CN106474803B - A kind of filter disk - Google Patents

A kind of filter disk Download PDF

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Publication number
CN106474803B
CN106474803B CN201610867593.0A CN201610867593A CN106474803B CN 106474803 B CN106474803 B CN 106474803B CN 201610867593 A CN201610867593 A CN 201610867593A CN 106474803 B CN106474803 B CN 106474803B
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China
Prior art keywords
disk
filter
supporting rack
connection ring
ring
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Application number
CN201610867593.0A
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CN106474803A (en
Inventor
刘建
孙红刚
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Kanghui New Material Technology Co Ltd
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Yingkou Kanghui Petrochemical Co Ltd
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Priority to CN201610867593.0A priority Critical patent/CN106474803B/en
Publication of CN106474803A publication Critical patent/CN106474803A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • B01D29/39Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with hollow discs side by side on, or around, one or more tubes, e.g. of the leaf type
    • B01D29/41Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with hollow discs side by side on, or around, one or more tubes, e.g. of the leaf type mounted transversely on the tube
    • B01D29/413Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with hollow discs side by side on, or around, one or more tubes, e.g. of the leaf type mounted transversely on the tube divided in sectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2201/00Details relating to filtering apparatus
    • B01D2201/04Supports for the filtering elements
    • B01D2201/0415Details of supporting structures

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

Include disk filter and disk shell the present invention relates to a kind of filter disk;Disk filter includes strainer, disk inner ring and disk outer shroud;Strainer is divided into upper filter screen and lower filter screen;The both ends of upper and lower strainer are divided into the upper and lower surface between disk inner and outer rings;Disk shell includes disk supporting rack and supporting rack connection ring, disk supporting rack by certain amount disk support bar group at, disk supporting rod one end is connect with the upper surface of disk outer shroud, the other end is connect with supporting rack connection ring, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region;The ring wall of disk inner ring is equipped with aperture;The present invention can effectively eliminate the dead zone of melt flow, enable melt this region it is much smoother flow without because the residence time is long, generate degradation, efficiently solving original PALL disks, there are melt retention problems.

