CN106476189B - A kind of plastic overmold production line - Google Patents
A kind of plastic overmold production line Download PDFInfo
- Publication number
- CN106476189B CN106476189B CN201611113398.5A CN201611113398A CN106476189B CN 106476189 B CN106476189 B CN 106476189B CN 201611113398 A CN201611113398 A CN 201611113398A CN 106476189 B CN106476189 B CN 106476189B
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- Prior art keywords
- machine
- line
- cladding
- wheel
- string holes
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/32—Making multilayered or multicoloured articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
- B29C41/52—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/32—Stands or frameworks
- B65H49/324—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2881—Traversing devices with a plurality of guides for winding on a plurality of bobbins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/06—Annular guiding surfaces; Eyes, e.g. pigtails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to textile technology fields, more particularly to a kind of plastic overmold production line, including the paying out machine for winding precursor, line concentration machine for changing direction and being brought together precursor, plastic overmold for that will melt forms the coating machine of composite filament on former line, the cooling bath for passing through and cooling down for cooling combined silk, for by the drafting machine of composite filament draw texture, admission machine for detecting the detection machine of composite filament diameter and for storing composite filament, the paying out machine, line concentration machine, coating machine, cooling bath, drafting machine, detection machine and admission machine line up a production line according to succession, the present invention is by unwrapping wire, line concentration, cladding, it is cooling, drawing-off, detection, take-up production technology is integrated into an assembly line, high production efficiency.
Description
Technical field
The present invention relates to textile technology fields, and in particular to a kind of plastic overmold production line.
Background technique
In field of textiles, for processing curtain, the mesh-likes such as pocket product generally will act as the raw material placed cladding modeling
Material, it is spare in rolls to be drawn into Filamentous skirt-roof.The apparatus for production line of general production plastic wire is relatively more, and coating plastic is drawn into silk receipts
The production line equipment of volume is mostly different, and process flow has difference more, and function is also not very comprehensively.Application number
201410568639.X patent be only intended to production PET plastic, be not intended to coating plastics.Application number 201210483018.2
Patent be cable production field, single coating, without detection part.By investigation, in intellectual property and in the market, do not have
Integrate the novel process plastic overmold production line of the functions such as unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up.
Summary of the invention
In order to solve not form the defect of plastic overmold production line present in the prior art, the present invention provides a kind of collection
The plastic overmold production line for the novel process that the functions such as unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up are integrated.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of plastic overmold production line, including the paying out machine for winding precursor, for precursor to be changed direction and is concentrated
To line concentration machine together, the plastic overmold for that will melt forms the coating machine of composite filament on former line, is used for cooling combined silk
The cooling bath for passing through and cooling down, for by the drafting machine of composite filament draw texture, for detecting the detection of composite filament diameter
Machine and admission machine for storing composite filament, the paying out machine, line concentration machine, coating machine, cooling bath, drafting machine, detection machine and
Admission machine lines up a production line according to succession.
Further, the paying out machine includes pay off rack, and several row unwrapping wire wire trays, institute are hung on the pay off rack
The threading apparatus for drawing the precursor in unwrapping wire wire tray is equipped with beside the unwrapping wire wire tray stated, the threading apparatus is fixed on unwrapping wire
On frame, the threading apparatus includes bottom plate, and the bottom plate is equipped with the first threading hole, and the bottom plate is fixedly arranged above guiding
Wheel and guide post, the bottom plate are equipped with starting stave and the second riser, and the starting stave is equipped with the second threading hole,
It is equipped with through-hole between the starting stave and the second riser, is equipped with steady wheel in the through-hole, on second riser
Equipped with third threading hole, precursor is passed through from the first threading hole, successively bypasses directive wheel and guide post, and successively from the second threading
Hole, steady wheel and third threading hole are pierced by.
Further, the material of the directive wheel and steady wheel is ceramics or plastics.
