CN106509195A - Fermentation tank for Pu'er cooked tea - Google Patents
Fermentation tank for Pu'er cooked tea Download PDFInfo
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- CN106509195A CN106509195A CN201611260901.XA CN201611260901A CN106509195A CN 106509195 A CN106509195 A CN 106509195A CN 201611260901 A CN201611260901 A CN 201611260901A CN 106509195 A CN106509195 A CN 106509195A
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- folium camelliae
- fermentation tank
- fermentation
- processed
- rotor fermenter
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/08—Oxidation; Fermentation
- A23F3/10—Fermentation with addition of microorganisms or enzymes
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Abstract
The present invention discloses a fermentation tank for Pu'er cooked tea. The fermentation tank comprises a rotary fermentation tank body (1) and a water thermal insulation jacket (12). A hollow tube (21) is arranged inside the rotary fermentation tank body (1) and used to pump air into the rotary fermentation tank body (1) from an air inlet; a first wireless temperature sensor (18), a wireless humidity sensor (19) and a pressure gauge (20) are fixed on the water thermal insulation jacket (12); and a second wireless temperature sensor (8) and a second wireless humidity sensor (9) are also arranged in the rotary fermentation tank body (1). By improving the structure, arrangement ways, etc. of key components, compared with the technology at the prior art, the fermentation tank achieves an automatic temperature and humidity controlled clean and high-efficient fermentation of the Pu'er cooked tea, avoids the effects of harmful microorganisms in the fermentation process of the traditional Pu'er cooked tea, and automatically controls the fermentation in the whole processes, The Pu'er cooked tea products is high and stable in quality and the fermentation tank can be widely used in a large-scale fermentation production of the Pu'er cooked tea.
Description
Technical field
The invention belongs to Zymolysis Equipment technical field, more particularly, to a kind of Folium camelliae assamicae (processed) fermentation tank, the Folium camelliae assamicae (processed)
Fermentation tank has and automatically controls, the features such as quality is high and stable, fermentation efficiency is high, is particularly suited for the fermentation of Folium camelliae assamicae (processed).
Background technology
Folium camelliae assamicae shines Folium Camelliae sinensis as raw material with big-leaf species in yunnan, using sub- fermentation Folium Camelliae sinensis preparation method, through techniques such as pile-fermentations
The tea for processing, color and luster are brown red, and flavour is pure and mild, with unique CHENXIANG, become Folium camelliae assamicae (processed).
At present, the fermentation mode that Folium camelliae assamicae (processed) is generally adopted for pile-fermentation, will Folium camelliae assamicae in ground stacking to certain
Height, generally 70-100cm, and add a certain amount of water and carry out pile-fermentation, temperature of the pile-fermentation process according to reactor core
And water content, by micro-judgment turning, the time of moisturizing, and terminating the time fermented, whole process is in the environment for opening wide
In carry out, the harmful microorganism in environment is uncontrollable, and health cannot be ensured, and due to being nature pile-fermentation, ferments
Journey can make core temperature high, and peripheral temperature is low, ferment uneven, and fermentation period is long, and exist in fermenting it is more it is uncontrollable because
Element, causes the product quality of fermentation ends unstable, it is impossible to unified.
For the problems referred to above, part producer establishes liftoff fermentation technique, i.e. Folium camelliae assamicae and carries out sending out by specific space
Ferment, including fermenting case fermentation, plank is liftoff fermentation, bamboo basket build tea formula fermentation etc., environmental health of the technology to Pu-erh tea fermentation
There is certain improvement, but whole fermentation technology is still uncontrollable；Also, with carrying to Folium camelliae assamicae (processed) product quality requirement
Height, requires further improvement fermentation technique, for example, in closed environment, environment is relatively clean, adds different microorganisms and promotes
Sweat, although the fermentation technique enhances the effect of microorganism to a certain extent, microbe species are still uncontrollable,
And sweat is still nature pile fermentation, fermentation period is long, though with the addition of stirring paddle, instead of artificial turning to a certain extent,
Due to Mixing Machine great efforts, it is easy to which the tea mixing of pile fermentation is crushed, above technology does not all inherently improve Pu'er
Ripe tea fermentation technology.Chinese patent application 200920111698.9 is further improved to Folium camelliae assamicae (processed) fermentation technique, is devised double
Layer rotating type Puer tea fermentation tank with moisture preservation function, due to the sealing of fermentation tank, it is possible to decrease the volatilization of moisture in sweat, by sending out
The rotation of fermentation tank makes fermentation more uniform, can maintain the preferable integrity of Folium Camelliae sinensis, but still can not be to the pass of fermentation technology of Puer tea
