CN106518150B - A kind of composite haydite of clean water sludge and diatomite preparation - Google Patents

A kind of composite haydite of clean water sludge and diatomite preparation Download PDF

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Publication number
CN106518150B
CN106518150B CN201610951061.5A CN201610951061A CN106518150B CN 106518150 B CN106518150 B CN 106518150B CN 201610951061 A CN201610951061 A CN 201610951061A CN 106518150 B CN106518150 B CN 106518150B
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diatomite
clean water
water sludge
sludge
parts
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CN106518150A (en
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冯芳
崔荣煜
王东田
曹丰
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Suzhou University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/009Porous or hollow ceramic granular materials, e.g. microballoons
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1321Waste slurries, e.g. harbour sludge, industrial muds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • C04B33/1324Recycled material, e.g. tile dust, stone waste, spent refractory material
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Treatment Of Sludge (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The present invention relates to a kind of composite haydite prepared using clean water sludge and diatomite and its methods, belong to field of inorganic nonmetallic material.For composite haydite according to weight ratio meter, raw material includes: 60 ~ 90 parts of clean water sludge;20 ~ 30 parts of diatomite;10 ~ 20 parts of calcium oxide.The preparation step of composite haydite includes mixing, balling-up, drying, preheating, roasting.The waste diatomite that the clean water sludge and brewery's drainage that the present invention is generated in process of production using water supply plant generate is raw material, can efficiently solve the processing handling problems of both solid waste, realizes " treatment of wastes with processes of wastes against one another " by resource utilization.