Further, the line concentration machine includes collecting frame, and the collecting frame is equipped with several close to the side of paying out machine
A preceding line collecting plate, the preceding line collecting plate number are more than or equal to the line number of unwrapping wire wire tray, and the preceding line collecting plate is equipped with several
Preceding collection string holes, the number of the string holes are more than or equal to the unwrapping wire wire tray number of corresponding row, and the collecting frame is far from unwrapping wire
The side of machine is equipped with total line collecting plate, and total line collecting plate is equipped with several total collection string holes, and the number of total collection string holes is big
In the sum for being equal to unwrapping wire wire tray.
Further, the preceding collection string holes arranges in the horizontal direction, total collection string holes circumferentially array.
Further, the coating machine include cladding rack, the cladding rack be equipped with cladding motor and with packet
The connected speed reducer of motor is covered, conveyer is connected on the speed reducer, is equipped with above the conveyer for placing packet
The hopper of material is covered, side is equipped with heater outside the conveyer, and the other side is equipped with blower, and the blower is by variable-frequency electric
Machine driving, the tail end of the conveyer are equipped with the fixing seat for being used to support conveyer, and the conveyor end is connected with packet
Head is covered, the covering material after heating is delivered to cladding head by conveyer, is equipped with cladding plate, institute among the cladding head
The cladding string holes passed through for precursor is equipped among the cladding plate stated, the cladding string holes circumference array is arranged on cladding plate,
The number of the cladding string holes is equal to the number of total collection string holes.
Further, tap is equipped with above the cooling bath.
Further, the drafting machine includes drawing-off frame, if the drawing-off frame be equipped with several first drawing-off wheels and
Dry second drawing-off wheel, the first drawing-off wheel periphery are shiny surface, and the second drawing-off wheel periphery is equipped with groove,
It is equipped with a second drawing-off wheel among two neighboring first drawing-off wheel, the drawing-off frame further includes the first drawing-off wheel of driving and the
The drawing-off motor of two drawing-off wheels movement.
Further, the detection machine includes testing stand, and the testing stand is equipped with detector.
It further, include take-up stand on the admission machine, the take-up stand is equipped with take-up pulley, the take-up
It is connected with take-up motor on wheel, is equipped with beside the take-up pulley for making the uniform stretch conducting wire bar of take-up pulley take-up, it is described
Stretch conducting wire bar along take-up pulley axial stretching.
The utility model has the advantages that
(1) unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up production technology are integrated into a flowing water by the present invention
Line, high production efficiency.
(2) steady wheel is hung on precursor, has a downward pulling force to precursor in this way, and unwrapping wire process is at the uniform velocity stable, when after
Side pull precursor power it is larger when, pulling force can be decomposed by the gravity of steady wheel, will not be because of the more unwrapping wire of inertia；
(3) hub can effectively to precursor sort, change direction, with cladding plate shape it is corresponding, facilitate cladding into
Row；
(4) plastics melted are coating hole on the precursor being rushed on cladding plate from surrounding, on cladding plate circumferentially battle arrays
Column, compared to horizontally arranged coating hole, molten plastic coats precursor more evenly；
(5) converter technique and PID technical controlling temperature are used, control is accurate；
(6) High-precision servo technology stretches composite filament, and drawing process is controllable.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a kind of overall structure figure of plastic overmold production line of the invention；
Fig. 2 is the structural schematic diagram of paying out machine；
Fig. 3 is the structural schematic diagram of threading apparatus；
Fig. 4 is the structural schematic diagram of line concentration machine；
Fig. 5 is the structural schematic diagram of coating machine；
Fig. 6 is the structural schematic diagram of drafting machine；
Fig. 7 is the structural schematic diagram of detection machine；
Fig. 8 is the structural schematic diagram of admission machine.
