A kind of preparation with high covering power, high-weatherability and high whiteness TiO 2 pigment
Method
Technical field
The present invention relates to a kind of in chemical field have high covering power, high-weatherability, high whiteness TiO 2 pigment
Preparation method.
Background technology
Titanium dioxide is one of most important fine chemical material, becomes purposes because refractive index height, reducing power and covering power are high
Most wide Chinese white, is referred to as " king of Chinese white ".By extensively should be due to coating, plastics, papermaking, rubber, chemical fibre
In etc. industrial production.Wherein coating industry is maximum using titanium dioxide amount, accounts for more than the 60% of total amount, and titanium white powder pigment is coating
Important component part, its objective is to play a part of to cover and be assigned to coating color and durability, the quality of coating is in very great Cheng
The quality of pigment is depended on degree.Architectural latex coating as water paint in one kind, with green, environmental protection the characteristics of, in recent years
To be favored by client all the more.With the increase of building coating usage amount, top-grade building coating is to the covering power of pigment, weather-proof
The indexs such as property, whiteness propose higher and higher requirement.Architectural latex coating coating has high pigment volume concentration (PVC), and its covering power is
Specific refractivity and TiO 2 pigment and emulsion resin and titanium dioxide face by air in TiO 2 pigment and hole
Expect to together decide on the specific refractivity of water, severe coating process is therefore carried out to TiO 2 pigment, increases titanium dioxide face
The surface porosity factor of material come improve covering power performance of the TiO 2 pigment in emulsion paint coating become one extensive
Technology.
US 3510335 discloses a kind of in the loose porous silicon dioxide film of titania-alumina oxide surface cladding
Layer, through 300 DEG C of -1000 DEG C of calcine technologies after, the method for a kind of fastness of preparation and high covering power titanium dioxide.US 3437502
Disclose a kind of production method of TiO 2 pigment, by one layer of dense oxide silicon fiml of TiO 2 particles Surface coating,
Pellumina, so that obtain a kind of TiO 2 pigment of good dispersion with high covering power and in aqueous coating formulation.
Chinese patent CN101885926 discloses a kind of production method of rutile type titanium white powder with high hiding power, by acid
Property the fine and close aqua oxidation silicon fiml of cladding, loose aqua oxidation silicon fiml and pellumina, improve the covering power of product, and keep which high
Whiteness and the method for basic weather resistance.
At present, domestic and international titanium dioxide performance(Such as covering power, weatherability, whiteness)Raising general using reality by the way of coating
Existing.Through substantial amounts of experimental studies have found that, titanium dioxide is coated through hydrated silica, alumina surface, the screening to product really
Lid power performance is improved effect, but can bring adverse effect to product whiteness performance, using the silicon oxide coated product of acid hydration
Though whiteness index make moderate progress, sacrifice the weather resistance of product.Therefore, one kind can on the basis of product covering power is improved
Urgently developed with improving the method for coating of the weatherability and whiteness of product simultaneously.
Content of the invention
The technical problem to be solved in the present invention is to provide a kind of preparation method of TiO 2 pigment, two obtained in the method
Titanium oxide pigments are applied in building coating, and there is high covering power not only, while having weatherability height, whiteness good and tinting strength, tinting power
High the characteristics of, the TiO 2 pigment of preparation, have middle color bottom phase, have the advantages that be easy to color matching.