Description

A kind of composite haydite of clean water sludge and diatomite preparation
Technical field
The invention belongs to field of inorganic nonmetallic material, and in particular to a kind of clean water sludge and diatomite preparation for dirt The composite haydite of water process.
Background technique
Clean water sludge is the by-product that waterworks generates during purifying raw water, it mostlys come from filter back washing The spoil disposal water of draining, sedimentation basin or clarifying basin.Since coagulant can be added in raw water precipitation process and soften medicament, in sludge Corresponding oxide and hydroxide, such as Fe can be contained2O3、SiO2、CaO、Mg(OH)2Deng clean water sludge almost contains raw water The all elements and compound of the surface layer flowed through, based on inorganic constituents, the organic principles such as humus are less.Water purification at present Sludge carries out landfill disposal primarily as waste, has both increased the production cost of waterworks, while also occupying a large amount of Land resource, if improper conduct oneself well of clean water sludge is set, will be present to environment generate " secondary pollution " danger.Due to clean water sludge Main component it is similar to conventional clay, therefore can use clean water sludge come replace clay carry out haydite preparation, this is to dirt The minimizing of mud, innoxious, resource utilization have positive meaning.
Diatomite is a kind of biological siliceous rock of porous property, its main component SiO2, also contain a small amount of iron calcium The metal oxides such as magnalium, usual SiO2The more high then diatomite performance of content is better.There are a large amount of orderly rows on diatomite shell The micropore of column, therefore the pore volume of diatomite and specific surface area are very big, bulk density very little, have stronger absorption property and mistake Filter ability is industrially commonly used in sewage treatment adsorbent, brewery's drainage, catalyst carrier etc..
At present for haydite there is no a proper definition, haydite belongs to a kind of light-weight aggregate, referring to artificial light The definition gathered materials: haydite is that a kind of bulk density is less than 1100kg/m3, partial size has certain compression strength, surface in 5 ~ 20mm There is the light-weight aggregate of the shell of ceramic or enamel.From the point of view of using functionally, haydite is broadly divided into building ceramsite and water process pottery Grain.Based on leca and haydites of book structure, clay material has drawn from arable land the haydite in current China, and shale materials need to exploit Massif, this will lead to, and land resource aggravation is nervous and ecological environment is destroyed, therefore solid waste resource recovery is combined to utilize There is important practical significance to develop novel ceramsite material just.
Have and some be utilized respectively sludge or diatomite to prepare the patent of invention of haydite: CN101148348A discloses one The method of kind preparing haydite by sintering urban domestic sewage sludge, using 70% or more city sludge as primary raw material, flyash and clay are Auxiliary material by drying, is pulverized and mixed, and obtains ceramic product using techniques such as mixing, extrusion forming, preheating, roastings. CN102757255A discloses a kind of method for preparing light ceramic using clean water sludge and sewage sludge, with clean water sludge and dirt Sewage sludge is primary raw material, is made using sintering technology.CN102491729A provides a kind of pretreated for micro-polluted water The preparation method of boiling water copper water-supply pipe haydite, the haydite is by a certain proportion of water supply plant dewatered sludge, modified zeolite powder and foaming Agent in mass ratio 50 ~ 60%, 35% ~ 49%, 1% ~ 5% ratio uniform are blended in balling-up on pelletizer, roast and are made pottery after drying raw meal Grain, is cooled to after room temperature to be sieved and obtains haydite finished product.CN102775120A discloses a kind of diatomite porous pottery Sodium hydroxide, waterglass and water are mixed with maturing agent according to 4:17:1:5 first by the preparation method of grain, this method;According to matter Amount 45% ~ 55% diatomite of percentage, 10% ~ 18% bentonite, 35% ~ 38% water uniformly mix, and are pressed into spheric granules;According to quality Percentage is equipped with 20% ~ 30% flyash, 20% ~ 30% diatomite, 50% maturing agent and is uniformly mixed with shell powder;By above-mentioned system Haydite is made by rolling in the mass ratio investment stuffed dumplings machine of 3:1 in the spheric granules and shell powder got ready.CN104785203A is public A kind of production method of diatomite water purification haydite of cloth, the haydite are passed through by diatomite and bentonite according to the mass ratio of 10:1 The processes such as ingredient, mud processed, granulation, drying, roasting are made, and haydite quality obtained is penetrating, have adsorptivity and filterability, favorably In the attachment and procreation of microorganism.
Summary of the invention
It is an object of the invention to solve the problems, such as to generate secondary pollution to environment caused by water supply plant clean water sludge, simultaneously The waste diatomite in conjunction with caused by brewery carries out solid waste resource recovery utilization, develops a kind of utilization clean water sludge and silicon The composite haydite of diatomaceous earth preparation.From the point of view of the ingredient of sludge, the organic matter and energy content of sludge are higher, can satisfy firing When basic demand, but the SiO in sludge2And Al2O3Content is lower, using only firing ceramsite by using sludge can not balling-up, because This can be added with SiO2Diatomite as main component, while a small amount of calcium oxide is admixed as binder.
Technical solution: the invention discloses composite haydites prepared by a kind of clean water sludge and diatomite, include the feature that It is raw materials used be clean water sludge, diatomite, calcium oxide, mixing according to a certain percentage, balling-up, drying, 400 DEG C of preheating 25min, 900 ~ 1200 DEG C of roasting 30min are formed.
The composite haydite of a kind of clean water sludge and diatomite preparation, it is characterised in that: raw materials used for water purification dirt Mud, diatomite, calcium oxide, the ratio by mass: 60 ~ 90 parts of clean water sludge;20 ~ 30 parts of diatomite;Calcium oxide 10 ~ 20 Part.
Further, the composite haydite of a kind of clean water sludge and diatomite preparation, it is characterised in that: the diatom Soil is used for one or more, the raw material use of the waste diatomite or ordinary silicon diatomaceous earth raw material of drainage for the brewery of recycling When Retrieve beer factory drainage waste diatomite, need to carry out waste diatomite hydro-thermal method pretreatment: heating temperature is 160 DEG C, adds The hot time is 6h, obtains the diatomite material for removing impurity.
The present invention have it is following the utility model has the advantages that
1. the blending amount of sludge is up to 60% or more, the fusing point of sludge is low, and mixing can be significantly reduced in the raising of sludge components The fusing point of object, firing energy consumption reduces;Disposition clean water sludge can be handled on a large scale, realize the resource utilization of sludge, effectively Solve the problems, such as secondary pollution present in the traditional landfill stabilization of water supply plant clean water sludge.
2. using diatomite as auxiliary material, a kind of the new of resource utilization is provided for the waste diatomite that brewery's drainage generates Approach realizes the purpose of " treatment of wastes with processes of wastes against one another ".
3. composite haydite product strength made from is preferable, and pore structure is flourishing, and water absorption rate is high, and absorption property is good, is suitable for making For material for water treatment.
It, can be by social benefit, ecological benefits 4. this method is practical advanced, easy to operate, low in cost, without secondary pollution With economic benefit organic unity.
Detailed description of the invention
Fig. 1 is that the 1100 DEG C of sintering of clean water sludge and diatomite prepare composite haydite sample.
Specific embodiment
