CN106483588A - Eyeglass pad pasting processing method - Google Patents
Eyeglass pad pasting processing method Download PDFInfo
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- CN106483588A CN106483588A CN201510526925.4A CN201510526925A CN106483588A CN 106483588 A CN106483588 A CN 106483588A CN 201510526925 A CN201510526925 A CN 201510526925A CN 106483588 A CN106483588 A CN 106483588A
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Abstract
The present invention is related to a kind of eyeglass pad pasting processing method, and eyeglass includes master slice and substrate, carries out substrate Machining of Curved Surface first by moulding processing procedure；Then, using manufacturing process for cleaning so that master surface forms micro structure；Continue, substrate is positioned in mould with master slice positioning, wherein mould includes mould and lower mould, the bottom of upper mould is in corresponding concavo-convex combination with the upper end of lower mould, and substrate and master slice are positioned between mould and lower mould；Afterwards, coat quantitative viscose between substrate and master slice；Then, carry out the pressing action of substrate and master slice using mould, to form an eyeglass；Finally, eyeglass is carried out a cured, to complete the procedure for processing of eyeglass pad pasting；Thereby, the present invention effectively reaches binding face bubble-free, no the good fit effect of wrinkle and excellent optical characteristics between master slice and substrate.
Description
Technical field
The present invention is related to a kind of eyeglass pad pasting processing method, refer in particular to a kind of processing method of the film layer attaching tool optical characteristics in lens surface, mainly make master slice through manufacturing process for cleaning to form a micro structure on its surface, and correspondence is laminated in a mould and forms the eyeglass with optical performance with the substrate with a curvature, effectively reach and there is between master slice and substrate binding face bubble-free, no the good fit effect of wrinkle and the dominants such as excellent optical characteristics.
Background technology
Press，Eyeglass traditional at present has goggleses except possessing、Outside the basic configuration such as convex lenss or concavees lens，In order to add other optical performances，Then can attach or plate the film layer that last layer can produce predetermined optical effect on eyeglass，And additional film layer can be light polarizing film、Color filter or mirror protecting film etc.，For example，Polarized lenses can be become when lens surface attaches light polarizing film，The function of this light polarizing film is i.e. as the shutter that window is used，Effectively parallel rayies can be covered and only allow vertical light pass through，Because light is only capable of advancing in the same direction，Therefore referred to as polarisation，Polarized lenses mainly can eliminate the dazzle from from all directions，And effectively improve the definition of sight line，To reduce the fatigue shyness of eyes，And then bring more preferably visual effect and quality，Therefore，Existing many photographic goods and construction all extensive utilizations such as board are to polarized lenses on the market.
Taking traditional Merlon (Polycarbonate, PC) polarized lenses manufacture process as a example, first by light polarizing film（Substrate hereinafter referred to as）Carry out moulding processing；Then, carry out cut-parts action；Continue, be positioned over cutting the substrate completing in injection machine mould, and injection heating is combined with substrate to molten Merlon (Polycarbonate, PC) material；Then, cooling is carried out after moving back mould, the step such as dyes, strengthens；Finally, carry out the testing sequence of lens quality, to complete the preparation of Merlon (Polycarbonate, PC) polarized lenses；Merlon (PC) polarized lenses be prepared as produce in batches, its required man-hour typically costs Shi Duo Japanese side and completes, and Merlon (Polycarbonate, PC) in injection machine mould and the substrate faying face of high temperature, easily produce polarisation and run color, stress stricture of vagina, the shortcomings of impurity, or staining procedure quality is uneven and washmarking, and these defects all just can only be tested out in last testing sequence, so that the yield of finished product is low, therefore, the preparation process of traditional Merlon (PC) polarized lenses not only spacious day give up when, low yield also results in production cost lifting.