A kind of preparation method of high covering power titanium dioxide pigment, which comprises the following steps that:
(1)The rutile titanium dioxide first product prepared using chloridising, obtaining mass concentration using deionized water beating is
The titania slurry of 20%-30%, adjusts slurry pH value to 8.5~10.5 with inorganic alkali lye;Add water-soluble silicate solution
Used as dispersant, the addition of water-soluble silicate solution is with SiO2Account for TiO2Weight is calculated as 0.2%~0.5%, and dispersion 20min~
40min, and carry out milled processed;
(2)Slurry after by grinding is warming up to 50 DEG C~70 DEG C, and maintains this temperature in whole coating process;
(3)Disposable addition water-soluble silicate solution, the addition of water-soluble silicate solution is with SiO2Account for TiO2Weight meter
For 2.0%~4.0%, in 60min~90min with the inorganic acid solution that mass concentration is 5%~15% by slurry pH value to 6.0~
7.0,30~60min is cured, the unformed silicon oxide film of fine and close hydration is formed;
(4)In 30min~60min, water-soluble silicate solution is added, the addition of water-soluble silicate solution is with SiO2Account for
TiO2Weight is calculated as 5.0%~10.0%, while maintaining slurry pH value 7.0 with bialuminate solution, cures 30min~60min,
Form loose porous silicate hydrate aluminium film;
(5)In 30min~60min, water-soluble alkaline aluminum salt solution, the wherein addition of water-soluble alkaline aluminum salt solution is added
With Al2O3Account for TiO2Weight is calculated as 3.0%~8.0%, add inorganic acid solution or acid aluminium salt solution maintain slurry pH value 7.0~
8.0,60min~120min is cured, loose aqua oxidation aluminium film is formed;
(6)By step(5)50 DEG C~80 DEG C deionized waters of the slurry of middle curing are washed till filter cake electrical conductivity more than 15000 Ω
Cm, then be dried, vapour powder process, be obtained high covering power titanium dioxide pigment.
Further, step(1)、(3)With(4)Described in water-soluble silicate solution be sodium silicate solution or potassium silicate molten
Liquid, water-soluble silicate solution concentration is with SiO2It is calculated as 100 g/L~200g/L.
Further, step(1)Described in inorganic alkali solution be sodium hydroxide solution, solution at least one in potassium hydroxide
Kind.
Further, step(4)With(5)Described in acid aluminium salt solution be aluminum trichloride solution, aluminum nitrate solution, sulfuric acid
At least one of aluminum solutions, acid aluminium salt solution concentration is with Al2O3It is calculated as 80 g/L~100g/L.
Further, step(5)The water-soluble alkaline aluminum salt solution is water-soluble aluminum acid sodium solution or water-soluble aluminic acid
Potassium solution, water-soluble aluminate solution concentration is with Al2O3It is calculated as 100 g/L~200g/L.
Further, step(3)With(5)The inorganic acid solution is hydrochloric acid solution, sulfuric acid solution, salpeter solution, phosphoric acid
At least one of solution.
Further, milled processed, makes titania slurry average grain diameter for 250nm~450nm, and size distribution is with number
Gauge, the ratio more than 500nm are less than 10%.
Compared with prior art, the invention has the beneficial effects as follows:
Using chloride process rutile type titanium dioxide oxidation first product as the raw material for preparing target product, ball-type ratio is close to particle
The features such as high, average grain diameter of example and preferable size distribution.Product is combined using appropriate clad, and wherein ground floor is using fine and close
Hydrated silica coating, effectively compensate for the photochemistry point of product, it is ensured that the excellent weather resistance of product;Coated by setting
Temperature, control pH value in reaction and covering material concentration, adjust the density of cladding, and successfully introducing ultra tiny silicic acid aluminum membranous layer is
Second main film layer, the main film layer are netted film layer, with more porosity, so as to ensure that the high lockedin air space and Gao Bai of product
Degree performance;Outermost layer coats loose aluminum oxide, it is ensured that TiO 2 pigment has excellent dispersive property and strainability.Should
Method successfully introduces cancellated aluminium hydrosilicate cladding, not only in traditional coating hydrous silica on the basis of aluminum oxide
Covering power is all good with weatherability, and whiteness is also very excellent.Obtained TiO 2 pigment has high dry hiding power, weatherability
And excellent whiteness, can be widely applied to zero diopter, the building coating of sub- light and ink etc. has the field of high dry hiding power requirement.
Specific embodiment
The present invention is described further with reference to specific embodiment, but the range of application application of the present invention is not only
Embodiment is confined to, on the premise of without departing from the technology of the present invention thought, the various replacements that makes and change all should be in the present invention
In the range of.
