CN106003280A - Straw plate producing and processing system - Google Patents

Straw plate producing and processing system Download PDF

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Publication number
CN106003280A
CN106003280A CN201610493403.3A CN201610493403A CN106003280A CN 106003280 A CN106003280 A CN 106003280A CN 201610493403 A CN201610493403 A CN 201610493403A CN 106003280 A CN106003280 A CN 106003280A
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China
Prior art keywords
module
hot plate
assembly
channel
section steel
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Granted
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CN201610493403.3A
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Chinese (zh)
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CN106003280B (en
Inventor
栾颖涛
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GAOTANG Rongzhi Rongzhi Technology Service Co.,Ltd.
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Harbin Tiancheng Shun Industrial Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08—Moulding or pressing
    • B27N3/10—Moulding of mats
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08—Moulding or pressing
    • B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Processing Of Solid Wastes (AREA)
  • Mechanical Engineering (AREA)
  • Paper (AREA)

Abstract

A straw plate producing and processing system comprises a main production system and a material recycling and dust removing system. The material recycling and dust removing system is arranged at the upper end of the main production system. The main production system is composed of a straw supplying and feeding module, an unbundling module, a stepping separation module, a straw conveying module, a forming module, a conveying module, a cut-off module and an end sealing module. The material recycling and dust removing system is composed of a material recycling module and a dust removing module. The straw supplying and feeding module, the unbundling module, the stepping separation module, the straw conveying module, the forming module, the conveying module, the cut-off module and the end sealing module are sequentially connected from left to right. The material recycling module is connected with the dust removing module. The straw plate producing and processing system is reasonable in overall system device matching, good in continuity and high in transfer efficiency; and in the production process, no auxiliary materials need to be added, straw plates are completely formed by processing straw, and the high-quality, high-strength and purely-natural straw plates can be produced.

Description

A kind of stalk board production and processing system
Technical field
The present invention relates to stalk board production field, particularly relate to a kind of stalk board production and processing system.
Background technology
China is grain-production big country, and wherein Oryza sativa L., the plant development amount of Semen Tritici aestivi occupy the first place of various grain class yield, it is seen that the plantation amount of Oryza sativa L. is huge.Meanwhile, Oryza sativa L., the establishing in large scale of Semen Tritici aestivi also create substantial amounts of straw and process problem.Straw is efficient, long-range light industry, weaving and building materials raw material, both can partly replace the material such as brick, wood, and also can effectively protect farmland and the forest reserves.Along with energy scarcity is on the rise, and containing the idle waste of the biomass resources such as the straw of big energy, branch, on-site incineration causes environmental pollution, affect traffic safety, there is serious disaster hidden-trouble, ecological stalk board, with its environmental protection, the advantage such as cheap, pollution-free, gradually attracts the sight line of people.The heat insulating ability of straw wallboard, dicoration and durability all belong to superior, and many developed countries are widely used in building trade " stalk board " as the succedaneum of plank and ceramic tile.
Stalk board is a kind of with straw as primary raw material, and without any binding agent, not cutting and grinding, through hot-forming, periphery pastes the novel environmental-friendly construction material that mask paper is made, and it meets the requirement of building material developing direction.
1983 Year, building material head office of China introduces two pressurization compressed straw slab Complete equipment of on line, operation of founding the factory respectively in Yingkou, Liaoning and two places, Dawa County from Britain.This Complete equipment of on line is basis 1930 At the beginning of age, Swede's Neil this (Nils Ryberg) Invention technological process and be designed to, with bundled scattered Caulis et Folium Oryzae for processing raw material.Bundled scattered Caulis et Folium Oryzae transports to workshop from ad hoc rickyard, serve production line, tie, clear up through dissipating, after the pretreatment process such as screening, enter the high vertical hopper towered, Caulis et Folium Oryzae leans on gravity fall to spout, four block stamps driven by crank axle, pour punching press room a branch of bundle Caulis et Folium Oryzae, in the case of without any adhesive again and again repeatedly, add and be hot extruded into plate core, then gluing on clad can paper, is attached on plate face, makes paper pressurization compressed straw slab.But the overall seriality of this complete equipment is poor, and four block stamps that the stalk board produced is driven by crank axle, repeatedly again and again a branch of bundle Caulis et Folium Oryzae is poured punching press room, it is entirely the punching press relying on block stamp, does not simply fails to inside the stalk board after punching press add any material, cannot be processed inside stalk board again after its packaging, the intensity making its stalk board produced is relatively low, longitudinal strength is poor, is only used for simple wallboard and makes, and cannot further enhance its intensity.
In prior art, there is also multiple stalk board process units, such as Patent No. CN201510329122.X Chinese patent, provide a kind of straw board single lead screw ex truding briquetting machine, straw board single lead screw ex truding briquetting machine, including: for grass device, shaped device, sheet material cladding apparatus, electrical control gear, cooling conveying device, scale cutting device, belt conveyor and automatic sealing package end device；Wherein, include horizontal conveyer, slope conveyor, screening mechanism, the 3rd conveyer for grass device and supply grass funnel；Described screening mechanism includes forage carding machine, separating conveyer, knockout tower, cleaning rice machine and remaining grass garbage conveyor；Shaped device includes extruding hott bed, extrusion head and driving means thereof；Sheet material cladding apparatus includes coating hott bed, overlying strata paper bowl and lower coating paper bowl；This equipment is used to produce artificial board, it is not necessary to add adhesive, thus avoid the harmful substance such as release formaldehyde during sheet material uses.And may be mounted at the main producing region such as Oryza sativa L., Semen Tritici aestivi, remove raw material transport from, improve production efficiency.Although this straw board single lead screw ex truding briquetting machine can also production department's stalk board, but its with 1983 Year, it is identical that building material head office of China introduces two pressurization compressed straw slab Complete equipment of on line overall structures from Britain, and internal part is identical, substantially without invention main points, without any creativeness, novelty, is only will 1983 Year suitably changes from the equipment that Britain introduces and carries out patent application, in the operating of complete equipment, and the problems such as the stalk board there is equipment poor continuity, processing is of poor quality, longitudinal strength is low；This straw board single lead screw ex truding briquetting machine there is problems: 1 , single unit system without special material recycle and dust pelletizing system, during processing, although the interior arrangement screening mechanism of stalk board, it has functioned only as slight screening effect, and great majority are so that straw is the loosest；Additionally, enter feeder at it, when feeder falls into extruding hott bed, owing to the whereabouts of straw is free-falling, transverse and longitudinal dispersion is uneven, when easily causing stalk board punching press, and the vertical punching press of a large amount of straws, transverse stamping, in utter disorder, cause the second-rate of stalk board, intensity is relatively low； 2 , in single unit system, after extruded, stalk board just can carry out severing after longer cooling transmission belt carries out natural cooling, and the seriality that result in equipment is poor, and production efficiency of equipment is low； 3 , in single unit system, without special cutting device and termination device, cause it to buy other cutting devices and automatic sealing package end device, it is impossible to well adapt to integral device；The quality of production is not sufficiently stable, and speed of production is low, and the maintenance cycle of equipment is shorter, and equipment using effect is poor, it is impossible to ensure working (machining) efficiency and the stalk board product quality of stalk board.
Summary of the invention
It is an object of the invention to provide a kind of stalk board production and processing system, the collocation of total system equipment is rationally, seriality is good, running efficiency is high, in process of production, without adding any auxiliary material, straw is used to process completely, the stalk board of high-quality, high intensity, pure natural can be produced, it is possible to effectively solve problem present in stalk board production system of the prior art.
