CN106498623A - A kind of preparation method of Sang Mianqiu - Google Patents

A kind of preparation method of Sang Mianqiu Download PDF

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Publication number
CN106498623A
CN106498623A CN201710000872.1A CN201710000872A CN106498623A CN 106498623 A CN106498623 A CN 106498623A CN 201710000872 A CN201710000872 A CN 201710000872A CN 106498623 A CN106498623 A CN 106498623A
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China
Prior art keywords
raw material
bombyx bombycis
degrees celsius
minutes
drying
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CN201710000872.1A
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Chinese (zh)
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CN106498623B (en
Inventor
戴香玲
成庆寿
王相林
沈春斌
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XINGHUA DADI BLUE SILK SPINNING CO Ltd
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XINGHUA DADI BLUE SILK SPINNING CO Ltd
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Publication of CN106498623A publication Critical patent/CN106498623A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02Cotton wool; Wadding
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266Natural fibres not provided for in group D04H1/425
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Materials For Medical Uses (AREA)
  • Peptides Or Proteins (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The invention belongs to Sang Mianqiu production application technical fields, specifically disclose a kind of preparation method of Sang Mianqiu, comprise the following steps, step 1, artificial primary election.Step 2, postsearch screening operation is carried out to the Bombyx bombycis raw material after step 1 artificial screening using screening installation.Step 3, the Bombyx bombycis raw material after the postsearch screening in step 3 is carried out boiling-off.Step 4, immersion, by boiling-off in step 3 after Bombyx bombycis raw material carry out immersion operation, Bombyx bombycis raw material is soaked using soaking device.Step 5, remove pupa.Step 6, flushing.Step 7, dehydration.Step 8, drying.Step 9, by the silk raw material of step 8 and it is mixed into other raw materials and is produced using Sang Mianqiu machineries.A kind of beneficial effect of the preparation method of Sang Mianqiu of the present invention is:Its preparation flow Mulberry silk tops production efficiency is high, Functionality, quality and appealing design and stable, and work flow is safe and simple to be easy to operate, and compared with conventional preparation techniques, its preparation section time shortens, reduces production economy cost.