Additionally, separately taking the preparation process of resin polarized light eyeglass as a example, first by light polarizing film（Substrate hereinafter referred to as）Carry out moulding processing；Then, carry out cushion rubber injection to produce and glass mold grinding and cleaning；Continue, carry out the mould matched moulds of substrate and glass；Afterwards, mould heats in curing oven through cast, need to be through reacting with the joint that hardens for a long time；Then, carry out first time inspection action；Continue, be carried out, dye, and strengthening etc. step；Finally, carry out second inspection action；The preparation of resin polarized light eyeglass is also batch production, the time in up to many days required man-hour, more than Merlon (Polycarbonate, PC) preparation process of polarized lenses also will be grown, also lose effective lifting plus yield, therefore, a large amount of consumings of production cost are also expected things；Therefore, how to effectively improve the eyeglass of other optical performances additional yield in preparation process, effectively to reach, there is between master slice and substrate binding face bubble-free, no the good fit effect of wrinkle and the advantages such as excellent optical characteristics, the exploitation dealer of eyeglass being still other optical performances additional needs ongoing effort to overcome the problem with solution with research worker.
Content of the invention
Main purpose of the present invention is for providing a kind of eyeglass pad pasting processing method, refer in particular to a kind of processing method of the film layer attaching tool optical characteristics in lens surface, mainly make master slice through manufacturing process for cleaning to form a micro structure on its surface, and correspondence is laminated in a mould and forms the eyeglass with optical performance with the substrate with a curvature, effectively reach and there is between master slice and substrate binding face bubble-free, no the good fit effect of wrinkle and the advantages such as excellent optical characteristics.
In order to reach above-mentioned enforcement purpose, the present inventor proposes a kind of eyeglass pad pasting processing method, and wherein eyeglass at least includes a master slice, and a substrate, and the step of eyeglass pad pasting processing method carries out the Machining of Curved Surface of substrate first by a moulding processing procedure；Then, using a manufacturing process for cleaning so that master surface forms a micro structure；Continue, substrate is positioned in a mould with master slice positioning, wherein mould at least includes mould and mould once on one, and the bottom of upper mould is in corresponding concavo-convex combination with the upper end of lower mould, and substrate and master slice are positioned between mould and lower mould；Afterwards, coat a certain amount of viscose between substrate and master slice；Then, carry out the pressing action of substrate and master slice using mould, to form an eyeglass；Finally, eyeglass is carried out a cured, to complete the procedure for processing of eyeglass pad pasting.
Eyeglass pad pasting processing method as above, the wherein moulding processing procedure of optical base-substrate are hot forming, hot pressing extends into shape, vac sorb toasts shaping, ball forming is blown in heating or humidification extends a kind of methods therein such as shaping.
Eyeglass pad pasting processing method as above, wherein master slice is by CR39 resin (Colombia
Resin 39, chemical name：Polyallyl diglycol carbonates), acryl (chemical name：Polymethyl methacrylate, polymethyl methacrylate), glass, a kind of material therein such as Merlon (Polycarbonate, PC) constituted.
Eyeglass pad pasting processing method as above, wherein manufacturing process for cleaning is first with akaline liquid（For example：Sodium hydroxide (NaOH) or potassium hydroxide (KOH)）Carry out the alkali cleaning of master slice etc. a kind of solution therein；Then, using an acidic liquid（For example：Hydrochloric acid (HCl) or sulphuric acid (H2SO4)）Carry out the pickling of master slice；Continue, carry out the cleaning of master slice using a cleaning agent；Afterwards, master slice is soaked in draw in hot water and carries, master slice is dehydrated；Then, with an oven cooking cycle master slice to remove the aqueous vapor of master surface；Finally, form micro structure using a sided corona treatment on the surface of master slice.
Eyeglass pad pasting processing method as above, wherein manufacturing process for cleaning completes in a ultrasonic energy.
Eyeglass pad pasting processing method as above, wherein quantitative viscose is coated on master slice.
Eyeglass pad pasting processing method as above, wherein before master slice carries out pressing action with substrate, the mould first having been placed master slice with substrate is positioned in the container of an evacuation.