Embodiment 1
1.1st, the rutile titanium dioxide first product powder 400g of chloridising preparation is weighed, and addition deionized water is configured to concentration and is
PH meter detection slurry pH value adopted by the slurry of 20wt%, whole coating process, adjusts slurry pH to 8.5 with sodium hydroxide solution, adds
Sodium silicate solution, the concentration of sodium silicate solution is with SiO2100g/L is calculated as, the addition of sodium silicate solution is with SiO in sodium metasilicate2Account for
TiO2Weight is calculated as 0.2%, disperses 20min;Then it is ground, makes slurry average grain diameter for 300nm, size distribution is with number
Gauge, the ratio more than 500nm are 8%, remove abrasive media from slurry;
1.2nd, by grinding after slurry be heated to 50 DEG C, and maintain this temperature in whole coating process;
1.3rd, 2.0% is disposably added(With SiO in sodium metasilicate2Account for TiO2Weight meter)Water-soluble metasilicate solution, its concentration with
SiO2100 g/L are calculated as, are that 5% sulfuric acid solution adjusts slurry pH value with mass percentage concentration, sulfuric acid solution is gradually uniformly added into slurry
In material, slurry pH is adjusted to 6.0 after 60 minutes, then carries out curing 60min, form the unformed silicon oxide film of fine and close hydration;
1.4th, by 10.0% in the 30min(With SiO in sodium metasilicate2Account for TiO2Weight meter)Water-soluble metasilicate solution is uniformly added into
In slurry, the concentration of water-soluble metasilicate solution is with SiO2100 g/L are calculated as, while with the liquor alumini chloridi that concentration is 80g/L
Slurry pH value 7.0 is maintained, 30min is cured, loose porous silicate hydrate aluminium film is formed;
1.5th, by 3.0% in 30min(With Al in sodium metaaluminate2O3Account for TiO2Weight meter)Water-soluble sodium aluminate solution uniformly adds
Enter in slurry, the concentration of water-soluble sodium aluminate solution is 100 g/L, while slurry pH value 7.0 is maintained with liquor alumini chloridi, ripe
Change 60min, form loose aqua oxidation aluminium film;
1.6th, the slurry cured in step 1.5 is washed till filter cake resistivity for 15000 Ω cm with 50 DEG C of deionized waters, was passed through
Filter, dry, then carry out vapour powder process, high covering power titanium dioxide pigment is obtained.
Embodiment 2
1.1st, the rutile titanium dioxide first product powder 400g of chloridising preparation is weighed, and addition deionized water is configured to concentration and is
PH meter detection slurry pH value adopted by 30% slurry, whole coating process, adjusts slurry pH to 10.5 with potassium hydroxide solution, adds
Potassium silicate solution, the concentration of potassium silicate solution is with SiO2200g/L is calculated as, the addition of potassium silicate solution is with SiO in potassium silicate2Account for
TiO2Weight is calculated as 0.5%, disperses 40min;Then it is ground, makes slurry average grain diameter for 450nm, size distribution is with number
Gauge, the ratio more than 500nm are 9%, remove abrasive media from water slurry;
1.2nd, by grinding after slurry be heated to 70 DEG C, and maintain this temperature in whole coating process;
1.3rd, 4.0% is disposably added(With SiO2Account for TiO2Weight meter)Water-soluble potassium silicate solution, its concentration is with SiO2It is calculated as 200
Slurry pH in 90min is uniformly adjusted to 7.0 with mass percentage concentration for 15% hydrochloric acid solution, cures 30min, formed and caused by g/L
The unformed silicon oxide film of close hydration;
1.4th, 5.0% is added in 60min(With SiO2Account for TiO2Weight meter)Water-soluble potassium silicate solution, water-soluble metasilicate are molten
The concentration of liquid is with SiO2200 g/L are calculated as, while slurry pH value 7.0, curing is maintained with the aluminum sulfate solution that concentration is 100g/L
30min, forms loose porous silicate hydrate aluminium film;
1.5th, 8.0% is added in 60min(With Al2O3Account for TiO2Weight meter)Water-soluble potassium metaaluminate solution, water-soluble potassium metaaluminate
The concentration of solution is 200 g/L, while maintaining slurry pH 8.0 with 15% hydrochloric acid solution, cures 120min, forms loose hydration
Pellumina;
1.7th, slurry in step 1.5 is washed till filter cake resistivity for 22000 Ω cm with 80 DEG C of deionized waters, through filtering, doing
Dry, then vapour powder process is carried out, high covering TiO 2 pigment is obtained.
