CN106476107A - Paper paddy and wheat grass plate and its process units and production method - Google Patents
Paper paddy and wheat grass plate and its process units and production method Download PDFInfo
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- CN106476107A CN106476107A CN201611176330.1A CN201611176330A CN106476107A CN 106476107 A CN106476107 A CN 106476107A CN 201611176330 A CN201611176330 A CN 201611176330A CN 106476107 A CN106476107 A CN 106476107A
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- 241001668545 Pascopyrum Species 0.000 title claims abstract description 74
- 238000000034 method Methods 0.000 title claims abstract description 41
- 230000008569 process Effects 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 136
- 238000004080 punching Methods 0.000 claims abstract description 88
- 239000010902 straw Substances 0.000 claims abstract description 73
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 71
- 241000209140 Triticum Species 0.000 claims abstract description 33
- 235000021307 Triticum Nutrition 0.000 claims abstract description 33
- 238000000465 moulding Methods 0.000 claims abstract description 29
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 27
- 239000011248 coating agent Substances 0.000 claims abstract description 18
- 238000000576 coating method Methods 0.000 claims abstract description 18
- 208000020442 loss of weight Diseases 0.000 claims abstract description 10
- 235000007164 Oryza sativa Nutrition 0.000 claims abstract description 7
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- 230000002708 enhancing effect Effects 0.000 claims abstract description 4
- 240000007594 Oryza sativa Species 0.000 claims abstract 2
- 230000000694 effects Effects 0.000 claims description 53
- 239000003292 glue Substances 0.000 claims description 22
- 230000007246 mechanism Effects 0.000 claims description 20
- 229910000831 Steel Inorganic materials 0.000 claims description 16
- 239000010959 steel Substances 0.000 claims description 16
- 239000002994 raw material Substances 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- 241000251468 Actinopterygii Species 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000000084 colloidal system Substances 0.000 claims description 5
- 238000007711 solidification Methods 0.000 claims description 5
- 230000008023 solidification Effects 0.000 claims description 5
- 238000012216 screening Methods 0.000 claims description 4
- 239000002689 soil Substances 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 3
- 238000005728 strengthening Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 4
- 239000003063 flame retardant Substances 0.000 abstract description 3
- 239000000123 paper Substances 0.000 description 56
- 241000209094 Oryza Species 0.000 description 7
- 230000032258 transport Effects 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 239000004566 building material Substances 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 235000011297 Brassica napobrassica Nutrition 0.000 description 1
- 240000002791 Brassica napus Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Fodder In General (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The present invention relates to a kind of paper paddy and wheat grass plate and its process units and production method；This careless plate includes the paddy and wheat grass plate main body of the extrusion after punching repeatedly, compression, heating by rice curtain or straw screen or mat；It is pasted onto the mask paper of paddy and wheat grass plate main body both sides；It is disposed longitudinally on the enhancing loss of weight through hole in paddy and wheat grass plate main body；This device includes straw screen or mat traction machine, impact molding machine, the first heating bed, gluing surface coating machine, the second heating bed；More uniform than the pressurization paddy and wheat grass plate density of existing same size size by the paddy and wheat that made using this device grass plate, its intensity, sound insulation, the performance such as heat-insulated, fire-retardant are more preferable than existing product.
Description
Technical field
The invention belongs to building material field, and in particular to a kind of paper paddy and wheat grass plate, further relates to produce paper paddy and wheat
The process units of careless plate and its production method, this paper rice（Wheat）Careless plate, according to purposes and the market demand, can be made into 20-120mm
Different-thickness, as indoor and outdoor wallboard, ceiling, non-bearing interior wall plate, floor ground plate, cut-off and board for furniture etc..
Background technology
Nineteen eighty-three, building material head office of China introduced two pressurization compressed straw slab Complete equipment of on line from Britain, existed respectively
Found the factory operation in Liaoning Yingkou and Dawa County two places.This Complete equipment of on line is according to generation nineteen thirty, this invention of Swede's Neil
Technological process and be designed to, with bundled scattered Caulis et Folium Oryzae for processing raw material.Bundled scattered Caulis et Folium Oryzae transports to life from ad hoc rickyard
Produce workshop, serve production line, through dissipating after the pretreatment process such as bundle, cleaning, screening, enter the high vertical hopper towering, Caulis et Folium Oryzae
By gravity fall to spout, four block stamps being driven by crank axle, repeatedly again and again a branch of bundle Caulis et Folium Oryzae is poured punching press room,
In the case of any adhesive, heating is squeezed into plate core, and then on clad can paper, gluing is attached in plate face, makes paper
Pressurization compressed straw slab.This product is used for building a house and does wallboard, top board, and sound insulation, effect of heat insulation are fine, but its production accident rate and waste product
Rate is very high, and product quality is very unstable, and can not produce the compressed straw slab of more than below 40mm thickness and 60mm thickness.
China once made the plan that finally will build up 6000 production lines within 1986, and carried out mapping to United Kingdom installations
Imitated, but not yet obtain extensive popularization and application so far.
Chinese American Mr. Liao Qiduan once carried out production domesticization Curve guide impeller to United Kingdom installations within 1987, and was made for sample
Machine, because of unstable product quality, is not promoted.Have also been proposed further improved design project, but implemented within 1992.