Illustrate embodiments of the present invention below by way of specific specific example, those skilled in the art can be by this specification Other advantages and efficacy of the present invention can be easily understood for disclosed content.The present invention can also pass through in addition different specific realities The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints and application, without departing from Various modifications or alterations are carried out under spirit of the invention.
Embodiment 1:
The present embodiment provides composite haydites prepared by a kind of clean water sludge and diatomite, by weight calculating, raw material packet It includes:
80 parts of clean water sludge;
20 parts of diatomite;
10 parts of calcium oxide.
(1) raw material preparation
To clean water sludge 110 DEG C at a temperature of carry out drying and processing.
If diatomite is the waste diatomite for being recovered from brewery for drainage, hydro-thermal method processing is carried out to waste diatomite: will Diatomite is uniformly mixed with water, is placed in reaction kettle, and reaction kettle is placed in constant temperature blast drying oven and heats 6 h, and heating temperature is 160 DEG C, diatomite, cooled to room temperature are taken out after the reaction was completed.Can be by hydro-thermal method by organic carbon therein, it will Organic matter condenses into small spherical particles, to make waste diatomite activity recovery.
According to above-mentioned weight ratio, pretreated clean water sludge, diatomite and calcium oxide are added water and stirred uniformly mixed, obtained To mixture.
(2) balling-up is prepared
Mixture is processed into sphere, sphere diameter range is 2cm ~ 5cm, and sphere is placed in the heating of electric heating constant temperature drying machine It is dried to 105 DEG C, obtains drying material.
(3) the pre-heat treatment
Drying material is placed in cabinet-type electric furnace the pre-heat treatment: setting heating rate as 10 DEG C/min, temperature is from room temperature in electric furnace Rise to 400 DEG C, 400 DEG C at a temperature of preheat 25min.Drying material is preheated, mixing sphere can effectively be avoided to abruptly enter Hot environment and cause to rupture, while can also reduce the later period roasting energy consumption.
(4) sphere is roasted
The sphere that the pre-heat treatment is crossed roasts in cabinet-type electric furnace, and heating rate is 10 DEG C/min, maturing temperature 1000 DEG C, calcining time 30min, then cooled to room temperature, becomes finished product composite haydite.
Embodiment 2:
The present embodiment provides composite haydites prepared by a kind of clean water sludge and diatomite, by weight calculating, raw material packet It includes:
80 parts of clean water sludge;
20 parts of diatomite;
10 parts of calcium oxide.
Preparation step:
(1) raw material preparation
To clean water sludge 110 DEG C at a temperature of carry out drying and processing.
Diatomite is the waste diatomite for being recovered from brewery for drainage, carries out hydro-thermal method processing to waste diatomite: by silicon Diatomaceous earth is uniformly mixed with water, is placed in reaction kettle, and reaction kettle is placed in constant temperature blast drying oven and heats 6 h, heating temperature 160 DEG C, diatomite, cooled to room temperature are taken out after the reaction was completed.
According to above-mentioned weight ratio, pretreated clean water sludge, diatomite and calcium oxide are added water and stirred uniformly mixed, obtained To mixture.
(2) balling-up is prepared
By mixture hand rubbing at sphere, sphere diameter range is 2cm ~ 5cm, and sphere is placed in electric heating constant temperature drying machine liter Temperature obtains drying material to 105 DEG C of drying.
(3) the pre-heat treatment
Drying material is placed in cabinet-type electric furnace the pre-heat treatment: setting heating rate as 10 DEG C/min, temperature is from room temperature in electric furnace Rise to 400 DEG C, 400 DEG C at a temperature of preheat 25min.Drying material is preheated, mixing sphere can effectively be avoided to abruptly enter Hot environment and cause to rupture, while can also reduce the later period roasting energy consumption.
(4) sphere is roasted
The sphere that the pre-heat treatment is crossed roasts in cabinet-type electric furnace, and heating rate is 10 DEG C/min, maturing temperature 1100 DEG C, calcining time 30min, then cooled to room temperature, becomes finished product composite haydite.Haydite sample photo is in referring to Fig. 1 Existing enamel surfaces gloss.
Embodiment 3:
The present embodiment provides composite haydites prepared by a kind of clean water sludge and diatomite, by weight calculating, raw material packet It includes:
90 parts of clean water sludge;
20 parts of diatomite;
15 parts of calcium oxide.
Preparation step:
(1) raw material preparation
To clean water sludge 110 DEG C at a temperature of carry out drying and processing.
Diatomite is the waste diatomite for being recovered from brewery for drainage, carries out hydro-thermal method processing to waste diatomite: by silicon Diatomaceous earth is uniformly mixed with water, is placed in reaction kettle, and reaction kettle is placed in constant temperature blast drying oven and heats 6 h, heating temperature 160 DEG C, diatomite, cooled to room temperature are taken out after the reaction was completed.
According to above-mentioned weight ratio, pretreated clean water sludge, diatomite and calcium oxide are added water and stirred uniformly mixed, obtained To mixture.
(2) balling-up is prepared
By mixture hand rubbing at sphere, sphere diameter range is 2cm ~ 5cm, and sphere is placed in electric heating constant temperature drying machine liter Temperature obtains drying material to 105 DEG C of drying.
(3) the pre-heat treatment
Drying material is placed in cabinet-type electric furnace the pre-heat treatment: setting heating rate as 10 DEG C/min, temperature is from room temperature in electric furnace Rise to 400 DEG C, 400 DEG C at a temperature of preheat 25min.Drying material is preheated, mixing sphere can effectively be avoided to abruptly enter Hot environment and cause to rupture, while can also reduce the later period roasting energy consumption.
(4) sphere is roasted
The sphere that the pre-heat treatment is crossed roasts in cabinet-type electric furnace, and heating rate is 10 DEG C/min, maturing temperature 1100 DEG C, calcining time 30min, then cooled to room temperature, becomes finished product composite haydite.
Embodiment 4:
The present embodiment provides composite haydites prepared by a kind of clean water sludge and diatomite, by weight calculating, raw material packet It includes:
80 parts of clean water sludge;
20 parts of diatomite;
15 parts of calcium oxide.
Preparation step:
(1) raw material preparation
To clean water sludge 110 DEG C at a temperature of carry out drying and processing.
Diatomite is the waste diatomite for being recovered from brewery for drainage, carries out hydro-thermal method processing to waste diatomite: by silicon Diatomaceous earth is uniformly mixed with water, is placed in reaction kettle, and reaction kettle is placed in constant temperature blast drying oven and heats 6 h, heating temperature 160 DEG C, diatomite, cooled to room temperature are taken out after the reaction was completed.
According to above-mentioned weight ratio, pretreated clean water sludge, diatomite and calcium oxide are added water and stirred uniformly mixed, obtained To mixture.
(2) balling-up is prepared
By mixture hand rubbing at sphere, sphere diameter range is 2cm ~ 5cm, and sphere is placed in electric heating constant temperature drying machine liter Temperature obtains drying material to 105 DEG C of drying.
(3) the pre-heat treatment
Drying material is placed in cabinet-type electric furnace the pre-heat treatment: setting heating rate as 10 DEG C/min, temperature is from room temperature in electric furnace Rise to 400 DEG C, 400 DEG C at a temperature of preheat 25min.Drying material is preheated, mixing sphere can effectively be avoided to abruptly enter Hot environment and cause to rupture, while can also reduce the later period roasting energy consumption.
(4) sphere is roasted
The sphere that the pre-heat treatment is crossed roasts in cabinet-type electric furnace, and heating rate is 10 DEG C/min, maturing temperature 1000 DEG C, calcining time 30min, then cooled to room temperature, becomes finished product composite haydite.
The foregoing is merely the preferable case study on implementation of the present invention, are not intended to limit the invention, all in core of the present invention Any modification, replacement, improvement etc. with being made except principle, should all be included in the protection scope of the present invention.