The purpose of the present invention is achieved through the following technical solutions:
A kind of stalk board production and processing system, including main production system, material recycle and dust pelletizing system, described material recycle and dedusting system device in main production system upper end；Described main production system by upper grass feeding module, open bundle module, stepping separation module, Caulis et Folium Oryzae conveyor module, forming module, conveyor module, severing module, end-blocking module composition；Described material recycle and dust pelletizing system are by material recycle module, dedusting module composition；Described upper grass feeding module, open bundle module, stepping separation module, Caulis et Folium Oryzae conveyor module, forming module, conveyor module, severing module, end-blocking module be sequentially connected with from left to right；Described material recycle module is connected with dedusting module.
Described upper grass feeding module is made up of roller feeder, planet cycloid speed reducer, accumulation chain scraper conveyor, and described roller feeder right-hand member connects accumulation chain scraper conveyor by planet cycloid speed reducer；Described open bundle module by grass pulling wheel, drive, threephase asynchronous, roll end cylinder, directly get rid of bar, curved get rid of bar, bracing frame is constituted；Described grass pulling wheel device is at accumulation chain scraper conveyor upper right side, and drive bottom is supported by bracing frame, and grass pulling wheel connects drive, and drive connects accumulation chain scraper conveyor；Described threephase asynchronous, roll end barrel device on bracing frame, device at grass pulling wheel right-hand member, roll end cylinder on multiple bar, the multiple curved bar that gets rid of of directly getting rid of of device, threephase asynchronous connect roll end cylinder.
Described stepping separation module is made up of the first motor, the second motor, waste material conveyer, screening machine, bracing frame；Described first motor, the second motor, waste material conveyer all devices are on bracing frame；Described first stepper motor arrangement is in bracing frame top left hand, and the second stepper motor arrangement is on the downside of the first motor right-hand member, and waste material conveyor device is at the first motor, the second stepping motor bottom end, and screening machine device is on the right side of waste material conveyer bottom；Described second motor right-hand member connects Caulis et Folium Oryzae conveyor module；Described Caulis et Folium Oryzae conveyor module is made up of loose rice straw conveyer, feeder, bracing frame；Described loose rice straw conveyer, feeder all devices are on bracing frame, and loose rice straw conveyer left end connects stepping separation module；Described feeder device on the downside of loose rice straw conveyer right-hand member, feeder interior arrangement photocell, device observation window on feeder sidewall；Described feeder bottom device forming module.
Described forming module by host apparatus, heat-shaping device, cover paper device, bracing frame is constituted；Described heat-shaping device, cover paper device all devices on bracing frame；Described host apparatus device in heat-shaping device front end, described in cover paper device device on heat-shaping device；The described paper device that covers is made up of upper paper roll unwinding equipment, upper brush coating device, lower paper roll unwinding equipment, lower brush coating device, and upper paper roll unwinding equipment, upper brush coating device device are in bracing frame upper end, and lower paper roll unwinding equipment, lower brush coating device device are in bracing frame lower end.
Described host apparatus is made up of actuating device, flywheel gear, punch-head assembly, fork modular assembly, oscillating bar assembly, shaping equipment, installation case, tensioning wheel assembly, tightener sprocket assembly, duplex chain wheel assembly；Described actuating device device is installing case outer-rear end, flywheel gear device is installing case Internal back end, punch-head assembly device is installing case interior forward end, fork modular assembly device is installing front, case top, oscillating bar assembly device is in fork modular assembly rear end, tightener sprocket assembly apparatus is in oscillating bar assembly rear end, and duplex chain wheel assembly apparatus is in tightener sprocket assembly rear end, and tensioning wheel assembly device is upper end in installing case trailing flank；Described punch-head assembly upper end arranges feeder, punch-head assembly front end, installation case fore device shaping equipment；Described actuating device connects flywheel gear by roller chain, and flywheel gear connects duplex chain wheel assembly by roller chain, and duplex chain wheel assembly connects fork modular assembly, duplex chain wheel assembly and fork modular assembly middle device tightener sprocket assembly by roller chain；Described flywheel gear connects punch-head assembly by connecting rod.
Described heat-shaping device front end hot plate, rear end hot plate, channel-section steel frame, two bases, lead spending frame, arrangement for adjusting height, small rack, big support, bracket at tail part, worm gear adjusting means, described front end hot plate device for upper end is in channel-section steel frame, and the first fixed support device is passed through on two bases in lower end；Described rear end hot plate device for upper end is in channel-section steel frame, and lower end device is on arrangement for adjusting height, and the second fixed support device is passed through on two bases in arrangement for adjusting height bottom；Described channel-section steel frame passes through hexagon-headed bolt, hex-head nut device two base top left hand, right-hand member is connected by hexagon-headed bolt, hex-head nut leads spending frame, leads spending frame and passes through hexagon-headed bolt, hex-head nut device on the right side of two base tops；Said two base bottom two small racks of device the most successively, two big supports, two bracket at tail part, all device channel-section steel, device support beam between two bracket at tail part between two small racks and two big supports；Described front end hot plate is made up of front upper hot plate, front lower hot plate, it is attached by multiple studs, multiple hex nut between hot plate and front lower hot plate on before, front upper hot plate bottom two big locating pieces of device, two little locating pieces of front lower hot plate top end device, front upper hot plate top end device is in channel-section steel frame, and the first fixed support device is passed through on two bases in front lower hot plate bottom；Described rear end hot plate is made up of rear upper hot plate, rear lower hot plate, it is attached by multiple studs, multiple hex nut between rear upper hot plate and rear lower hot plate, rear upper hot plate bottom two big locating pieces of device, rear lower two little locating pieces of hot plate top end device, in rear upper hot plate top end device channel-section steel frame, rear lower hot plate bottom device is on arrangement for adjusting height；Described arrangement for adjusting height connects worm gear adjusting means, and worm gear adjusting means device is at two base right-hand members；Inside the front upper hot plate of described front end hot plate and front lower hot plate, inside the rear upper hot plate of rear end hot plate and rear lower hot plate, many electric heating tubes of each device；Described front upper hot plate warming plate upper with one piece of each device in rear upper hot plate upper end；Described front lower hot plate and rear lower hot plate lower end one piece of lower warming plate of each device；Described upper warming plate and lower warming plate are all aluminium silicate warming plate；Upper hot plate front end and rear lower hot plate front end one semicircular plate of each device after described, be connected by interior hexagonal flower-shape sunk screw is fixing between semicircular plate with rear upper hot plate or rear lower hot plate；The rear upper hot plate of described rear end hot plate returning apparatus one paper folding device middle with rear lower hot plate rear end.
Described conveyor module is finished conveying device, described finished conveying device, and including column, support channel-section steel, bracket channel-section steel, roller carriage, chiller, help roll cartridge, described column is made up of two front columns, two central posts, two rear columns；Described support channel-section steel is made up of fore-stock channel-section steel, medium-height trestle channel-section steel, after-poppet channel-section steel；Described bracket channel-section steel is made up of left tray channel-section steel, right bracket channel-section steel；Described roller carriage is by left roller carriage, be made up of roller carriage；Device fore-stock channel-section steel between described two front columns, device medium-height trestle channel-section steel between two central posts, device after-poppet channel-section steel between two rear columns；Two regulation supports about hexagon-headed bolt, hex nut attachment means are passed through at described fore-stock channel-section steel, medium-height trestle channel-section steel, the two ends of after-poppet channel-section steel respectively, regulate bracket bottom end device seat board；Device device left roller carriage, right roller carriage respectively on described left tray channel-section steel, right bracket channel-section steel；Described left tray channel-section steel, right bracket channel-section steel inside front ends device help roll cartridge, inner side middle-end and one chiller of each device in rear end.