After 1998 there is great flood in China, the cry recurrence of " with careless Dai Mu ", compressed straw slab obtains people's concern again.Imitative
The pressurization Caulis et Folium Oryzae board device of Britain processed and production domesticization strengthen Caulis et Folium Oryzae board device and all in succession start, but due to domestic compressed straw slab yield and
Quality all can not meet use requirement, still cannot use on the Kang Ju private residence building apartment or two-layer at present.
Therefore, it is necessary to develop a kind of new technology, new equipment, the domestic Caulis et Folium Oryzae of effectively utilizes, wheat straw resource, save timber,
Realize the ideal of " with careless Dai Mu ".
Content of the invention
First purpose of the present invention is to provide a kind of paper paddy and wheat grass plate of new structure, thus solving existing paper
Face paddy and wheat grass plate quality can not meet the difficult problem building the use requirements such as apartment.
For achieving the above object, technical scheme of the present invention is realized in：This paper paddy and wheat grass plate includes：By
Rice curtain or the paddy and wheat grass plate main body of straw screen or mat extrusion after punching repeatedly, compression, heating；It is pasted onto paddy and wheat grass plate main body both sides
Mask paper；It is disposed longitudinally on the enhancing loss of weight through hole in paddy and wheat grass plate main body.
Preferred as the present invention, the described number strengthening loss of weight through hole is 11, and each strengthens the straight of loss of weight through hole
Footpath is 20mm.
The outer surface of mask paper of the present invention is impact resistance, fire-retardant, moistureproof, smooth paper, is preferably selected the U.S. and enters
Special mask paper U.S. paperboard of mouth, specification is 337g/, and width is 1.28m.
Second object of the present invention is to improve the process units of existing pressurization compressed straw slab further, provides one kind to be directed to
Property strong, the paper paddy and wheat grass plate process units of production efficiency and good product quality, solve the waste product of product in existing process units
The high technical barrier of rate.
For achieving the above object, the present invention provides a kind of process units being specifically designed for using the careless plate of straw screen or mat making, this dress
Put including straw screen or mat traction machine, impact molding machine, the first heating bed, gluing surface coating machine, the second heating bed；Wherein, described straw screen or mat leads
Draw the front that machine is arranged on described impact molding machine, effect is punching press room punching straw screen or mat being evenly sent to impact molding machine
Entrance；Described impact molding machine is arranged on the front of described first heating bed, and effect is to be punched and rush a branch of for Caulis et Folium Oryzae
Pressure, gradually presses closely, is then fed in the first heating bed；Before described first heating bed is arranged on described second heating bed
Side, effect is to be heated pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands extruding, and solidifying and setting；Described painting
Glue surface coating machine is arranged on the upper and lower of described second heating bed, and effect is gluing on clad can paper, and by clad can paper with careless plate
Propulsion be incorporated into the second heating bed；The effect of described second heating bed is to be heated the clad can paper scribbling glue, makes to cover
Facial tissue is tightly pasted onto on careless plate.
Preferred as the present invention, described impact molding machine includes lathe bed, is arranged on the reducing gear on lathe bed, by skin
Carry the motor that is connected with described reducing gear, be arranged on lathe bed and be connected with the eccentric on described reducing gear main shaft
Drift, is arranged on lathe bed and the punching press room near drift；Wherein, described drive motor passes through the eccentric of reducing gear main shaft
Drive drift, make drift do straight line back and forth movement in the horizontal direction, the straw screen or mat of pressure chamber punching entrance is carried out thus realization liquidates
Punching and punching press, and it is sent to punching press chamber interior；Punching cone is evenly distributed with described drift, the effect of described punching cone is
Form longitudinal hole in careless intralaminar part, improve the longitudinal strength of careless plate；Described punching press room is made up of upper plate and lower shoe, described
The length of lower shoe is more than the length of upper plate, and upper plate and lower shoe intermediate formation have accommodating chamber, and straw screen or mat is fallen by traction machine
On lower shoe, inside punch to accommodating chamber, described upper plate is with to be respectively lined with a block size inside lower shoe identical
Fish scale-shaped plate, the effect of described fish scale-shaped plate is to prevent from entering the indoor Caulis et Folium Oryzae of punching press retreating.
As present invention further optimization, described first heating bed includes heating bedrest and is arranged on heating bedrest
On the first heating bed, wherein, described first heating bed includes heating bed body, lower heating bed body and side wall bar；Wherein, described
Side wall bar is arranged on the two ends of heating bed body and lower heating bed body, makes to heat bed body and lower heating bed body intermediate formation has appearance
Receive the die cavity of careless plate, be respectively uniformly distributed having heaters in described upper and lower heating bed body, described heater is used for the grass in die cavity
Plate is heated；The structure of described second heating bed is consistent with the structure of the first heating bed.