Wherein, 1, paying out machine, 11, pay off rack, 12, unwrapping wire wire tray, 13, threading apparatus, 131, fixation hole, 132, block plate,
133, the first threading hole, 134, directive wheel, 135, guide post, the 136, second threading hole, 137, steady wheel, 138, third threading
Hole, 2, line concentration machine, 21, collecting frame, 22, upper line collecting plate, 23, middle line collecting plate, 24, lower line collecting plate, 25, total line collecting plate, 3, cladding
Machine, 31, cladding rack, 32, cladding motor, 33, speed reducer, 34, hopper, 35, variable-frequency motor, 36, blower, 37, heater,
38, fixing seat, 39, cladding head, 310, cladding plate, 311, conveyer, 4, cooling bath, 5, drafting machine, 51, drawing-off frame, 52, the
One drawing-off wheel, the 53, second drawing-off wheel, 6, detection machine, 61, detector, 62, testing stand, 7, admission machine, 71, take-up stand, 72, receipts
Line wheel, 73, stretch conducting wire bar.
Specific embodiment
Such as Fig. 1, a kind of plastic overmold production line, including the paying out machine 1 for winding precursor, for precursor to be changed direction
And the line concentration machine 2 being brought together, the plastic overmold for that will melt form the coating machine 3 of composite filament on former line, for cold
But the cooling bath 4 that composite filament is passed through and cooled down, for by the drafting machine 5 of composite filament draw texture, for detecting composite filament diameter
The detection machine 6 of size and admission machine 7 for storing composite filament, paying out machine 1, line concentration machine 2, coating machine 3, cooling bath 4, drafting machine
5, detection machine 6 and admission machine 7 line up a production line according to succession.Tap is equipped with above cooling bath 4.
Such as Fig. 2-3, paying out machine 1 includes pay off rack 11, is hung with several row unwrapping wire wire trays 12, unwrapping wire wire tray on pay off rack 11
12 sides are equipped with the threading apparatus 13 for drawing the precursor in unwrapping wire wire tray 12, and threading apparatus 13 is fixed on pay off rack 11, wears
Line device 13 includes bottom plate, and bottom plate is equipped with the first threading hole 133, and bottom plate is fixedly arranged above directive wheel 134 and guide post 135, bottom
Plate is equipped with starting stave and the second riser, and starting stave is equipped with the second threading hole 136, between starting stave and the second riser
Equipped with through-hole, it is equipped with steady wheel 137 in through-hole, the second riser is equipped with third threading hole 138, and precursor is from the first threading hole 133
In pass through, successively bypass directive wheel 134 and guide post 135, and successively from the second threading hole 136, steady wheel 137 and third threading
Hole 138 is pierced by.The material of directive wheel 134 and steady wheel 137 is ceramics or plastics.In the present embodiment, threading apparatus 13 includes block plate
132, block plate 132 is equipped with fixation hole 131, and threading apparatus 13 is fixed on pay off rack 11 by fixation hole 131.
Such as Fig. 4, line concentration machine 2 includes collecting frame 21, and collecting frame 21 is equipped with several preceding line concentrations close to the side of paying out machine 1
Plate, preceding line collecting plate number are more than or equal to the line number of unwrapping wire wire tray 12, and preceding line collecting plate is equipped with several preceding collection string holes, the number of string holes
More than or equal to 12 numbers of unwrapping wire wire tray of corresponding row, collecting frame 21 is equipped with total line collecting plate 25 in the side far from paying out machine 1, total to collect
Line plate 25 is equipped with several total collection string holes, and total number for collecting string holes is more than or equal to the sum of unwrapping wire wire tray 12.Preceding collection string holes is along water
It is total to collect string holes circumferentially array square to arrangement.In the present embodiment, the line number of unwrapping wire wire tray 12 is three rows, of preceding collecting frame
Number is three, respectively upper line collecting plate 22, middle line collecting plate 23 and lower line collecting plate.