Described severing module is made up of cutting machine, severing locating assembly；Described cutting machine device is in the front end of severing locating assembly, and cutting machine left end is the finished conveying device of conveyor module；Described cutting machine left upper end is also connected with material recycle and dust pelletizing system；Described severing locating assembly, including support body, track assembly, positioner, pulley support body, described support body is made up of front frame body, back frame body；Described track assembly is made up of front track, rear track；Track before device on described front frame body, track after device on back frame body；Described front track and rear track bottom attachment means pulley support body, device positioner on pulley support body.
Described end-blocking module by determining termination device, dynamic termination device, end-blocking assembly are constituted；Described determine termination device, dynamic termination device all devices on end-blocking assembly, determine termination device device in dynamic termination device rear end；Described end-blocking assembly is made up of support assembly, transporter, retaining device, bracket system, tensioner；Device left and right, both sides, described support assembly upper end transporter, transporter upper end left-hand unit retaining device, retaining device bottom fixing device is in support assembly top left hand；End device bracket system under support assembly, bracket system device for upper end inside the transporter of left and right, bracket system device for upper end delivery board；Two same table about the right-hand unit of support assembly upper end, device pipe guideway on same table upper end, support assembly, device termination device on pipe guideway；Described determining termination device device in pipe guideway rear end, and fixing device is on support assembly, dynamic termination device device is on pipe guideway, and device is determining termination device front end；Described determine termination device ( 34 ) be made up of hold down gag, crimping unit, locating rack, connecting plate, described hold down gag device is in locating rack lower end, and hold down gag rear end connects locating rack by two pieces, left and right connecting plate, two crimping units about the device respectively of described hold down gag two ends.
Described material recycle module is material recycling device, is made up of recovery hopper, feeding screw, material handling fan, cyclone separator, recovery channel assembly；Described recovery channel assembly is made up of the first recovery channel, the second recovery channel, the 3rd recovery channel, the 4th recovery channel；Described recovery hopper upper end connects material handling fan by the first recovery channel, and material handling fan connects main separator by the second recovery channel；On the right side of described first recovery channel, middle-end connects feeding screw by the 3rd recovery channel；Described cyclone separator right-hand member device the 4th recovery channel；Described dedusting module is material dust arrester, it is made up of first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover, dust sucting pipeline assembly, sack cleaner, described first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover all connect dust sucting pipeline assembly, connect sack cleaner by dust sucting pipeline assembly；Described dust sucting pipeline assembly is made up of the first dust sucting pipeline, the second dust sucting pipeline, connection pipeline, the 3rd dust sucting pipeline, the 4th dust sucting pipeline, the 5th dust sucting pipeline, conveyance conduit；Described first row dust hood connects the first dust sucting pipeline, and second row dust hood connects the second dust sucting pipeline, and the first dust sucting pipeline, the second dust sucting pipeline upper end connect pipeline by reducing tee, by connecting pipeline connecting conveying pipe road；Described 3rd dust discharge cover connects the 3rd dust sucting pipeline, by the 3rd dust sucting pipeline connecting conveying pipe road；Described 4th dust discharge cover connects the 4th dust sucting pipeline, by the 4th dust sucting pipeline connecting conveying pipe road；Described 5th dust discharge cover connects the 4th recovery channel, connects cyclone separator by the 4th recovery channel, and cyclone separator upper end connects the 5th dust sucting pipeline, by the 5th dust sucting pipeline connecting conveying pipe road；Described conveyance conduit connects sack cleaner.
Beneficial effects of the present invention: a kind of stalk board production and processing system of the present invention, the collocation of total system equipment is rationally, seriality is good, running efficiency is high, in process of production, without adding any auxiliary material, straw is used to process completely, can produce the stalk board of high-quality, high intensity, pure natural, the stalk board of production department also has good fire prevention, water resistance, can be widely applied to building or other engineering.
The present invention can also effectively solve problem present in stalk board production system of the prior art；In the present invention, upper grass feeding module back-end device opens bundle module, effectively can be broken up by straw, after breaing up, sieve through the first motor within stepping separation module, the second motor so that material dispersion is more uniformly distributed；In the present invention, host apparatus entirety uses actuating device flywheel driven, drives punch-head assembly and fork modular assembly by flywheel so that punch-head assembly is preferable with fork modular assembly common operational effect, and seriality is higher.
The present invention also has a following multiple advantage:
1 , in the present invention, upper grass feeding module, open bundle module, stepping separation module, Caulis et Folium Oryzae conveyor module is sequentially connected with, it is possible not only to effectively carry Caulis et Folium Oryzae, Caulis et Folium Oryzae can also be carried out loose screening, the straw quality making feeder to be entered is higher, straw laxity is good, can effectively prevent owing to stalk board existing the impurity such as earth, stalk board quality after processing is impacted, and it is possible to prevent owing to the laxity of straw is poor, during host apparatus punch forming, the blanking speed of the internal straw of feeder is uneven, cause punching press weak effect, the stalk board intensity stamped out is low；
2 , in the present invention, the internal processing using host apparatus, heat-shaping device to carry out stalk board of forming module；In the host device, punch-head assembly uses the mode of line slideway to be driven, and connects rear end flywheel by connecting rod so that its punching press intensity is relatively big, and ram efficiency is higher, and simple in construction, it is easy to overhauls and changes parts；End device fork modular assembly under punch-head assembly device for upper end, feeder, it is simple to combing straw so that it is the most neat when punching press, and beneficially transverse stamping ensures the quality of stalk board；At heat-shaping device, front end hot plate, hot plate two ends, rear end hot plate is used to carry out hot pressing respectively, front end hot plate is fixing hot plate, rear end hot plate is the scalable hot plate with arrangement for adjusting height, when carrying out hot pressing, first pass around front end hot plate and carry out thermocompression forming, the most again by arrangement for adjusting height regulation rear end hot plate inner pitch, Stalk plate is carried out hot pressing again so that its intensity is higher, better quality；
3 , in the present invention, in severing module, severing locating assembly entirety is made up of support body, track assembly, positioner, the big parts of pulley support body four, entirely through hexagon-headed bolt, the fixing connection of hex-head nut, it is simple to assemble or dismantle, when situation occurs in integral device, it is easy to renewing parts, individual event dismounting maintenance broken parts, it is ensured that the production of stalk board, does not affect its working (machining) efficiency；Interior arrangement positioner, it is simple to according to the actual requirements, determines its length, it is simple to severing is accurate, and it uses air cylinder pressure plate to be fixed, good stability, it is ensured that the quality of severing stalk board and severing efficiency；
4 , in the present invention, in end-blocking module, termination device end-blocking effect is preferable, closed-end efficiency is higher, during end-blocking, first puts into end-blocking paper at upper end-blocking frid and lower end-blocking frid, then pressed downwards by left cylinder, middle cylinder, right cylinder simultaneously, in drive, heating plate presses downwards, effectively the port of stalk board can be carried out compression process, during compression, internal upper heating plate, lower heating plate heat simultaneously, so that be preferably fitted on stalk board port on end-blocking paper；After hold down gag carries out compressing end-blocking, crimping unit carries out flanging end-blocking, crimping unit drives two inside side pressures of flanging block to move by upper cylinder, lower cylinder, side cylinder drives and presses inside heating plate, exhaust hood drives side cylinder forward side to promote, complete the end-blocking of stalk board, at upper and lower two electrothermal tubes of heating plate interior arrangement, it is simple to be preferably fitted on stalk board by end-blocking paper.