Description

A kind of filter disk
Technical field
The present invention relates to a kind of filter device, more particularly to the filter disk of a kind of polyester fondant.
Background technology
Polyester film production line is needed using the impurity in fondant filter melt filtration, and the melt by filtering enters drawing Film produces.The quality of fondant filter filter effect directly affects normal production and its interior quality of film.
Fondant filter is mainly made of three parts, respectively filter housing, disk and filter core pipe.Outside filter Shell is a cavity body structure, and filter disk is sleeved on by certain amount, stacked structure in filter core pipe, equipped with close between disk Gasket, it is closed to be positioned over inside cavity, it is combined by bolt and sealing ring fastening, there is melt to enter filter below filter Entrance channel, melt is after the filtering of stacked disk, into filter core pipe intermediate flow channel, using melt outlet above filter Runner outflow filter.Polyester fondant is a kind of highly viscous fluid liquid, and temperature can reach 275 DEG C or so, to reach Good filter effect, runner is unobstructed particularly important, is high to the requirement of filter disk.
Existing PALL filters disk is that disk is formed with holder part for a conjoined structure, sees Fig. 1, Fig. 3, disc surface The supporting rack of welding and center connection ring are almost the same in dimensional thickness, and connection ring central area area is smaller.This After being assembled by stacking under situation, i.e. there are dead angle, melt is long in this region meeting residence time and produces for connection ring central area Raw degradation.In this way, rupture of membranes on the one hand can be caused, rate of film build is low, influences normally to produce and causes to waste, on the other hand will produce fisheye Influence the quality of film and the service life of filter.
Invention content
The object of the present invention is to provide a kind of filter disks to connect ring diameter by expanded stent, and supporting rack is connected The ratio disk supporting rack thickness that ring material thickness is done is small, makes the supporting rack between disk and there are certain thickness between connection ring Difference, to eliminate dead zone, such melt this region can be much smoother flow without because the residence time is long, generating Degradation, efficiently solving original PALL disks, there are melt retention problems.
A kind of filter disk, including disk body and disk shell;The disk body include strainer, disk inner ring and Disk outer shroud;The strainer is set to the upper and lower surface between disk inner and outer rings;The disk shell include disk supporting rack and Supporting rack connection ring, the disk supporting rack is by the disk support bar group of certain amount at disk supporting rod one end and dish The upper surface of piece outer shroud connects, and the other end is connect with supporting rack connection ring, and is evenly distributed on disk filter upper surface, will be filtered Device upper surface is divided into sector region;The ring wall of the disk inner ring is equipped with aperture;
Support frame as described above connection ring shares the same center of circle with disk inner ring, and the diameter of supporting rack connection ring is than disk inner ring The big 40-60mm of diameter;
The main body of the disk supporting rod is rectangular-shape, and the top section being connect with supporting rack connection ring is right angle Trapezoidal shape, the bottom surface in right-angled trapezium shape are connect with the main body of disk supporting rod, the upper bottom surface in right-angled trapezium shape and support The outer wall of frame connection ring is connected;Vertical side in the right-angled trapezium shape of top is close to the face of upper filter screen;
The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in the top right-angled trapezium shape, and top is straight The radial width of bottom surface is bigger 1-2mm than the radial width of upper bottom surface in the trapezoidal shape of angle.
A kind of filter disk as described above, the disk supporting rod number are 8-12.
A kind of filter disk as described above, the disk supporting rod connect end part bending with disk outer shroud, curved Roll over the outer wall shape Corresponding matching of partial shape and disk outer shroud.
The filtering accuracy of a kind of filter disk as described above, the strainer is 10 μm~100 μm.
The material of a kind of filter disk as described above, support frame as described above connection ring is that polishing silver-plated process is done on surface Stainless steel.
The principle of the present invention is:
Polyester fondant is a kind of highly viscous fluid liquid, and temperature can reach 275 DEG C or so, to the filtering reached Effect, runner is unobstructed particularly important, is high to the requirement of filter disk.When filtering, filter disk by certain amount, Stacked structure is sleeved in filter core pipe, between disk be equipped with gasket seal, it is closed to be positioned over inside cavity, by bolt with it is close Seal ring fastening combines, and melt is after the filtering of stacked disk, by the aperture in disk inner ring, into filter core pipe intermediate flow Road, but original PALL filters disk it is stacked be mounted on filter core pipe on when, due to disc surface welding supporting rack Connecting rod and disk inner ring in connection ring is almost the same in dimensional thickness, and central area area between the two is very It is small, when filter disk is according to stacking assembling mode assembling, after being compressed using normal pressure to disk, center ring region between the two Domain will become closed dead zone, be easily detained when melt is into the region at this time and generate degradation, and it is unfavorable to be generated to product quality It influences, and the filter disk of the present invention, since the thickness of disk supporting rack is bigger 1-2mm than the thickness of supporting rack connection ring, and The diameter of supporting rack connection ring is bigger 40-60mm than the diameter of disk inner ring;Center between supporting rack connection ring and disk inner ring Region area is larger, and melt is easy to flow in this region, dead zone is not present, runner is unobstructed, efficiently solves original There are melt retention problems for PALL disks, and product quality is effectively ensured, saves production cost.
Advantageous effect:
The object of the present invention is to provide a kind of filter disks to effectively eliminate original PALL disks dead zone, and melt is made to exist This region can be flowed much smootherly without because the residence time is long, generating degradation, efficiently solving original PALL disks and deposit In melt retention problems.Both having extended the service life of filter reduces production cost;Polyester film life is also improved simultaneously Produce stability and its quality of inherence.
Description of the drawings
Fig. 1 is filter disc structure schematic diagram in the prior art;
Fig. 2 is the filter disc structure schematic diagram in the present invention;
Connection diagrams of the Fig. 3 between disk supporting rack in the prior art and supporting rack connection ring;
Fig. 4 is the connection diagram between disk inner ring, disk supporting rack and supporting rack connection ring in the present invention.
Wherein, 1- disks outer shroud, 2- disk inner ring, 3- disk supporting rods, 4- supporting rack connection rings, 5- strainers, 6- apertures.
Specific implementation mode
The invention will be further elucidated with reference to specific embodiments.It should be understood that these embodiments are merely to illustrate this hair It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, art technology Personnel can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited Fixed range.
Embodiment 1
A kind of filter disk includes disk filter and disk shell;Disk filter includes strainer 5, disk inner ring 2 It is equipped with aperture with the ring wall of disk outer shroud 1, disk inner ring 2;Strainer 5 divides for upper filter screen and lower filter screen, the filtering accuracy of strainer It it is 10 μm, the both ends of upper and lower strainer are divided into the upper and lower surface of 2, outer shroud 1 in disk;Disk shell include disk supporting rack and Supporting rack connection ring 4, the material of supporting rack connection ring are the stainless steel that polishing silver-plated process is done on surface, and disk supporting rack is by 8 Disk supporting rod 3 forms, and 3 one end of disk supporting rod is connect with the upper surface of disk outer shroud 1, the other end and supporting rack connection ring 4 Connection, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region;The ring of disk inner ring Wall is equipped with aperture 6;The main body of disk supporting rod 3 is rectangular-shape, and the top section being connect with supporting rack connection ring is Right-angled trapezium shape, the bottom surface in the right-angled trapezium shape of top is connect with the main body of disk supporting rod, in the right-angled trapezium shape of top Upper bottom surface is connected with the outer wall of supporting rack connection ring;The face of close upper filter screen is vertical side in the right-angled trapezium shape of top;Top The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in right-angled trapezium shape, and bottom surface in the right-angled trapezium shape of top Radial width it is bigger 1.6mm than the radial width of upper bottom surface, disk supporting rod 3 connect with disk outer shroud 1 end part bending, it is curved The outer wall shape Corresponding matching of partial shape and disk outer shroud is rolled over, supporting rack connection ring 4 shares the same center of circle with disk inner ring 2, And the diameter of supporting rack connection ring 4 is bigger 40mm than the diameter of disk inner ring 2, the thickness of disk supporting rod is than supporting rack connection ring The big 1mm of thickness, as shown in Figure 2, Figure 4 shows.
Filter disk of the present invention, the central area area between supporting rack connection ring and disk inner ring is larger, and melt exists This region is easy to flow, and dead zone is not present, and runner is unobstructed, and product quality is effectively ensured, and saves production cost.
Embodiment 2
A kind of filter disk includes disk filter and disk shell;Disk filter includes strainer 5, disk inner ring 2 It is equipped with aperture with the ring wall of disk outer shroud 1, disk inner ring 2;Strainer 5 divides for upper filter screen and lower filter screen, the filtering accuracy of strainer It it is 100 μm, the both ends of upper and lower strainer are divided into the upper and lower surface of 2, outer shroud 1 in disk;Disk shell includes disk supporting rack With supporting rack connection ring 4, the material of supporting rack connection ring is the stainless steel that polishing silver-plated process is done on surface, and disk supporting rack is by 8 A disk supporting rod 3 forms, and 3 one end of disk supporting rod is connect with the upper surface of disk outer shroud 1, the other end and supporting rack connection ring 4 connections, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region, disk inner ring Ring wall is equipped with aperture 6;The main body of disk supporting rod 3 is rectangular-shape, the top section being connect with supporting rack connection ring For right-angled trapezium shape, the bottom surface in the right-angled trapezium shape of top is connect with the main body of disk supporting rod, in the right-angled trapezium shape of top Upper bottom surface be connected with the outer wall of supporting rack connection ring;The face of close upper filter screen is vertical side in the right-angled trapezium shape of top;Top The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in portion's right-angled trapezium shape, and goes to the bottom in the right-angled trapezium shape of top The radial width in face is bigger 1.2mm than the radial width of upper bottom surface, and disk supporting rod 3 connect end part bending with disk outer shroud 1, The outer wall shape Corresponding matching of bending part shape and disk outer shroud, supporting rack connection ring 4 share same circle with disk inner ring 2 The heart, and the diameter of supporting rack connection ring 4 is bigger 60mm than the diameter of disk inner ring 2, the thickness of disk supporting rod is connected than supporting rack The big 2mm of thickness of ring.
Filter disk of the present invention, the central area area between supporting rack connection ring and disk inner ring is larger, and melt exists This region is easy to flow, and dead zone is not present, and runner is unobstructed, and product quality is effectively ensured, and saves production cost.
Embodiment 3
