CN106509627A - Efficient utilization method of sweet potato residue - Google Patents

Efficient utilization method of sweet potato residue Download PDF

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Publication number
CN106509627A
CN106509627A CN201610889732.XA CN201610889732A CN106509627A CN 106509627 A CN106509627 A CN 106509627A CN 201610889732 A CN201610889732 A CN 201610889732A CN 106509627 A CN106509627 A CN 106509627A
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CN
China
Prior art keywords
sweet potato
potato dregs
enzymolysis
potato residue
liquid
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Pending
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CN201610889732.XA
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Chinese (zh)
Inventor
邓后勤
熊仁洪
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Zhangjiajie Tian Xiang Potato Industry Co Ltd
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Zhangjiajie Tian Xiang Potato Industry Co Ltd
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Priority to CN201610889732.XA priority Critical patent/CN106509627A/en
Publication of CN106509627A publication Critical patent/CN106509627A/en
Pending legal-status Critical Current

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Abstract

The invention provides an efficient utilization method of sweet potato residue. The method includes: subjecting fresh sweet potato residue to wet ultrafine grinding, performing filtering with a 200-mesh sieve, conducting microwave treatment on the undersize sweet potato residue liquid with a water content of 50%-60% for 1-2h, and making the temperature of the sweet potato residue liquid reach 400DEG C-500DEG C; then adjusting the pH to 3-4, adding mixed enzyme composed of pectinase and cellulose and performing enzymolysis at 400DEG C-500DEG C for 2-3h; adding water to a water content of 60%-70%, adjusting the temperature to 250DEG C-350DEG C, and adding salt and sodium carbonate; adding the sweet potato residue liquid subjected to enzymolysis into flour, and carrying out flour mixing, first maturing, flake rolling, second maturing, calendaring, strip cutting, and packaging, thus obtaining sweet potato residue raw wet noodle. The method provided by the invention has the advantages of energy consumption saving, high utilization rate and environmental friendliness. The produced sweet potato residue raw wet noodle is rich in nutrition, especially contains high dietary fiber, and the high dietary fiber has scientific and reasonable composition of soluble dietary fiber and insoluble dietary fiber, and with unique flavor, the produced sweet potato residue raw wet noodle has good eating quality.