The present invention also provide a kind of be specifically designed for making the process units of careless plate for raw material using bundled paddy and wheat grass, this
Device includes horizontal conveyer, slope conveyor, drives bundle machine, dissipate grass homogenizer, dissipate grass conveyer, belt conveyor, strike out
Type machine, the first heating bed, gluing clad can mechanism, the second heating bed；Wherein, described horizontal conveyer is connected with slope conveyor,
Effect is that bundled paddy and wheat grass is evenly delivered on slope conveyor；Described slope conveyor is connected with described bundle machine of opening,
Effect is that bundled paddy and wheat grass is evenly delivered to out bundle machine, carries out out bundle and processes；Described open bundle machine with described scattered grass homogenizing
Machine connects, and effect is to carry out vibration screening by opening the next scattered grass of bundle machine conveying, to scattered careless homogenizing process；Described scattered grass homogenizing
Machine is connected with described scattered grass conveyer, and effect is to be evenly supplied to dissipate on grass conveyer by scattered grass；Described scattered grass conveyer and skin
Band conveyer connects, and effect is that the scattered grass after scattered grass homogenizer homogenizing is at the uniform velocity delivered to belt conveyor；Described Belt Conveying
The outfan of machine is arranged on the surface of the punching press room punching entrance of described punching press room forming machine, and effect is that scattered grass is evenly sent
Enter and be punched entrance to the punching press room of impact molding machine；Described impact molding machine is arranged on the front of described first heating bed, effect
It is to be punched and punching press a branch of for Caulis et Folium Oryzae, gradually press closely, be then fed in the first heating bed；Described first heating bed
Before being arranged on described second heating bed, effect is to be heated pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands
Extruding, and solidifying and setting；Described gluing surface coating machine is arranged on the upper and lower of described second heating bed, and effect is to apply on clad can paper
Glue, and clad can paper is incorporated into the second heating bed with the propulsion of careless plate；The effect of described second heating bed is will to scribble glue
Clad can paper heated, so that clad can paper is tightly pasted onto on careless plate.
For ensureing bundled paddy and wheat is dissipated dissipate when grass homogenizing is processed that grass processes uniform, prevent from subsequently occurring charging aperture and block up
The problem of plug, described scattered grass homogenizer includes frame, motor, and the reducing gear being connected with motor, with reducing gear main shaft
On eccentric connect linkage, the stepping mechanism being connected with linkage, be arranged on above stepping mechanism and and connecting rod
The homogenizing shift fork that mechanism connects, described stepping mechanism up-down vibration under the drive of linkage, do step motion；Described homogenizing
Shift fork swings under the drive of linkage；Wherein, described stepping mechanism includes many laterally uniform square steel, institute
State square steel to be connected with linkage, square steel be evenly distributed with draw point, make square steel do step motion by linkage, by rice,
Wheat straw pushes ahead；Described homogenizing shift fork divides two groups, each one group in front and back, and is arranged on the top of square steel, on every group of homogenizing shift fork
It is provided with multiple driving levers, homogenizing shift fork, under the drive of eccentric and linkage, is laterally swinging.
Third object of the present invention is to provide a kind of production method of paper paddy and wheat grass plate so as to wood can more be replaced
Lumber, effectively utilizes Caulis et Folium Oryzae, wheat straw resource, saves timber resources, realizes the ideal of " with careless Dai Mu ".
For achieving the above object, the method that the present invention is directed to using straw screen or mat makes careless plate comprises the following steps：
（1）Using straw screen or mat traction machine, straw screen or mat woven in advance is sent into punching press room punching entrance；
（2）Impact molding machine is punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses closely, is then fed into
In first heating bed；
（3）First heating bed carries out being heated to 180 DEG C 200 DEG C by pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands
Extruding, Caulis et Folium Oryzae or wheat straw include colloid and are extruded solidification；
（4）Using gluing surface coating machine, the paddy and wheat grass plate outer surface from the continuous extrusion of the first heating bed is stained with clad can paper, and will glue
There is paddy and wheat grass plate propulsion the second heating bed of clad can paper；
（5）Using the second heating bed, the clad can paper scribbling glue is carried out being heated to 160 DEG C 180 DEG C, make clad can paper tightly
It is pasted onto on careless plate；
（6）The paddy and wheat grass plate pushing out from the second heating bed is carried out cooling down, cuts, blocks.
The method that the present invention is directed to using bundled Caulis et Folium Oryzae or wheat straw produce paddy and wheat grass plate comprises the following steps：
（1）First bundled Caulis et Folium Oryzae or wheat straw are placed on horizontal conveyer, slope conveyor is delivered to by horizontal conveyer, then by
Slope conveyor is delivered to out Caulis et Folium Oryzae or wheat straw on bundle machine；
（2）By driving bundle machine, bundled Caulis et Folium Oryzae or wheat straw are carried out out bundle process, the Caulis et Folium Oryzae through opening bundle becomes a kind of uneven
The scattered grass based on bulk；
（3）Uneven scattered grass is sent into and dissipates grass homogenizer, dissipate grass homogenizer and carry out vibrating, screen, by unwanted short Caulis et Folium Oryzae
And the impurity such as soil screens out, simultaneously will be homogenizing for uneven scattered grass, make scattered grass density everywhere identical；
（4）Scattered Caulis et Folium Oryzae after homogenizing or wheat straw are delivered on belt conveyor by scattered grass conveyer, by belt conveyor equably
Caulis et Folium Oryzae is delivered to punching press room punching entrance；
（5）Impact molding machine is punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses closely, is then fed into the first heating bed
Interior；
（6）First heating bed is heated to 180 DEG C 200 DEG C by pushing, from punching press room, the Caulis et Folium Oryzae that comes, and Caulis et Folium Oryzae is heated, it is crowded to expand
Pressure, Caulis et Folium Oryzae or wheat straw include colloid and are extruded solidification；
（7）Using gluing surface coating machine, the paddy and wheat grass plate outer surface from the continuous extrusion of the first heating bed is stained with clad can paper, and will glue
There is paddy and wheat grass plate propulsion the second heating bed of clad can paper；
（8）Using the second heating bed, the clad can paper scribbling glue is heated to 160 DEG C 180 DEG C, so that clad can paper is tightly pasted
On careless plate；
（9）The paddy and wheat grass plate pushing out from the second heating bed is carried out cooling down, cuts, blocks.