Bond parameter temperature, humidity etc. are precisely controlled；Chinese patent application 201120201948.5 is adjusted by adjusting quantity of steam and intake
Section temperature, and steam is readily formed localized hyperthermia, affects tea leaf quality；Chinese patent application 201520087465.5 is to Pu'er
Tea fermentation tank is improved, and disperses Folium camelliae assamicae more uniform, but still be unable to A.T.C, wet by the way of puddler is rotated
Degree；Chinese patent application 201520203678.X has larger improvement to Folium camelliae assamicae (processed) fermentation technique, in fermentation tank differing heights
Sample tap is provided with, for sampling, observing, temperature sensing, the patent is the result of detection according to sample tap temperature, is controlled
The change of temperature in fermentation tank, it is impossible to realize on-line real-time measuremen and control, water content contains again by sampling detection Folium Camelliae sinensis
The water yield, carries out moisturizing regulation and control, and the humidity being unable to maintain that in fermentation tank；And multiple sampling operation will be relied on, so as to increase
Add the probability of the continuous pollution microbes of sweat, significantly reduce the advantage that fermentation tank makes Folium camelliae assamicae (processed).Importantly,
It is crucial that the pretreatment of Folium camelliae assamicae (processed) raw material, the patent is using steam treatment 5-20min before Pu-erh tea fermentation, which
Though avoiding the unnecessary pollution that sterilizing of offing normal brings, due to being moist heat sterilization, the aqueous of Folium camelliae assamicae can be not only significantly changed
Amount, and its polyphenols Quick Oxidation is made, there is larger change in quality, the conclusion is similarly by the patented technology research
The heart --- the paper that Menhai tea processing factory of Yunnan Province delivers technique center《Different sterilization methods are to Puer Bulk Tea quality and major microorganisms
Impact》Confirmed, meanwhile, though steam sterilization can make Folium camelliae assamicae (processed) reach sanitary standard, almost kill Folium camelliae assamicae raw material
In substantial amounts of mycete, and the only inoculation single microbial of patent difference embodiment inoculation, such as：Lactobacillus pentosus, solution starch bud
Spore bacillus or Candida parapsilosis, the above are all single microbial inoculations, and according to existing result of study, mycete is equally real
The key microorganisms type of existing Folium camelliae assamicae (processed) fermentation, and the patent is in the case of a kind of microorganism is only added, be difficult to it is general
The ferment making of the ripe tea of Pu'er tea.Additionally, the patent fermentation tank is a Horizontal cylinder body, bottom is in one plane, and the bottom of from
The one end open blowing in portion, Folium Camelliae sinensis are easy to pile up in the other end, cause certain difficulty.
At present, improved Pu-erh tea fermentation mode, i.e., using ferment tank, however it remains problems with：1. raw material
Sterilizing problem, on Folium camelliae assamicae, microbe sort is more, how under the premise of Folium camelliae assamicae quality is ensured, Folium camelliae assamicae raw material is gone out
Bacterium is a key issue；2. Pu-erh tea fermentation process is mainly by multiple-microorganism and the coefficient result of enzyme, condition control
System is complicated, on the basis of Pu-erh tea fermentation process mix homogeneously is ensured, how to set up the fermentation of its optimization more quickly and effectively
Process control technology is the problem of urgent need to resolve；3. the Pu-erh tea fermentation cycle is long, high energy consumption, how energy-saving, improves efficiency, urgently
Need to break through.
The content of the invention
For the disadvantages described above or Improvement requirement of prior art, it is an object of the invention to provide a kind of fermentation of Folium camelliae assamicae (processed)
Tank, is improved by structure and its set-up mode to its key component etc., compared with prior art：1. the fermentation tank is adopted
With wireless temperature, humidity sensor, can in real-time detection sweat temperature, humidity etc. change, and realize automatically controlling, and
Without the need for line, possess that motility is high, installation cost is low, it is easy to maintenance the advantages of；2. the fermentation tank charging aperture with go out with ultraviolet
The Folium Camelliae sinensis automatic conveying belt of bacterium is connected, to Folium Camelliae sinensis ultraviolet sterilization while automatic feed, it is to avoid sterilizing of offing normal bring two
Secondary pollution；3. the different fermentations microorganism and its corresponding fermentation parameter by adding to Folium camelliae assamicae (processed) sweat is carried out in a large number
Data analysiss, so as to set up Folium camelliae assamicae (processed) optimal conditions of fermentation and most suitable parameter.Calculated by adopting to Folium camelliae assamicae (processed) fermentation
Machine Based Intelligent Control fermentation temperature and humidity, and promote Folium Camelliae sinensis uniformly to mix by rotary body and hollow cylindrical bar, so that general
The ripe tea sweat of Pu'er tea is in real-time detection and automatic control state all the time, significantly improves Folium camelliae assamicae (processed) quality and production efficiency.