Description

A kind of method of efficient utilization sweet potato dregs
Technical field
The present invention relates to food processing technology field, more particularly to a kind of method of efficient utilization sweet potato dregs.
Background technology
Sweet potato is one of cereal crops of China, and its cultivated area and yield occupy first place in the world, and sweet potato dregs are that sweet potato is formed sediment Accessory substance produced by powder extraction process, accounts for 10%~14%, and which is fallen by many enterprises with discharge of wastewater, and wherein containing big The nutriment of amount, including starch, dietary fiber, protein etc., wherein content of starch highest accounts for 48.26%, and dietary fiber accounts for 2 6.73%, protein accounts for 3.35%.Sweet potato dregs are carried out into deep processing and comprehensive utilization not only can reduce environmental pollution, can be with Increase its economic worth, realize the sustainable use of resource.
Dietary fiber is the nutrient that a class is difficult digested absorption, mainly including cellulose, hemicellulose, resin, fruit Glue and lignin etc..Food science research shows:Dietary fiber digested can not be absorbed in human small intestine, in big enteral Can by microbial portion or all of.Dietary fiber has important function to the digestive system health of human body, can control The blood sugar of human body, blood lipid level, prevention of cardiovascular disease, cancer, diabetes and Other diseases.It is insoluble in dietary fiber The Main Function of composition is to make enteron aisle produce mechanical creeping, and soluble component more plays metabolic function, such as affects sugar Class and lipid metabolism etc..Therefore in dietary fiber, the proportion of composing of soluble component is the important of impact physiological function of diet fiber Factor.The balanced diet fiber composition requirement Soluble Fiber of expert advice accounts for more than the 10% of total dietary fiber, and natural In fiber, the content of Soluble Fiber is far below this numerical value.
Sweet potato dregs are using as follows:1st, fresh sweet potatoes slag culturing directly animal, using sweet potato waste produce protein feed;2nd, sweet potato waste Can be added in numerous food, for example bread, noodles, jelly, biscuit and beverage etc..3rd, cultivating in edible fungus culturing Material;4th, the extraction of active ingredient:Extract pectin, crude protein, dietary fiber, polyphenols etc.;5th, commercial Application production ethanol, Hydrogen, compound sugar, organic acid, lipopeptide antibiotic and antistaling agent etc..
Used as the accessory substance of sweet potato starch industry, fresh sweet potatoes slag water content is high, and a large amount of storages are easily gone mouldy, in transportation Cost is again too high, is the bottleneck of the further deep processing and utilization of sweet potato waste.The process of sweet potato dregs is never obtained with transition problem Solve well.Extract such as from sweet potato dregs dietary fiber, pectin technology it is increasingly mature, but it is simple fine by meals are extracted Dimension and pectin can not Transformation of sweet potato slags in a large number;Other methods are also or to there is energy consumption big, or utilization rate is not high, or using effect Benefit is low, or environment it is unfriendly etc. the problems such as.
The content of the invention
For solving above-mentioned the deficiencies in the prior art, the present invention provides a kind of method of efficient utilization sweet potato dregs.The present invention is carried For a kind of efficient utilization sweet potato dregs method, by soybean dietary fiber technology and combine microwave radiation technology, double enzyme resolving tech Reason sweet potato dregs, reapply in uncooked wet noodle, make uncooked wet noodle nutritious, especially containing high dietary-fiber and high meals are fine Soluble dietary fiber in dimension and insoluble diedairy fiber composition are scientific and reasonable.This technology saves energy consumption, and utilization rate is high, environment Close friend, Product Safety are high.
In order to realize foregoing invention purpose, embodiment of the present invention is:A kind of method of efficient utilization sweet potato dregs, including Following steps:
(1)By fresh sweet potato slag, clean, soybean dietary fiber uses 200 mesh screens, leave lower part of screen point, obtain sweet potato dregs liquid, Its moisture is 50%~60%;
(2)Sweet potato dregs liquid is used into microwave treatment, microwave treatment temperature to 400C~500C, 10~30kw of power, time 1~ 2h.By microwave treatment, sterilization can be carried out, also help is provided for postorder enzymolysis, improve hydrolysis result;
(3)Sweet potato dregs liquid after microwave treatment is adjusted into its pH3~4, adds mixed enzyme, maintain temperature 400C~500C, enzyme 2~3 h of solution, the mixed enzyme are the mixture of pectase and cellulase;
(4)Moisture is added water in the sweet potato dregs liquid after enzymolysis 60%~70%, adjusts temperature to 250C~350C, adds Salt and sodium carbonate, fully dissolve;
(5)Step is added in flour(4)Prepared enzymolysis sweet potato dregs liquid, Jing and face, once curing, roller sheet, post cure, Calendering, slitting, packaging, that is, be obtained sweet potato dregs uncooked wet noodle.