5 , in the present invention, material recycle and dust pelletizing system, can reclaim by the dust that produce in running of each device internal to stalk board production system, it is possible to sieve with severing during crushing straw recycle；Stalk board production system is in running, the place producing dust is concentrated mainly on screening case, opens near the devices such as bundle machine, feeder, loose rice straw conveyer, cutting machine, therefore in material recycle and dust pelletizing system, respectively at screening case, open the device upper ends such as bundle machine, feeder, loose rice straw conveyer, cutting machine dust discharge cover be set；And be at cutting machine severing in screening case screening and can produce chopped cooked entrails of sheep straw, therefore in material recycle and dust pelletizing system, at the outer end device reclaimed materials bucket of screening case, back hopper upper end connects material handling fan by the first recovery channel, on the right side of described first recovery channel, middle-end connects feeding screw by the 3rd recovery channel, is delivered on stalk board production system punch forming device by feed screw by the straw of the chopped cooked entrails of sheep；And when stalk board production system cutting machine severing, a large amount of chopped cooked entrails of sheep straw can be produced, therefore, device cyclone separator near cutting machine, cyclone separator connects the 4th recovery channel, connects the 5th dust discharge cover by the 4th recovery channel, is reclaimed by weeds.
The workflow of the present invention is: the Caulis et Folium Oryzae produced ( Or wheat straw ) Entering factory with banking arrangement, be manually placed on the roller feeder of grass feeding module, this machine can be deposited 20 min Production grass, in order to operator carry out moisture measurement, untie the work such as tied rope after placing bale, raw material grass through roller feeder and accumulation chain scraper conveyor deliver to out restraint module drive bundle machine；Drive bundle machine, by bundle, stably random raw material grass is pushed stepping separation module, and make the preliminary loose of raw material grass；In the stepper course of conveying of stepping separation module, raw material grass is again by further loose homogenization, and removes the foreign material such as grain, broken grass；Foreign material are collected post processing by the conveying of waste material conveyer；Raw material grass the most after treatment is sent into feeder by the loose rice straw conveyer of Caulis et Folium Oryzae conveyor module.Raw material grass is timed quantitative feeding by flow-control fork assembly；The bottom of feeding hopper is the host apparatus of forming module, and raw material grass is squeezed into the cold bed of forming station by reciprocating punch-head assembly, subsequently into heat-shaping device；Raw material grass is jointly acted on by the punching press of punch-head assembly and the heating etc. of heat-shaping device front end hot plate and forms closely knit plate core simultaneously in forming module；Plate bread enters heat-shaping device rear end hot plate after being coated with the upper and lower mask paper of urea-resion adhesive and carries out bonding solidification；Become and there is regulation cross dimensions, the smooth continuous strip covering paper closely knit, two-sided；Cool down roll-type transport platform course of conveying from forming module Caulis et Folium Oryzae strip out, then cut into Len req by severing module；The compressed straw slab cut off is delivered to block module, and cut-off port is sealed with the end-blocking paper scribbling PUR and sticked up by end-blocking module automatically, is then fed into stacking roller tables.
Accompanying drawing explanation
Figure 1 It it is the overall structure schematic diagram of the present invention；
Figure 2 It it is the overall structure top view of the present invention；
Figure 3 It is that materials inside of the present invention reclaims and the overall structure schematic diagram of dust pelletizing system；
Figure 4 It it is the overall structure schematic diagram of host apparatus in the internal forming module of the present invention；
Figure 5 It it is the overall structure schematic diagram of heat-shaping device in the internal forming module of the present invention；
Figure 6 It it is the overall structure schematic diagram of the internal severing module severing locating assembly of the present invention；
Figure 7 It it is the overall structure schematic diagram determining termination device in the present invention internal end-blocking module；
Figure 8 It it is the overall structure schematic diagram blocking assembly in the present invention internal end-blocking module；
In figure, ( 1 ) main production system；( 2 ) material recycle and dust pelletizing system；( 3 ) upper grass feeding module；( 4 ) open bundle module；( 5 ) stepping separation module；( 6 ) Caulis et Folium Oryzae conveyor module；( 7 ) forming module；( 8 ) conveyor module；( 9 ) severing module；( 10 ) end-blocking module；( 11 ) material recycle module；( 12 ) dedusting module；( 13 ) roller feeder；( 14 ) planet cycloid speed reducer；( 15 ) accumulation chain scraper conveyor；( 16 ) the first motor；( 17 ) the second motor；( 18 ) waste material conveyer；( 19 ) screening machine；( 20 ) bracing frame；( 21 ) loose rice straw conveyer；( 22 ) feeder；( 23 ) host apparatus；( 24 ) heat-shaping device；( 25 ) cover paper device；( 26 ) bracing frame；( 27 ) upper paper roll unwinding equipment；( 28 ) upper brush coating device；( 29 Paper roll unwinding equipment under)；( 30 Brush coating device under)；( 31 ) finished conveying device；( 32 ) cutting machine；( 33 ) severing locating assembly；( 34 ) determine termination device；( 35 ) dynamic termination device；( 36 ) end-blocking assembly；( 37 ) material recycling device；( 38 ) material dust arrester.
Detailed description of the invention
Below in conjunction with the accompanying drawings the present invention is described in further detail.
Embodiment 1
As it can be seen, a kind of stalk board production and processing system, including main production system ( 1 ), material recycle and dust pelletizing system ( 2 ), described material recycle and dust pelletizing system ( 2 ) device main production system ( 1 ) upper end；Described main production system ( 1 ) by upper grass feeding module ( 3 ), open bundle module ( 4 ), stepping separation module ( 5 ), Caulis et Folium Oryzae conveyor module ( 6 ), forming module ( 7 ), conveyor module ( 8 ), severing module ( 9 ), end-blocking module ( 10 ) constitute；Described material recycle and dust pelletizing system ( 2 ) by material recycle module ( 11 ), dedusting module ( 12 ) constitute；Described upper grass feeding module ( 3 ), open bundle module ( 4 ), stepping separation module ( 5 ), Caulis et Folium Oryzae conveyor module ( 6 ), forming module ( 7 ), conveyor module ( 8 ), severing module ( 9 ), end-blocking module ( 10 ) be sequentially connected with from left to right；Described material recycle module ( 11 ) and dedusting module ( 12 ) be connected.
Embodiment 2
As it can be seen, described upper grass feeding module ( 3 ) by roller feeder ( 13 ), planet cycloid speed reducer ( 14 ), accumulation chain scraper conveyor ( 15 ) constitute, described roller feeder ( 13 ) right-hand member by planet cycloid speed reducer ( 14 ) connection accumulation chain scraper conveyor ( 15 )；Described open bundle module ( 4 ) by grass pulling wheel, drive, threephase asynchronous, roll end cylinder, directly get rid of bar, curved get rid of bar, bracing frame is constituted；Described grass pulling wheel device accumulation chain scraper conveyor ( 15 ) upper right side, drive bottom is supported by bracing frame, grass pulling wheel connection drive, drive connection accumulation chain scraper conveyor ( 15 )；Described threephase asynchronous, roll end barrel device on bracing frame, device at grass pulling wheel right-hand member, roll end cylinder on multiple bar, the multiple curved bar that gets rid of of directly getting rid of of device, threephase asynchronous connect roll end cylinder.
