CN106477350A - The method for dismounting of bridge ship loader-unloader - Google Patents
The method for dismounting of bridge ship loader-unloader Download PDFInfo
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- CN106477350A CN106477350A CN201510547957.2A CN201510547957A CN106477350A CN 106477350 A CN106477350 A CN 106477350A CN 201510547957 A CN201510547957 A CN 201510547957A CN 106477350 A CN106477350 A CN 106477350A
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Abstract
The present invention provides a kind of method for dismounting of bridge ship loader-unloader; body construction for dress ship unloaders; grab bucket transport vehicle module, front big beam module, electric hoist truss module, electric panel room and arm support luffing mechanism module are sequentially removed using modular demolition technique, big beam module, pylon module, rear support stand module, batter post support and front support stand module, hopper module, running mechanism module afterwards; the projects of loading, unloading ship machine can be completed at short notice; and complete for more time-consuming equipment disintegration is carried out in harbour offline area, thus reducing downtime.So that the time taking dock operation is reduced to the shortest, saving material resources, manpower, improve work efficiency.
Description
Technical field
The present invention relates to hull handling, more particularly, to a kind of method for dismounting of bridge ship loader-unloader.
Background technology
Dress ship unloaders are a kind of large scale hoisting machinery equipment being widely used in harbour, are responsible for hoisting operation waterborne.Located due to long-term
Yu Haiyang corrosive environment, life period of equipment is relatively short, and service life will update after expiring, and need to old handling
Ship machine carries out removing operation.
During the dismounting operation of general dress ship unloaders, still in working condition, dismounting working space is limited for other dress ship unloaders of harbour face,
Plane and solid space are difficult to arrange；Ship machine body height is up to more than 50m, needs multiple professional equipment coordinative constructions, high
Idle job and interchange operation are many, and danger coefficient is high；Construction operation is also subject to the harsh weather such as tidewater, strong wind and environment simultaneously
Impact, difficulty of construction is big.
Content of the invention
The technical problem to be solved is aiming under existing Construction State, and several berths on harbour will be led to cannot to use,
Production efficiency reduces, and equipment Removal is time-consuming longer, and to producing, the impact causing is bigger, provides a kind of dismounting of bridge ship loader-unloader
Method, in order to the drawbacks described above overcoming prior art to exist.
For achieving the above object and other related purposes, the present invention provides a kind of method for dismounting of bridge ship loader-unloader, includes below
Step：
Remove and prepare, dress ship unloaders fixation in place to be torn open, remove the electric utility on hull reinforcing is simultaneously installed and support；
According to the overall structure of dress ship unloaders to be torn open, described dress ship unloaders are divided into several integral modules, at least include
It is arranged at the front support stand module in running mechanism module and rear support stand module, be connected between two support frame modules tiltedly
Post supports, and front big beam module and afterwards big beam module are laterally connected on two support frame modules, described front support stand module top
End is provided with pylon module, and pylon module both sides are connected with front big beam module and afterwards big beam module respectively by two pairs of braces,
On grab bucket transport vehicle module big beam module before being slideably positioned in, below front big beam module, it is provided with hopper module, rear support stand
Module top is provided with electric panel room, is connected with electric hoist truss module between electric panel room and pylon module, afterwards on big beam module
It is provided with arm support luffing mechanism module；
Crane barge is mobile to load and unload ship down side to described, removes grab bucket transport vehicle module, front big beam module, electric hoist purlin successively
Frame module, electric panel room and arm support luffing mechanism module, afterwards big beam module, pylon module, rear support stand module, batter post prop up
Support and front support stand module, hopper module, running mechanism module, and are hoisted on barge, and barge is by above-mentioned modular transportation
Carry out complete disassembling operation to harbour.
Further, described grab bucket transport vehicle module is removed using suspension centre in the case of having suspension centre；In the case of there is no suspension centre,
Remove in the form of overall pocket hangs after setting backstop at the wheel of grab bucket transport vehicle.
