CN206242347U - A kind of plastic overmold production line - Google Patents
A kind of plastic overmold production line Download PDFInfo
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- CN206242347U CN206242347U CN201621332732.1U CN201621332732U CN206242347U CN 206242347 U CN206242347 U CN 206242347U CN 201621332732 U CN201621332732 U CN 201621332732U CN 206242347 U CN206242347 U CN 206242347U
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Abstract
The utility model is related to textile technology field, specifically related to a kind of plastic overmold production line, including the paying out machine for winding precursor, for precursor to be changed into direction and the line concentration machine being brought together, coating machine for the plastic overmold for melting to be formed composite filament on former line, the cooling bath for passing through and cooling down for cooling combined silk, for by the drafting machine of composite filament draw texture, detection machine and admission machine for receiving composite filament for detecting composite filament diameter, described paying out machine, line concentration machine, coating machine, cooling bath, drafting machine, detection machine and admission machine succession line up a production line, the utility model is by unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up production technology is integrated into a streamline, production efficiency is high.
Description
Technical field
The utility model is related to textile technology field, and in particular to a kind of plastic overmold production line.
Background technology
In field of textiles, the raw material placed for processing the mesh-like such as curtain, pocket product typically to will act as coat modeling
Material, is drawn into thread skirt-roof standby in rolls.The apparatus for production line of general production plastic wire is relatively more, and coating plastic is drawn into silk receipts
There is difference more the production line equipment of volume, have difference, function nor very comprehensive more technological process.Application number
The patent of 201410568639.X is only intended to produce PET, is not intended to coating plastic.Application number 201210483018.2
Patent be cable production field, single coating does not have detection part.By investigation, in intellectual property and in the market, do not have
Integrate the novel process plastic overmold production line of the functions such as unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up.
Utility model content
In order to solve the defect for not forming plastic overmold production line existing for prior art, the utility model provides one
Plant the plastic overmold production line of the novel process for integrating the functions such as unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up.
The utility model solves the technical scheme that its technical problem used：
A kind of plastic overmold production line, including for winding the paying out machine of precursor, for precursor being changed into direction and being concentrated
To line concentration machine together, the coating machine for the plastic overmold for melting to be formed composite filament on former line, for cooling combined silk
Through and the cooling bath that cools down, for by the drafting machine of composite filament draw texture, the detection for detecting composite filament diameter
Machine and the admission machine for receiving composite filament, described paying out machine, line concentration machine, coating machine, cooling bath, drafting machine, detection machine and
Admission machine lines up a production line according to succession.
Further, described paying out machine includes pay off rack, and some row unwrapping wire wire trays, institute are hung with described pay off rack
The unwrapping wire wire tray side stated is provided with the threading apparatus for the precursor in unwrapping wire wire tray to be drawn, and described threading apparatus is fixed on unwrapping wire
On frame, described threading apparatus includes base plate, and described base plate is provided with the first threading hole, and described base plate is fixedly arranged above guiding
Wheel and lead column, described base plate are provided with starting stave and the second riser, and described starting stave is provided with the second threading hole,
Through hole is provided between described starting stave and the second riser, steady wheel is provided with described through hole, on the second described riser
The 3rd threading hole is provided with, precursor is passed through from the first threading hole, directive wheel and lead column are bypassed successively, and successively from the second threading
Hole, steady wheel and the 3rd threading hole are passed.
Further, the material of described directive wheel and steady wheel is ceramics or plastics.
Further, described line concentration machine includes collecting frame, and described collecting frame is provided with some near the side of paying out machine
Individual preceding line collecting plate, described line number of the preceding line collecting plate number more than or equal to unwrapping wire wire tray, described preceding line collecting plate is provided with some
Preceding collection string holes, the number of described string holes is more than or equal to the unwrapping wire wire tray number of correspondence row, and described collecting frame is away from unwrapping wire
The side of machine is provided with total line collecting plate, and described total line collecting plate is provided with some total collection string holes, and the number of described total collection string holes is big
In the sum equal to unwrapping wire wire tray.
Further, described preceding collection string holes is arranged in the horizontal direction, described total collection string holes circumferentially array.