Eyeglass pad pasting processing method as above, the container pressure value of wherein evacuation reached between -1psi ~ -14psi in 60 seconds.
Eyeglass pad pasting processing method as above, wherein the pressure of pressing action is between 500 kilograms ~ 3000 kilograms.
Eyeglass pad pasting processing method as above, wherein cured are the one kind therein such as ultraviolet curing or heat cure.
Eyeglass pad pasting processing method as above, wherein after cured, eyeglass can carry out a deburring action further.
Eyeglass pad pasting processing method as above, wherein deburring action is completed by a kind of instrument therein such as cutting tool or milling tool.
Thereby, the eyeglass pad pasting processing method of the present invention makes master slice through multiple tracks cleaning step to form a micro structure on its surface, and correspondence is laminated in a mould and forms the eyeglass with optical performance with the substrate with a curvature, effectively reach and there is between master slice and substrate binding face bubble-free, no the good fit effect of wrinkle and the advantages such as excellent optical characteristics；In addition, the eyeglass pad pasting processing method of the present invention can be applicable on the master slice structure that various materials are formed, effectively solving tradition PC polarized lenses or the batch production of resin polarized light eyeglass and the processing mode in long man-hour, reach the target that can reduce machining period in automated production mode, effectively lift the level of diversified product yield to more than 90%；Finally, the eyeglass pad pasting processing method of the present invention, by mould pressing and the step of ultraviolet or heat cure, makes the quantitative viscose positioned at master slice or substrate be uniformly distributed between master slice and substrate, can strengthen the bond strength between master slice and substrate.
Brief description
Fig. 1 is the flow chart of steps of the eyeglass pad pasting processing method of the present invention.
Fig. 2 is the mould pressing schematic diagram of the eyeglass pad pasting processing method one preferred embodiment of the present invention.
Figure number explanation：
1 eyeglass
11 master slices
12 substrates
2 moulds
Mould on 21
22 times moulds
3 viscoses
S1 step
S2 step 2
S3 step 3
S4 step 4
S5 step 5
S6 step 6.
Specific embodiment
The purpose of the present invention and its structure design advantage functionally, will be explained according to the preferred embodiment shown in following drawing, so that juror can have to the present invention deeper into and specifically understand.
First, refer to shown in Fig. 1 and Fig. 2, be the flow chart of steps of eyeglass pad pasting processing method of the present invention, and the mould pressing schematic diagram of one preferred embodiment, wherein eyeglass 1 at least includes a master slice 11, and a substrate 12, and eyeglass pad pasting processing method includes following step.
Step one S1：Carry out the Machining of Curved Surface of a substrate 12 using a moulding processing procedure, the moulding processing procedure of wherein substrate 12 is hot forming, hot pressing extends into shape, vac sorb toasts shaping, ball forming is blown in heating or humidification extends a kind of methods therein such as shaping, so that substrate 12 has a curved surface；In one preferred embodiment of the present invention, substrate 12 is an optic film structure optics（Such as light polarizing film, color-changing membrane, anti-blue Light Film etc.）.
Step 2 S2：Using a manufacturing process for cleaning so that master slice 11 surface forms a micro structure, wherein master slice 11 is by resin (Colombia resin 39, chemical name：Polyallyl diglycol carbonates), acryl (chemical name：Polymethyl methacrylate, polymethyl methacrylate), glass, a kind of material therein such as Merlon (Polycarbonate, PC) constituted；In one preferred embodiment of the present invention, manufacturing process for cleaning is first with akaline liquid（For example：Sodium hydroxide (NaOH) or potassium hydroxide (KOH) etc.）Carry out the alkali cleaning of master slice 11；Then, using an acidic liquid（For example：Hydrochloric acid (HCl) or sulphuric acid (H2SO4)）Carry out the pickling of master slice 11；Continue, carry out the cleaning of master slice 11 using a cleaning agent；Afterwards, master slice 11 is soaked in draw in hot water and carries, master slice 11 is dehydrated；Then, with an oven cooking cycle master slice 11 to remove the aqueous vapor on master slice 11 surface；Finally, form micro structure using a sided corona treatment on the surface of master slice 11, wherein micro structure is in order to strengthen the conjugation between master slice 11 and substrate 12；In one preferred embodiment of the present invention, sided corona treatment carries out the micro structure preparation on master slice 11 surface, and manufacturing process for cleaning completes in a ultrasonic energy.