Advantages of the present invention and good effect：
1st, paper paddy and wheat grass plate of the present invention is extruded after punching repeatedly, compression, heating due to employing paddy and wheat straw screen or mat；
Therefore, more uniform than the pressurization paddy and wheat grass plate density of existing same size size, its intensity, sound insulation, the property such as heat-insulated, fire-retardant
Can be more preferable than existing product.
2nd, paper paddy and wheat of the present invention grass plate is due to increased homogenizing flow process so that product in production technology
Even density everywhere, flat appearance, paper is bonding with careless plate firmly, overcomes existing product because feeding is uneven, cause product
There is cavitation in density unevenness, the paper causing and careless plate delamination, product.
3rd, paper paddy and wheat grass plate process units of the present invention dissipates grass homogenization installation, both homogenizing shift forks due to increased
The step motion stirred with draw point, so that the Caulis et Folium Oryzae on homogenization installation is uniformly opened, and also improve the laying side of Caulis et Folium Oryzae
To so as to no matter all have laying longitudinally or in the horizontal, density is more uniform everywhere to make paddy and wheat grass plate, horizontal and vertical
Intensity is higher than all existing product.
4th, paper paddy and wheat grass plate process units of the present invention is due to being additionally arranged one group of fish scale-shaped in punching press chamber inlet
Plate, efficiently solves punching press interior and returns careless problem, make production efficiency improve 10.
5th, paper paddy and wheat grass plate process units of the present invention is due to being transported to punching press by belt conveyor by scattered grass
Formula is punched entrance, former scattered grass free-falling feeding manner is changed to belt forced conveyance feeding manner, efficiently solves spout
Stifled grass problem, not only reduces the percent defective of product, and improves production efficiency and product quality.
Brief description
Fig. 1 is paper paddy and wheat grass plate structure schematic diagram of the present invention.
Fig. 2 uses straw screen or mat to make the process units schematic diagram of paddy and wheat grass plate for the present invention.
Fig. 3 is the structural representation of impact molding machine of the present invention.
Fig. 4 is the structural representation of the first heating bed of the present invention.
Fig. 5 uses bundled paddy and wheat grass to make the process units schematic diagram of careless plate for the present invention.
Fig. 6 is scattered grass homogenizer structural representation of the present invention.
Fig. 7 is the top view in A direction in Fig. 6 of the present invention.
Fig. 8 uses straw screen or mat to make the production technological process of paddy and wheat grass plate for the present invention.
Fig. 9 uses bundled paddy and wheat grass to make the production technological process of careless plate for the present invention.
Specific embodiment
Embodiment 1 paper paddy and wheat grass plate
Refering to Fig. 1, paper paddy and wheat grass plate of the present invention includes：By rice（Wheat）Straw screen or mat squeezes after punching repeatedly, compression, heating
The paddy and wheat grass plate main body 2 going out；It is pasted onto the mask paper 1 of paddy and wheat grass plate main body 2 both sides；It is disposed longitudinally on paddy and wheat grass plate main body 2
Interior enhancing loss of weight through hole 3, the described number strengthening loss of weight through hole 3 is 11, and each strengthens a diameter of of loss of weight through hole
20mm.
Embodiment 2 uses straw screen or mat to make the process units of careless plate
Refering to Fig. 2, of the present invention it is specifically designed for including straw screen or mat traction machine 4, punching using the process units that straw screen or mat makes careless plate
Pressing machine 5, first heating bed 6, gluing surface coating machine 7, second heating bed 8；Wherein, described in described straw screen or mat traction machine 4 is arranged on
The front of impact molding machine 5, effect is punching press room punching entrance straw screen or mat being evenly sent to impact molding machine 5；Described punching
Pressing machine 5 is arranged on the front of described first heating bed 6, and effect is to be punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses
Closely real, it is then fed in the first heating bed 6；Described first heating bed 6 is arranged on the front of described gluing surface coating machine 7, effect
It is to be heated pushing, from punching press room, the Caulis et Folium Oryzae coming, Caulis et Folium Oryzae is heated, expands extruding, and solidifying and setting；Described gluing clad can
Machine 7 be arranged on described second heating bed 8 front, effect is gluing on clad can paper, and by clad can paper with careless plate propulsion
It is incorporated into the second heating bed 8；The effect of described second heating bed 8 is to be heated the clad can paper scribbling glue, makes clad can paper
Tightly it is pasted onto on careless plate.