Further, described coating machine include cladding frame, described cladding frame be provided with cladding motor and with bag
The connected reductor of motor is covered, conveyer is connected with described reductor, described conveyer top is provided with for placing bag
The hopper of material is covered, described conveyer outside side is provided with heater, and opposite side is provided with blower fan, and described blower fan is by variable-frequency electric
Machine drives, and the tail end of described conveyer is provided with the fixed seat for supporting conveyer, and described conveyor end is connected with bag
Head is covered, the covering material after heating is delivered to cladding head by conveyer, is provided with cladding plate in the middle of described cladding head, institute
The cladding string holes passed through for precursor is provided with the middle of the cladding plate stated, described cladding string holes circumference array is arranged on cladding plate,
The number of described cladding string holes is equal to the number of total collection string holes.
Further, described cooling bath top is provided with tap.
Further, described drafting machine include drawing-off frame, if described drawing-off frame be provided with some first drawing-off wheels and
Dry second drawing-off wheel, the first described drawing-off wheel periphery is shiny surface, and the second described drawing-off wheel periphery is provided with groove,
It is provided with a second drawing-off wheel in the middle of two neighboring first drawing-off wheel, described drawing-off frame also includes driving the first drawing-off wheel and the
The drawing-off motor of two drawing-off wheels motion.
Further, described detection machine includes testing stand, and described testing stand is provided with detector.
Further, take-up stand is included on described admission machine, described take-up stand is provided with take-up pulley, described take-up
Take-up motor is connected with wheel, described take-up pulley side is provided with for making the uniform stretch conducting wire bar of take-up pulley take-up, described
Stretch conducting wire bar along take-up pulley axial stretching.
Beneficial effect：
(1) unwrapping wire, line concentration, cladding, cooling, drawing-off, detection, take-up production technology are integrated into a stream by the utility model
Waterline, production efficiency is high.
(2) steady wheel is hung on precursor, so there is a downward pulling force to precursor, and unwrapping wire process is at the uniform velocity stablized, when after
Side pull precursor power it is larger when, pulling force can be decomposed by the gravity of steady wheel, will not be because of many unwrapping wire of inertia；
(3) hub effectively can sort to precursor, change direction, and corresponding with cladding plate shape, what is conveniently coated enters
OK；
(4) plastics of melting are on the precursor being rushed on cladding plate from surrounding, the circumferentially battle array of the coating hole on cladding plate
Row, compared to horizontally arranged coating hole, molten plastic coats evenly precursor；
(5) converter technique and PID technical controlling temperature are used, control is accurate；
(6) High-precision servo technology is stretched to composite filament, and drawing process is controllable.
Brief description of the drawings
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is a kind of overall structure figure of plastic overmold production line of the present utility model；
Fig. 2 is the structural representation of paying out machine；
Fig. 3 is the structural representation of threading apparatus；
Fig. 4 is the structural representation of line concentration machine；
Fig. 5 is the structural representation of coating machine；
Fig. 6 is the structural representation of drafting machine；
Fig. 7 is the structural representation of detection machine；
Fig. 8 is the structural representation of admission machine.
Wherein, 1, paying out machine, 11, pay off rack, 12, unwrapping wire wire tray, 13, threading apparatus, 131, fixing hole, 132, block plate,
133rd, the first threading hole, 134, directive wheel, 135, lead column, the 136, second threading hole, 137, steady wheel, the 138, the 3rd threading
Hole, 2, line concentration machine, 21, collecting frame, 22, upper line collecting plate, 23, middle line collecting plate, 24, lower line collecting plate, 25, total line collecting plate, 3, cladding
Machine, 31, cladding frame, 32, cladding motor, 33, reductor, 34, hopper, 35, variable-frequency motor, 36, blower fan, 37, heater,
38th, fixed seat, 39, cladding head, 310, cladding plate, 311, conveyer, 4, cooling bath, 5, drafting machine, 51, drawing-off frame, 52, the
One drawing-off wheel, the 53, second drawing-off wheel, 6, detection machine, 61, detector, 62, testing stand, 7, admission machine, 71, take-up stand, 72, receive
Line wheel, 73, stretch conducting wire bar.