Embodiment 3
1.1st, the rutile titanium dioxide first product powder 400g of chloridising preparation is weighed, and addition deionized water is configured to concentration and is
PH meter detection slurry pH value adopted by 25% slurry, whole coating process, adjusts slurry pH to 9.5 with potassium hydroxide solution, adds silicon
Acid sodium solution, the concentration of sodium silicate solution is with SiO2150g/L is calculated as, the addition of sodium silicate solution is with titanium dioxide in sodium metasilicate
Silicon accounts for titanium dioxide first product weight and is calculated as 0.3%, disperses 30min;Then be ground, slurry average grain diameter is made for 250nm, grain
In quantitative terms, the ratio more than 500nm is 8.5% for degree distribution, removes abrasive media from water slurry;
1.2nd, by grinding after slurry be heated to 60 DEG C, and maintain this temperature in whole coating process;
1.3rd, 3.5% is disposably added(With SiO2Account for TiO2Weight meter)Water-soluble metasilicate solution, water-soluble metasilicate solution
Concentration is with SiO2150g/L is calculated as, in 90min, uniformly slurry pH is adjusted to 6.5 with mass percentage concentration for 10% salpeter solution,
Curing 60min, forms the unformed silicon oxide film of fine and close hydration;
1.4th, 7.5% is added in 45min(With SiO2Account for TiO2Weight meter)Water-soluble metasilicate solution, water-soluble metasilicate are molten
The concentration of liquid is with SiO2150 g/L are calculated as, while slurry pH value 7.0 is maintained with aluminum nitrate solution, are cured 60min, are formed loose
Porous silicate hydrate aluminium film;
1.5th, 4.5% is added in 45min(With Al2O3Account for TiO2Weight meter)Water-soluble sodium aluminate solution, water-soluble sodium metaaluminate
The concentration of solution is 150 g/L, while maintaining slurry pH 7.0 with the aluminum nitrate solution that concentration is 90g/L, cures 90min, shape
Into loose aqua oxidation aluminium film;
1.6th, slurry in step 1.5 is washed till filter cake resistivity for 15000 Ω cm with 60 DEG C of deionized waters, through filtering, doing
Dry, then vapour powder process is carried out, high covering TiO 2 pigment is obtained.
Comparative example 1
1.1st, the rutile titanium dioxide first product powder 400g of chloridising preparation is weighed, and addition deionized water is configured to concentration and is
PH meter detection slurry pH value adopted by 25% slurry, whole coating process, adjusts slurry pH to 9.5 with potassium hydroxide solution, adds silicon
Acid sodium solution, the concentration of sodium silicate solution is with SiO2150g/L is calculated as, the addition of sodium silicate solution is with titanium dioxide in sodium metasilicate
Silicon accounts for titanium dioxide first product weight and is calculated as 0.3%, disperses 30min;Then be ground, slurry average grain diameter is made for 250nm, grain
In quantitative terms, the ratio more than 500nm is 8.5% for degree distribution, removes abrasive media from water slurry;
1.2nd, by grinding after slurry be heated to 60 DEG C, and maintain this temperature in whole coating process;
1.3rd, 11.0% is added in 60min(TiO is accounted for SiO22Weight meter)Water-soluble metasilicate solution, water-soluble metasilicate are molten
The concentration of liquid is with SiO2150 g/L are calculated as, while slurry pH value 7.0 is maintained with aluminum nitrate solution, cure 30min;
1.4th, 4.5% is added in 45min(With Al2O3Account for TiO2Weight meter)Water-soluble sodium aluminate solution, water-soluble sodium metaaluminate
The concentration of solution is 150 g/L, while maintaining slurry pH 7.0 with the aluminum nitrate solution that concentration is 90g/L, cures 90min, shape
Into loose aqua oxidation aluminium film;
1.5th, slurry in step 1.5 is washed till filter cake resistivity for 15000 Ω cm with 60 DEG C of deionized waters, through filtering, doing
Dry, then vapour powder process is carried out, high covering TiO 2 pigment is obtained.