For achieving the above object, the invention provides a kind of Folium camelliae assamicae (processed) fermentation tank, it is characterised in that including rotation fermentation
Tank body (1), and the water insulation jacket (12) of the rotor fermenter body (1) is surrounded, wherein,
For accommodating Folium camelliae assamicae (processed) Folium Camelliae sinensis to be fermented, the rotor fermenter body (1) passes through the rotor fermenter body (1)
Bearing is connected with frequency conversion motor, for rotating under the driving of the motor；
The water insulation jacket (12) for accommodating recirculated water, the recirculated water for the rotor fermenter body (1)
Heat exchange is carried out, so as to be adjusted to the internal temperature of the rotor fermenter body (1)；
The rotor fermenter body (1) is internally provided with hollow pipe (21), the hollow pipe (21) one end closing and with institute
State frequency conversion motor to be connected, the other end is air inlet, the hollow pipe (21) is connected with passage, for from the air inlet according to
The secondary hollow pipe (21) that flows through is passed through gas with the passage into the rotor fermenter body (1)；The rotor fermenter
The steam vent of a diameter of 1-2mm is also evenly arranged with body (1), on the water insulation jacket (12), exhaust outlet (14) is provided with,
For the gas in the rotor fermenter body (1) is discharged by the steam vent and the exhaust outlet (14)；
The first radio temperature sensor (18), and first wireless is further fixed on the outer layer water insulation jacket (12)
Humidity sensor (19), pressure gauge (20), first radio temperature sensor (18), first wireless humidity sensor
And the pressure gauge (20) is respectively positioned between the rotor fermenter body (1) and the water insulation jacket (12) (19)；Institute
State in rotor fermenter body (1) and be additionally provided with the second radio temperature sensor (8) and the second wireless humidity sensor (9), it is described
Second radio temperature sensor (8) and the second wireless humidity sensor (9) are each attached to the institute in the rotor fermenter body (1)
State on hollow pipe (21)；
First radio temperature sensor (18), first wireless humidity sensor (19), and second nothing
Line temperature sensor (8) and the second wireless humidity sensor (9) are for detecting the humidity value or temperature value of corresponding position, described
Pressure gauge (20) is for detecting the pressure of corresponding position.
Used as present invention further optimization, the hollow pipe (21) is in the rotation of the rotor fermenter body (1)
On heart axis, and it is used to support the rotor fermenter body (1), the bearing to be located at the outer of the hollow pipe (21) as support shaft
Portion.
As present invention further optimization, the rotor fermenter body (1) including 2 rotation fermenting cellars, at the two
Bearing is additionally provided with the region that is connected of rotation fermenting cellar；The bearing is located at the outside of the hollow pipe (14)；
The bearing near (21) two endpoint locations of the hollow pipe is also connected with fixed mount (23), the fixed mount
(23) for fixing the Pu-erh tea fermentation tank.
As present invention further optimization, first column type bar of the Pu-erh tea fermentation tank also including end sealing
(6) and the second hollow cylindrical bar (7) is each attached on the hollow pipe (21)；
The number of the first column type bar (6) is 4～8；
The number of the second hollow cylindrical bar (7) is 4～8；For any one of second hollow cylindrical
Bar (7), is provided with passage, a diameter of 0.5～2mm of passage on second hollow cylindrical bar (7).
As present invention further optimization, be additionally provided with the water insulation jacket (12) circulating water intake (16), with
And circulating water outlet (13).
Used as present invention further optimization, any one of rotation fermentation interior is provided with 6 pieces and sends out along the rotation
The circumferentially equally distributed blunt scraper plate (2) in ferment room, any one piece of blunt scraper plate (2) with the rotor fermenter body (1)
Tank skin it is perpendicular.
As present invention further optimization, on the rotor fermenter body (1), and the water insulation jacket (12)
Relevant position on be provided with Folium Camelliae sinensis charging aperture and Folium Camelliae sinensis discharging opening；The Folium Camelliae sinensis charging aperture and Folium Camelliae sinensis discharging
Lid is provided with mouthful, so as to sealing the rotor fermenter body (1), and sealing the water insulation jacket (12).
As present invention further optimization, it is passed through into the rotor fermenter body (1) by the hollow pipe (21)
The gas be high steam, or be the gas for including at least one of air, carbon dioxide and water vapour；Wherein,
The high steam is for sterilizing to the vacant rotor fermenter body (1).