Specific embodiment
Such as Fig. 1, a kind of plastic overmold production line, including for winding the paying out machine 1 of precursor, for precursor to be changed into direction
And the line concentration machine 2 being brought together, the coating machine 3 for the plastic overmold for melting to be formed composite filament on former line, for cold
But the cooling bath 4 that composite filament is passed through and cooled down, for by the drafting machine 5 of composite filament draw texture, for detecting composite filament diameter
The detection machine 6 of size and the admission machine 7 for receiving composite filament, paying out machine 1, line concentration machine 2, coating machine 3, cooling bath 4, drafting machine
5, detection machine 6 and admission machine 7 line up a production line according to succession.The top of cooling bath 4 is provided with tap.
Such as Fig. 2-3, paying out machine 1 includes pay off rack 11, and some row unwrapping wire wire trays 12, unwrapping wire wire tray are hung with pay off rack 11
12 sides are provided with the threading apparatus 13 for the precursor in unwrapping wire wire tray 12 to be drawn, and threading apparatus 13 is fixed on pay off rack 11, wears
Line device 13 includes base plate, and base plate is provided with the first threading hole 133, and base plate is fixedly arranged above directive wheel 134 and lead column 135, bottom
Plate is provided with starting stave and the second riser, and starting stave is provided with the second threading hole 136, between starting stave and the second riser
Through hole is provided with, steady wheel 137 is provided with through hole, the second riser is provided with the 3rd threading hole 138, precursor is from the first threading hole 133
In pass through, directive wheel 134 and lead column 135 are bypassed successively, and successively from the second threading hole 136, the threading of steady wheel 137 and the 3rd
Hole 138 passes.The material of directive wheel 134 and steady wheel 137 is ceramics or plastics.In the present embodiment, threading apparatus 13 includes block plate
132, block plate 132 is provided with fixing hole 131, and threading apparatus 13 is fixed on pay off rack 11 by fixing hole 131.
As Fig. 4, line concentration machine 2 include collecting frame 21, collecting frame 21 is provided with several preceding line concentrations near the side of paying out machine 1
Plate, preceding line collecting plate number is more than or equal to the line number of unwrapping wire wire tray 12, and preceding line collecting plate is provided with some preceding collection string holes, the number of string holes
More than or equal to the number of unwrapping wire wire tray 12 of correspondence row, collecting frame 21 is provided with total line collecting plate 25 in the side away from paying out machine 1, total collection
Line plate 25 is provided with some total collection string holes, the sum of the number more than or equal to unwrapping wire wire tray 12 of total collection string holes.Preceding collection string holes is along water
Square to arrangement, total collection string holes circumferentially array.In the present embodiment, the line number of unwrapping wire wire tray 12 is three rows, preceding collecting frame
Number is three, respectively goes up line collecting plate 22, middle line collecting plate 23 and lower line collecting plate.
Such as Fig. 5, coating machine 3 includes cladding frame 31, cladding frame 31 be provided with cladding motor 32 and with cladding motor 32
Connected reductor 33, is connected with conveyer 311 on reductor 33, the top of conveyer 311 is provided with for placing covering material
Hopper 34, the external rings winding having heaters 37 of conveyer 311 is used to heat, and opposite side is provided with blower fan 36 for cooling down, blower fan 36
Driven by variable-frequency motor 35, steady temperature is in using converter technique and PID technical controllings coating plastic, control accurate conveyer
311 tail end is provided with the fixed seat 38 for supporting conveyer 311, and the end of conveyer 311 is connected with cladding head 39, after heating
Covering material by conveyer 311 be delivered to cladding head 39, cladding head 39 in the middle of be provided with cladding plate 310, in cladding plate 310
Between be provided with the cladding string holes passed through for precursor, cladding string holes circumference array is arranged on cladding plate 310, coats number of string holes etc.
In the number of total collection string holes.Turn into composite filament by the precursor for coating.