Refering to Fig. 3, described impact molding machine 5 includes lathe bed 51, is arranged on the reducing gear 52 on lathe bed, by belt with
The 22KW motor 53 that described reducing gear 52 connects, be arranged on lathe bed 51 and with described reducing gear 52 main shaft on bias
The drift 54 that wheel connects, is arranged on lathe bed and the punching press room 55 near drift；Wherein, described drive motor 53 passes through reductor
Eccentric on structure 52 main shaft drives drift 54, makes drift 54 do straight line back and forth movement in the horizontal direction, thus realizing liquidating
The straw screen or mat that pressure chamber is punched entrance is punched out and punching press, and is sent to inside punching press room 55；It is evenly distributed with described drift
The punching cone 56 of 11 a diameter of 20mm, the effect of described punching cone 56 is to form longitudinal hole in careless intralaminar part, improves careless plate
Longitudinal strength；Described punching press room 55 is made up of upper plate 551 and lower shoe 552, and the length of described lower shoe 552 is more than upper top
The length of plate 551, upper plate 551 and lower shoe 552 intermediate formation have accommodating chamber, and straw screen or mat is fallen in lower shoe 552 by traction machine
On, it is stamped into inside accommodating chamber by drift 54, described upper plate 551 is with to be respectively lined with a block size inside lower shoe 552 identical
Fish scale-shaped plate 57, the effect of described fish scale-shaped plate 57 is to prevent from entering the indoor Caulis et Folium Oryzae of punching press retreating.
Refering to Fig. 4, described first heating bed includes heating bedrest 61 and being arranged on first heating on bedrest 61 adding
Hott bed 62, wherein, described first heating bed 62 includes heating bed body 63, lower heating bed body 64 and side wall bar 65；Wherein, described
Side wall bar 65 is arranged on heating bed body 63 and the two ends of lower heating bed body 64, makes to heat in bed body 63 and lower heating bed body 64
Between be formed with the die cavity 66 accommodating careless plate, be respectively evenly distributed with the heater of 24 pieces of 1.2KW in described upper and lower heating bed body（Not
Labelling）, described heater is for heating to the careless plate in die cavity 66；The structure of described second heating bed and the first heating bed
Structure consistent.
Embodiment 3 uses bundled paddy and wheat grass to make the process units of careless plate for raw material
Refering to Fig. 5, the process units making careless plate using bundled paddy and wheat grass for raw material of the present invention, this device includes
Horizontal conveyer 10, slope conveyor 20, open bundle machine 30, dissipate grass homogenizer 40, dissipate grass conveyer 50, belt conveyor 60, punching
Pressing machine 70, first heating bed, gluing clad can mechanism, the second heating bed；Wherein, described horizontal conveyer 10 and inclination conveying
Machine 20 connects, and effect is that bundled paddy and wheat is evenly delivered on slope conveyor 20；Described slope conveyor 20 with described
Drive bundle machine 30 to connect, effect be by bundled paddy and wheat grass be evenly delivered to out bundle machine 30 carry out out bundle process, simultaneously by rice,
Wheat straw softens, and so that the soil being attached on paddy and wheat grass, broken paddy and wheat grass and the paddy and wheat grass rotting is disposed；Described drive bundle machine 30
With described scattered grass homogenizer 40 be connected, effect be by open bundle machine 30 convey come scattered grass carry out vibration screening, scattered grass is carried out all
Change is processed；Described scattered grass homogenizer 40 is connected with described scattered grass conveyer 50, and effect is to be evenly supplied to dissipate grass conveying by scattered grass
On machine 50；Described scattered grass conveyer 50 is connected with belt conveyor 60, and effect is by the scattered grass after scattered grass homogenizer homogenizing at the uniform velocity
It is delivered to belt conveyor 60；The outfan of described belt conveyor 60 vertical transport is arranged on rushing of described impact molding machine 70
Pressure chamber is punched the surface of entrance, effect be by the scattered paddy and wheat grass after homogenizing under the clamping of upper and lower two belts through one section
After horizontal transport section, enter vertical transport section, by vertical transport section, paddy and wheat grass is delivered to the punching press room punching of impact molding machine
Entrance；Described impact molding machine 70 is arranged on the front of described first heating bed, effect be a branch of for Caulis et Folium Oryzae be punched with
Punching press, gradually presses closely, and is then fed in the first heating bed；Before described first heating bed is arranged on described gluing surface coating machine
Side, effect is to be heated pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands extruding, and solidifying and setting；Described painting
Glue surface coating machine is arranged on the front of described second heating bed, and effect is gluing on clad can paper, and by clad can paper with careless plate
Propulsion is incorporated into the second heating bed；The effect of described second heating bed is to be heated the clad can paper scribbling glue, makes clad can
Paper is tightly pasted onto on the upper and lower surface of careless plate.
Wherein, described impact molding machine 70, first heating bed, gluing clad can mechanism, the second heating bed with using straw screen or mat system
Make the impact molding machine 5, first in the process units of careless plate and heat bed 6, the structure of gluing surface coating machine 7, second heating bed 8 and company
Connect relationship consistency.