Used as present invention further optimization, the air inlet front end is additionally provided with filter and gas flowmeter, point
Filtration treatment and measurement monitoring are not carried out for the gas to being passed through into the rotor fermenter body (1).
Used as present invention further optimization, the Folium Camelliae sinensis charging aperture is and the Folium Camelliae sinensis automatic conveying belt with ultraviolet sterilization
It is connected, the Folium Camelliae sinensis automatic conveying belt for carrying out ultraviolet sterilization to Folium Camelliae sinensis, and the Folium Camelliae sinensis after ultraviolet sterilization are treated as described
The Folium camelliae assamicae (processed) Folium Camelliae sinensis of fermentation are to the Folium Camelliae sinensis charging aperture automatic feed.
The Folium camelliae assamicae (processed) fermentation tank of the present invention, including rotor fermenter body and water thermal insulation clamp jacket layer, in being closed by one end
Empty fixing axle is connected, and rotor fermenter is connected with frequency conversion motor by bearing and is rotated.Rotor fermenter body and water insulation
Have two Folium Camelliae sinensis charging apertures and two Folium Camelliae sinensis discharging openings above and below chuck layer, and can be sent out by being fixed on rotation respectively
Lid sealing on fermentation tank body and water thermal insulation clamp jacket layer, is equipped with exhaust outlet in water thermal insulation clamp jacket layer and circulating hot water is imported and exported, its
In, a diameter of 1-2mm apertures are evenly arranged with rotor fermenter wall as steam vent, equipped with (any one rotation of blunt scraper plate
Forwarding ferment is provided with 6 pieces of blunt scraper plates in room, and these blunt scraper plate is uniformly distributed along the circumference of rotation fermenting cellar, also, is appointed
One piece of blunt scraper plate of meaning is to be seamlessly transitted using obtuse angle or other circular arcs near the edge of rotation fermenting cellar center of rotation axis
Tangent plane structure, and be preferably maintained in certain thickness, the Folium Camelliae sinensis in order to avoid scraper plate is injured in rotor fermenter body；Further, since there is 2
Blunt scraper plate sum in rotation fermenting cellar, therefore rotor fermenter body is 12 pieces), in rotor fermenter body and water insulation jacket
Be equipped between layer radio temperature sensor (i.e. the first temperature sensor) and wireless humidity sensor (i.e. the first humidity sensor),
Pressure gauge, is also equipped with temperature sensor (i.e. the second radio temperature sensor, and the second wireless humidity biography inside rotor fermenter
Sensor), passage is installed in hollow fixing axle.The part of the present invention is made up of high-quality stainless steel material, all materials
Meet food safety requirements.The present invention is wet clean efficient with the temperature automatically controlled control of Folium camelliae assamicae (processed) is realized compared with prior art
Fermentation, it is to avoid the harmful microorganism of traditional Folium camelliae assamicae (processed) pile-fermentation process affects, whole-course automation control fermentation, Pu'er are ripe
Tea product quality is high and stable, can be widely used for Folium camelliae assamicae (processed) scale fermenting and producing.
Folium camelliae assamicae (processed) fermentation tank charging aperture in the present invention is connected with the Folium Camelliae sinensis automatic conveying belt with ultraviolet sterilization, is used for
The ultraviolet sterilization of Folium Camelliae sinensis and automatic feed；During the fermentation, the fermentation tank is provided with multiple wireless temperature/humidity sensors,
Wherein except the first radio temperature sensor for being fixed between rotor fermenter body and water insulation jacket and first wireless wet
Outside degree sensor, also rotor fermenter body be internally provided with wireless temperature, humidity sensor (that is, second temperature sensor, the
Two humidity sensors)；The present invention is by the second radio temperature sensor is arranged on hollow pipe so that the second wireless temperature is passed
Sensor is capable of the internal temperature of direct detection rotation fermenting cellar, is capable of achieving the change of temperature in real-time monitoring sweat, has
Important reference value；The air vent of the fermentation tank is connected with exhaust analyzer, can in real-time detection fermentation tank gas it is dynamic
State changes.