Embodiment 3
As it can be seen, described stepping separation module ( 5 ) by the first motor ( 16 ), the second motor ( 17 ), waste material conveyer ( 18 ), screening machine ( 19 ), bracing frame ( 20 ) constitute；Described first motor ( 16 ), the second motor ( 17 ), waste material conveyer ( 18 ) all device bracing frame ( 20 On)；Described first motor ( 16 ) device bracing frame ( 20 ) top left hand, the second motor ( 17 ) device the first motor ( 16 ) on the downside of right-hand member, waste material conveyer ( 18 ) device the first motor ( 16 ), the second motor ( 17 ) bottom, screening machine ( 19 ) device waste material conveyer ( 18 ) on the right side of bottom；Described second motor ( 17 ) right-hand member connection Caulis et Folium Oryzae conveyor module ( 6 )；Described Caulis et Folium Oryzae conveyor module ( 6 ) by loose rice straw conveyer ( 21 ), feeder ( 22 ), bracing frame constitute；Described loose rice straw conveyer ( 21 ), feeder ( 22 ) all devices on bracing frame, loose rice straw conveyer ( 21 ) left end connection stepping separation module ( 5 )；Described feeder ( 22 ) device loose rice straw conveyer ( 21 ) on the downside of right-hand member, feeder ( 22 ) interior arrangement photocell, feeder ( 22 ) device observation window on sidewall；Described feeder ( 22 ) bottom device forming module ( 7 ).
Embodiment 4
As it can be seen, described forming module ( 7 ) by host apparatus ( 23 ), heat-shaping device ( 24 ), cover paper device ( 25 ), bracing frame ( 26 ) constitute；Described heat-shaping device ( 24 ), cover paper device ( 25 ) all device bracing frame ( 26 On)；Described host apparatus ( 23 ) device heat-shaping device ( 24 ) front end, described in cover paper device ( 25 ) device heat-shaping device ( 24 On)；Described cover paper device ( 25 ) by upper paper roll unwinding equipment ( 27 ), upper brush coating device ( 28 ), lower paper roll unwinding equipment ( 29 ), lower brush coating device ( 30 ) constitute, upper paper roll unwinding equipment ( 27 ), upper brush coating device ( 28 ) device bracing frame ( 26 ) upper end, lower paper roll unwinding equipment ( 29 ), lower brush coating device ( 30 ) device bracing frame ( 26 ) lower end.
Embodiment 5
As it can be seen, described host apparatus ( 23 ) be made up of actuating device, flywheel gear, punch-head assembly, fork modular assembly, oscillating bar assembly, shaping equipment, installation case, tensioning wheel assembly, tightener sprocket assembly, duplex chain wheel assembly；Described actuating device device is installing case outer-rear end, flywheel gear device is installing case Internal back end, punch-head assembly device is installing case interior forward end, fork modular assembly device is installing front, case top, oscillating bar assembly device is in fork modular assembly rear end, tightener sprocket assembly apparatus is in oscillating bar assembly rear end, and duplex chain wheel assembly apparatus is in tightener sprocket assembly rear end, and tensioning wheel assembly device is upper end in installing case trailing flank；Described punch-head assembly upper end arrange feeder ( 22 ), punch-head assembly front end, installation case fore device shaping equipment；Described actuating device connects flywheel gear by roller chain, and flywheel gear connects duplex chain wheel assembly by roller chain, and duplex chain wheel assembly connects fork modular assembly, duplex chain wheel assembly and fork modular assembly middle device tightener sprocket assembly by roller chain；Described flywheel gear connects punch-head assembly by connecting rod.
As it can be seen, described punch-head assembly is made up of punch body, connecting rod, bearing pin, connector, Nonlubricated bearing, vertebral body nail, end plate, pressing plate, backing plate；Described punch body is made up of two pieces of gussets, one piece of nest plate, and two pieces of gussets are respectively welded device in the left and right sides, nest plate rear end；Two connectors about described nest plate back-end device, two connectors are all arranged on inside two pieces of gussets；Device Nonlubricated bearing on described connector, device bearing pin in Nonlubricated bearing, bearing pin rear end is welded to connect connecting rod, and rod rear end is connected to often organize between flywheel on the spherical rolling bearing on the bearing pin of device；Described vertebral body nail welding device is on end plate, and end plate is by hexagon socket head fillister head screw device in punch body front end, and end plate upper end is pressed with pressing plate, pressing plate by interior hexagonal flower-shape sunk screw device on punch body, pressing plate and punch body inside device backing plate.
As it can be seen, described fork modular assembly is made up of two, left and right eccentric frame, counterweight, sprocket wheel, bearing gland, angular contact ball bearing, bearing block, axle, gland, self-align ball bearing, fork assembly；Described fork assembly is made up of upper jaw, lower jaw, joint, small gusset, square tube, gusset, front roll bar；Described upper jaw, lower jaw all devices are in square tube, two ends, described square tube left and right one joint of each welder, two front roll bars about the welder of described square tube lower end, two front roll bars respectively tilt one piece of gusset of returning apparatus in the middle of small gusset connecting square pipes, described square tube lower end by one；The joint at described fork assembly two ends respectively by a connecting shaft device on self-align ball bearing, the self-align multiple gland of ball bearing device for upper end, gland by cross recessed countersunk head sscrew device on eccentric frame；The outer end of two eccentric frames in described left and right is respectively by one counterweight of hexagon socket cap head screw device；Two, described left and right eccentric frame middle-end pass an axle, the two ends of axle all devices on angular contact ball bearing, angular contact ball bearing by outer end bearings pressing device on bearing block, one sprocket wheel of each device in outer end, left and right of axle；Described bearing block bottom device is being installed on case.
Embodiment 6
As it can be seen, described heat-shaping device ( 24 ) front end hot plate, rear end hot plate, channel-section steel frame, two bases, lead spending frame, arrangement for adjusting height, small rack, big support, bracket at tail part, worm gear adjusting means, described front end hot plate device for upper end is in channel-section steel frame, and the first fixed support device is passed through on two bases in lower end；Described rear end hot plate device for upper end is in channel-section steel frame, and lower end device is on arrangement for adjusting height, and the second fixed support device is passed through on two bases in arrangement for adjusting height bottom；Described channel-section steel frame passes through hexagon-headed bolt, hex-head nut device two base top left hand, right-hand member is connected by hexagon-headed bolt, hex-head nut leads spending frame, leads spending frame and passes through hexagon-headed bolt, hex-head nut device on the right side of two base tops；Said two base bottom two small racks of device the most successively, two big supports, two bracket at tail part, all device channel-section steel, device support beam between two bracket at tail part between two small racks and two big supports；Described front end hot plate is made up of front upper hot plate, front lower hot plate, it is attached by multiple studs, multiple hex nut between hot plate and front lower hot plate on before, front upper hot plate bottom two big locating pieces of device, two little locating pieces of front lower hot plate top end device, front upper hot plate top end device is in channel-section steel frame, and the first fixed support device is passed through on two bases in front lower hot plate bottom；Described rear end hot plate is made up of rear upper hot plate, rear lower hot plate, it is attached by multiple studs, multiple hex nut between rear upper hot plate and rear lower hot plate, rear upper hot plate bottom two big locating pieces of device, rear lower two little locating pieces of hot plate top end device, in rear upper hot plate top end device channel-section steel frame, rear lower hot plate bottom device is on arrangement for adjusting height；Described arrangement for adjusting height connects worm gear adjusting means, and worm gear adjusting means device is at two base right-hand members；Inside the front upper hot plate of described front end hot plate and front lower hot plate, inside the rear upper hot plate of rear end hot plate and rear lower hot plate, many electric heating tubes of each device；Described front upper hot plate warming plate upper with one piece of each device in rear upper hot plate upper end；Described front lower hot plate and rear lower hot plate lower end one piece of lower warming plate of each device；Described upper warming plate and lower warming plate are all aluminium silicate warming plate；Upper hot plate front end and rear lower hot plate front end one semicircular plate of each device after described, be connected by interior hexagonal flower-shape sunk screw is fixing between semicircular plate with rear upper hot plate or rear lower hot plate；The rear upper hot plate of described rear end hot plate returning apparatus one paper folding device middle with rear lower hot plate rear end.
