy preparation process 3) obtained magnesium alloy ingot is processed intoExtrusion ingot, then Extrusion ingot and extrusion die are preheated at 300-350 DEG C together, then squeezed under preheating temperature, extrusion speed 0.5- 2.5mm/s, extrusion ratio 10:1.
5) alloy corrosion rate is 0.40mm/y in Hank ' s simulated body fluids.
Embodiment 4:
The preparation of as cast condition Mg-2.0wt%Sn-0.5wt%Mn-1wt%Zn magnesium alloys
1) raw material preparation:It is respectively pure magnesium (99.9wt.%), pure zinc (99.99wt.%), pure tin to test raw material (99.99wt.%) and Mg-7.4wt.%Mn intermediate alloys, and raw material grinder buffing is removed into oxide on surface.
2) melting:To prevent the oxidation or burning of magnesium alloy fused mass, entire fusion process to be continually fed into N2+SF6Mixing protect Protect gas, wherein N2And SF6Flow-rate ratio be 100:1;
A) crucible, Slag Tool, stirring rod and mold are dried in 200 DEG C of baking ovens for use;
B) crucible handled well is put into resistance furnace, set temperature is 300 DEG C, when furnace temperature reaches, is passed through protection gas Body;
C) the high-purity magnesium ingot polished is added after being passed through protective gas 5-8min, while furnace temperature rises to 760 DEG C;
D) after magnesium ingot is completely melt, high purity zinc is added and at the uniform velocity, stirs 5min, furnace temperature counterclockwise after zinc is completely melt 740 DEG C are reduced to, Mg-7.4wt.%Mn intermediate alloys are added after keeping the temperature 15min, waits for that Mg-7.4wt.%Mn intermediate alloys are completely molten After change at the uniform velocity, stir 5min counterclockwise, pure tin grain is added after 740 DEG C of heat preservation 15min, after the fusing of pure tin grain, at the uniform velocity, counterclockwise Stir 5min;
E) furnace temperature is set as 720 DEG C, stands 30min, skims.
3) it casts:Crucible is taken out, is cast;To prevent to aoxidize or burn when casting, first it is passed through in casting mold Protective gas is protected toward continuous conveying protective gas at liquid stream in casting process, after melt at the uniform velocity to be poured into 200 DEG C of preheatings Metal die, after solidification demoulding obtain alloy cast ingot.
4) extrusion process:By alloy preparation process 3) obtained magnesium alloy ingot is processed intoExtrusion ingot, then Extrusion ingot and extrusion die are preheated at 300-350 DEG C together, then squeezed under preheating temperature, extrusion speed 0.5- 2.5mm/s, extrusion ratio 10:1.
5) alloy corrosion rate is 0.35mm/y in Hank ' s simulated body fluids.
Embodiment 5
The preparation of as cast condition Mg-1.0wt%Sn-0.2wt%Mn-1wt%Zn magnesium alloys
3) raw material preparation:It is respectively pure magnesium (99.9wt.%), pure zinc (99.99wt.%), pure tin to test raw material (99.99wt.%) and Mg-7.4wt.%Mn intermediate alloys, and raw material grinder buffing is removed into oxide on surface.
4) melting:To prevent the oxidation or burning of magnesium alloy fused mass, entire fusion process to be continually fed into N2+SF6Mixing protect Protect gas, wherein N2And SF6Flow-rate ratio be 100:1;
F) crucible, Slag Tool, stirring rod and mold are dried in 200 DEG C of baking ovens for use;
G) crucible handled well is put into resistance furnace, set temperature is 300 DEG C, when furnace temperature reaches, is passed through protection gas Body;
H) the high-purity magnesium ingot polished is added after being passed through protective gas 5-8min, while furnace temperature rises to 760 DEG C;
I) after magnesium ingot is completely melt, high purity zinc is added and at the uniform velocity, stirs 5min, furnace temperature counterclockwise after zinc is completely melt 740 DEG C are reduced to, Mg-7.4wt.%Mn intermediate alloys are added after keeping the temperature 15min, waits for that Mg-7.4wt.%Mn intermediate alloys are completely molten After change at the uniform velocity, stir 5min counterclockwise, pure tin grain is added after 740 DEG C of heat preservation 15min, after the fusing of pure tin grain, at the uniform velocity, counterclockwise Stir 5min;
J) furnace temperature is set as 720 DEG C, stands 30min, skims.