Folium camelliae assamicae (processed) fermentation tank can be considered two-layer by the present invention from inside to outside, and internal layer is rotatable fermentation tank, can be led to
The rotation of everfermentation tank body adds puddler to make Folium Camelliae sinensis be evenly distributed, and inside can vertically add wireless temperature in hollow fixing axle
Sensor (correspondence the second radio temperature sensor), can during monitor in real time tea leaf fermentation temperature change, outer layer is water guarantor
Warm chuck layer, can in effective control fermentation tank temperature change, and present invention wall in the rotor fermenter body (is incubated near water
Chuck) on equally with the addition of radio temperature sensor (correspondence wireless first temperature sensor), the temperature during tea leaf fermentation
Monitor value is with the temperature value for detecting of the second radio temperature sensor as foundation；Also, the first wireless temperature is set up by experiment
The corresponding time relationship of the temperature of the temperature and the second radio temperature sensor of degree sensor, the temperature of the first radio temperature sensor
Degree can effectively instruct control (that is, the temperature use for the first temperature sensor being detected of the temperature of the second radio temperature sensor
In the relation for guiding jacket temperature and the two temperature and times of rotor fermenter body internal temperature, it is easy to carry out sweat
Precise controlling), it is ensured that the homogeneity of temperature in the whole sweat of Folium camelliae assamicae Folium Camelliae sinensis.Meanwhile, the wall in the rotor fermenter body
Also with the addition of in (near water insulation jacket) inside the first wireless humidity sensor and fermentation tank and hang down in hollow fixing axle
Second wireless humidity sensor is with the addition of directly, the humidity detection value during tea leaf fermentation is with the inspection of the second wireless humidity sensor
The humidity value for measuring is foundation；Also, the humidity and the second wireless humidity for setting up the first wireless humidity sensor by experiment is passed
The corresponding time relationship of the humidity of sensor, the humidity of the first wireless humidity sensor can effectively instruct the second wireless humidity sensor
Humidity control；The corresponding relation of humidity and tank interior Folium camelliae assamicae change of moisture content is set up by experiment, effectively can be realized
The control of Pu-erh tea fermentation process humidity.Additionally, Pu-erh tea fermentation process needs to be passed through filtrated air, in order that filtrated air energy
It is uniformly distributed in inside fermentation tank, air vent is placed on two ends by the present invention, and the big I of vent is by Valve controlling；Band
Second hollow cylindrical bar of passage is all located at the bottom of fermentation tank, it is ensured that the filtrated air being passed through can be entered inside Folium Camelliae sinensis
And be used effectively.The water thermal insulation clamp jacket layer of fermentation tank of the present invention is salable, sterilization, it is to avoid harmful microbe entrance, protects
The sanitation and hygiene of sweat, and fermentation tank Folium Camelliae sinensis charging aperture of the present invention and the Folium Camelliae sinensis automatic conveying belt with ultraviolet sterilization are demonstrate,proved
It is connected, the ultraviolet sterilization and automatic feed for Folium Camelliae sinensis, by the different fermentations microorganism added to Folium camelliae assamicae (processed) sweat
And its corresponding fermentation parameter carries out substantial amounts of data analysiss, so as to set up Folium camelliae assamicae (processed) optimal conditions of fermentation and most suitable parameter.
The Folium camelliae assamicae (processed) fermentation tank of the present invention can automatically access the extraordinary microorganism after sterilizing, and multinomial by real-time monitoring
The dynamic change of parameter, so as to set up Folium camelliae assamicae (processed) optimal conditions of fermentation and most suitable parameter.By adopting to Folium camelliae assamicae (processed) fermentation
Control with computational intelligence fermentation temperature and humidity simultaneously pass through rotary body and hollow cylindrical bar promotes Folium Camelliae sinensis uniformly to mix, so as to
Make Folium camelliae assamicae (processed) sweat all the time in real-time detection and automatic control state, significantly improve Folium camelliae assamicae (processed) quality and production effect
Rate.
Specifically, the present invention has advantages below compared with prior art：
1. the fermentation tank adopts wireless temperature, humidity sensor, can temperature, humidity etc. in real-time detection sweat
Change, realizes automatically controlling, and without the need for line, possess that motility is high, installation cost is low, it is easy to maintenance the advantages of；
2. the fermentation tank charging aperture be connected with the Folium Camelliae sinensis automatic conveying belt of ultraviolet sterilization, while automatic feed pair
Folium Camelliae sinensis ultraviolet sterilization, it is to avoid the secondary pollution that sterilizing of offing normal brings；
3. Folium camelliae assamicae (processed) fermentation period is longer, expects that optimum results need the long period, and the fermentation tank is due to being capable of achieving
Real time on-line monitoring, therefore, can be by the different fermentations microorganism added to Folium camelliae assamicae (processed) sweat and its corresponding fermentation
Parameter carries out substantial amounts of data analysiss, so as to set up Folium camelliae assamicae (processed) optimal conditions of fermentation and most suitable parameter.By to Folium camelliae assamicae (processed)
Fermentation is using control with computational intelligence fermentation temperature and humidity, and promotes Folium Camelliae sinensis uniformly to mix by rotary body and hollow cylindrical bar
Close, so that Folium camelliae assamicae (processed) sweat is in real-time detection and automatic control state all the time, significantly improve Folium camelliae assamicae (processed) quality
And production efficiency.
