CN108802876A - A kind of film plating process of Photospot solar module curved mirror - Google Patents
A kind of film plating process of Photospot solar module curved mirror Download PDFInfo
- Publication number
- CN108802876A CN108802876A CN201810602477.5A CN201810602477A CN108802876A CN 108802876 A CN108802876 A CN 108802876A CN 201810602477 A CN201810602477 A CN 201810602477A CN 108802876 A CN108802876 A CN 108802876A
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- China
- Prior art keywords
- film
- thin
- adhesive
- curved mirror
- reflecting layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/10—Mirrors with curved faces
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0004—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed
- G02B19/0019—Condensers, e.g. light collectors or similar non-imaging optics characterised by the optical means employed having reflective surfaces only (e.g. louvre systems, systems with multiple planar reflectors)
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B19/00—Condensers, e.g. light collectors or similar non-imaging optics
- G02B19/0033—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use
- G02B19/0038—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with ambient light
- G02B19/0042—Condensers, e.g. light collectors or similar non-imaging optics characterised by the use for use with ambient light for use with direct solar radiation
Abstract
The present invention discloses a kind of film plating process of Photospot solar module curved mirror, including：Step 1 pre-processes the film for not plating reflecting layer；Step 2, the coating adhesive face coating adhesive in film coat adhesive later by the adhesive baking and curing of film surface；Step 3 plates reflecting layer in the coating adhesive face of film, and thin-film sheet is made；Step 4 pastes protective film on the reflecting layer of thin-film sheet；Curved substrate is arranged in step 5, the one side that protective film is not arranged in thin-film sheet, is molded curved mirror.Reflecting layer is plated on film on plane assembly line using technique for vacuum coating by this hair in advance, then goes out curved substrate using in-mould injection technological forming, avoids the plated film directly on curved surface, reduce plated film difficulty, plated film is stablized, and is easy to mass production, has been greatly reduced equipment cost.
Description
Technical field
The present invention relates to Photospot solar technical field more particularly to a kind of plated films of Photospot solar module curved mirror
Method.
Background technology
The condenser that high concentration solar mostly uses greatly currently on the market is Fresnel mirror, using curved surface or hyperbolic mirror
As substrate shapes, base material material is mostly glass, aluminium, PMMA (acrylic) or SOG (silicon on glass bonding structural material), will be upper
Material is stated to carry out being used for optically focused after the technique such as being surface-treated.Fresnel Lenses is affected by temperature excessive, and focus is uncertain, easily leads to
Secondary light and energy loss are excessive, and double curvature segments injection molding or hot-forming required precision are excessively high, especially curvature precision and light
Cleanliness requirement is excessively high, while the requirement to material is also excessively high, then fraction defective is high when production, cost is excessive, and mass production is difficult.It is bent
Face plated film is difficult, increases filming equipment cost, it is difficult to volume production.
Therefore, the prior art is defective, needs to improve.
Invention content
The purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of plated film of Photospot solar module curved mirror
Method.
Technical scheme is as follows：A kind of film plating process of Photospot solar module curved mirror, including following step
Suddenly：
Step 1 pre-processes the film for not plating reflecting layer；
Step 2, the coating adhesive face coating adhesive in film coat adhesive and later dry the adhesive of film surface
Solidification；
Step 3 plates reflecting layer in the coating adhesive face of film, and thin-film sheet is made；
Step 4 pastes protective film on the reflecting layer of thin-film sheet；
Curved substrate is arranged in step 5, the one side that protective film is not arranged in thin-film sheet, is molded curved mirror.
Further, the pretreatment in the step 1 includes drying process, dust collecting process and the technique that degreases.
Further, it is to be used on plane assembly line to plate reflecting layer in the coating adhesive face of film in the step 3
Technique for vacuum coating plates reflecting layer in the coating adhesive face of film.
Further, the step 5 includes the following steps：
Step 61, the non-plated level adhesive coating in thin-film sheet, and baking and curing, then it is fabricated to cycle roller web-like
Band, the adhesive faec for the roll film sheet material made is smooth in the preceding die face of injection mold outwardly；
Step 62 molds injection mold rear mold and preceding mould, and in clamping process, rear mold will be pressed into thin-film sheet
In preceding mould die cavity；
Step 63, casting resin are injected to by injection port in die cavity by high-temperature fusion, the glue with the thin-film sheet
Stick face is combined, and curved substrate is molded in adhesive layer side；
Rear mold is deviate from after step 64, cooling, takes out the curved mirror of forming.