Embodiment 7
As it can be seen, described conveyor module ( 8 ) be finished conveying device ( 31 ), described finished conveying device ( 31 ), including column, support channel-section steel, bracket channel-section steel, roller carriage, chiller, help roll cartridge, described column is made up of two front columns, two central posts, two rear columns；Described support channel-section steel is made up of fore-stock channel-section steel, medium-height trestle channel-section steel, after-poppet channel-section steel；Described bracket channel-section steel is made up of left tray channel-section steel, right bracket channel-section steel；Described roller carriage is by left roller carriage, be made up of roller carriage；Device fore-stock channel-section steel between described two front columns, device medium-height trestle channel-section steel between two central posts, device after-poppet channel-section steel between two rear columns；Two regulation supports about hexagon-headed bolt, hex nut attachment means are passed through at described fore-stock channel-section steel, medium-height trestle channel-section steel, the two ends of after-poppet channel-section steel respectively, regulate bracket bottom end device seat board；Device device left roller carriage, right roller carriage respectively on described left tray channel-section steel, right bracket channel-section steel；Described left tray channel-section steel, right bracket channel-section steel inside front ends device help roll cartridge, inner side middle-end and one chiller of each device in rear end.
Embodiment 8
As it can be seen, described severing module ( 9 ) by cutting machine ( 32 ), severing locating assembly ( 33 ) constitute；Described cutting machine ( 32 ) device severing locating assembly ( 33 ) front end, cutting machine ( 32 ) left end be conveyor module ( 8 ) finished conveying device ( 31 )；Described cutting machine ( 32 ) left upper end be also connected with material recycle and dust pelletizing system ( 2 )；Described severing locating assembly ( 33 ), including support body, track assembly, positioner, pulley support body, described support body is made up of front frame body, back frame body；Described track assembly is made up of front track, rear track；Track before device on described front frame body, track after device on back frame body；Described front track and rear track bottom attachment means pulley support body, device positioner on pulley support body.
Embodiment 9
As it can be seen, described end-blocking module ( 10 ) by determine termination device ( 34 ), dynamic termination device ( 35 ), end-blocking assembly ( 36 ) constitute；Described determine termination device ( 34 ), dynamic termination device ( 35 ) all device end-blocking assembly ( 36 On), determine termination device ( 34 ) device dynamic termination device ( 35 ) rear end；Described end-blocking assembly ( 36 ) be made up of support assembly, transporter, retaining device, bracket system, tensioner；Device left and right, both sides, described support assembly upper end transporter, transporter upper end left-hand unit retaining device, retaining device bottom fixing device is in support assembly top left hand；End device bracket system under support assembly, bracket system device for upper end inside the transporter of left and right, bracket system device for upper end delivery board；Two same table about the right-hand unit of support assembly upper end, device pipe guideway on same table upper end, support assembly, device termination device on pipe guideway；Described determine termination device ( 34 ) device is in pipe guideway rear end, and fixing device is on support assembly, dynamic termination device ( 35 ) device on pipe guideway, device determine termination device ( 34 ) front end；Described determine termination device ( 34 ) be made up of hold down gag, crimping unit, locating rack, connecting plate, described hold down gag device is in locating rack lower end, and hold down gag rear end connects locating rack by two pieces, left and right connecting plate, two crimping units about the device respectively of described hold down gag two ends.
Described hold down gag is made up of cylinder, cylinder backing plate, support, guider, pull bar, link, base plate, upper heating plate, lower heating plate, upper end-blocking frid, lower end-blocking frid, upper junction plate, lower connecting plate；Described cylinder is made up of left cylinder, middle cylinder, right cylinder, left cylinder, middle cylinder, right cylinder end device respectively is on the support of three, left, center, right, all by bottom holder device on base plate, all device cylinder backing plate between left cylinder, middle cylinder, right cylinder and three, left, center, right support；Described left cylinder is respectively connected left end and the right-hand member of upper heating plate respectively with right cylinder end by a pull bar；Described middle cylinder end is by heating plate in link attachment means, and upper heating plate inside device is on base plate, and upper heating plate top is by multiple upper junction plate attachment means upper end-blocking frid outside it；Heating plate under described base plate bottom righthand side device, bottom is by multiple lower connecting plate attachment means lower end-blocking frid outside it；Two ends, described base plate left and right one guider of each device.
Described crimping unit by the mini cylinder of rustless steel, the first connecting plate, the second connecting plate, the first support, guide holder, heating plate, Base plate, guide rod, contiguous block, the 3rd connecting plate, exhaust hood, flanging block, the second support, the 4th connecting plate, stud, bearing pin form；The mini cylinder of described rustless steel is made up of upper cylinder, lower cylinder, side cylinder, and upper cylinder is by the first connection plate device at the first pedestal upper end, and lower cylinder passes through the second connection plate device at the first pedestal lower end；Described upper cylinder bottom and one flanging block of each device in lower cylinder bottom, two flanging blocks connect and connect the first connecting plate, the second connecting plate respectively；It is bolted part in the middle of described first support and connects the second support；Described second support outer end device side cylinder, side cylinder passes through two studs of the 3rd connecting plate attachment means, and two studs, through the screw on the second support, connect heating plate inside the second support；Described exhaust hood connects contiguous block by the 4th connecting plate, and contiguous block front end connects the second support by bearing pin；Described bottom plate apparatus, inside the first support, is bolted part and connects the first support, base plate top box two ends all device guiding seats, guide holder interior arrangement guide rod, and guide rod is bolted part device on the first support；Described locating rack is made up of support body, upper clamping block, lower clamping block, dumpling seat, bearing pin；Described support body bottom four upper clamping blocks of surrounding device, are connected by hexagon-headed bolt is fixing between upper clamping block with support body；Clamp block under described four one, each devices in upper clamping block lower end, be bolted between lower clamping block and upper clamping block；Two pieces of connecting plates about end device under described support body bottom, lower clamping block, one dumpling seat of described two pieces of each devices in connecting plate lower end, dumpling seat inside device bearing pin.
Embodiment 10
As it can be seen, described material recycle module ( 11 ) be material recycling device ( 37 ), it is made up of recovery hopper, feeding screw, material handling fan, cyclone separator, recovery channel assembly；Described recovery channel assembly is made up of the first recovery channel, the second recovery channel, the 3rd recovery channel, the 4th recovery channel；Described recovery hopper upper end connects material handling fan by the first recovery channel, and material handling fan connects main separator by the second recovery channel；On the right side of described first recovery channel, middle-end connects feeding screw by the 3rd recovery channel；Described cyclone separator right-hand member device the 4th recovery channel；Described dedusting module ( 12 ) be material dust arrester ( 38 ), it is made up of first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover, dust sucting pipeline assembly, sack cleaner, described first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover all connect dust sucting pipeline assembly, connect sack cleaner by dust sucting pipeline assembly；Described dust sucting pipeline assembly is made up of the first dust sucting pipeline, the second dust sucting pipeline, connection pipeline, the 3rd dust sucting pipeline, the 4th dust sucting pipeline, the 5th dust sucting pipeline, conveyance conduit；Described first row dust hood connects the first dust sucting pipeline, and second row dust hood connects the second dust sucting pipeline, and the first dust sucting pipeline, the second dust sucting pipeline upper end connect pipeline by reducing tee, by connecting pipeline connecting conveying pipe road；Described 3rd dust discharge cover connects the 3rd dust sucting pipeline, by the 3rd dust sucting pipeline connecting conveying pipe road；Described 4th dust discharge cover connects the 4th dust sucting pipeline, by the 4th dust sucting pipeline connecting conveying pipe road；Described 5th dust discharge cover connects the 4th recovery channel, connects cyclone separator by the 4th recovery channel, and cyclone separator upper end connects the 5th dust sucting pipeline, by the 5th dust sucting pipeline connecting conveying pipe road；Described conveyance conduit connects sack cleaner.