A kind of filter disk includes disk filter and disk shell;Disk filter includes strainer 5, disk inner ring 2 It is equipped with aperture with the ring wall of disk outer shroud 1, disk inner ring 2;Strainer 5 divides for upper filter screen and lower filter screen, the filtering accuracy of strainer It it is 50 μm, the both ends of upper and lower strainer are divided into the upper and lower surface of 2, outer shroud 1 in disk;Disk shell include disk supporting rack and Supporting rack connection ring 4, the material of supporting rack connection ring are the stainless steel that polishing silver-plated process is done on surface, and disk supporting rack is by 8 Disk supporting rod 3 forms, and 3 one end of disk supporting rod is connect with the upper surface of disk outer shroud 1, the other end and supporting rack connection ring 4 Connection, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region;The ring of disk inner ring Wall is equipped with aperture 6;The main body of disk supporting rod 3 is rectangular-shape, and the top section being connect with supporting rack connection ring is Right-angled trapezium shape, the bottom surface in the right-angled trapezium shape of top is connect with the main body of disk supporting rod, in the right-angled trapezium shape of top Upper bottom surface is connected with the outer wall of supporting rack connection ring;The face of close upper filter screen is vertical side in the right-angled trapezium shape of top;Top The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in right-angled trapezium shape, and bottom surface in the right-angled trapezium shape of top Radial width it is bigger 1.5mm than the radial width of upper bottom surface, disk supporting rod 3 connect with disk outer shroud 1 end part bending, it is curved The outer wall shape Corresponding matching of partial shape and disk outer shroud is rolled over, supporting rack connection ring 4 shares the same center of circle with disk inner ring 2, And the diameter of supporting rack connection ring 4 is bigger 50mm than the diameter of disk inner ring 2, the thickness of disk supporting rod is than supporting rack connection ring The big 1.5mm of thickness.
Filter disk of the present invention, the central area area between supporting rack connection ring and disk inner ring is larger, and melt exists This region is easy to flow, and dead zone is not present, and runner is unobstructed, and product quality is effectively ensured, and saves production cost.
Embodiment 4
A kind of filter disk includes disk filter and disk shell;Disk filter includes strainer 5, disk inner ring 2 It is equipped with aperture with the ring wall of disk outer shroud 1, disk inner ring 2;Strainer 5 divides for upper filter screen and lower filter screen, the filtering accuracy of strainer It it is 80 μm, the both ends of upper and lower strainer are divided into the upper and lower surface of 2, outer shroud 1 in disk;Disk shell include disk supporting rack and Supporting rack connection ring 4, the material of supporting rack connection ring are the stainless steel that polishing silver-plated process is done on surface, and disk supporting rack is by 8 Disk supporting rod 3 forms, and 3 one end of disk supporting rod is connect with the upper surface of disk outer shroud 1, the other end and supporting rack connection ring 4 Connection, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region;The ring of disk inner ring Wall is equipped with aperture 6;The main body of disk supporting rod 3 is rectangular-shape, and the top section being connect with supporting rack connection ring is Right-angled trapezium shape, the bottom surface in the right-angled trapezium shape of top is connect with the main body of disk supporting rod, in the right-angled trapezium shape of top Upper bottom surface is connected with the outer wall of supporting rack connection ring;The face of close upper filter screen is vertical side in the right-angled trapezium shape of top;Top The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in right-angled trapezium shape, and bottom surface in the right-angled trapezium shape of top Radial width it is bigger 1mm than the radial width of upper bottom surface, disk supporting rod 3 connect with disk outer shroud 1 end part bending, bending The outer wall shape Corresponding matching of partial shape and disk outer shroud, supporting rack connection ring 4 share the same center of circle with disk inner ring 2, and The diameter of supporting rack connection ring 4 is bigger 55mm than the diameter of disk inner ring 2, and the thickness of disk supporting rod is thicker than supporting rack connection ring Spend big 1.8mm.
Filter disk of the present invention, the central area area between supporting rack connection ring and disk inner ring is larger, and melt exists This region is easy to flow, and dead zone is not present, and runner is unobstructed, and product quality is effectively ensured, and saves production cost.
Embodiment 5
A kind of filter disk includes disk filter and disk shell;Disk filter includes strainer 5, disk inner ring 2 It is equipped with aperture with the ring wall of disk outer shroud 1, disk inner ring 2;Strainer 5 divides for upper filter screen and lower filter screen, the filtering accuracy of strainer It it is 30 μm, the both ends of upper and lower strainer are divided into the upper and lower surface of 2, outer shroud 1 in disk;Disk shell include disk supporting rack and Supporting rack connection ring 4, the material of supporting rack connection ring are the stainless steel that polishing silver-plated process is done on surface, and disk supporting rack is by 8 Disk supporting rod 3 forms, and 3 one end of disk supporting rod is connect with the upper surface of disk outer shroud 1, the other end and supporting rack connection ring 4 Connection, and it is evenly distributed on disk filter upper surface, disk filter upper surface is divided into sector region;The ring of disk inner ring Wall is equipped with aperture 6;The main body of disk supporting rod 3 is rectangular-shape, and the top section being connect with supporting rack connection ring is Right-angled trapezium shape, the bottom surface in the right-angled trapezium shape of top is connect with the main body of disk supporting rod, in the right-angled trapezium shape of top Upper bottom surface is connected with the outer wall of supporting rack connection ring;The face of close upper filter screen is vertical side in the right-angled trapezium shape of top;Top The radial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in right-angled trapezium shape, and bottom surface in the right-angled trapezium shape of top Radial width it is bigger 2mm than the radial width of upper bottom surface, disk supporting rod 3 connect with disk outer shroud 1 end part bending, bending The outer wall shape Corresponding matching of partial shape and disk outer shroud, supporting rack connection ring 4 share the same center of circle with disk inner ring 2, and The diameter of supporting rack connection ring 4 is bigger 45mm than the diameter of disk inner ring 2, and the thickness of disk supporting rod is thicker than supporting rack connection ring Spend big 1.3mm.
Filter disk of the present invention, the central area area between supporting rack connection ring and disk inner ring is larger, and melt exists This region is easy to flow, and dead zone is not present, and runner is unobstructed, and product quality is effectively ensured, and saves production cost.

