CN106498402B - One kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity - Google Patents

One kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity Download PDF

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Publication number
CN106498402B
CN106498402B CN201610931735.5A CN201610931735A CN106498402B CN 106498402 B CN106498402 B CN 106498402B CN 201610931735 A CN201610931735 A CN 201610931735A CN 106498402 B CN106498402 B CN 106498402B
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CN
China
Prior art keywords
corrosion inhibiter
metal coating
corrosion
hole
cerous
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Expired - Fee Related
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CN201610931735.5A
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Chinese (zh)
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CN106498402A (en
Inventor
雍兴跃
高新华
闫雅琨
徐红艳
岳智君
肖宁
周欢
张海燕
王莹
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China Shipbuilding Industry Corp No 701 Research Institute
Beijing University of Chemical Technology
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China Shipbuilding Industry Corp No 701 Research Institute
Beijing University of Chemical Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/02Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in air or gases by adding vapour phase inhibitors
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/18After-treatment

Abstract

One kind belonging to the corrosion proof technical field in atmospheric environment for the closed corrosion inhibiter of thermal spray metal coating porosity.Wherein, 60~100ppm of sodium nitrite concentration;Tripolyphosphate sodium content is 500~1200ppm;Phosphoric acid sodium content is 250~600ppm;400~600ppm of molybdic acid na concn;Cerium class compound concentration is 60~150ppm;Cerium class compound is cerous chloride, cerous sulfate or cerous nitrate;The organic coating liquid of the 3.0%~10.0% of corrosion inhibiter weight and 5%~15% ethyl alcohol are also accounted for, remaining is water.The present invention compounds alkyls compound, is allowed to advantageously form organo-mineral complexing protective film in pore interior.Meanwhile in order to increase the permeance property of sealing of hole corrosion inhibiter, addition alcohol reduces the surface tension of sealing of hole corrosion inhibiter, is conducive to be allowed to penetrate into hole depths.Finally, under certain temperature effect, organo-mineral complexing protective film quickly is formed in metal coating pore interior, to play the role of improving metal coating environmental suitability.