As optimization, step(3)In, in the mixed enzyme, the weight proportion of pectase and cellulase is 1:1, pectase It is 5000~10000IU/g respectively with cellulase activity.Sweet potato filter residue with weight proportion of the enzyme dosage with sweet potato filter residue is mixed is 1:0.1%~0. 3%;
As optimization, step(4)In, the sweet potato dregs liquid, salt, sodium carbonate weight proportion be 30~40 parts of sweet potato dregs liquid, 0.5~1. 0 parts of salt, 0.05~0.2 part of sodium carbonate.
As optimization, step(5)In, the weight proportion of the flour and enzymolysis sweet potato dregs liquid is 100:30~40.
Advantages of the present invention:Without drying process, energy consumption is saved;Digested using the auxiliary pectase of microwave and cellulase Sweet potato dregs, product contain high dietary-fiber and the soluble dietary fiber in high dietary-fiber and insoluble diedairy fiber composition section Learn reasonable.Sweet potato dregs utilization rate is high, and substantially no waste is produced and environmental friendliness, and Product Safety is high.And present invention production Sweet potato dregs uncooked wet noodle is nutritious, unique flavor, and edible quality is good.
Specific embodiment
The present invention is described in further details with reference to specific embodiment:
Embodiment 1:
From it is fresh, never degenerate, pollution-free sweet potato dregs;Clean, remove the impurity such as mud;Addition domestic water, after cleaning Fresh sweet potato slag carries out soybean dietary fiber, uses 200 mesh screens, and it is point stand-by to leave lower part of screen, and wherein moisture is 52%; Using power for 20kw microwave equipment microwave treatment, temperature is up to 45 DEG C, time 1.5h.Again the sweet potato dregs liquid after microwave treatment It is 3 to adjust its pH, adds mixed enzyme(Pectase and cellulase press quality 1:1 mixing, pectase and cellulase activity are respectively 5000~10000IU/g), its consumption is sweet potato dregs liquid:Mixed enzyme mass ratio 1:0.2%, 3 h of enzymolysis time;Addition life is used Water make enzymolysis enzymolysis sweet potato dregs liquid in moisture 63%, adjustment temperature to 28 DEG C, then by 0.5 part of salt, 0.1 part of sodium carbonate Dissolve in being added to 38 parts of enzymolysis sweet potato dregs liquid;Take 100 parts of flour, add above-mentioned enzymolysis sweet potato dregs liquid, Jing and face, once ripe Change, roller sheet, post cure, calendering, slitting, packaging, as sweet potato dregs uncooked wet noodle.
Embodiment 2:
From it is fresh, never degenerate, pollution-free sweet potato dregs;Clean, remove the impurity such as mud;Addition domestic water, after cleaning Fresh sweet potato slag carries out soybean dietary fiber, uses 200 mesh screens, and it is point stand-by to leave lower part of screen, and its moisture is 55%;Make With the microwave equipment microwave treatment that power is 20kw, temperature up to 48 DEG C, time 1h.Again the sweet potato dregs liquid after microwave treatment is adjusted Its pH is 4, adds mixed enzyme(Pectase and cellulase press quality 1:1 mixing, pectase and cellulase activity are 5000 respectively ~10000IU/g), its consumption is sweet potato dregs liquid:Mixed enzyme mass ratio 1:0.1%, 2 h of enzymolysis time;Addition domestic water makes Enzymolysis sweet potato dregs liquid moisture and is adjusted to 30 DEG C 65%, then by 0.5 part of salt, 0.2 part of sodium carbonate adds 35 parts of enzymolysis Dissolve in sweet potato dregs liquid;Take 100 parts of flour, add above-mentioned enzymolysis sweet potato dregs liquid, Jing and face, once curing, roller sheet, secondary ripe Change, roll, cut, pack, as sweet potato dregs uncooked wet noodle.
Embodiment 3:
From it is fresh, never degenerate, pollution-free sweet potato dregs;Clean, remove the impurity such as mud;Addition domestic water, after cleaning Fresh sweet potato slag carries out soybean dietary fiber, uses 200 mesh screens, and it is point stand-by to leave lower part of screen, and wherein moisture is 58%; Using power for 30kw microwave equipment microwave treatment, temperature up to 50 DEG C, time 2h.Again the sweet potato dregs liquid after microwave treatment is adjusted Whole its pH is 4, adds mixed enzyme(Pectase and cellulase press quality 1:1 mixing, pectase and cellulase activity are respectively 5000~10000IU/g), its consumption is sweet potato dregs liquid:Mixed enzyme mass ratio 1:0.1%, 2 h of enzymolysis time;Addition life is used Water makes enzymolysis sweet potato dregs liquid moisture 68%, and is adjusted to 30 from 50 DEG C0DEG C, moisture 68%, then by salt 0.5 Part, 0.2 part of sodium carbonate is dissolved in adding 40 parts of enzymolysis sweet potato dregs liquid;100 parts of flour is taken, above-mentioned enzymolysis sweet potato dregs liquid is added, Jing and face, once curing, roller sheet, post cure, calendering, slitting, packaging, as sweet potato dregs uncooked wet noodle.
The above, the only specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any The change or replacement expected without creative work, should all be included within the scope of the present invention.Therefore, it is of the invention The protection domain that protection domain should be limited by claims is defined.