Further, when described front big beam module is removed, the main hook of crane barge and auxiliary hook are respectively acting on front crossbeam two ends, and main hook is made
For front crossbeam front end, front crossbeam front end is made to lift, the brace of cutting front side, front tension bar is placed on front crossbeam；Main
Hook loosens, then according to order from outside to inside, from down to up cuts the articulated position of front crossbeam and rear crossbeam, has cut
Bi Hou, using crane barge, front crossbeam is hoisted on barge.
Further, before removing electric hoist truss module, first electric hoist is fixed with electric hoist truss welding, then cut off truss
With the link position of pylon and luffing mechanism module, using crane barge, electric hoist and electric hoist truss are hoisted on barge.
Further, when removing rear support stand module, the door lower limb of rear support stand is lifted by the main hook first with crane barge, makes steel wire rope
Then land side doorframe body is separated with running mechanism, after finally being stood up rear support stand using auxiliary hook by tensioning using gas cutting
It is hoisted on barge.
Further, when removing batter post support and front support stand module, the main hook of crane barge, auxiliary hook tangle batter post respectively and support and front
The door lower limb of bracing frame, cutting batter post supports the connection with the coupling part Qianmen Tui Yuhai side walking mechanism of land side walking mechanism
Part, is finally hung to barge using by batter post support and front support stand module.
Further, when removing hopper module, main hook and auxiliary hook pocket using crane barge hang hopper module, cut off hopper reinforcing
Support and connector, after separating, hopper are hoisted on barge.
Further, when removing running mechanism module, first remove rail clamping device, then utilize crane barge Xian Hai side hinterland side by traveling machine
Structure is hoisted on barge.
By above technical scheme, the present invention has following technique effect compared to prior art：The present invention is directed to dress ship unloaders
Body construction, sequentially removes grab bucket transport vehicle module, front big beam module, electric hoist truss using modular demolition technique
Module, electric panel room and arm support luffing mechanism module, afterwards big beam module, pylon module, rear support stand module, batter post support
And front support stand module, hopper module, running mechanism module, loading, unloading ship machine projects can be completed at short notice,
And complete for more time-consuming equipment disintegration is carried out in harbour offline area, thus reducing downtime.So that occupancy harbour
The time of operation is reduced to the shortest, saving material resources, manpower, improves work efficiency.
Brief description
Fig. 1 is shown as the flow chart of steps of the method for dismounting of bridge ship loader-unloader；
Fig. 2 is shown as the dismounting flow diagram of transport vehicle module of grabbing bucket；
The dismounting flow diagram of Fig. 3 big beam module before being shown as；
Fig. 4 is shown as the dismounting flow diagram of electric hoist truss module；
Fig. 5 is shown as electric panel room and the dismounting flow diagram of arm support luffing mechanism module；
The dismounting flow diagram of Fig. 6 big beam module and pylon module after being shown as；
Fig. 7 is shown as the dismounting flow diagram of rear support stand module；
Fig. 8 is shown as the dismounting flow diagram of batter post support and front support stand module；
Fig. 9 is shown as the dismounting flow diagram of hopper module；
Figure 10 is shown as the dismounting flow diagram of running mechanism module.
Specific embodiment
Hereinafter embodiments of the present invention are illustrated by particular specific embodiment, those skilled in the art can be taken off by this specification
The content of dew understands other advantages and effect of the present invention easily.
Refer to Fig. 1 to Figure 10.It should be clear that structure depicted in this specification institute accompanying drawings, ratio, size etc., all only in order to
Content disclosed in cooperation description, so that those skilled in the art understands and reads, being not limited to the present invention can implement
Qualificationss, therefore do not have technical essential meaning, the adjustment of the modification of any structure, the change of proportionate relationship or size,
Under not affecting present invention effect that can be generated by and the purpose that can reach, all should still fall in disclosed technology contents
Obtain in the range of covering.Meanwhile, in this specification cited as " on ", D score, "left", "right", " in
Between " and " one " etc. term, be merely convenient to describe understands, and is not used to limit the enforceable scope of the present invention, its phase
Relation is altered or modified, under no essence change technology contents, when being also considered as the enforceable category of the present invention.