Description

A kind of preparation method of Sang Mianqiu
Technical field
The invention belongs to Sang Mianqiu production application technical fields, and in particular to a kind of preparation method of Sang Mianqiu, it is adaptable to In efficient, the high-quality production of Sang Mianqiu products.
Background technology
Bombyx bombycis, are often referred to mulberry cocoon, the scrotiform protective layer in Bombyxmori Linnaeuss pupa time, include pupal cell, protective layer include husks, cocoon layer and Silk flosssilk wadding and silk spinning raw material can be made with filature, the waste silk after husks and reel silk from cocoons system in the parts such as pelettes, cocoon layer.Bombyx bombycis in oblong, Different shapes such as elliptical beam kidney-shaped, spherical or spindle, or middle part slightly hangs contracting, cocoon have white, yellow, pale green, the color such as flesh-coloured, are about 3-4 centimetre, 1.7-2.1 centimetre of diameter, superficial white have an irregular wrinkle, and have the silkworm silk of attachment, in villiform, its inwall Silking very regular, light weight and tough, be difficult to tear, without sprout wings Bombyx bombycis, before inside having 1 piece of Pupa bombycises and the pupa of yellowish-brown The light brown taken off, the integument of shrinkage.
Sang Mianqiu is a kind of mode of Bombyx bombycis finished product, can be used to be woven into cloth or filling processing silk wadding quilt, and adopts Sang Mianqiu obtained in traditional handicraft, its low production efficiency and poor product quality, it is impossible to meet and weaved cotton cloth or filled out as silk wadding quilt The use demand of charge, while traditional mode of production complex procedures, time-consuming, also increases production cost, can not meet existing Mulberry The demand of cotton balls production, and this is current urgently to be resolved hurrily.
Therefore, based on the problems referred to above, the present invention provides a kind of preparation method of Sang Mianqiu.
Content of the invention
Goal of the invention:It is an object of the invention to provide a kind of preparation method of Sang Mianqiu, its preparation flow Mulberry silk tops production Efficiency high, Functionality, quality and appealing design and stable, work flow is safe and simple to be easy to operate, compared with conventional preparation techniques, during its preparation section Between shorten, reduce production economy cost.
Technical scheme:The present invention provides a kind of preparation method of Sang Mianqiu, comprises the following steps, step 1, artificial primary election, The Bombyx bombycis raw material of purchase is carried out remove impurity and manually sieves material, remove the debris, broken Bombyx bombycis, yellow spotted cocoon, mould being mixed in Bombyx bombycis raw material Cocoon, rotten cocoon, then by screening after Bombyx bombycis raw material to be put into storage basket standby.Step 2, using screening installation to step 1 artificial screening Bombyx bombycis raw material afterwards carries out postsearch screening operation, removes little Bombyx bombycis in Bombyx bombycis, double pupa Bombyx bombycis, then by screening after Bombyx bombycis raw material It is put into storage basket standby.Step 3, the Bombyx bombycis raw material after the postsearch screening in step 3 is carried out boiling-off, high temperature kills Bombyx bombycis raw material In pathogenic bacteria, wherein, boiling-off temperature be 70 degrees Celsius -80 degrees Celsius, the time be -40 minutes 30 minutes, in scouring process plus Enter hydrogen peroxide, concentration is 10%-30%.Step 4, immersion, by boiling-off in step 3 after Bombyx bombycis raw material carry out immersion operation, utilize Soaking device is soaked to Bombyx bombycis raw material, and its water temperature is 30 degrees Celsius -40 degrees Celsius, and soak time is -20 minutes 10 minutes. Step 5, pupa is removed, the Bombyx bombycis raw material after soak by step 4 carries out drying operation, and its drying temperature is 50 Degrees Celsius -70 degrees Celsius, drying time is -15 minutes 10 minutes, then by drying after Bombyx bombycis raw material utilize except pupa machine is broken Broken except pupa operation.Step 6, flushing, are rinsed operation using profit spy's cleaning machine of model 1200, remove above-mentioned production stage Impurity and pupal cell impurity in neutralization procedure 5, rinse water temperature are 10 degrees Celsius -20 degrees Celsius.Step 7, dehydration, de- using centrifugation The Bombyx bombycis raw material removed after Bombyx bombycis pupal cell in step 6 is carried out dewatering operation by water dispenser.Step 8, drying, using air stove to step Rapid 7 Bombyx bombycis raw material carries out drying operation, its drying temperature be 40 degrees Celsius -50 degrees Celsius, drying time be 20 minutes -30 points Clock.Step 9, by the silk raw material of step 8 and it is mixed into other raw materials and is produced using Sang Mianqiu machineries, recycles metal detection Sang Mianqiu to be packaged is detected by device.
The technical program, in the step 3 wherein, boiling-off temperature is 72Shi degree, and the time is 35 clocks, in scouring process Hydrogen peroxide is added, concentration is 15.5%.
The technical program, in the step 4, its water temperature is 35Shi degree, and soak time is 18 minutes.
The technical program, in the step 5, drying temperature is 55 degrees Celsius, and drying time is 12 minutes, then will dry Bombyx bombycis raw material afterwards is utilized to be carried out crushing except pupa operation except pupa machine.
The technical program, in the step 6, rinse water temperature is 15 degrees Celsius, and in step 8, drying temperature is 43 degrees Celsius, Drying time is 28 minutes.
Compared with prior art, a kind of beneficial effect of the preparation method of Sang Mianqiu of the invention is:Its preparation flow Sang Mianqiu production efficiencys are high, Functionality, quality and appealing design and stable, and work flow is safe and simple to be easy to operate, compared with conventional preparation techniques, its The preparation section time shortens, reduces production economy cost.