As Fig. 6, drafting machine 5 include drawing-off frame 51, drawing-off frame 51 is provided with some first drawing-off wheels 52 and some second and leads
Wheel 53 is stretched, the periphery of the first drawing-off wheel 52 is shiny surface, and the periphery of the second drawing-off wheel 53 is provided with groove, and composite filament leads from first
Stretch that the drawing-off wheel 53 of wheel 52 and second is alternate to be passed through, the groove on the second drawing-off wheel 53 is easy to be oriented to, and so, two neighboring first leads
Stretch and be provided with a second drawing-off wheel 53, while realizing drawing-off, composite filament parallel drafting in the middle of wheel 52 and will not wind mutually.Lead
Stretching frame 51 also includes driving the drawing-off motor of the first drawing-off wheel 52 and the motion of the second drawing-off wheel 53.
As Fig. 7, detection machine 6 include testing stand 62, testing stand 62 is provided with detector 61.Detector 61 detects wherein one
Whether the diameter of precursor meets the requirements, and same batch of material need to only detect any.
Such as Fig. 8, take-up stand 71 is included on admission machine 7, take-up stand 71 is provided with take-up pulley 72, receipts are connected with take-up pulley 72
Line motor, the side of take-up pulley 72 is provided with for making the uniform stretch conducting wire bar 73 of the take-up of take-up pulley 72, and stretch conducting wire bar 73 is along receipts
The axial stretching of line wheel 72.
It should be appreciated that specific embodiment described above is only used for explaining the utility model, it is not used to limit this reality
With new.The obvious change or variation extended out by spirit of the present utility model are still in protection of the present utility model
Among scope.
Claims (10)
1. a kind of plastic overmold production line, it is characterised in that:Including the paying out machine (1) for winding precursor, for precursor to be changed
The line concentration machine (2) changed direction and be brought together, the coating machine for the plastic overmold for melting to be formed composite filament on former line
(3) cooling bath (4) for, passing through and cooling down for cooling combined silk, for by the drafting machine (5) of composite filament draw texture, being used for
Detect the detection machine (6) and the admission machine (7) for receiving composite filament of composite filament diameter, described paying out machine (1), line concentration
Machine (2), coating machine (3), cooling bath (4), drafting machine (5), detection machine (6) and admission machine (7) line up a life according to succession
Producing line.
2. a kind of plastic overmold production line according to claim 1, it is characterised in that:Described paying out machine (1) is including putting
Coil holder (11), is hung with some row unwrapping wire wire trays (12) on described pay off rack (11), described unwrapping wire wire tray (12) side sets
There is the threading apparatus (13) for the precursor in unwrapping wire wire tray (12) to be drawn, described threading apparatus (13) is fixed on pay off rack (11)
On, described threading apparatus (13) includes base plate, and described base plate is provided with the first threading hole (133), and described base plate top is solid
Surely there are directive wheel (134) and lead column (135), described base plate is provided with starting stave and the second riser, and described first is perpendicular
Plate is provided with the second threading hole (136), and through hole is provided between described starting stave and the second riser, is provided with described through hole
Steady wheel (137), the second described riser is provided with the 3rd threading hole (138), and precursor is passed through from the first threading hole (133),
Directive wheel (134) and lead column (135) are bypassed successively, and successively from the second threading hole (136), steady wheel (137) and the 3rd is worn
String holes (138) is passed.
3. a kind of plastic overmold production line according to claim 2, it is characterised in that:Described directive wheel (134) and steady
The material of fixed wheel (137) is ceramics or plastics.
4. a kind of plastic overmold production line according to claim 3, it is characterised in that:Described line concentration machine (2) includes collection
Coil holder (21), described collecting frame (21) is provided with several preceding line collecting plates, described preceding line collecting plate near the side of paying out machine (1)
Number more than or equal to unwrapping wire wire tray (12) line number, described preceding line collecting plate be provided with it is some before collection string holes, described string holes
Number is more than or equal to unwrapping wire wire tray (12) number of correspondence row, and described collecting frame (21) sets in the side away from paying out machine (1)
There is total line collecting plate (25), described total line collecting plate (25) is provided with some total collection string holes, and the number of described total collection string holes is more than
Equal to the sum of unwrapping wire wire tray (12).