6) it casts:Crucible is taken out, is cast;To prevent to aoxidize or burn when casting, first it is passed through in casting mold Protective gas is protected toward continuous conveying protective gas at liquid stream in casting process, after melt at the uniform velocity to be poured into 200 DEG C of preheatings Metal die, after solidification demoulding obtain alloy cast ingot.
7) extrusion process:By alloy preparation process 3) obtained magnesium alloy ingot is processed intoExtrusion ingot, then Extrusion ingot and extrusion die are preheated at 300-350 DEG C together, then squeezed under preheating temperature, extrusion speed 0.5- 2.5mm/s, extrusion ratio 10:1.
8) alloy corrosion rate is 0.2mm/y in Hank ' s simulated body fluids.
Embodiment 2-5 has optics metallograph similar to Example 1, stress-strain diagram, polarization curve, magnesium alloy Mechanical properties are up to 180MPa-300MPa, and elongation percentage is up to 12%-20%.
Although listing in detail here and illustrating that case is preferably implemented, skilled person will appreciate that, it can not take off Carried out in the case of from marrow of the present invention it is various improve, addition, the modes such as replace, these contents, which are all identified as belonging to right, to be wanted Within the scope of the present invention defined by asking.

Claims (7)

1. a kind of preparation method of bio-medical wrought magnesium alloy, the magnesium alloy each component and its mass percentage are:Sn 1- 4%, Mn 0.01-1%, Zn 0.05-1%, remaining is Mg and inevitable impurity element;It is characterized in that,
(1) raw material preparation:It is respectively pure magnesium, pure zinc, pure tin and Mg-Mn intermediate alloys to test raw material;Raw material surface is used Grinder buffing is cleared up, and oxide on surface is removed, to reduce the generation of melting impurity;
(2) melting:Pure graphite crucible is placed in resistance furnace and is preheated, after furnace temperature rises to 300-500 DEG C, N is passed through into stove2With SF6Mixed gas;Wherein, N2And SF6Flow volume ratio be 100:1;Pure magnesium ingot is put into earthenware after logical protective gas 5-10min Furnace temperature is risen to 680-760 DEG C by crucible, waits for that pure magnesium ingot is completely melt, is added according to the sequence of pure zinc, Mg-Mn intermediate alloys, pure tin Melting;A kind of raw material are often added, at the uniform velocity, after stirring 5-8min counterclockwise stands after raw material are completely melt, will finally melt Temperature is down to 720 DEG C, stands heat preservation 30min;Entire fusion process is continually fed into N2+SF6Hybrid protection gas, prevent magnesium The oxidation or burning of alloy melt;
(3) it casts:It skims, melt is then at the uniform velocity poured into the metal die of preheating, demoulded after solidification and obtain magnesium alloy ingot, gold The preheating temperature for belonging to mold is 200 DEG C, and to prevent to aoxidize or burn when casting, protective gas is first passed through in mold, It is protected toward continuous conveying protective gas at liquid stream in casting process;
(4) extrusion process:The magnesium alloy ingot that step (3) is obtained is preheated at 300-400 DEG C, is then squeezed under preheating temperature Pressure, extrusion speed 0.5-2.5mm/s, extrusion ratio 10:1.
2. according to the method for claim 1, which is characterized in that Mg-Mn intermediate alloys are to be closed among Mg-7.4wt.%Mn Gold, the purity 99.9wt.% of pure magnesium, the purity 99.99wt.% of pure zinc, the purity 99.99wt.% of pure tin.
3. according to the method for claim 1, which is characterized in that the addition of pure zinc need to additionally increase during preparation 10% is used as scaling loss.
4. according to the method for claim 1, which is characterized in that gained magnesium alloy mechanical properties reach 180MPa- 300MPa, elongation percentage reach 12%-20%.
5. according to the method for claim 1, which is characterized in that corrosion speed of the gained magnesium alloy in Hank ' s simulated body fluids Rate is 0.2mm/y-0.8mm/y.
6. according to the method for claim 1, which is characterized in that in the magnesium alloy component Zn, Mn, Sn and inevitably Mass percentage shared by impurity element is not more than 5%.
7. a kind of bio-medical wrought magnesium alloy being prepared according to the method for claim 1, which is characterized in that biology Medical wrought magnesium alloy constituent is mutually strip phase.
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CN109112377B (en) * 2018-11-09 2020-06-02 吉林大学 Corrosion-resistant biomedical magnesium alloy and preparation method and application thereof
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