Such as Fig. 5, coating machine 3 includes cladding rack 31, cladding rack 31 be equipped with cladding motor 32 and with cladding motor 32
Connected speed reducer 33 is connected with conveyer 311 on speed reducer 33, is equipped with above conveyer 311 for placing covering material
Hopper 34,311 external rings winding having heaters 37 of conveyer is for heating, and the other side is equipped with blower 36 and is used to cool down, blower 36
It is driven by variable-frequency motor 35, steady temperature is in using converter technique and PID technical controlling coating plastic, controls accurate conveyer
311 tail end is equipped with the fixing seat 38 for being used to support conveyer 311, and 311 end of conveyer is connected with cladding head 39, after heating
Covering material cladding head 39 is delivered to by conveyer 311, coat and be equipped with cladding plate 310 among head 39, in cladding plate 310
Between be equipped with the cladding string holes that passes through for precursor, cladding string holes circumference array is arranged on cladding plate 310, coats the number etc. of string holes
In the number of always collection string holes.Precursor by cladding becomes composite filament.
Such as Fig. 6, drafting machine 5 includes drawing-off frame 51, and drawing-off frame 51 is equipped with several first drawing-off wheels 52 and several second and leads
Wheel 53 is stretched, 52 periphery of the first drawing-off wheel is shiny surface, and 53 periphery of the second drawing-off wheel is equipped with groove, and composite filament is led from first
It stretches wheel 52 and the second drawing-off wheel 53 is alternate passes through, the groove on the second drawing-off wheel 53 is convenient for guiding, in this way, two neighboring first leads
52 centre of wheel is stretched equipped with a second drawing-off wheel 53, while realizing drawing-off, composite filament parallel drafting and will not be wound mutually.It leads
Stretching frame 51 further includes the drawing-off motor for driving the first drawing-off wheel 52 and the movement of the second drawing-off wheel 53.
Such as Fig. 7, detection machine 6 includes testing stand 62, and testing stand 62 is equipped with detector 61.The detection of detector 61 wherein one
Whether the diameter of precursor meets the requirements, and same batch of material need to only detect any.
It include take-up stand 71 on admission machine 7 such as Fig. 8, take-up stand 71 is equipped with take-up pulley 72, is connected with receipts on take-up pulley 72
Line motor is equipped with for making the uniform stretch conducting wire bar 73 of 72 take-up of take-up pulley beside take-up pulley 72, and stretch conducting wire bar 73 is along receipts
72 axial stretching of line wheel.
It should be appreciated that described above, the specific embodiments are only for explaining the present invention, is not intended to limit the present invention.By
The obvious changes or variations that spirit of the invention is extended out are still in the protection scope of this invention.
Claims (7)
1. a kind of plastic overmold production line, it is characterised in that: including the paying out machine (1) for winding precursor, for changing precursor
The line concentration machine (2) changed direction and be brought together, the plastic overmold for that will melt form the coating machine of composite filament on former line
(3), the cooling bath (4) for passing through and cooling down for cooling combined silk, for being used for the drafting machine (5) of composite filament draw texture
Detect the detection machine (6) of composite filament diameter and the admission machine (7) for storing composite filament, the paying out machine (1), line concentration
Machine (2), coating machine (3), cooling bath (4), drafting machine (5), detection machine (6) and admission machine (7) line up a life according to succession
Producing line,
The paying out machine (1) includes pay off rack (11), and several row unwrapping wire wire trays (12) are hung on the pay off rack (11),
The threading apparatus (13) for drawing the precursor on unwrapping wire wire tray (12) is equipped with beside the unwrapping wire wire tray (12), described wears
Line device (13) is fixed on pay off rack (11), and the threading apparatus (13) includes bottom plate, and the bottom plate is equipped with the first threading
Hole (133), the bottom plate are fixedly arranged above directive wheel (134) and guide post (135), and the bottom plate is equipped with starting stave
With the second riser, the starting stave is equipped with the second threading hole (136), sets between the starting stave and the second riser
Have a through-hole, be equipped with steady wheel (137) in the through-hole, second riser is equipped with third threading hole (138), precursor from