Described first row dust hood bottom device, at screening case upper right side, connects inside screening case；Described second row dust hood is inserted into screening case inner bottom, the second screening plant lower end in screening case；Described 3rd dust discharge closure assembly is opening bundle machine upper end；Described 4th dust discharge closure assembly in feeder upper end, loose rice straw conveyer upper right side；Described 5th dust discharge closure assembly on the right side of finished conveying device top, cutting machine left end.
Described material recycle and dust pelletizing system can reclaim by the dust that produce in running of each device internal to stalk board production system, it is possible to sieve with severing during crushing straw recycle；Stalk board production system is in running, the place producing dust is concentrated mainly on screening case, opens near the devices such as bundle machine, feeder, loose rice straw conveyer, cutting machine, therefore a kind of stalk board production system material recycle of the present invention and dust arrester, respectively at screening case, open the device upper ends such as bundle machine, feeder, loose rice straw conveyer, cutting machine dust discharge cover be set；And be at cutting machine severing in screening case screening and can produce chopped cooked entrails of sheep straw, therefore, the present invention is at the outer end device reclaimed materials bucket of screening case, back hopper upper end connects material handling fan by the first recovery channel, on the right side of described first recovery channel, middle-end connects feeding screw by the 3rd recovery channel, is delivered on stalk board production system punch forming device by feed screw by the straw of the chopped cooked entrails of sheep；And when stalk board production system cutting machine severing, a large amount of chopped cooked entrails of sheep straw can be produced, therefore, device cyclone separator near cutting machine, cyclone separator connects the 4th recovery channel, connects the 5th dust discharge cover by the 4th recovery channel, is reclaimed by weeds.

Claims (10)

1. a stalk board production and processing system, including main production system (1), material recycle and dust pelletizing system (2), it is characterised in that: described material recycle and dust pelletizing system (2) device are in main production system (1) upper end；Described main production system (1) by upper grass feeding module (3), open bundle module (4), stepping separation module (5), Caulis et Folium Oryzae conveyor module (6), forming module (7), conveyor module (8), severing module (9), end-blocking module (10) constitute；Described material recycle and dust pelletizing system (2) are made up of material recycle module (11), dedusting module (12)；Described upper grass feeding module (3), open bundle module (4), stepping separation module (5), Caulis et Folium Oryzae conveyor module (6), forming module (7), conveyor module (8), severing module (9), end-blocking module (10) be sequentially connected with from left to right；Described material recycle module (11) is connected with dedusting module (12).
A kind of stalk board production and processing system the most according to claim 1, it is characterized in that: described upper grass feeding module (3) is made up of roller feeder (13), planet cycloid speed reducer (14), accumulation chain scraper conveyor (15), and described roller feeder (13) right-hand member connects accumulation chain scraper conveyor (15) by planet cycloid speed reducer (14)；Described open bundle module (4) by grass pulling wheel, drive, threephase asynchronous, roll end cylinder, directly get rid of bar, curved get rid of bar, bracing frame is constituted；Described grass pulling wheel device is at accumulation chain scraper conveyor (15) upper right side, and drive bottom is supported by bracing frame, and grass pulling wheel connects drive, and drive connects accumulation chain scraper conveyor (15)；Described threephase asynchronous, roll end barrel device on bracing frame, device at grass pulling wheel right-hand member, roll end cylinder on multiple bar, the multiple curved bar that gets rid of of directly getting rid of of device, threephase asynchronous connect roll end cylinder.
A kind of stalk board production and processing system the most according to claim 1, it is characterised in that: described stepping separation module (5) is made up of the first motor (16), the second motor (17), waste material conveyer (18), screening machine (19), bracing frame (20)；Described first motor (16), the second motor (17), waste material conveyer (18) all devices are on bracing frame (20)；Described first motor (16) device is in bracing frame (20) top left hand, second motor (17) device is on the downside of the first motor (16) right-hand member, waste material conveyer (18) device is in the first motor (16), the second motor (17) bottom, and screening machine (19) device is on the right side of waste material conveyer (18) bottom；Described second motor (17) right-hand member connects Caulis et Folium Oryzae conveyor module (6)；Described Caulis et Folium Oryzae conveyor module (6) is made up of loose rice straw conveyer (21), feeder (22), bracing frame；Described loose rice straw conveyer (21), feeder (22) all devices are on bracing frame, and loose rice straw conveyer (21) left end connects stepping separation module (5)；Described feeder (22) device on the downside of loose rice straw conveyer (21) right-hand member, feeder (22) interior arrangement photocell, device observation window on feeder (22) sidewall；Described feeder (22) bottom device forming module (7).
A kind of stalk board production and processing system the most according to claim 1, it is characterised in that: described forming module (7) by host apparatus (23), heat-shaping device (24), cover paper device (25), bracing frame (26) is constituted；Described heat-shaping device (24), cover paper device (25) all devices on bracing frame (26)；Described host apparatus (23) device in heat-shaping device (24) front end, described in cover paper device (25) device on heat-shaping device (24)；The described paper device (25) that covers is made up of upper paper roll unwinding equipment (27), upper brush coating device (28), lower paper roll unwinding equipment (29), lower brush coating device (30), upper paper roll unwinding equipment (27), upper brush coating device (28) device are in bracing frame (26) upper end, and lower paper roll unwinding equipment (29), lower brush coating device (30) device are in bracing frame (26) lower end.
A kind of stalk board production and processing system the most according to claim 4, it is characterised in that: described host apparatus (23) is made up of actuating device, flywheel gear, punch-head assembly, fork modular assembly, oscillating bar assembly, shaping equipment, installation case, tensioning wheel assembly, tightener sprocket assembly, duplex chain wheel assembly；Described actuating device device is installing case outer-rear end, flywheel gear device is installing case Internal back end, punch-head assembly device is installing case interior forward end, fork modular assembly device is installing front, case top, oscillating bar assembly device is in fork modular assembly rear end, tightener sprocket assembly apparatus is in oscillating bar assembly rear end, and duplex chain wheel assembly apparatus is in tightener sprocket assembly rear end, and tensioning wheel assembly device is upper end in installing case trailing flank；Described punch-head assembly upper end arranges feeder (22), punch-head assembly front end, installation case fore device shaping equipment；Described actuating device connects flywheel gear by roller chain, and flywheel gear connects duplex chain wheel assembly by roller chain, and duplex chain wheel assembly connects fork modular assembly, duplex chain wheel assembly and fork modular assembly middle device tightener sprocket assembly by roller chain；Described flywheel gear connects punch-head assembly by connecting rod.