Claims (1)

1. the composite haydite of a kind of clean water sludge and diatomite preparation, it is characterised in that: raw materials used is clean water sludge, diatom Soil, calcium oxide, mixing according to a certain percentage, balling-up, drying, 400 DEG C of preheating 25min, 900 ~ 1200 DEG C of roasting 30min are formed; Wherein 60 ~ 90 parts of clean water sludge;20 ~ 30 parts of diatomite;10 ~ 20 parts of calcium oxide;
The diatomite is that the brewery of recycling is used for the waste diatomite of drainage, needs to carry out hydro-thermal method to waste diatomite to locate in advance Reason: heating temperature is 160 DEG C, heating time 6h, obtains the diatomite material for removing impurity.
CN201610951061.5A 2016-11-30 2016-11-30 A kind of composite haydite of clean water sludge and diatomite preparation Active CN106518150B (en)

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CN109020604A (en) * 2018-09-02 2018-12-18 长沙埃比林环保科技有限公司 A method of haydite is prepared using solid waste
CN110521537B (en) * 2019-09-10 2022-03-01 东北农业大学 Preparation method of artificial simulated soil rich in humus
TWI754236B (en) * 2020-03-02 2022-02-01 明春窯業股份有限公司 The method of water treatment sludge recycling
CN112844304A (en) * 2021-02-05 2021-05-28 苏州科技大学 Sodium pyrophosphate modified water purification sludge/zeolite composite adsorbent and preparation method and application thereof
CN113481013A (en) * 2021-07-14 2021-10-08 昆明理工大学 Method for preparing soil conditioner by utilizing ceramsite in-situ hydrothermal combination with biochar

Citations (2)

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Publication number Priority date Publication date Assignee Title
CN1868968A (en) * 2005-05-25 2006-11-29 郑恒春 Calcining method of ceramic particle
KR20160070040A (en) * 2016-03-31 2016-06-17 주식회사 다산컨설턴트 Ceramic filter for treating contaminated water and the manufacturing method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1868968A (en) * 2005-05-25 2006-11-29 郑恒春 Calcining method of ceramic particle
KR20160070040A (en) * 2016-03-31 2016-06-17 주식회사 다산컨설턴트 Ceramic filter for treating contaminated water and the manufacturing method thereof

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