Step 3 S3：Substrate 12 is positioned in a mould 2 with master slice 11 positioning, wherein mould 2 at least includes mould 21 and mould 22 once on one, and the bottom of upper mould 21 is in corresponding concavo-convex combination with the upper end of lower mould 22, and substrate 12 and master slice 11 are positioned between mould 21 and lower mould 22.
Step 4 S4：Coat a certain amount of viscose 3 between substrate 12 and master slice 11；In one preferred embodiment of the present invention, quantitative viscose 3 is coated on master slice 11 or among substrate 12, with the bonding strength between effective control substrate 12 and master slice 11.
Step 5 S5：Carry out the pressing action of substrate 12 and master slice 11 using mould 2, to form an eyeglass 1；Referring again to shown in the mould pressing schematic diagram of Fig. 2, main by an external force, the direction of the upper mould 21 of mould 2 down mould 22 is pushed, because upper mould 21 and lower mould 22 are in corresponding concavo-convex combination, therefore, the substrate 12 that upper mould 21 can be placed between mould 21 and lower mould 22 or master slice 11 are combined with each other, and due to having been coated with quantitative viscose 3 between substrate 12 or master slice 11, the pressing of mould 2 can allow viscose 3 spread and be uniformly distributed between substrate 12 or master slice 11, reach more preferably degree of adhesion；In addition, before the master slice 11 of step 5 S5 carries out pressing action with substrate 12, the mould 2 first having been placed master slice 11 with substrate 12 is positioned in the container (schema does not indicate) of an evacuation, to reach the de-bubble purpose between master slice 11 and substrate 12, the container pressure value of wherein evacuation reached between -1psi ~ -14psi in 60 seconds, and 14.7psi is an atmospheric pressure (Atmosphere, atm)；Additionally, the pressure of mould 2 pressing action is between 500 kilograms ~ 3000 kilograms.
Step 6 S6：Eyeglass 1 is carried out a cured, to complete the procedure for processing of eyeglass 1 pad pasting, wherein cured is a kind of mode therein such as ultraviolet curing or heat cure, and the cured time is between 1 minute ~ 15 minutes, with effective solidification viscose 3, strengthen the degree of adhesion between master slice 11 and substrate 12.
Additionally, after the cured of step 6 S6, eyeglass 1 can carry out a deburring action further, wherein deburring action is completed by a kind of instrument therein such as cutting tool or milling tool.