Comparative example 2
1.1st, the rutile titanium dioxide first product powder 400g of chloridising preparation is weighed, and addition deionized water is configured to concentration and is
PH meter detection slurry pH value adopted by 25% slurry, whole coating process, adjusts slurry pH to 9.5 with potassium hydroxide solution, adds silicon
Acid sodium solution, the concentration of sodium silicate solution is with SiO2150g/L is calculated as, the addition of sodium silicate solution is with titanium dioxide in sodium metasilicate
Silicon accounts for titanium dioxide first product weight and is calculated as 0.3%, disperses 30min;Then be ground, slurry average grain diameter is made for 250nm, grain
In quantitative terms, the ratio more than 500nm is 8.5% for degree distribution, removes abrasive media from water slurry;
1.2nd, by grinding after slurry be heated to 60 DEG C, and maintain this temperature in whole coating process;
1.3rd, 3.5% is disposably added(With SiO2Account for TiO2Weight meter)Water-soluble metasilicate solution, water-soluble metasilicate solution
Concentration is with SiO2150g/L is calculated as, in 90min, uniformly slurry pH is adjusted to 6.5 with mass percentage concentration for 10% salpeter solution,
Curing 60min, forms the unformed silicon oxide film of fine and close hydration;
1.4th, 7.5% is added in 45min(With SiO2Account for TiO2Weight meter)Water-soluble metasilicate solution, water-soluble metasilicate are molten
The concentration of liquid is with SiO2150 g/L are calculated as, while slurry pH value 7.0 is maintained with 10% salpeter solution, cure 30min;
1.5th, 4.5% is added in 45min(With Al2O3Account for TiO2Weight meter)Water-soluble sodium aluminate solution, water-soluble sodium metaaluminate
The concentration of solution is 150 g/L, while maintaining slurry pH 7.0 with the aluminum nitrate solution that concentration is 90g/L, cures 90min, shape
Into loose aqua oxidation aluminium film;
1.6th, slurry in step 1.5 is washed till filter cake resistivity for 15000 Ω cm with 60 DEG C of deionized waters, through filtering, doing
Dry, then vapour powder process is carried out, high covering TiO 2 pigment is obtained.
TiO 2 pigment testing result prepared by 1~embodiment of embodiment 3, comparative example 1, comparative example 2 such as 1 institute of table
Show.Wherein covering power, whiteness index are the inspection after the said goods make paint plate in the latex paint formulation of high pigment volume concentration (PVC)
Result is surveyed, whiteness detection mode is to take the latex vehicle for preparing in right amount, is placed on regulation blank, prepared using automatic coating machine
Paint plate, after drying, using spectrophotometer detection paint plate whiteness value, numerical value is bigger, and whiteness is better.Table 1 is product in embodiment
Index of correlation and application index.
Table 1
|
L |
Acid-soluble |
Specific surface area |
Covering power |
Whiteness |
Embodiment 1 |
98.35 |
0.58 |
55.4 |
93.7 |
92.9 |
Embodiment 2 |
98.33 |
0.41 |
51.3 |
92.9 |
92.1 |
Embodiment 3 |
98.30 |
0.45 |
54.1 |
93.2 |
92.5 |
Comparative example 1 |
98.36 |
1.93 |
56.2 |
90.6 |
92.8 |
Comparative example 2 |
98.25 |
0.42 |
42.5 |
88.5 |
91.4 |
Can be seen that from the contrast of upper table embodiment 1- example 3:The index of correlation of above three sample is molten with application index brightness, acid
Property, specific surface area and paint plate covering power, whiteness indicator difference very little;Acid-soluble(That is weatherability)Have with fine and close silicon coating condition
Close, i.e., film layer is finer and close, and weatherability is better;Specific surface area index is relevant with the clad compactness of product, and film layer is more loose, than
Surface area is bigger, and product is better in the covering power performance that emulsion paint is prepared in paint plate.
Can be seen that with 3 comparison result of embodiment in comparative example 1, after cancelling the fine and close silicon fiml of cladding, increase the loose silicon fiml of cladding
Amount, the specific surface area increase of product, covering power of the product in paint plate is also relative to be improved, but product is acid-soluble(Weatherability)Refer to
Mark becomes far short of what is expected, it is impossible to meet emulsion paint very well.
Comparative example 2 can be seen that with 3 comparison result of embodiment coating hydrous alumina silicate substitutes aqua oxidation silicon fiml, product
Acid-soluble(Weatherability)Index is suitable, but product specific surface area table is little, and covering power of the product in paint plate, whiteness reduce a lot,
There is larger gap with product of the present invention.
As can be seen here, the TiO 2 pigment according to the specific preparation method production of the present invention is newborn in high pigment volume concentration (PVC)
Possess high covering power, high whiteness in shellac varnish coating, the characteristics of weather resistance is good, and titanium dioxide face prepared using the method
Material low production cost, raw material availability are high, are conducive to energy-conserving and environment-protective.