A kind of stalk board production and processing system the most according to claim 4, it is characterized in that: described heat-shaping device (24) front end hot plate, rear end hot plate, channel-section steel frame, two bases, lead spending frame, arrangement for adjusting height, small rack, big support, bracket at tail part, worm gear adjusting means, described front end hot plate device for upper end is in channel-section steel frame, and the first fixed support device is passed through on two bases in lower end；Described rear end hot plate device for upper end is in channel-section steel frame, and lower end device is on arrangement for adjusting height, and the second fixed support device is passed through on two bases in arrangement for adjusting height bottom；Described channel-section steel frame passes through hexagon-headed bolt, hex-head nut device two base top left hand, right-hand member is connected by hexagon-headed bolt, hex-head nut leads spending frame, leads spending frame and passes through hexagon-headed bolt, hex-head nut device on the right side of two base tops；Said two base bottom two small racks of device the most successively, two big supports, two bracket at tail part, all device channel-section steel, device support beam between two bracket at tail part between two small racks and two big supports；Described front end hot plate is made up of front upper hot plate, front lower hot plate, it is attached by multiple studs, multiple hex nut between hot plate and front lower hot plate on before, front upper hot plate bottom two big locating pieces of device, two little locating pieces of front lower hot plate top end device, front upper hot plate top end device is in channel-section steel frame, and the first fixed support device is passed through on two bases in front lower hot plate bottom；Described rear end hot plate is made up of rear upper hot plate, rear lower hot plate, it is attached by multiple studs, multiple hex nut between rear upper hot plate and rear lower hot plate, rear upper hot plate bottom two big locating pieces of device, rear lower two little locating pieces of hot plate top end device, in rear upper hot plate top end device channel-section steel frame, rear lower hot plate bottom device is on arrangement for adjusting height；Described arrangement for adjusting height connects worm gear adjusting means, and worm gear adjusting means device is at two base right-hand members；Inside the front upper hot plate of described front end hot plate and front lower hot plate, inside the rear upper hot plate of rear end hot plate and rear lower hot plate, many electric heating tubes of each device；Described front upper hot plate warming plate upper with one piece of each device in rear upper hot plate upper end；Described front lower hot plate and rear lower hot plate lower end one piece of lower warming plate of each device；Described upper warming plate and lower warming plate are all aluminium silicate warming plate；Upper hot plate front end and rear lower hot plate front end one semicircular plate of each device after described, be connected by interior hexagonal flower-shape sunk screw is fixing between semicircular plate with rear upper hot plate or rear lower hot plate；The rear upper hot plate of described rear end hot plate returning apparatus one paper folding device middle with rear lower hot plate rear end.
A kind of stalk board production and processing system the most according to claim 1, it is characterized in that: described conveyor module (8) is finished conveying device (31), described finished conveying device (31), including column, support channel-section steel, bracket channel-section steel, roller carriage, chiller, help roll cartridge, described column is made up of two front columns, two central posts, two rear columns；Described support channel-section steel is made up of fore-stock channel-section steel, medium-height trestle channel-section steel, after-poppet channel-section steel；Described bracket channel-section steel is made up of left tray channel-section steel, right bracket channel-section steel；Described roller carriage is by left roller carriage, be made up of roller carriage；Device fore-stock channel-section steel between described two front columns, device medium-height trestle channel-section steel between two central posts, device after-poppet channel-section steel between two rear columns；Two regulation supports about hexagon-headed bolt, hex nut attachment means are passed through at described fore-stock channel-section steel, medium-height trestle channel-section steel, the two ends of after-poppet channel-section steel respectively, regulate bracket bottom end device seat board；Device device left roller carriage, right roller carriage respectively on described left tray channel-section steel, right bracket channel-section steel；Described left tray channel-section steel, right bracket channel-section steel inside front ends device help roll cartridge, inner side middle-end and one chiller of each device in rear end.
A kind of stalk board production and processing system the most according to claim 1, it is characterised in that: described severing module (9) is made up of cutting machine (32), severing locating assembly (33)；Described cutting machine (32) device is in the front end of severing locating assembly (33), and cutting machine (32) left end is the finished conveying device (31) of conveyor module (8)；Described cutting machine (32) left upper end is also connected with material recycle and dust pelletizing system (2)；Described severing locating assembly (33), including support body, track assembly, positioner, pulley support body, described support body is made up of front frame body, back frame body；Described track assembly is made up of front track, rear track；Track before device on described front frame body, track after device on back frame body；Described front track and rear track bottom attachment means pulley support body, device positioner on pulley support body.
A kind of stalk board production and processing system the most according to claim 1, it is characterised in that: described end-blocking module (10) by determining termination device (34), dynamic termination device (35), end-blocking assembly (36) are constituted；Described determine termination device (34), dynamic termination device (35) all devices on end-blocking assembly (36), determine termination device (34) device in dynamic termination device (35) rear end；Described end-blocking assembly (36) is made up of support assembly, transporter, retaining device, bracket system, tensioner；Device left and right, both sides, described support assembly upper end transporter, transporter upper end left-hand unit retaining device, retaining device bottom fixing device is in support assembly top left hand；End device bracket system under support assembly, bracket system device for upper end inside the transporter of left and right, bracket system device for upper end delivery board；Two same table about the right-hand unit of support assembly upper end, device pipe guideway on same table upper end, support assembly, device termination device on pipe guideway；Described determining termination device (34) device in pipe guideway rear end, and fixing device is on support assembly, dynamic termination device (35) device is on pipe guideway, and device is determining termination device (34) front end；Described determine termination device (34) and be made up of hold down gag, crimping unit, locating rack, connecting plate, described hold down gag device is in locating rack lower end, hold down gag rear end connects locating rack by two pieces, left and right connecting plate, two crimping units about the device respectively of described hold down gag two ends.
A kind of stalk board production and processing system the most according to claim 1, it is characterized in that: described material recycle module (11) is material recycling device (37), be made up of recovery hopper, feeding screw, material handling fan, cyclone separator, recovery channel assembly；Described recovery channel assembly is made up of the first recovery channel, the second recovery channel, the 3rd recovery channel, the 4th recovery channel；Described recovery hopper upper end connects material handling fan by the first recovery channel, and material handling fan connects main separator by the second recovery channel；On the right side of described first recovery channel, middle-end connects feeding screw by the 3rd recovery channel；Described cyclone separator right-hand member device the 4th recovery channel；Described dedusting module (12) is material dust arrester (38), it is made up of first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover, dust sucting pipeline assembly, sack cleaner, described first row dust hood, second row dust hood, the 3rd dust discharge cover, the 4th dust discharge cover, the 5th dust discharge cover all connect dust sucting pipeline assembly, connect sack cleaner by dust sucting pipeline assembly；Described dust sucting pipeline assembly is made up of the first dust sucting pipeline, the second dust sucting pipeline, connection pipeline, the 3rd dust sucting pipeline, the 4th dust sucting pipeline, the 5th dust sucting pipeline, conveyance conduit；Described first row dust hood connects the first dust sucting pipeline, and second row dust hood connects the second dust sucting pipeline, and the first dust sucting pipeline, the second dust sucting pipeline upper end connect pipeline by reducing tee, by connecting pipeline connecting conveying pipe road；Described 3rd dust discharge cover connects the 3rd dust sucting pipeline, by the 3rd dust sucting pipeline connecting conveying pipe road；Described 4th dust discharge cover connects the 4th dust sucting pipeline, by the 4th dust sucting pipeline connecting conveying pipe road；Described 5th dust discharge cover connects the 4th recovery channel, connects cyclone separator by the 4th recovery channel, and cyclone separator upper end connects the 5th dust sucting pipeline, by the 5th dust sucting pipeline connecting conveying pipe road；Described conveyance conduit connects sack cleaner.
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