Refering to Fig. 5, Fig. 6, Fig. 7, described scattered grass homogenizer 40 includes frame, motor 401, the deceleration being connected with motor
Mechanism 402, the linkage 404 being connected with the eccentric 403 on reducing gear main shaft, the stepping mechanism being connected with linkage
405, it is arranged on stepping mechanism 405 top and the homogenizing shift fork 406 being connected with linkage, described stepping mechanism 405 is in connecting rod
Up-down vibration under the drive of mechanism 404, does step motion；Described homogenizing shift fork 406 left and right pendulum under the drive of linkage 404
Dynamic；Wherein, described stepping mechanism 405 includes the square steel 407 that 12 length are 3m, and described square steel 407 is evenly distributed on 1240mm
In width range, and every square steel is connected with linkage, and a length of 35mm is distributed with square steel, and spacing is the draw point 408 of 40mm,
Make square steel do step motion by linkage, paddy and wheat grass is pushed ahead；406 points two groups of described homogenizing shift fork, in front and back each one
Group, and be arranged on the top of 12 square steel 407, every group of homogenizing shift fork is provided with multiple driving levers 409, homogenizing shift fork in eccentric and
Under the drive of linkage, horizontal（In 1240mm width range）Swing, scattered careless 4010 so concentrating in together
Gradually uniformly open under the stirring of homogenizing shift fork, and fill up in the draw point space not having Caulis et Folium Oryzae.
Embodiment 4 adopts the device of embodiment 2 to make paddy and wheat grass plate with straw screen or mat
First, the making of Caulis et Folium Oryzae curtain
（1）From the Caulis et Folium Oryzae drying, remove Caulis et Folium Oryzae root, Caulis et Folium Oryzae point, Caulis et Folium Oryzae leaf and mildew and rot Caulis et Folium Oryzae.
（2）Caulis et Folium Oryzae curtain utilizes Caulis et Folium Oryzae curtain mechanism to make, Caulis et Folium Oryzae curtain quilting line, from the rope made of hemp or nylon rope, and is no less than 5 row.
（3）Bundle volume made by Caulis et Folium Oryzae curtain, and length is 10 meters, thickness 20 ± 2mm, width are 1240 ± 5mm.
（4）Caulis et Folium Oryzae curtain thickness requirement is substantially uniform consistent, can be utilized and lays direction and position, adjusts Caulis et Folium Oryzae curtain local thick
Degree.
2nd, the making of compressed straw slab
（1）Using straw screen or mat traction machine 4, woven in advance is manually punched Caulis et Folium Oryzae curtain feeding punching press room 55
Entrance；
（2）Open impact molding machine 5, drive drift 54 to do by the eccentric on reducing gear 52 main shaft
Straight line back and forth movement, reciprocal for the Caulis et Folium Oryzae curtain of punching press room 55 porch one section one section or a branch of be punched and punching press,
Caulis et Folium Oryzae posterior cord pushes away toe-in, gradually compresses, and closely knit Caulis et Folium Oryzae stream moves on, and is then fed in the first heating bed 6；
（3）First heating bed 6 is heated to 180 DEG C 200 DEG C by pushing, from punching press room 55, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands
Extruding, Caulis et Folium Oryzae is squeezed out itself intrinsic glue juice and solidifies；
（4）Using gluing surface coating machine 7, the compressed straw slab outer surface continuously extruded from the first heating bed 6 is stained with clad can paper, and will glue
The compressed straw slab having clad can paper advances the second heating bed 8；
（5）Using the second heating bed 8, the clad can paper scribbling glue is heated to 160 DEG C 180 DEG C, so that clad can paper is tightly pasted
On careless plate；
（6）By carrying out cooling down from the second heating bed 8 paper compressed straw slab of pushing out, cleaved machine cutting, end sealing machine end-blocking again
?.
Embodiment 5 adopts the device of embodiment 3 to use bundled Caulis et Folium Oryzae or wheat straw to produce paddy and wheat grass plate
（1）First bundled Caulis et Folium Oryzae or wheat straw are placed on horizontal conveyer 10, slope conveyor 20 are delivered to by horizontal conveyer,
By slope conveyor, Caulis et Folium Oryzae or wheat straw are delivered to out on bundle machine 30 again；
（2）Carry out out bundle and process by opening 30 bundled Caulis et Folium Oryzaes of bundle machine or wheat straw, the Caulis et Folium Oryzae through opening bundle becomes a kind of uneven
The even scattered grass based on bulk；
（3）Uneven scattered careless 4010 are sent into and dissipates grass homogenizer 40, dissipate grass homogenizer 40 and carry out vibrating, screen, will not need
Short Caulis et Folium Oryzae and the impurity such as soil screen out, simultaneously will be homogenizing for uneven scattered grass, make scattered grass density everywhere identical；
（4）Scattered Caulis et Folium Oryzae after homogenizing or wheat straw are delivered on belt conveyor 60 by scattered grass conveyer 50, by belt conveyor 60
Equably Caulis et Folium Oryzae or wheat straw are delivered to punching press room punching entrance；
（5）70 Caulis et Folium Oryzaes of impact molding machine are punched and punching press a branch ofly, gradually compress, and closely knit Caulis et Folium Oryzae stream moves on,
It is then fed in the first heating bed 6；
（6）First heating bed is heated to 180 DEG C 200 DEG C by pushing, from punching press room, the Caulis et Folium Oryzae that comes, and Caulis et Folium Oryzae is heated, it is crowded to expand
Pressure, Caulis et Folium Oryzae or wheat straw include colloid and are extruded solidification；
（7）Using gluing surface coating machine, the paddy and wheat grass plate outer surface from the continuous extrusion of the first heating bed is stained with clad can paper, and will glue
There is paddy and wheat grass plate propulsion the second heating bed of clad can paper；
（8）Using the second heating bed, the clad can paper scribbling glue is heated to 160 DEG C 180 DEG C, so that clad can paper is tightly pasted
On careless plate；
（9）The paddy and wheat grass plate pushing out from the second heating bed is carried out cooling down, cuts, blocks.