Claims (5)

1. a kind of method of efficient utilization sweet potato dregs, it is characterised in that comprise the following steps:
(1)By fresh sweet potato slag, clean, soybean dietary fiber uses 200 mesh screens, leave lower part of screen point, obtain sweet potato dregs liquid, Its moisture is 50%~60%;
(2)Sweet potato dregs liquid is used into microwave treatment, microwave treatment temperature is 400C~500C, 10~30kw of power, time 1~ 2h;By microwave treatment, sterilization can be carried out, also help is provided for postorder enzymolysis, improve hydrolysis result;
(3)Sweet potato dregs liquid after microwave treatment is adjusted into its pH3~4, adds mixed enzyme, maintain temperature 400C~500C, enzymolysis 2~3 h, the mixed enzyme are the mixture of pectase and cellulase;
(4)Moisture is added water in the sweet potato dregs liquid after enzymolysis 60%~70%, adjusts temperature to 250C~350C, adds Salt and sodium carbonate, fully dissolve;
(5)Step is added in flour(4)It is prepared enzymolysis sweet potato dregs liquid, Jing and face, once curing, roller sheet, secondary ripe Change, roll, cut, pack, that is, sweet potato dregs uncooked wet noodle is obtained.
2. the method for efficient utilization sweet potato dregs according to claim 1, it is characterised in that step(3)In, the mixed enzyme The weight proportion of middle pectase and cellulase is 1:1, pectase and cellulase activity are 5000~10000IU/g respectively.
3. the method for efficient utilization sweet potato dregs according to claim 1, it is characterised in that step(3)In, the sweet potato filter Slag is 1 with mixed enzyme weight proportion:0.1%~0. 3%.
4. the method for efficient utilization sweet potato dregs according to claim 1, it is characterised in that step(4)In, the sweet potato dregs Liquid, salt, the weight proportion of sodium carbonate are 30~40 parts of sweet potato dregs liquid, 0.5~1. 0 parts of salt, 0.05~0.2 part of sodium carbonate.
5. the method for efficient utilization sweet potato dregs according to claim 1, it is characterised in that step(5)In, the flour and The weight proportion of enzymolysis sweet potato dregs liquid is 100:30~40.
CN201610889732.XA 2016-10-13 2016-10-13 Efficient utilization method of sweet potato residue Pending CN106509627A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107343517A (en) * 2017-07-25 2017-11-14 合肥台香食品有限公司 A kind of high bread of dietary fiber
CN107951037A (en) * 2017-09-26 2018-04-24 江苏徐淮地区徐州农业科学研究所(江苏徐州甘薯研究中心) A kind of preparation method of sweet potato soluble dietary fiber
CN115636979A (en) * 2022-10-09 2023-01-24 河南工业大学 Method for enhancing fiber degradation of sweet potato residue

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101116485A (en) * 2007-08-10 2008-02-06 江南大学 Bran food fibre -rich alimentary paste and method for making the same
CN101828668A (en) * 2010-04-13 2010-09-15 山东轻工业学院 Method for preparing dietary fiber by combining enzymatic alkaline method and wet ultra-micro pulverization
CN101946890A (en) * 2010-05-11 2011-01-19 赵萍 Method for processing high dietary fiber food by utilizing potato residue
CN103210985A (en) * 2013-04-03 2013-07-24 湖北省农业科学院农产品加工与核农技术研究所 Method for producing sweet potato residue biscuits
CN103349250A (en) * 2013-07-08 2013-10-16 武汉轻工大学 Modification treating method for sweet potato dregs, application thereof and high-fiber sweet potato product
CN103947938A (en) * 2014-04-23 2014-07-30 聂海洲 Preparation method of dietary fiber fine dried noodles made from bean dregs

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101116485A (en) * 2007-08-10 2008-02-06 江南大学 Bran food fibre -rich alimentary paste and method for making the same
CN101828668A (en) * 2010-04-13 2010-09-15 山东轻工业学院 Method for preparing dietary fiber by combining enzymatic alkaline method and wet ultra-micro pulverization
CN101946890A (en) * 2010-05-11 2011-01-19 赵萍 Method for processing high dietary fiber food by utilizing potato residue
CN103210985A (en) * 2013-04-03 2013-07-24 湖北省农业科学院农产品加工与核农技术研究所 Method for producing sweet potato residue biscuits
CN103349250A (en) * 2013-07-08 2013-10-16 武汉轻工大学 Modification treating method for sweet potato dregs, application thereof and high-fiber sweet potato product
CN103947938A (en) * 2014-04-23 2014-07-30 聂海洲 Preparation method of dietary fiber fine dried noodles made from bean dregs

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107343517A (en) * 2017-07-25 2017-11-14 合肥台香食品有限公司 A kind of high bread of dietary fiber
CN107951037A (en) * 2017-09-26 2018-04-24 江苏徐淮地区徐州农业科学研究所(江苏徐州甘薯研究中心) A kind of preparation method of sweet potato soluble dietary fiber
CN115636979A (en) * 2022-10-09 2023-01-24 河南工业大学 Method for enhancing fiber degradation of sweet potato residue
CN115636979B (en) * 2022-10-09 2024-01-26 河南工业大学 Method for strengthening degradation of sweet potato residue fibers

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