Specific embodiment
With reference to specific embodiment, the present invention is further elucidated with.
Embodiment one
The present invention provides a kind of preparation method of Sang Mianqiu, comprises the following steps, step 1, artificial primary election, and the Bombyx bombycis of purchase are former Material carries out remove impurity and manually sieves material, the debris being mixed in removal Bombyx bombycis raw material, broken Bombyx bombycis, yellow spotted cocoon, musty cocoon, rotten cocoon, then will sieve It is standby that Bombyx bombycis raw material after choosing is put into storage basket.Step 2, the Bombyx bombycis raw material after step 1 artificial screening is entered using screening installation Row postsearch screening operation, removes little Bombyx bombycis in Bombyx bombycis, double pupa Bombyx bombycis, then by screening after Bombyx bombycis raw material to be put into storage basket standby With.Step 3, the Bombyx bombycis raw material after the postsearch screening in step 3 is carried out boiling-off, high temperature kills the pathogenic bacteria in Bombyx bombycis raw material, its In, boiling-off temperature is 70 degrees Celsius -80 degrees Celsius, and the time is -40 minutes 30 minutes, adds hydrogen peroxide in scouring process, dense Spend for 10%-30%.Step 4, immersion, by boiling-off in step 3 after Bombyx bombycis raw material carry out immersion operation, using soaking device to silkworm Cocoon raw material is soaked, and its water temperature is 30 degrees Celsius -40 degrees Celsius, and soak time is -20 minutes 10 minutes.Step 5, remove pupa, Bombyx bombycis raw material after soak by step 4 carries out drying operation, and its drying temperature is taken the photograph for 50 degree Celsius -70 Family name's degree, drying time are -15 minutes 10 minutes, then by drying after Bombyx bombycis raw material using carrying out broken removing pupa operation except pupa machine. Step 6, flushing, are rinsed operation using profit spy's cleaning machine of model 1200, remove in above-mentioned production stage neutralization procedure 5 Impurity and pupal cell impurity, rinse water temperature be 10 degrees Celsius -20 degrees Celsius.Step 7, dehydration, using centrifugal dehydrator by step 6 In remove Bombyx bombycis pupal cell after Bombyx bombycis raw material carry out dewatering operation.Step 8, drying, former to the Bombyx bombycis of step 7 using air stove Material carries out drying operation, and its drying temperature is 40 degrees Celsius -50 degrees Celsius, and drying time is -30 minutes 20 minutes.Step 9, general The silk raw material of step 8 and it is mixed into other raw materials and is produced using Sang Mianqiu machineries, recycles metal detection device wait to wrap The Sang Mianqiu of dress is detected.
Embodiment two
The present invention provides a kind of preparation method of Sang Mianqiu, comprises the following steps, step 1, artificial primary election, and the Bombyx bombycis of purchase are former Material carries out remove impurity and manually sieves material, the debris being mixed in removal Bombyx bombycis raw material, broken Bombyx bombycis, yellow spotted cocoon, musty cocoon, rotten cocoon, then will sieve It is standby that Bombyx bombycis raw material after choosing is put into storage basket.Step 2, the Bombyx bombycis raw material after step 1 artificial screening is entered using screening installation Row postsearch screening operation, removes little Bombyx bombycis in Bombyx bombycis, double pupa Bombyx bombycis, then by screening after Bombyx bombycis raw material to be put into storage basket standby With.Step 3, the Bombyx bombycis raw material after the postsearch screening in step 3 is carried out boiling-off, high temperature kills the pathogenic bacteria in Bombyx bombycis raw material, its In, boiling-off temperature is 72 degrees Celsius, and the time is 35 minutes, in scouring process adds hydrogen peroxide, and concentration is 15.5%.Step 4, Immersion, by boiling-off in step 3 after Bombyx bombycis raw material carry out immersion operation, Bombyx bombycis raw material is soaked using soaking device, its Water temperature is 35 degrees Celsius, and soak time is 18 minutes.Step 5, remove pupa, the silkworm after soak by step 4 Cocoon raw material carries out drying operation, its drying temperature be 55 degrees Celsius, drying time be 12 minutes, then by drying after Bombyx bombycis raw material Pupa operation is removed using except pupa machine carries out crushing.Step 6, flushing, are rinsed operation using profit spy's cleaning machine of model 1200, The impurity and pupal cell impurity in above-mentioned production stage neutralization procedure 5 is removed, rinse water temperature is 15 degrees Celsius.Step 7, dehydration, profit The Bombyx bombycis raw material removed after Bombyx bombycis pupal cell in step 6 is carried out dewatering operation with centrifugal dehydrator.Step 8, drying, using heat Wind furnace carries out drying operation to the Bombyx bombycis raw material of step 7, and its drying temperature is 43 degrees Celsius, and drying time is 28 minutes.Step 9th, by the silk raw material of step 8 and other raw materials are mixed into are produced using Sang Mianqiu machineries, recycle the metal detection device will Sang Mianqiu to be packaged is detected.
In this preparation method, the vitriol alkali liquor that concentration is 15% can be also mixed in boiling-off, the fiber of obtained Sang Mianqiu is put down Equal length is 77.7mm, oil content is 0.5%, chopped fiber filter is 10%, bundle strength is 3.5gf/d(cN/dtex), cotton knot 20 Individual/0.1g.
Soft, the loose bubbles of Sang Mianqiu obtained by this method, without yellowing of going mouldy, single Mulberry silk tops thickness is uniform, length It is 200mm for 3000mm, width, weight is 150 ± 3g, is suitable for the filling for weaving or carrying out silk wadding quilt.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's Protection domain.