Claims (10)
1. a kind of paper paddy and wheat grass plate it is characterised in that：This careless plate is included by rice curtain or straw screen or mat through punching repeatedly, compression, heating
The paddy and wheat grass plate main body extruded afterwards；It is pasted onto the mask paper of paddy and wheat grass plate main body both sides；It is disposed longitudinally on paddy and wheat grass plate main body
Interior enhancing loss of weight through hole.
2. a kind of paper paddy and wheat grass plate according to claim 1 it is characterised in that：The described number strengthening loss of weight through hole
For 11, and each strengthens a diameter of 20mm of loss of weight through hole.
3. a kind of use straw screen or mat make careless plate process units it is characterised in that：This device includes straw screen or mat traction machine, punch forming
Machine, the first heating bed, gluing surface coating machine, the second heating bed；Wherein, described straw screen or mat traction machine is arranged on described impact molding machine
Front, effect is punching press room punching entrance straw screen or mat being evenly sent to impact molding machine；Described impact molding machine is arranged on
The front of described first heating bed, effect is to be punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses closely, and is then fed into the
In one heating bed；Described first heating bed is arranged on the front of described second heating bed, and effect is will to push from punching press room
Caulis et Folium Oryzae heated, Caulis et Folium Oryzae is heated, expands extruding, and solidifying and setting；Described gluing surface coating machine is arranged on described second heating
The upper and lower of bed, effect is gluing on clad can paper, and clad can paper is incorporated into the second heating bed with the propulsion of careless plate；Described
The effect of the second heating bed is to be heated the clad can paper scribbling glue, so that clad can paper is tightly pasted onto on careless plate.
4. a kind of use straw screen or mat according to claim 3 make careless plate process units it is characterised in that：Described strike out
Type machine includes lathe bed, is arranged on the reducing gear on lathe bed, the motor being connected with described reducing gear by belt, setting
The drift being connected in lathe bed and with the eccentric on described reducing gear main shaft, is arranged on lathe bed and the punching press room near drift；
Wherein, described drive motor drives drift by the eccentric of reducing gear main shaft, makes drift do straight line in the horizontal direction
Back and forth movement, thus realization liquidates, the straw screen or mat of pressure chamber punching entrance is punched out and punching press, and is sent to punching press chamber interior；Institute
State and punching cone is evenly distributed with drift, the effect of described punching cone is to form longitudinal hole in careless intralaminar part, improves careless plate
Longitudinal strength；Described punching press room is made up of upper plate and lower shoe, and the length of described lower shoe is more than the length of upper plate, upper top
Plate and lower shoe intermediate formation have accommodating chamber, and straw screen or mat falls on lower shoe by traction machine, by punch to receiving intracavity
Portion, is respectively lined with a block size identical fish scale-shaped plate, the effect of described fish scale-shaped plate is anti-inside described upper plate and lower shoe
Only enter the indoor Caulis et Folium Oryzae of punching press to retreat.
5. a kind of use straw screen or mat according to claim 3 make careless plate process units it is characterised in that：Described first adds
Hott bed includes the first heating bed heating bedrest and being arranged on heating bedrest, and wherein, described first heating bed includes
Heating bed body, lower heating bed body and side wall bar；Wherein, described side wall bar is arranged on the two of heating bed body and lower heating bed body
Hold, make to heat bed body and lower heating bed body intermediate formation has the die cavity accommodating careless plate, each uniform in described upper and lower heating bed body
Distribution having heaters, described heater is used for the careless plate in die cavity is heated.
6. a kind of using bundled paddy and wheat grass for raw material make grass plate process units it is characterised in that：This device includes level
Conveyer, slope conveyor, open bundle machine, dissipate grass homogenizer, dissipate grass conveyer, belt conveyor, impact molding machine, first heating
Bed, gluing clad can mechanism, the second heating bed；Wherein, described horizontal conveyer is connected with slope conveyor, and effect is will be bundled
Paddy and wheat grass is evenly delivered on slope conveyor；Described slope conveyor is connected with described bundle machine of opening, and effect is will be bundled
Paddy and wheat grass is evenly delivered to out bundle machine, carries out out bundle and processes；Described bundle machine of opening is connected with described scattered grass homogenizer, and effect is
Carry out vibration screening by opening the next scattered grass of bundle machine conveying, to scattered careless homogenizing process；Described scattered grass homogenizer and described scattered grass
Conveyer connects, and effect is to be evenly supplied to dissipate on grass conveyer by scattered grass；Described scattered grass conveyer is connected with belt conveyor,
Effect is that the scattered grass after scattered grass homogenizer homogenizing is at the uniform velocity delivered to belt conveyor；The outfan setting of described belt conveyor
It is punched the surface of entrance in the punching press room of described punching press room forming machine, effect is that scattered grass is evenly sent to impact molding machine
Punching press room punching entrance；Described impact molding machine is arranged on the front of described first heating bed, and effect is a branch of for Caulis et Folium Oryzae one
The punching of bundle ground and punching press, gradually press closely, are then fed in the first heating bed；Described first heating bed is arranged on described second
Before heating bed, effect is to be heated pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands extruding, and solidifies calmly
Type；Described gluing surface coating machine is arranged on the upper and lower of described second heating bed, and effect is gluing on clad can paper, and by clad can paper
Propulsion with careless plate is incorporated into the second heating bed；The effect of described second heating bed is to carry out adding by the clad can paper scribbling glue
Heat, makes clad can paper tightly be pasted onto on careless plate.