Then, for enabling juror to further appreciate that the purpose of the present invention, feature, and the effect to be reached, hereinafter the concrete practical embodiments of eyeglass pad pasting processing method of the present invention are hereby lifted, prove further the present invention manufacture method can practical application scope, but be not intended to limit in any form the scope of the present invention；When an eyeglass 1 has the demand of other optical performances additional, that is, when eyeglass 1 is intended to attach a light polarizing film to strengthen sight line definition, with obtain more preferably visual quality when, first, carry out the Machining of Curved Surface of the substrate 12 of a light polarizing film using a moulding processing procedure, the moulding processing procedure of the wherein substrate 12 of light polarizing film can be hot forming, hot pressing extends into shape, vac sorb toasts shaping, ball forming is blown in heating or humidifies a kind of methods therein such as extension shaping completes, so that the substrate 12 of light polarizing film has a curved surface；Then, using a manufacturing process for cleaning so that master slice 11 surface forms a micro structure, wherein master slice 11 is made up of a kind of materials therein such as resin, acryl, glass or Merlon (PC), and manufacturing process for cleaning first carries out the alkali cleaning of master slice 11 with a kind of solution therein such as sodium hydroxide (NaOH) or potassium hydroxide (KOH)；Then, carry out the pickling of master slice 11 using an Acidic Liquid；Continue, carry out the cleaning of master slice 11 using a cleaning agent；Afterwards, master slice 11 is soaked in draw in hot water and carries, master slice 11 is dehydrated；Then, with an oven cooking cycle master slice 11 to remove the aqueous vapor on master slice 11 surface；Finally, form micro structure using a CORONA sided corona treatment on the surface of master slice 11, wherein micro structure is in order to strengthen the conjugation between master slice 11 and substrate 12, and above-mentioned manufacturing process for cleaning completes in a ultrasonic energy；Continue, substrate 12 is positioned in a mould 2 with master slice 11 positioning, wherein mould 2 at least includes mould 21 and mould 22, the concavo-convex combination corresponding with the upper end of lower mould 22 of the bottom of upper mould 21 once on one, and substrate 12 and master slice 11 are positioned between mould 21 and lower mould 22；Afterwards, coat a certain amount of viscose 3 between substrate 12 and master slice 11, wherein quantitative viscose 3 is coated on master slice 11, or the viscose of quantitation is coated on substrate（Not shown）, with effective control substrate 12 or 11 bond strengths of master slice；Then, the mould 2 having been placed master slice 11 with substrate 12 is positioned in the container of an evacuation, and to reach the de-bubble purpose between master slice 11 and substrate 12, the container pressure value of wherein evacuation reached between -1psi ~ -14psi in 60 seconds；Continue, in the container of evacuation, carry out the pressing action of substrate 12 and master slice 11 using mould 2, to form an eyeglass 1, wherein the direction of the upper mould 21 of mould 2 down mould 22 is pushed by pressing action by an external force, because upper mould 21 and lower mould 22 are in corresponding concavo-convex combination, therefore, the substrate 12 that upper mould 21 can be placed between mould 21 and lower mould 22 or master slice 11 are combined with each other, and due to having been coated with quantitative viscose 3 between substrate 12 or master slice 11, the pressing of mould 2 can allow viscose 3 spread and be uniformly distributed between substrate 12 or master slice 11, reach more preferably degree of adhesion, and the pressure of mould 2 pressing action is between 500 kilograms ~ 3000 kilograms；Finally, eyeglass 1 is carried out a cured, to complete the procedure for processing of eyeglass 1 pad pasting, wherein cured is a kind of mode therein such as ultraviolet curing or heat cure, and the cured time is between 1 minute ~ 15 minutes, with effective solidification viscose 3, strengthen the degree of adhesion between master slice 11 and substrate 12；Below complete the eyeglass pad pasting processing method of the present invention, effect reaches and has binding face bubble-free, no the good fit effect of wrinkle and the advantages such as excellent optical characteristics between master slice and substrate.
From above-mentioned enforcement explanation, with prior art in comparison, the present invention has advantages below to eyeglass pad pasting processing method of the present invention.
1. the eyeglass pad pasting processing method of the present invention makes master slice through multiple tracks cleaning step to form a micro structure on its surface, and correspondence is laminated in a mould and forms the eyeglass with optical performance with the substrate with a curvature, effectively reach and there is between master slice and substrate binding face bubble-free, no the good fit effect of wrinkle and the advantages such as excellent optical characteristics.
2. the eyeglass pad pasting processing method of the present invention can be applicable on the master slice structure that various materials are formed, the production of effectively solving conventional batch and the processing mode in long man-hour, reach the target reducing machining period with the one chip mode of production, effectively lift the level of diversified product yield to more than 90%.