Description

One kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity
Technical field
The invention belongs to utilize corrosion inhibiter, closing reprocessing is carried out to the hole of thermal spray metal or alloy coat, with Improve thermal spray metal coating corrosion proof technology in atmospheric environment.A kind of corrosion inhibiter is used, to thermal spray metal coating Surface carries out sealing of hole reprocessing.In this way, environmental suitability of the thermal spray metal coating in corrosive atmosphere can be significantly increased.
Background technology
Preparation for metal coating generally uses plasma spray technology.Plasma spray technology can be prepared in metal base surface The coating for providing excellent properties has been applied to assign the performances such as preferably wear-resisting matrix, anti-corrosion, high temperature resistant, impact resistance Protecting metallic surface and reparation field.Common plasma spray technology has electric arc spraying, supersonic flame spraying and plasma spraying Technology.
Determine thermal spray metal coating performance is the corrosion resistance of coating itself at all.Meanwhile the corrosion resistance of metal coating Can be not only related with the property of coating itself, but also it is related with bond strength, that is, adhesive force of metal coating.In metal coating Preparation process in, accumulation is overlapped mutually due to metallic, inherently forms hole between particle and particle, hole can be with It is divided into two class of through hole and non-through hole.Since through hole has directly been connected to corrosive environment and base material, through hole is passed through than non- Perforation is with greater need for drawing attention.The main source of coating porosity is unfused, part fusing or re-solidified particle.Hole Gap rate can influence mechanical mechanics property, thermophysical property and corrosion resisting property of coating etc., be that metal coating one is vital Property.Therefore it is necessary to which adopting a series of measures, to reduce coating porosity, ensures that coating has outstanding anti-corrosion, wear-resisting property.
Studies have shown that the metal coating wear-resisting property by reprocessing and the metal coating wear-resisting property without reprocessing It compares, the former is higher by 77% to 140% than the latter.This is primarily due to metal coating can effectively reduce coating after reprocessing In porosity, reduce even eliminate coating in hole so that metal coating defect further decreases, to enhance gold Belong to corrosion resistance, the wear-resisting property of coating.
Currently, for the main chromate using organic coating and oxidisability of closing of spray metal coating aoxidize blunt Change is handled.Organic coating often changes metal coating true colours, the result is that limiting the application range of metal coating.Using chromium Hydrochlorate carries out oxidative deactivation processing, on the one hand it is impossible to meet environmental requirement, another aspect passivating film short life, and not anti-chlorine ion Corrosion.For this reason, it may be necessary to a kind of surface state not significantly affecting metal coating itself is developed, and can be to metal coating hole Gap carries out effective Seal treatment, improves environmental suitability of the metal coating in corrosive atmosphere environment.
Invention content
One kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity, it is characterised in that:
In corrosion inhibiter, 60~100ppm of sodium nitrite concentration;Tripolyphosphate sodium content is 500~1200ppm;Sodium phosphate contains Amount is 250~600ppm;400~600ppm of molybdic acid na concn;Cerium class compound concentration is 60~150ppm;Cerium class compound is Cerous chloride, cerous sulfate or cerous nitrate;
It also accounts for the commercially available organic coating liquid of the 3.0%~10.0% of corrosion inhibiter weight and accounts for the 5% of corrosion inhibiter weight ~15% ethyl alcohol, remaining is water.
Further, ethyl alcohol is added to using the ethanol solution that weight percent concentration is 95% in corrosion inhibiter.
Further, the cerium salt in corrosion inhibiter is cerous chloride.
Further, the KD-T organic coating liquid of Qingdao perseverance Xinda Chemical Co., Ltd. production.
The application of the corrosion inhibiter, it is characterised in that:
Above-mentioned corrosion inhibitor solution is sprayed on the metal coating surface that thermal jet coats, is allowed to voluntarily permeate small not less than 8 When;Then, using warm-air drier, 40~70 degree of outlet temperature is adjusted, the metal coating surface to spraying corrosion inhibiter carries out hot wind and blows It sweeps;
It repeats the above steps 2 times or more, that is, spraying corrosion inhibiter, then for hot-air blowing at 3 times or more, each interval time 3 is small When.
It includes nitrite sodium, sodium phosphate, trimerization that the iron-based material corrosion inhibiter that corrosion inhibiter is developed, which is a kind of hypotoxicity, Sodium phosphate, sodium molybdate and cerous chloride.In above-mentioned corrosion inhibiter, organic coating liquid is added and is mixed, in order to promote above-mentioned have Machine inorganic compounding corrosion inhibiter penetrates into the hole of thermal spray metal coating, and ethyl alcohol is added to reduce organo-mineral complexing corrosion inhibiter Surface tension.The corrosion inhibiter of iron-based processing surface spraying metal coating sealing pores is constituted as a result,.
The present invention is further to compound alkyls compound on the basis of researching and developing iron-based processing corrosion inhibitor, be allowed to Organo-mineral complexing protective film is advantageously formed in pore interior.Meanwhile in order to increase the permeance property of corrosion inhibiter, addition alcohol, Or organic solvent of ketone compound, the surface tension of corrosion inhibiter is reduced, is conducive to be allowed to penetrate into hole depths.Finally, exist Under certain temperature effect, organo-mineral complexing protective film quickly is formed in metal coating pore interior, to play raising metal The effect of coating environmental suitability.
Specific implementation mode
Organic coating liquid using commercially available KD-T organic coatings liquid, (give birth to by Qingdao perseverance Xinda Chemical Co., Ltd. in following embodiment Production), the weight percentage data in ethyl alcohol and organic coating liquid is the weight percent for accounting for corrosion inhibiter, what ethyl alcohol was proposed with It is that the ethanol solution that weight percent concentration is 95% is added in corrosion inhibiter.
Corrosion inhibiter is sprayed on the metal coating surface that thermal jet coats, is allowed to voluntarily permeate 8 hours;Then, using warm Wind turbine adjusts 40~70 degree of outlet temperature, and the metal coating surface to spraying corrosion inhibiter carries out hot-air blowing;It is right to spray corrosion inhibiter Hot-air blowing is at 3 times or more afterwards, 3 hours each interval times.
Example 1 is when corrosion inhibiter group is as sodium nitrite class compound 60ppm, tripolyphosphate sodium compound 800ppm, phosphoric acid When sodium 400ppm, molybdic acid sodium compound 500ppm, cerous chloride 100ppm, then the commercially available epithelium liquid with 10.0% (wt./wt.) It is mixed, and the ethyl alcohol organic solvent mixing of 15% (wt./wt.) is added, obtain corrosion inhibiter.To supersonic flame spraying gold Belong to coating surface and spray corrosion inhibiter, using 70 degree of hot-air blowing of outlet temperature, so processing 3 times.As a result, it has been found that hot-air blowing Afterwards, salt spray test was up to 80 days or more.
Example 2 is when corrosion inhibiter group is as sodium nitrite compound 100ppm, sodium tripolyphosphate 1000ppm, sodium phosphate When 500ppm, molybdic acid sodium compound 750ppm, cerous chloride 150ppm, then the commercially available epithelium liquid progress with 3.0% (wt./wt.) Mixing, and the ethyl alcohol mixing of 5% (wt./wt.) is added, obtain corrosion inhibiter.Supersonic flame spraying metal coating surface is sprayed Corrosion inhibiter, using 50 degree of hot-air blowing of outlet temperature, so processing 3 times.As a result, it has been found that metal coating salt-fog resistant time is up to 75 More than it.
Example 3 becomes sodium nitrite compound 60ppm, sodium tripolyphosphate 900ppm, sodium phosphate 300PPM when corrosion inhibiter group, It when molybdic acid sodium compound 450ppm, cerous chloride 100ppm, then is mixed with 5% organic coating liquid, and is added 10% (wt./wt.) ethyl alcohol mixing, obtains corrosion inhibiter.Corrosion inhibiter is sprayed to supersonic flame spraying metal coating surface, using going out The hot-air blowing of 60 degree of temperature of mouth, so processing 3 times.As a result, it has been found that density of corrosion inhibitor is reasonable, osmotic effect is fine.Through too slow The metal coating salt-fog resistant time of erosion agent reprocessing reaches 3 months or more.