First threading hole passes through in (133), successively bypasses directive wheel (134) and guide post (135), and successively from the second threading hole
(136), steady wheel (137) and third threading hole (138) are pierced by；
The line concentration machine (2) includes collecting frame (21), and the collecting frame (21) is equipped with several close to the side of paying out machine (1)
A preceding line collecting plate, the preceding line collecting plate number are more than or equal to the line number of unwrapping wire wire tray (12), and the preceding line collecting plate is equipped with
Collect string holes before several, the number of the preceding collection string holes is more than or equal to unwrapping wire wire tray (12) number of corresponding row, the line concentration
Frame (21) is equipped with total line collecting plate (25) in the side far from paying out machine (1), and total line collecting plate (25) is equipped with several total collection
String holes, the number of total collection string holes are more than or equal to the sum of unwrapping wire wire tray (12), and total collection string holes circumference array is set
It sets on total line collecting plate (25)；
The coating machine (3) include cladding rack (31), the cladding rack (31) be equipped with cladding motor (32) and with
Motor (32) connected speed reducer (33) is coated, is connected with conveyer (311), the conveyer on the speed reducer (33)
(311) top is equipped with the hopper (34) for placing covering material, and the external side of the conveyer (311) is equipped with heater
(37), the other side is equipped with blower (36), and the blower (36) is driven by variable-frequency motor (35), the conveyer (311)
Tail end is equipped with the fixing seat (38) for being used to support conveyer (311), and the conveyer (311) end is connected with cladding head
(39), the covering material after heating is delivered to cladding head (39) by conveyer (311), sets among the cladding head (39)
Have cladding plate (310), the cladding string holes passed through for precursor, the cladding string holes circle are equipped among the cladding plate (310)
All arrays are arranged on cladding plate (310), and the number of the cladding string holes is equal to the number of total collection string holes.
2. a kind of plastic overmold production line according to claim 1, it is characterised in that: the directive wheel (134) and steady
The material of fixed wheel (137) is ceramics or plastics.
3. a kind of plastic overmold production line according to claim 1, it is characterised in that: the preceding collection string holes is along level side
To arrangement, total collection string holes circumferentially array.
4. a kind of plastic overmold production line according to claim 1, it is characterised in that: set above the cooling bath (4)
There is tap.
5. a kind of plastic overmold production line according to claim 1, it is characterised in that: the drafting machine (5) includes leading
It stretches frame (51), the drawing-off frame (51) is equipped with several first drawing-off wheels (52) and several second drawing-off wheels (53), described
First drawing-off wheel (52) periphery is shiny surface, and second drawing-off wheel (53) periphery is equipped with groove, two neighboring the
A second drawing-off wheel (53) is equipped among one drawing-off wheel (52), the drawing-off frame (51) further includes the first drawing-off wheel of driving
(52) and the second drawing-off wheel (53) movement drawing-off motor.
6. a kind of plastic overmold production line according to claim 1, it is characterised in that: the detection machine (6) includes inspection
It surveys frame (62), the testing stand (62) is equipped with detector (61).
7. a kind of plastic overmold production line according to claim 1, it is characterised in that: include on the admission machine (7)
Take-up stand (71), the take-up stand (71) are equipped with take-up pulley (72), and the take-up pulley is connected with take-up motor on (72),
It is equipped with beside the take-up pulley (72) for making the uniform stretch conducting wire bar (73) of take-up pulley (72) take-up, it is described flexible to lead
Line bar (73) is along take-up pulley (72) axial stretching.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113398.5A CN106476189B (en) | 2016-12-06 | 2016-12-06 | A kind of plastic overmold production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611113398.5A CN106476189B (en) | 2016-12-06 | 2016-12-06 | A kind of plastic overmold production line |
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| CN106476189A CN106476189A (en) | 2017-03-08 |
| CN106476189B true CN106476189B (en) | 2019-02-12 |
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| CN206242347U (en) * | 2016-12-06 | 2017-06-13 | 常州数控技术研究所 | A kind of plastic overmold production line |
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