3. the eyeglass pad pasting processing method of the present invention is by the step of mould pressing and ultraviolet or heat cure, the quantitative viscose on master slice or substrate is made to be uniformly distributed between master slice and substrate, the lens thickness that not only effective control is combined by master slice and substrate, also can strengthen the bond strength between master slice and substrate.
Claims (10)
1. a kind of eyeglass pad pasting processing method is it is characterised in that this eyeglass (1) at least includes a master slice (11), and a substrate (12), and this eyeglass pad pasting processing method includes the following step：
Step one (S1)：Carry out the Machining of Curved Surface of this substrate (12) using a moulding processing procedure；
Step 2 (S2)：Using a manufacturing process for cleaning so that this master slice (11) surface forms a micro structure；
Step 3 (S3)：This substrate (12) is positioned in a mould (2) with this master slice (11) positioning, wherein this mould (2) at least includes mould on (21) and mould (22) once, on this, the bottom of mould (21) is in corresponding concavo-convex combination with the upper end of this lower mould (22), and this substrate (12) and this master slice (11) are positioned between mould on this (21) and this lower mould (22)；
Step 4 (S4)：Coat a certain amount of viscose (3) between this substrate (12) and this master slice (11)；
Step 5 (S5)：Carry out the pressing action of this substrate (12) and this master slice (11) using this mould (2), to form an eyeglass (1)；And
Step 6 (S6)：This eyeglass (1) is carried out a cured, to complete the procedure for processing of this eyeglass (1) pad pasting.
2. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that this moulding processing procedure is hot forming, hot pressing extends into shape, vac sorb baking shapes, ball forming is blown in heating or humidification extends and shapes one of them method.
3. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that this moulding processing procedure is hot forming, hot pressing extends into shape, vac sorb baking shapes, ball forming is blown in heating or humidification extends and shapes one of them method.
4. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that this manufacturing process for cleaning first carries out the alkali cleaning of this master slice (11) with akaline liquid；Then, carry out the pickling of this master slice (11) using an acidic liquid；Continue, carry out the cleaning of this master slice (11) using a cleaning agent；Afterwards, this master slice (11) is soaked in draw in hot water and carries, this master slice (11) is dehydrated；Then, with this master slice of an oven cooking cycle (11) to remove the aqueous vapor on this master slice (11) surface；Finally, form this micro structure using a sided corona treatment on the surface of this master slice (11).
5. eyeglass pad pasting processing method as claimed in claim 4 is it is characterised in that this manufacturing process for cleaning completes in a ultrasonic energy.
6. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that this quantitative viscose (3) is coated on this master slice or substrate.
7. eyeglass pad pasting processing method as claimed in claim 1, it is characterized in that, before this master slice (11) of this step 5 (S5) carries out pressing action with this substrate (12), the mould (2) first having been placed this master slice (11) with this substrate (12) is positioned in the container of an evacuation, and the container pressure value of this evacuation reached between -1psi ~ -14psi in 60 seconds.
8. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that the pressure of this pressing action is between 500 kilograms ~ 3000 kilograms.
9. it is characterised in that this cured is one of ultraviolet curing or heat cure, the time of this cured is 15 minutes in eyeglass pad pasting processing method as claimed in claim 1.
10. eyeglass pad pasting processing method as claimed in claim 1 is it is characterised in that after the cured of this step 6 (S6), this eyeglass (1) carries out a deburring action further.
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| CN109164592A (en) * | 2018-10-26 | 2019-01-08 | 浙江宝乐维科技有限公司 | A kind of spectacle lens |
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| CN113106403A (en) * | 2020-01-09 | 2021-07-13 | 昆山微电子技术研究院 | Coating method for inner curved surface of optical device |
| CN113106403B (en) * | 2020-01-09 | 2023-02-28 | 昆山微电子技术研究院 | Coating method for inner curved surface of optical device |
| WO2023050944A1 (en) * | 2021-09-29 | 2023-04-06 | 歌尔光学科技有限公司 | Coating applying method and lens assembly |
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