7. a kind of process units making careless plate using bundled paddy and wheat grass for raw material according to claim 6, its feature
It is：Described scattered grass homogenizer includes frame, and motor, on the reducing gear being connected with motor, with reducing gear main shaft
The linkage that eccentric connects, the stepping mechanism being connected with linkage, it is arranged on above stepping mechanism and and linkage
The homogenizing shift fork connecting, described stepping mechanism up-down vibration under the drive of linkage, do step motion；Described homogenizing shift fork
Swing under the drive of linkage.
8. a kind of process units making careless plate using bundled paddy and wheat grass for raw material according to claim 7, its feature
It is：Described stepping mechanism includes many laterally uniform square steel, and described square steel is connected with linkage, on square steel uniformly
Draw point is distributed with, makes square steel do step motion by linkage, paddy and wheat grass is pushed ahead；Described homogenizing shift fork divides two groups,
Each one group in front and back, and it is arranged on the top of square steel, every group of homogenizing shift fork is provided with multiple driving levers, and homogenizing shift fork is in eccentric and company
Under the drive of linkage, laterally swinging.
9. a kind of use straw screen or mat make careless plate production method it is characterised in that：Comprise the following steps：
（1）Using straw screen or mat traction machine, straw screen or mat woven in advance is sent into punching press room punching entrance；
（2）Impact molding machine is punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses closely, is then fed into
In first heating bed；
（3）First heating bed carries out being heated to 180 DEG C 200 DEG C by pushing, from punching press room, the Caulis et Folium Oryzae coming, and Caulis et Folium Oryzae is heated, expands
Extruding, Caulis et Folium Oryzae or wheat straw include colloid and are extruded solidification；
（4）Using gluing surface coating machine, the paddy and wheat grass plate outer surface from the continuous extrusion of the first heating bed is stained with clad can paper, and will glue
There is paddy and wheat grass plate propulsion the second heating bed of clad can paper；
（5）Using the second heating bed, the clad can paper scribbling glue is carried out being heated to 160 DEG C 180 DEG C, make clad can paper tightly
It is pasted onto on careless plate；
（6）The paddy and wheat grass plate pushing out from the second heating bed is carried out cooling down, cuts, blocks.
10. a kind of using bundled Caulis et Folium Oryzae or wheat straw produce paddy and wheat grass plate production method it is characterised in that：Walk including following
Suddenly：
（1）First bundled Caulis et Folium Oryzae or wheat straw are placed on horizontal conveyer, slope conveyor is delivered to by horizontal conveyer, then by
Slope conveyor is delivered to out Caulis et Folium Oryzae or wheat straw on bundle machine；
（2）By driving bundle machine, bundled Caulis et Folium Oryzae or wheat straw are carried out out bundle process, the Caulis et Folium Oryzae through opening bundle becomes a kind of uneven
The scattered grass based on bulk；
（3）Uneven scattered grass is sent into and dissipates grass homogenizer, dissipate grass homogenizer and carry out vibrating, screen, by unwanted short Caulis et Folium Oryzae
And the impurity such as soil screens out, simultaneously will be homogenizing for uneven scattered grass, make scattered grass density everywhere identical；
（4）Scattered Caulis et Folium Oryzae after homogenizing or wheat straw are delivered on belt conveyor by scattered grass conveyer, by belt conveyor equably
Caulis et Folium Oryzae is delivered to punching press room punching entrance；
（5）Impact molding machine is punched and punching press a branch of for Caulis et Folium Oryzae, gradually presses closely, is then fed into the first heating bed
Interior；
（6）First heating bed is heated to 180 DEG C 200 DEG C by pushing, from punching press room, the Caulis et Folium Oryzae that comes, and Caulis et Folium Oryzae is heated, it is crowded to expand
Pressure, Caulis et Folium Oryzae or wheat straw include colloid and are extruded solidification；
（7）Using gluing surface coating machine, the paddy and wheat grass plate outer surface from the continuous extrusion of the first heating bed is stained with clad can paper, and will glue
There is paddy and wheat grass plate propulsion the second heating bed of clad can paper；
（8）Using the second heating bed, the clad can paper scribbling glue is heated to 160 DEG C 180 DEG C, so that clad can paper is tightly pasted
On careless plate；
（9）The paddy and wheat grass plate pushing out from the second heating bed is carried out cooling down, cuts, blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611176330.1A CN106476107B (en) | 2016-12-19 | 2016-12-19 | Paper paddy and wheat grass plate and its process units and production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611176330.1A CN106476107B (en) | 2016-12-19 | 2016-12-19 | Paper paddy and wheat grass plate and its process units and production method |
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| CN106476107B CN106476107B (en) | 2019-04-02 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108145825A (en) * | 2018-01-08 | 2018-06-12 | 宁德市益升智能科技有限公司 | A kind of waste plant fiber produces composite board device |
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| CN106476107B (en) | 2019-04-02 |
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