Further, the step 5 includes the following steps：
Step 71 molds required curved substrate by injection molding manner；
Step 72, the non-plated level adhesive coating by thin-film sheet, and baking and curing, small pieces are cut by thin-film sheet
Material, later punching；
Step 73, the concave surface that the thin-film sheet after punching is fitted to curved substrate coated with this face of adhesive, then into
Row hot pressing, makes thin-film sheet be firmly combined with curved substrate, to be molded curved mirror.
Further, the casting resin is makrolon, acrylic, polyethylene terephthalate or poly- to benzene two
One kind in formic acid butanediol ester.
Further, the material of the curved substrate is makrolon, acrylic, polyethylene terephthalate or poly-
One kind in mutual-phenenyl two acid bromide two alcohol ester.
Further, the protective film is polyethylene terephthalate (PET), polybutylene terephthalate (PBT)
(PBT), one kind in makrolon (PC) or acrylic.
Further, the material of the film is plastics, and the reflecting layer is the coat of metal.
Further, the material of the film is polyethylene terephthalate, polybutylene terephthalate (PBT), gathers
One kind in carbonic ester or acrylic, the reflecting layer are one kind in aluminium silicon cladding, gold plate or silvering.
Using the above scheme, curved substrate of the present invention, size is small, overcomes the problems, such as that condenser independently produces difficulty, especially
It is reduction of required precision, tolerance tolerance increases, is conducive to system accuracy accuracy, reduces equipment cost, be easy to mass production；Instead
Layer is penetrated on concave surface, avoids the secondary light loss caused by convex surface of traditional glass speculum plated film, light efficiency utilization rate is high；?
Reflecting layer is plated on film in advance using technique for vacuum coating on plane assembly line, then song is gone out using in-mould injection technological forming
Face substrate, or it is molded by curved substrate in advance, then film and the curved substrate hot pressing in reflecting layer will have been plated, it all avoids and directly exists
Plated film on curved surface, reduces plated film difficulty, and plated film is stablized, is easy to mass production, has been greatly reduced equipment cost.
Description of the drawings
Fig. 1 is structural schematic diagram of the present invention for the condenser of Photospot solar module.
Specific implementation mode
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
Referring to Fig. 1, the present invention provides a kind of curved mirror for Photospot solar module, including：It is curved substrate 1, thin
Film sheet 2, the thin-film sheet 2 are set on 1 concave surface of the curved substrate, and the thin-film sheet 2 includes film 21, set on described
Reflecting layer 22 on film 21, and the adhesive between the film 21 and the reflecting layer 22.The curved substrate 1
Using the free form surface or paraboloid of small size.The material of the curved substrate 1 is glass, aluminium, plastics or silicon on glass bonding knot
One kind in structure material, specifically, the material of the curved substrate 1 is makrolon, acrylic, polyethylene terephthalate
One kind in ester or polybutylene terephthalate (PBT), more specifically, the material of curved substrate 1 described in the present embodiment is sub- gram
Power, acrylic is cheap, is easy to be molded, is easy to volume production.The thin-film sheet 2 is set on 1 concave surface of the curved substrate, described
The material of film 21 is polyethylene terephthalate (PET), polybutylene terephthalate (PBT) (PBT), makrolon
(PC) one kind or in acrylic, using plastic film as intermediate supporting body, function admirable is cheap and be easy into
Type.The reflecting layer 22 is plated on the surface of the film 21, the reflecting layer on plane assembly line using technique for vacuum coating
22 material is one kind in aluminium silicon cladding, gold plate or silvering, and facet coatings avoid the problem in curved surface plated film, technique
Simply, equipment requirement is low, reduces cost.
Specifically, the present invention provides the film plating process of Photospot solar module curved mirror, include the following steps：
Step 1 pre-processes the film for not plating reflecting layer, and pretreatment includes drying process, dust collecting process and removes
Greasy dirt technique, this is the key that ensure vacuum coating coating quality, and film moisture content is high or surface has impurity that will influence coating
Adhesive force and follow-up end properties.