It can be seen that, the Folium camelliae assamicae (processed) fermentation tank in the present invention belongs to brand-new automatic Folium camelliae assamicae (processed) fermenting and producing device, condition
Uniform, controllable, the high-efficiency fermenting of temperature and humidity control cleaning in real time in Folium camelliae assamicae (processed) sweat is realized first, in fermentation tank, ripe tea leads to
Cross Folium Camelliae sinensis sterilize automatically conveyer belt feeding, sweat, can be fast to multiple parameters real time on-line monitorings such as fermentation temperature meter humidity
The vertical Folium camelliae assamicae (processed) optimal conditions of fermentation of run-up and most suitable parameter, make fermentation period short, cleanliness factor height, it is to avoid traditional Folium camelliae assamicae (processed)
The harmful microorganism of pile-fermentation process affects, and Folium camelliae assamicae (processed) quality is high and stable, can be widely used for Folium camelliae assamicae (processed) scale and sends out
Ferment is produced.
Description of the drawings
Fig. 1 is the cross section structure diagram of Folium camelliae assamicae (processed) fermentation tank in the present invention.
In figure, the implication of each reference is as follows：
1 is rotor fermenter body；
2 is blunt scraper plate of wall in rotor fermenter body；
3rd, 15 be respectively rotor fermenter body on, and water insulation jacket opposite position at Folium Camelliae sinensis charging aperture；
4th, 17 be respectively rotor fermenter body on, and water insulation jacket opposite position at Folium Camelliae sinensis discharging opening；
5th, 10,11 it is bearing；
6 for end sealing the first column type bar (as puddler；Can also be that hollow cylindrical bar, i.e., first are hollow
Column type bar, can fix perpendicular to hollow pipe；All seal on the hollow cylindrical bar 6, without passage, hollow cylindrical bar 6
Number be 4～8, primarily serve break up stirring Folium Camelliae sinensis effect)；
7 is that the second hollow cylindrical bar of end sealing (had both played a part of ventilation, while also serving as puddler；Can hang down
Directly fix in hollow pipe)；
8 is second temperature sensor (being located inside rotary solids fermentation tank)；
9 is the second humidity sensor (being located inside rotary solids fermentation tank)；
12 is water insulation jacket；
13rd, 16 is recirculated water outlet, recirculated water water inlet (e.g., circulating hot water intake-outlet)；
14 is exhaust outlet (can be located at the top at rotor fermenter two ends, sum is 2)；
18 is the first radio temperature sensor being fixed in outer layer water insulation jacket；
19 is the first wireless humidity sensor being fixed in outer layer water insulation jacket；
20 is the pressure gauge being fixed in outer layer water insulation jacket；
21 is the hollow pipe fixing axle of one end closing；
22 is motor (e.g., frequency conversion motor)；
23 is fixed mount.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, it is below in conjunction with drawings and Examples, right
The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, and
It is not used in the restriction present invention.As long as additionally, technical characteristic involved in invention described below each embodiment
Do not constitute conflict each other can just be mutually combined.