5. a kind of plastic overmold production line according to claim 4, it is characterised in that:Described preceding collection string holes is along level side
To arrangement, described total collection string holes circumferentially array.
6. a kind of plastic overmold production line according to claim 4, it is characterised in that:Described coating machine (3) includes bag
Frame (31) is covered, described cladding frame (31) is provided with cladding motor (32) and the reductor being connected with cladding motor (32)
(33) conveyer (311), is connected with described reductor (33), described conveyer (311) top is provided with for placing bag
The hopper (34) of material is covered, the outside side of described conveyer (311) is provided with heater (37), and opposite side is provided with blower fan (36),
Described blower fan (36) is driven by variable-frequency motor (35), and the tail end of described conveyer (311) is provided with for supporting conveyer
(311) fixed seat (38), described conveyer (311) end is connected with cladding head (39), covering material after heating by
Conveyer (311) is delivered to cladding head (39), and cladding plate (310), described bag are provided with the middle of described cladding head (39)
The cladding string holes passed through for precursor is provided with the middle of cladding plate (310), described cladding string holes circumference array is arranged on cladding plate (310)
On, the number of described cladding string holes is equal to the number of total collection string holes.
7. a kind of plastic overmold production line according to claim 1, it is characterised in that:Described cooling bath (4) top sets
There is tap.
8. a kind of plastic overmold production line according to claim 1, it is characterised in that:Described drafting machine (5) is including leading
Frame (51) is stretched, described drawing-off frame (51) is provided with some first drawing-off wheels (52) and some second drawing-off wheels (53), described
First drawing-off wheel (52) periphery is shiny surface, and second described drawing-off wheel (53) periphery is provided with groove, two neighboring the
A second drawing-off wheel (53) is provided with the middle of one drawing-off wheel (52), described drawing-off frame (51) also includes driving the first drawing-off wheel
(52) and the second drawing-off wheel (53) motion drawing-off motor.
9. a kind of plastic overmold production line according to claim 1, it is characterised in that:Described detection machine (6) includes inspection
Test aircraft (62), described testing stand (62) is provided with detector (61).
10. a kind of plastic overmold production line according to claim 1, it is characterised in that:Include on described admission machine (7)
Take-up stand (71), described take-up stand (71) is provided with take-up pulley (72), and take-up motor is connected with described take-up pulley (72),
Described take-up pulley (72) side is provided with for making the uniform stretch conducting wire bar (73) of take-up pulley (72) take-up, described flexible to lead
Line bar (73) is along take-up pulley (72) axial stretching.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332732.1U CN206242347U (en) | 2016-12-06 | 2016-12-06 | A kind of plastic overmold production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332732.1U CN206242347U (en) | 2016-12-06 | 2016-12-06 | A kind of plastic overmold production line |
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| Publication Number | Publication Date |
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| CN206242347U true CN206242347U (en) | 2017-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621332732.1U Active CN206242347U (en) | 2016-12-06 | 2016-12-06 | A kind of plastic overmold production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106476189A (en) * | 2016-12-06 | 2017-03-08 | 常州数控技术研究所 | A kind of plastic overmold production line |
| CN107999331A (en) * | 2017-11-29 | 2018-05-08 | 武汉理工大学 | It is a kind of synchronously to realize polymer wire cladding and the continuous production machinery of metallization |
| CN108639837A (en) * | 2018-03-26 | 2018-10-12 | 无锡市恒利弘实业有限公司 | It is a kind of to integrate cooling and infusion small-sized high polymer wire-feed motor and its wire feed technique |
-
2016
- 2016-12-06 CN CN201621332732.1U patent/CN206242347U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106476189A (en) * | 2016-12-06 | 2017-03-08 | 常州数控技术研究所 | A kind of plastic overmold production line |
| CN107999331A (en) * | 2017-11-29 | 2018-05-08 | 武汉理工大学 | It is a kind of synchronously to realize polymer wire cladding and the continuous production machinery of metallization |
| CN108639837A (en) * | 2018-03-26 | 2018-10-12 | 无锡市恒利弘实业有限公司 | It is a kind of to integrate cooling and infusion small-sized high polymer wire-feed motor and its wire feed technique |
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