The material of film is plastics, and further the material of film is polyethylene terephthalate (PET), gathers to benzene
One kind in dioctyl phthalate butanediol ester (PBT), makrolon (PC) or acrylic, the wherein thickness range of film are 0.05-
0.5mm.The thickness range in reflecting layer is 70-110 μm.
Step 2, the coating adhesive face coating adhesive in film coat adhesive and cross baking oven later by the gluing of film surface
Agent baking and curing.Adhesive force of the reflecting layer on film is increased using adhesive, so that film and reflecting layer is combined more secured, applies
Adhesive is the key that ensure follow-up coating quality.
Step 3 uses technique for vacuum coating on plane assembly line, and a surface of film is plated reflecting layer, is made thin
Film sheet, plane pipelining is easily operated, and facet coatings avoid the problem in curved surface plated film, and simple for process, equipment is wanted
It asks low, curved mirror plated film is made to become easier to, can realize volume production, while reducing coating cost.
The material in reflecting layer is metal, and further, the material in reflecting layer is in aluminium silicon cladding, gold plate or silvering
It is a kind of.
Step 4, by the good protective film of the reflecting layer face paste of thin-film sheet, protective film is polyethylene terephthalate
(PET), one kind in polybutylene terephthalate (PBT) (PBT), makrolon (PC) or acrylic, the above this kind of material conduct
The wear-resisting scratch resistance of protective film, can preferably protect reflecting layer, prevent from destroying reflecting layer in subsequent step, reduce product surface matter
Amount is prepared for next step in-mould injection.
Curved substrate is arranged in step 5, the one side that protective film is not arranged in thin-film sheet, is molded curved mirror.In advance by coating
It is plated on plane assembly line on soft film, then makes curved mirror, coating process is simple, at low cost, and convenient for batch
Production.
Further, for step 5, there are two types of different methods to realize for we, and one of method is using note in mould
Modeling technique, the non-plated level straight forming that molten plastic is directly molded into thin-film sheet go out condenser, specifically include following step
Suddenly：
Step 61, the non-plated level adhesive coating in thin-film sheet, and baking and curing, then it is fabricated to cycle roller web-like
Band, the adhesive faec for the roll film sheet material made is smooth in the preceding die face of injection mold outwardly, just as labelling one
Sample faces outwardly the coating adhesive for the roll film sheet material made smooth in the preceding die face of injection mold, and this mode can be with
Realize that fully automatically tape loop movable type produces, and can be improved the degree of automation, adhesive coating can increase casting resin with it is thin
Binding force on film makes film be combined with casting resin more secured, is not easy to be layered.
Step 62 molds injection mold rear mold and preceding mould, and in clamping process, rear mold will be pressed into thin-film sheet
In preceding mould die cavity, it is identical as the curved mirror shape to be produced that mold is formed by mold cavity shapes after being closed.
Step 63, casting resin are injected to by injection port in die cavity by high-temperature fusion, the adhesive with thin-film sheet
Face is combined, and curved substrate is molded in adhesive layer side, is gone out curved mirror by being molded straight forming, is reduced precision and want
It asks, tolerance tolerance increases, and is conducive to system accuracy accuracy, reduces equipment cost, be easy to mass production.
Rear mold is deviate from after step 64, cooling, takes out the curved mirror of forming.
Repeat the above steps the batch production of achievable curved mirror, and equipment cost is relatively low, and cycle continuous production saves former material
Material, and production efficiency is high.
The film plating process of this curved mirror has the following advantages：
1, plated film is carried out using technique for vacuum coating on plane assembly line, curved mirror plated film is made to become easier to, it can
It realizes volume production, while reducing coating cost.
2, by in-mould injection technological forming curved mirror, required precision is reduced, tolerance tolerance increases, and is conducive to system accuracy
Accuracy reduces equipment cost, is easy to mass production, especially makes the hyperbolic mirror for being difficult to plated film, molding side of the invention
Method makes it possible hyperbolic mirror plated film mass production.