Embodiment 1
As shown in figure 1, Pu-erh tea fermentation tank mainly includes that (the rotor fermenter body 1 has been divided into 2 to rotor fermenter body 1
Individual rotation fermenting cellar；Water insulation jacket 12, frequency conversion motor 22, by bearing 5,10,11 by frequency conversion motor and rotor fermenter body 1
It is connected, Folium Camelliae sinensis charging aperture 15, exhaust outlet 14, circulating hot water outlet 13, the first radio temperature sensor 18, the first wireless humidity
Sensor 19, pressure gauge 20 (pressure gauge 20 is used to detect the pressure in Folium camelliae assamicae tank body), the hollow pipe fixing axle of one end closing
21, the second wireless temperature and humidity sensor 8 and 9, Folium Camelliae sinensis discharging opening 17, rotor fermenter body inside rotary solids fermentation tank
Two charging apertures 3 and two discharging openings 4 of control water insulation jacket same location, the first column type bar 6 of end sealing, top
Second hollow cylindrical bar 7 of sealing, in rotor fermenter body, (scraper plate 2 is used to make rotor fermenter body 1 the blunt scraper plate 2 of wall
Inwall on the Folium camelliae assamicae Folium Camelliae sinensis to be fermented of adhesion be separated from each other with the inwall of rotor fermenter body 1；Any one piece blunt is scraped
Plate 2 is perpendicular with the tank skin of rotor fermenter body 1, for example can be along the distribution of the radial direction of the rotor fermenter body of cylinder；
Blunt indoor scraper plate of fermentation is rotated for same, then the circumference along the column shaped rotating fermenting cellar is uniformly distributed, uniformly
It is distributed on the tank skin of rotor fermenter body), circulating hot water water inlet 16, fixed mount 23 are constituted.Wherein, it is provided with before air inlet
Three-way valve, is not illustrated on the diagram, can lead to filtrated air, carbon dioxide, the filtrated air containing saturated vapor and high pressure respectively
Steam, high steam (that is, can be not yet accommodated and wait to ferment into vacant rotor fermenter by passage by hollow pipe fixing axle
The rotor fermenter of Folium Camelliae sinensis) fermentation tank inside is carried out disinfection, so as to eliminate harmful miscellaneous bacteria.Additionally, pacifying on Pu-erh tea fermentation tank
The Folium Camelliae sinensis automatic conveying belt with ultraviolet disinfection of dress, air filter, mass air flow sensor etc. are not shown.
The course of work is as follows：Turn on the power, start motor, sweat temperature, fermentation temperature are controlled by water thermal insulation clamp jacket layer
Degree general control is rotated fermentation tank by bearing and is rotated at 30-60 DEG C, and rotating speed is generally located on 0-50rpm, general
Pu'er tea tea Folium Camelliae sinensis are stirred by the rotation of rotor fermenter body and internal blunt scraper plate and hollow cylindrical bar, keep fermentation equal
It is even, filtrated air that the air capacity and humidity needed for sweat is passed through by air inlet or comprising the aseptic of saturated vapor
Air is controlled, and maintains the water content of Folium camelliae assamicae (processed) Folium Camelliae sinensis typically in 20-40% by the humidity regulated and controled in filtrated air.
The Pu-erh tea fermentation tank of the present invention is using 2 identical module compositions, easy for installation, and is easily achieved fermentation-scale
Amplification；By taking Fig. 1 as an example, the Pu-erh tea fermentation tank shown in Fig. 1 has 2 rotor fermenter body units (that is, rotating fermenting cellar),
The two rotor fermenter body units are interconnected, between can by tank body reinforce support member be reinforced.
Water insulation jacket 12 in the present invention according to actual needs rotor fermenter body 1 can be incubated or cooling at
Reason；If isothermal holding, then the temperature of recirculated water is usually above room temperature；If cooling treatment, then the temperature of recirculated water is generally low
Temperature inside rotor fermenter body 1.
As it will be easily appreciated by one skilled in the art that the foregoing is only presently preferred embodiments of the present invention, not to
The present invention, all any modification, equivalent and improvement made within the spirit and principles in the present invention etc. are limited, all should be included
Within protection scope of the present invention.
Claims (10)
1. a kind of Folium camelliae assamicae (processed) fermentation tank, it is characterised in that including rotor fermenter body (1), and surround the rotor fermenter
The water insulation jacket (12) of body (1), wherein,
, for accommodating Folium camelliae assamicae (processed) Folium Camelliae sinensis to be fermented, the rotor fermenter body (1) is by bearing for the rotor fermenter body (1)
It is connected with frequency conversion motor, for rotating under the driving of the motor；
, for accommodating recirculated water, the recirculated water is for carrying out with the rotor fermenter body (1) for the water insulation jacket (12)
Heat exchange, so as to be adjusted to the internal temperature of the rotor fermenter body (1)；
The rotor fermenter body (1) is internally provided with hollow pipe (21), the hollow pipe (21) one end closing and with the change
Frequency motor is connected, and the other end is air inlet, and the hollow pipe (21) is connected with passage, for being flowed from the air inlet successively
Hollow pipe described in Jing (21) is passed through gas with the passage into the rotor fermenter body (1)；The rotor fermenter body (1)
On be also evenly arranged with the steam vent of a diameter of 1-2mm, be provided with exhaust outlet (14) on the water insulation jacket (12), for leading to
Cross the steam vent and the exhaust outlet (14) discharges the gas in the rotor fermenter body (1)；
The first radio temperature sensor (18), and the first wireless humidity are further fixed on the outer layer water insulation jacket (12)
Sensor (19), pressure gauge (20), first radio temperature sensor (18), first wireless humidity sensor (19) with
And the pressure gauge (20) is respectively positioned between the rotor fermenter body (1) and the water insulation jacket (12)；In the rotation
The second radio temperature sensor (8) and the second wireless humidity sensor (9), second nothing are additionally provided with fermentation tank (1)
Line temperature sensor (8) and the second wireless humidity sensor (9) are each attached to described hollow in the rotor fermenter body (1)
On pipe (21)；
First radio temperature sensor (18), first wireless humidity sensor (19), and the second wireless temperature
Sensor (8) and the second wireless humidity sensor (9) are spent for detecting the humidity value or temperature value of corresponding position, the pressure
Table (20) is for detecting the pressure of corresponding position.
2. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 1, it is characterised in that the hollow pipe (21) is positioned at the rotation fermentation
In the center of rotation axis of tank body (1), and it is used to support the rotor fermenter body (1), the bearing to be located at as support shaft
The outside of the hollow pipe (21).
3. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 1, it is characterised in that the rotor fermenter body (1) includes 2 rotations
Fermenting cellar, is additionally provided with bearing on the region that is connected of the two rotation fermenting cellars；The bearing is located at the hollow pipe
(14) outside；
The bearing near (21) two endpoint locations of the hollow pipe is also connected with fixed mount (23), the fixed mount (23)
For fixing the Pu-erh tea fermentation tank.
4. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 3, it is characterised in that the Pu-erh tea fermentation tank also includes end sealing
The first column type bar (6) and the second hollow cylindrical bar (7) be each attached on the hollow pipe (21)；
The number of the first column type bar (6) is 4～8；
The number of the second hollow cylindrical bar (7) is 4～8；For any one of second hollow cylindrical bar
(7) passage, a diameter of 0.5～2mm of passage are provided with second hollow cylindrical bar (7),.
5. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 1, it is characterised in that be additionally provided with the water insulation jacket (12) and follow
Ring water inlet (16), and circulating water outlet (13).
6. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 3, it is characterised in that any one of rotation fermentation interior is respectively provided with
Have 6 pieces along the circumferentially equally distributed blunt scraper plate (2) of the rotation fermenting cellar, any one piece of blunt scraper plate (2) with it is described
The tank skin of rotor fermenter body (1) is perpendicular.
7. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 1, it is characterised in that on the rotor fermenter body (1), Yi Jisuo
Folium Camelliae sinensis charging aperture and Folium Camelliae sinensis discharging opening are provided with the relevant position for stating water insulation jacket (12)；The Folium Camelliae sinensis charging aperture,
And lid is provided with the Folium Camelliae sinensis discharging opening, so as to sealing the rotor fermenter body (1), and sealing the water and protect
Warm chuck (12).
8. Folium camelliae assamicae (processed) fermentation tank as claimed in claim 1, it is characterised in that sent out to the rotation by the hollow pipe (21)
The gas being passed through in fermentation tank body (1) is high steam, or is to include at least one in air, carbon dioxide and water vapour
The gas planted；Wherein, the high steam is for sterilizing to the vacant rotor fermenter body (1).
9. the Folium camelliae assamicae (processed) fermentation tank as described in claim 1-8 any one, it is characterised in that the air inlet front end also sets up
There are filter and gas flowmeter, be respectively used to carry out the gas being passed through into the rotor fermenter body (1)
Filter is processed, and measurement monitoring.
10. the Folium camelliae assamicae (processed) fermentation tank as described in claim 1-9 any one, it is characterised in that the Folium Camelliae sinensis charging aperture be with
Folium Camelliae sinensis automatic conveying belt with ultraviolet sterilization be connected, the Folium Camelliae sinensis automatic conveying belt for Folium Camelliae sinensis are carried out with ultraviolet sterilization, and
Using the Folium Camelliae sinensis after ultraviolet sterilization as the Folium camelliae assamicae (processed) Folium Camelliae sinensis to be fermented to the Folium Camelliae sinensis charging aperture automatic feed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611260901.XA CN106509195A (en) | 2016-12-30 | 2016-12-30 | Fermentation tank for Pu'er cooked tea |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611260901.XA CN106509195A (en) | 2016-12-30 | 2016-12-30 | Fermentation tank for Pu'er cooked tea |
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| Publication Number | Publication Date |
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| CN106509195A true CN106509195A (en) | 2017-03-22 |
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ID=58336267
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611260901.XA Pending CN106509195A (en) | 2016-12-30 | 2016-12-30 | Fermentation tank for Pu'er cooked tea |
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| CN114081078A (en) * | 2021-12-13 | 2022-02-25 | 杭州艺福堂茶业有限公司 | Multi-section combined fermentation device and fermentation method thereof |
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