Based in prior art, equipment downtime under Construction State, several berths on harbour will be led to cannot to use, production efficiency
Reduce.Equipment Removal is time-consuming longer, and to producing, the impact causing is bigger.Refering to shown in Fig. 1, the present invention provides a kind of bridge-type dress
The method for dismounting of ship unloaders, comprises the following steps：
Remove and prepare, dress ship unloaders fixation in place to be torn open, according to the actual requirements protectiveness or destructive remove on hull electric
Facility simultaneously installs reinforcing support；It is specifically including but not limited to grab bucket to remove, steel wire rope is recycled to reel；Band conveyer corridor protection is installed
Canopy；After elevator connects temporary source, remove power cable；After setting up cripple and technique platform, remove splicing plate；Drive
Behind room and cable slide wire dismounting, lay cage；Newly set hanger to install, and to original hanger repairing and reinforcement.Simultaneously in order to ensure code
Head region other equipment normal work, bulk goods material ship unloading equipment is shut down needs to set up protection device on belt system during dismounting, with
Guarantee that belt normally runs.
According to the overall structure of dress ship unloaders to be torn open, described dress ship unloaders are divided into several integral modules, at least include arranging
Front support stand module in running mechanism module and rear support stand module, are connected with batter post and support between two support frame modules,
Front big beam module and afterwards big beam module are laterally connected on two support frame modules, and described front support stand module top is provided with pylon mould
Block, pylon module both sides are connected with front big beam module and afterwards big beam module respectively by two pairs of braces, and grab bucket transport vehicle module is slided
Move on big beam module before being arranged at, be provided with hopper module below front big beam module, rear support stand module top is provided with electric panel room,
It is connected with electric hoist truss module, big beam module is provided with arm support luffing mechanism module afterwards between electric panel room and pylon module.
Crane barge is mobile to load and unload ship down side to described, removes grab bucket transport vehicle module, front big beam module, electric hoist truss mould successively
Block, electric panel room and arm support luffing mechanism module, afterwards big beam module, pylon module, rear support stand module, batter post support and front
Support module, hopper module, running mechanism module, and be hoisted on barge, above-mentioned modular transportation to harbour has been carried out by barge
Whole disassembling operation.Concrete work flow is as follows：
Refering to transport vehicle module of shown in Fig. 2, grabbing bucket, removed using suspension centre in the case of having suspension centre；In the case of there is no suspension centre,
Place steel cable sliding after setting backstop at the wheel of grab bucket transport vehicle, remove in the form of overall pocket hangs.
Refering to shown in Fig. 3, when front big beam module is removed, the main hook of crane barge and auxiliary hook are respectively acting on front crossbeam two ends, and main hook is made
For front crossbeam front end, front crossbeam front end is made to lift about 10 °, the brace of cutting front side, front tension bar is placed on front crossbeam；
Auxiliary hook raising treats power 100%, the articulated position of crossbeam before then cutting, and front crossbeam is first cut with scissors by operating personnel's operation on rear crossbeam
Connect cutting outside position to finish, then according to mode from bottom to top is cut, front crossbeam articulated position is internal (to be needed before cutting off in releasing
The connection members such as portion's cable).Cutting finishes, and after personnel withdraw, using crane barge, front crossbeam is hoisted on barge, lifts by crane process
In need to hang the cooperation of 4 cable ropes and fall to refuting, keep removing balance during handling for the part.Hang when tearing front crossbeam open, before avoiding
During pull bar lowering, other equipment is impacted, lowering velocity should be controlled.
Refering to shown in Fig. 4, before removing electric hoist truss module, first electric hoist is fixed with electric hoist truss welding, then cut off
Truss and the link position of pylon and luffing mechanism module, using crane barge, electric hoist and electric hoist truss are hoisted on barge.