3, one layer of adhesive is added between film and coating and between film and casting resin, increases binding force, makes
What is combined between film and coating and between film and casting resin is more secured.
Further, for above step 5, also another make curved mirror method, specifically include following steps：
Step 71 molds required curved substrate by injection molding manner in advance.
Step 72, the non-plated level adhesive coating by thin-film sheet, and baking and curing, small pieces are cut by thin-film sheet
Material, the sheetlet punching that will be cut out.
Thin-film sheet after punching is coated with adhesive this one side by step 73, fits to the concave surface of curved substrate, then into
Row hot pressing, makes thin-film sheet be firmly combined with curved substrate, to mold curved mirror.
The film plating process of this curved mirror has the following advantages：
1, plated film is carried out using technique for vacuum coating on plane assembly line, curved mirror plated film is made to become easier to, it can
It realizes volume production, while reducing coating cost.
2, by injection molding curved substrate, required precision is reduced, tolerance tolerance increases, and it is accurate to be conducive to system accuracy
Property, equipment cost is reduced, mass production is easy to.
3, thin-film sheet and the curved substrate of forming are pressed by the way of hot pressing, simple process and low cost is easy to
Volume production.
3, one layer of adhesive is added between film and coating and between film and curved substrate, increases binding force, makes
What is combined between film and coating and between film and curved substrate is more secured.
In conclusion hyperboloid curved substrate surface of the present invention uses free form surface or paraboloid, size is small, overcomes condenser only
The difficult problem of vertical production, is especially reduction of required precision, and tolerance tolerance increases, is conducive to system accuracy accuracy, reduces
Equipment cost is easy to mass production；It is secondary caused by convex surface to avoid traditional glass speculum plated film on concave surface for reflecting layer
Light loss, light efficiency utilization rate are high；It carries out receiving light as substrate concave surface using free form surface or paraboloid and focus, focus direction can be with
Above, lower section or side flexibly coordinate modular structure to carry out position adjustment；Using this hyperboloid substrate as condenser too
Positive energy module occupies little space, and material utilization amount is few, light-weight；Reflecting layer is plated on thin-film sheet in advance, avoids and directly exists
Plated film on curved surface, reduces plated film difficulty, and plated film is stablized, is easy to mass production, has been greatly reduced equipment cost.
The above is merely preferred embodiments of the present invention, be not intended to restrict the invention, it is all the present invention spirit and
All any modification, equivalent and improvement made by within principle etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of film plating process of Photospot solar module curved mirror, which is characterized in that include the following steps：
Step 1 pre-processes the film for not plating reflecting layer；
Step 2, the coating adhesive face coating adhesive in film coat adhesive and later dry the adhesive of film surface admittedly
Change；
Step 3 plates reflecting layer in the coating adhesive face of film, and thin-film sheet is made；
Step 4 pastes protective film on the reflecting layer of thin-film sheet；
Curved substrate is arranged in step 5, the one side that protective film is not arranged in thin-film sheet, is molded curved mirror.
2. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the step
Pretreatment in 1 includes drying process, dust collecting process and the technique that degreases.
3. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the step
It is that technique for vacuum coating is used on plane assembly line to plate reflecting layer in the coating adhesive face of film in 3, in the gluing of film
Stick face plates reflecting layer.
4. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the step
5 include the following steps：
Step 61, the non-plated level adhesive coating in thin-film sheet, and baking and curing, then it is fabricated to cycle roller web-like band,
The adhesive faec for the roll film sheet material made is smooth in the preceding die face of injection mold outwardly；
Step 62 molds injection mold rear mold and preceding mould, in clamping process, mould before rear mold will be pressed into thin-film sheet
In die cavity；
Step 63, casting resin are injected to by injection port in die cavity by high-temperature fusion, the adhesive with the thin-film sheet
Face is combined, and curved substrate is molded in adhesive layer side；
Rear mold is deviate from after step 64, cooling, takes out the curved mirror of forming.
5. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the step
5 include the following steps：
Step 71 molds required curved substrate by injection molding manner；
Step 72, the non-plated level adhesive coating by thin-film sheet, and baking and curing, cut, punching later；
Thin-film sheet after punching is fitted to the concave surface of curved substrate coated with this face of adhesive, then carries out heat by step 73
Pressure, makes thin-film sheet be firmly combined with curved substrate, to be molded curved mirror.