Claims (5)

1. one kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity, it is characterised in that:
In corrosion inhibiter, 60~100ppm of sodium nitrite concentration;Tripolyphosphate sodium content is 500~1200ppm;Phosphoric acid sodium content is 250~600ppm;400~600ppm of molybdic acid na concn;Cerium class compound concentration is 60~150ppm;Cerium class compound is trichlorine Change cerium, cerous sulfate or cerous nitrate;
Also account for the commercially available organic coating liquid of the 3.0%~10.0% of corrosion inhibiter weight and account for corrosion inhibiter weight 5%~ 15% ethyl alcohol, remaining is water.
2. corrosion inhibiter according to claim 1, it is characterised in that:
In this sealing of hole corrosion inhibiter, ethyl alcohol is added to sealing of hole inhibition using the ethanol solution that weight percent concentration is 95% In agent.
3. corrosion inhibiter according to claim 1, it is characterised in that:
Cerium class compound in corrosion inhibiter is cerous chloride.
4. corrosion inhibiter according to claim 1, it is characterised in that:
The commercially available organic coating liquid is the KD-T organic coating liquid of Qingdao perseverance Xinda Chemical Co., Ltd. production.
5. the application of corrosion inhibiter as described in claim 1-4 any one, it is characterised in that:
Above-mentioned corrosion inhibitor solution is sprayed on the metal coating surface that thermal jet coats, is allowed to voluntarily permeate not less than 8 hours;So Afterwards, using warm-air drier, 40~70 degree of outlet temperature is adjusted, the metal coating surface to spraying sealing of hole corrosion inhibiter carries out hot wind and blows It sweeps;
It repeats the above steps 2 times or more, that is, spraying corrosion inhibiter, then hot-air blowing is at 3 times or more, 3 hours each interval times.
CN201610931735.5A 2016-10-25 2016-10-25 One kind being used for the closed corrosion inhibiter of thermal spray metal coating porosity Expired - Fee Related CN106498402B (en)

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US5976415A (en) * 1997-10-30 1999-11-02 H.B. Fuller Licensing & Financing Inc. Corrosion-inhibiting polysulfide sealants
CN1092249C (en) * 1998-04-08 2002-10-09 中国科学院福建物质结构研究所二部 Novel corrosion inhibitor for inhibiting iron and steel corrosion in running water
CN101260521A (en) * 2008-04-21 2008-09-10 华南理工大学 Aluminum alloy surface rare earth chemical conversion treatment method
CN102851660A (en) * 2012-09-29 2013-01-02 西安建筑科技大学 Phosphorus-free and chromium-free passive film-forming solution for steel surfaces and usage method thereof
CN103046036B (en) * 2012-12-06 2017-04-05 安徽未来表面技术有限公司 A kind of metal rust-removing anti-rust agent and preparation method thereof
CN103668258B (en) * 2013-11-29 2016-01-27 江苏帕齐尼铜业有限公司 A kind of Copper and its alloy surface treatment agent
CN104372360A (en) * 2014-10-31 2015-02-25 无锡贺邦金属制品有限公司 Water-based metal cleaning solution
CN104372361A (en) * 2014-10-31 2015-02-25 无锡贺邦金属制品有限公司 Water-based metal cleaning solution
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