Refering to shown in Fig. 5, remove electric panel room and arm support luffing mechanism module：First by elevator movement to bottom, disconnect elevator interim
Power supply.Because electric panel room is more with ship machine body connector, must confirm to cut off completely, by electric panel room and arm support luffing mechanism with
After ship machine body junction (including column, elevator well frame, stair etc.) is respectively cut, one is lifted to barge.
Refering to shown in Fig. 6, first hang the brace tearing top tower and both sides open, elevator well frame more than big top surface of the beam after then removing.
After dismounting during crossbeam, after rear crossbeam is removed, hopper module is cut off with crossbeam cylinder lever connecting rod, for guaranteeing that hopper will not tumble,
It is supported reinforcing with H profile steel below hopper；After crossbeam after simultaneously removing, rear support stand top is also connectionless, for preventing from inclining
Turn over, rear support stand is supported with batter post and is reinforced with fastener for connection；
Tear open after remaining elevator well frame refering to, shown in Fig. 7, hanging, when removing rear support stand module, using crane barge main hook by rear support
The door lower limb of frame lifts, and makes steel wire tensioning, is then separated land side doorframe body with running mechanism using gas cutting, finally utilizes pair
Hook is hoisted on barge after standing up rear support stand.
During refering to shown in Fig. 8, removing batter post support and front support stand module, the main hook of crane barge, auxiliary hook tangle batter post respectively and support
And the door lower limb of front support stand, the connection of the coupling part Qianmen Tui Yuhai side walking mechanism of cutting batter post support and land side walking mechanism
Part, is finally hung to barge using by batter post support and front support stand module.For preventing running mechanism after the dismounting of back and front supporting frame
Tumble, need to support reinforcing.
Refering to shown in Fig. 9, excision hopper is reinforced after supporting, and when removing hopper module, main hook and auxiliary hook pocket using crane barge hang
Hopper module, cuts off hopper and reinforces support and connector, after separating, hopper is hoisted on barge.
Refering to shown in Figure 10, excision wheel group is reinforced after supporting, and when removing running mechanism module, first removes rail clamping device, Ran Houli
With crane barge Xian Hai side hinterland side, running mechanism is hoisted on barge.
After crane barge is left the theatre, remove band conveyer corridor protection canopy.
Based on ship unloaders dismounting, ship loader does not have machine interior hopper part to the present embodiment, and other are identical with ship unloaders,
In sum, the present invention is directed to the body construction of dress ship unloaders, sequentially removes grab bucket transport using modular demolition technique
Car module, front big beam module, electric hoist truss module, electric panel room and arm support luffing mechanism module, afterwards big beam module, pylon mould
Block, rear support stand module, batter post support and front support stand module, hopper module, running mechanism module, can be at short notice
Complete loading, unloading ship machine projects, and complete for more time-consuming equipment disintegration is carried out in harbour offline area, thus reduce stopping
The machine time.So that the time taking dock operation is reduced to the shortest, saving material resources, manpower, improve work efficiency.So, this
Invention effectively overcomes various shortcoming of the prior art and has high industrial utilization.
Above-described embodiment only principle of the illustrative present invention and its effect, not for the restriction present invention.Any it is familiar with this skill
The personage of art all can carry out modifications and changes without prejudice under the spirit and the scope of the present invention to above-described embodiment.Therefore, such as
Those of ordinary skill in the art completed under without departing from disclosed spirit and technological thought all etc.
Effect modifications and changes, must be covered by the claim of the present invention.