6. the film plating process of Photospot solar module curved mirror according to claim 4, which is characterized in that the injection molding
Resin is one kind in makrolon, acrylic, polyethylene terephthalate or polybutylene terephthalate (PBT).
7. the film plating process of Photospot solar module curved mirror according to claim 5, which is characterized in that the curved surface
The material of substrate is one in makrolon, acrylic, polyethylene terephthalate or polybutylene terephthalate (PBT)
Kind.
8. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the protection
Film is polyethylene terephthalate (PET), polybutylene terephthalate (PBT) (PBT), makrolon (PC) or acrylic
In one kind.
9. the film plating process of Photospot solar module curved mirror according to claim 1, which is characterized in that the film
Material be plastics, the reflecting layer be the coat of metal.
10. the film plating process of Photospot solar module curved mirror according to claim 9, which is characterized in that described thin
The material of film is one kind in polyethylene terephthalate, polybutylene terephthalate (PBT), makrolon or acrylic,
The reflecting layer is one kind in aluminium silicon cladding, gold plate or silvering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810602477.5A CN108802876B (en) | 2018-06-12 | 2018-06-12 | Coating method of curved mirror for concentrating solar module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810602477.5A CN108802876B (en) | 2018-06-12 | 2018-06-12 | Coating method of curved mirror for concentrating solar module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108802876A true CN108802876A (en) | 2018-11-13 |
| CN108802876B CN108802876B (en) | 2021-01-22 |
Family
ID=64085464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810602477.5A Expired - Fee Related CN108802876B (en) | 2018-06-12 | 2018-06-12 | Coating method of curved mirror for concentrating solar module |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108802876B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111360146A (en) * | 2020-03-23 | 2020-07-03 | 沈阳航空航天大学 | Device and method for preparing metal film by area expansion under vacuum environment |
| CN113106403A (en) * | 2020-01-09 | 2021-07-13 | 昆山微电子技术研究院 | Coating method for inner curved surface of optical device |
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| CN102565901A (en) * | 2010-12-17 | 2012-07-11 | 北京兆阳光热技术有限公司 | Curved-surface reflecting mirror and manufacturing method thereof |
| CN105242337A (en) * | 2014-12-01 | 2016-01-13 | 北京航宇荣康科技发展有限公司 | Pouring carbon plastic large spherical reflection lens and production method |
| CN106483588A (en) * | 2015-08-25 | 2017-03-08 | 硕彦光学有限公司 | Eyeglass pad pasting processing method |
| CN106970436A (en) * | 2017-05-24 | 2017-07-21 | 广东荣翘泰新材料科技有限公司 | A kind of minute surface |
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2018
- 2018-06-12 CN CN201810602477.5A patent/CN108802876B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102565901A (en) * | 2010-12-17 | 2012-07-11 | 北京兆阳光热技术有限公司 | Curved-surface reflecting mirror and manufacturing method thereof |
| CN105242337A (en) * | 2014-12-01 | 2016-01-13 | 北京航宇荣康科技发展有限公司 | Pouring carbon plastic large spherical reflection lens and production method |
| CN106483588A (en) * | 2015-08-25 | 2017-03-08 | 硕彦光学有限公司 | Eyeglass pad pasting processing method |
| CN106970436A (en) * | 2017-05-24 | 2017-07-21 | 广东荣翘泰新材料科技有限公司 | A kind of minute surface |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113106403A (en) * | 2020-01-09 | 2021-07-13 | 昆山微电子技术研究院 | Coating method for inner curved surface of optical device |
| CN113106403B (en) * | 2020-01-09 | 2023-02-28 | 昆山微电子技术研究院 | Coating method for inner curved surface of optical device |
| CN111360146A (en) * | 2020-03-23 | 2020-07-03 | 沈阳航空航天大学 | Device and method for preparing metal film by area expansion under vacuum environment |
| CN111360146B (en) * | 2020-03-23 | 2021-06-15 | 沈阳航空航天大学 | Device and method for preparing metal film by area expansion under vacuum environment |
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| CN108802876B (en) | 2021-01-22 |
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