Claims (5)

1. a kind of preparation method of Sang Mianqiu, it is characterised in that:Comprise the following steps, step 1, artificial primary election, by the silkworm of purchase Cocoon raw material carries out remove impurity and manually sieves material, remove be mixed in Bombyx bombycis raw material debris, broken Bombyx bombycis, yellow spotted cocoon, musty cocoon, rotten cocoon, then It is standby that Bombyx bombycis raw material after by screening is put into storage basket;
Step 2, postsearch screening operation is carried out using screening installation to the Bombyx bombycis raw material after step 1 artificial screening, remove in Bombyx bombycis Little Bombyx bombycis, double pupa Bombyx bombycis, then by screening after Bombyx bombycis raw material to be put into storage basket standby;
Step 3, the Bombyx bombycis raw material after the postsearch screening in step 3 is carried out boiling-off, high temperature kills the pathogenic bacteria in Bombyx bombycis raw material, its In, boiling-off temperature is 70 degrees Celsius -80 degrees Celsius, and the time is -40 minutes 30 minutes, adds hydrogen peroxide in scouring process, dense Spend for 10%-30%;
Step 4, immersion, by boiling-off in step 3 after Bombyx bombycis raw material carry out immersion operation, Bombyx bombycis raw material is entered using soaking device Row immersion, its water temperature are 30 degrees Celsius -40 degrees Celsius, and soak time is -20 minutes 10 minutes;
Step 5, pupa is removed, the Bombyx bombycis raw material after soak by step 4 carries out drying operation, its drying temperature For 50 degrees Celsius -70 degrees Celsius, drying time is -15 minutes 10 minutes, then by drying after Bombyx bombycis raw material utilize except pupa machine enters Row is broken to remove pupa operation;
Step 6, flushing, are rinsed operation using profit spy's cleaning machine of model 1200, remove in above-mentioned production stage and step Impurity and pupal cell impurity in rapid 5, rinse water temperature are 10 degrees Celsius -20 degrees Celsius;
The Bombyx bombycis raw material removed after Bombyx bombycis pupal cell in step 6 is carried out dewatering operation using centrifugal dehydrator by step 7, dehydration;
Step 8, dry, drying operation is carried out to the Bombyx bombycis raw material of step 7 using air stove, its drying temperature be 40 degrees Celsius- 50 degrees Celsius, drying time is -30 minutes 20 minutes;
Step 9, by the silk raw material of step 8 and it is mixed into other raw materials and is produced using Sang Mianqiu machineries, recycles metal inspection Survey device to detect Sang Mianqiu to be packaged.
2. the preparation method of a kind of Sang Mianqiu according to claim 1, it is characterised in that:In the step 3 wherein, boiling-off Temperature is 72Shi degree, and the time is 35 clocks, in scouring process adds hydrogen peroxide, and concentration is 15.5%.
3. the preparation method of a kind of Sang Mianqiu according to claim 1, it is characterised in that:In the step 4, its water temperature is 35Shi degree, soak time are 18 minutes.
4. the preparation method of a kind of Sang Mianqiu according to claim 1, it is characterised in that:Drying temperature in the step 5 For 55 degrees Celsius, drying time is 12 minutes, then by drying after Bombyx bombycis raw material using carrying out broken removing pupa operation except pupa machine.
5. the preparation method of a kind of Sang Mianqiu according to claim 1, it is characterised in that:Rinse water temperature in the step 6 For 15 degrees Celsius, in step 8, drying temperature is 43 degrees Celsius, and drying time is 28 minutes.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109044010A (en) * 2018-07-17 2018-12-21 舒城县宏通丝业有限公司 A kind of process flow of mulberry silk quilt production
CN109576802A (en) * 2018-12-08 2019-04-05 河南民兴生物科技股份有限公司 A kind of silk deep processing device and method
CN112146368A (en) * 2020-09-15 2020-12-29 河南民兴生物科技股份有限公司 Device and method for manufacturing silicon-free cotton balls

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JPH038803A (en) * 1989-05-30 1991-01-16 Dainippon Sanshikai Production of uniform conjugate raw silk yarn
CN102206875A (en) * 2011-05-18 2011-10-05 南充银海丝绸有限公司 Method for separating and refining silk reeling leftovers
CN104894746A (en) * 2015-06-30 2015-09-09 广西立盛茧丝绸有限公司 Method for manufacturing silkworm cotton piece
CN105780133A (en) * 2016-03-20 2016-07-20 广西宜州市百姓人家家纺有限公司 Production method for opening-broken silk wadding
CN106149062A (en) * 2015-04-28 2016-11-23 荣县聚丰养蚕专业合作社 Dupion produces the method for silk floss
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CN106149062A (en) * 2015-04-28 2016-11-23 荣县聚丰养蚕专业合作社 Dupion produces the method for silk floss
CN104894746A (en) * 2015-06-30 2015-09-09 广西立盛茧丝绸有限公司 Method for manufacturing silkworm cotton piece
CN105780133A (en) * 2016-03-20 2016-07-20 广西宜州市百姓人家家纺有限公司 Production method for opening-broken silk wadding
CN106245118A (en) * 2016-08-02 2016-12-21 广西宜州市百姓人家家纺有限公司 The production method of anion Bombyxmori Linnaeus silk flosssilk wadding

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109044010A (en) * 2018-07-17 2018-12-21 舒城县宏通丝业有限公司 A kind of process flow of mulberry silk quilt production
CN109576802A (en) * 2018-12-08 2019-04-05 河南民兴生物科技股份有限公司 A kind of silk deep processing device and method
CN112146368A (en) * 2020-09-15 2020-12-29 河南民兴生物科技股份有限公司 Device and method for manufacturing silicon-free cotton balls

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