Claims (8)
1. a kind of method for dismounting of bridge ship loader-unloader is it is characterised in that comprise the following steps：
Remove and prepare, dress ship unloaders fixation in place to be torn open, remove the electric utility on hull reinforcing is simultaneously installed and support；
According to the overall structure of dress ship unloaders to be torn open, described dress ship unloaders are divided into several integral modules, at least include
It is arranged at the front support stand module in running mechanism module and rear support stand module, be connected between two support frame modules tiltedly
Post supports, and front big beam module and afterwards big beam module are laterally connected on two support frame modules, described front support stand module top
End is provided with pylon module, and pylon module both sides are connected with front big beam module and afterwards big beam module respectively by two pairs of braces,
On grab bucket transport vehicle module big beam module before being slideably positioned in, below front big beam module, it is provided with hopper module, rear support stand
Module top is provided with electric panel room, is connected with electric hoist truss module between electric panel room and pylon module, afterwards on big beam module
It is provided with arm support luffing mechanism module；
Crane barge is mobile to load and unload ship down side to described, removes grab bucket transport vehicle module, front big beam module, electric hoist purlin successively
Frame module, electric panel room and arm support luffing mechanism module, afterwards big beam module, pylon module, rear support stand module, batter post prop up
Support and front support stand module, hopper module, running mechanism module, and are hoisted on barge, and barge is by above-mentioned modular transportation
Carry out complete disassembling operation to harbour.
2. the method for dismounting of bridge ship loader-unloader according to claim 1 is it is characterised in that described grab bucket transport vehicle module has
Suspension centre is adopted to remove in the case of suspension centre；In the case of there is no suspension centre, adopt after setting backstop at the wheel of grab bucket transport vehicle
Removed with the form that overall pocket hangs.
3. the method for dismounting of bridge ship loader-unloader according to claim 1 is it is characterised in that when described front big beam module is removed,
The main hook of crane barge and auxiliary hook are respectively acting on front crossbeam two ends, and main hook acts on front crossbeam front end, so that front crossbeam front end is lifted,
The brace of cutting front side, front tension bar is placed on front crossbeam；Main hook loosens, then according to from outside to inside, from down to up
Order cut the articulated position of front crossbeam and rear crossbeam, after cutting finishes, using crane barge, front crossbeam is hoisted to barge
On.
4. before the method for dismounting of bridge ship loader-unloader according to claim 1 is it is characterised in that remove electric hoist truss module,
First electric hoist is fixed with electric hoist truss welding, then cuts off the link position of truss and pylon and luffing mechanism module,
Using crane barge, electric hoist and electric hoist truss are hoisted on barge.
5. bridge ship loader-unloader according to claim 1 method for dismounting it is characterised in that remove rear support stand module when,
The door lower limb of rear support stand is lifted by the main hook first with crane barge, makes steel wire tensioning, then utilizes gas cutting by land side doorframe originally
Body is separated with running mechanism, is hoisted on barge after finally being stood up rear support stand using auxiliary hook.
6. the method for dismounting of bridge ship loader-unloader according to claim 1 supports and front support it is characterised in that removing batter post
During frame module, the main hook of crane barge, auxiliary hook tangle the door lower limb of batter post support and front support stand respectively, and cutting batter post supports and land
The coupling part of the coupling part Qianmen Tui Yuhai side walking mechanism of side walking mechanism, finally supports and front using by batter post
Support module is hung to barge.
7. the method for dismounting of bridge ship loader-unloader according to claim 1 is it is characterised in that when removing hopper module, utilize
The main hook of crane barge and auxiliary hook pocket hang hopper module, cut off hopper and reinforce support and connector, by hopper handling after separating
To barge.
8. bridge ship loader-unloader according to claim 1 method for dismounting it is characterised in that remove running mechanism module when,
First remove rail clamping device, then using crane barge Xian Hai side hinterland side, running mechanism is hoisted on barge.
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| CN201510547957.2A CN106477350B (en) | 2015-08-31 | 2015-08-31 | The method for dismounting of bridge ship loader-unloader |
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| CN201510547957.2A CN106477350B (en) | 2015-08-31 | 2015-08-31 | The method for dismounting of bridge ship loader-unloader |
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| CN107416547A (en) * | 2017-05-23 | 2017-12-01 | 五冶集团上海有限公司 | A kind of Anti-knocking method that ship unloaders cantilever girder is removed |
| CN109132889A (en) * | 2017-06-27 | 2019-01-04 | 五冶集团上海有限公司 | A kind of double link unloader Demolition Construction method |
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| CN106477350B (en) | 2019-05-28 |
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