Claims (5)

1. a kind of filter disk, it is characterized in that:Including disk body and disk shell;The disk body includes strainer, dish Piece inner ring and disk outer shroud;The strainer is set to the upper and lower surface between disk inner and outer rings;The disk shell includes disk Supporting rack and supporting rack connection ring, the disk supporting rack is by the disk support bar group of certain amount at the disk supporting rod One end is connect with the upper surface of disk outer shroud, and the other end is connect with supporting rack connection ring, and is evenly distributed on disk filter Filter upper surface is divided into sector region by surface;The ring wall of the disk inner ring is equipped with aperture;
Support frame as described above connection ring shares the same center of circle with disk inner ring, and the diameter of supporting rack connection ring is more straight than disk inner ring The big 40-60mm of diameter;
The main body of the disk supporting rod is rectangular-shape, and the top section being connect with supporting rack connection ring is right-angled trapezium Shape, the bottom surface in right-angled trapezium shape are connect with the main body of disk supporting rod, and the upper bottom surface in right-angled trapezium shape connects with supporting rack The outer wall for connecing ring is connected;Vertical side in right-angled trapezium shape is close to the face of upper filter screen;
The axial width of upper bottom surface is equal with the wall thickness of supporting rack connection ring in the right-angled trapezium shape, and in right-angled trapezium shape under The axial width of bottom surface is bigger 1-2mm than the axial width of upper bottom surface.
2. a kind of filter disk according to claim 1, which is characterized in that the disk supporting rod number is 8-12 It is a.
3. a kind of filter disk according to claim 1, which is characterized in that the disk supporting rod connects with disk outer shroud Connect end part bending, the outer wall shape Corresponding matching of bending part shape and disk outer shroud.
4. a kind of filter disk according to claim 1, which is characterized in that the filtering accuracy of the strainer be 10 μm~ 100μm。
5. a kind of filter disk according to claim 1, which is characterized in that the material of support frame as described above connection ring is table Do the stainless steel of polishing silver-plated process in face.
CN201610867593.0A 2016-09-30 2016-09-30 A kind of filter disk Active CN106474803B (en)

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CN106474803B true CN106474803B (en) 2018-08-17

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110548327B (en) * 2019-09-27 2022-05-10 杭州科百特过滤器材有限公司 Dish-shaped filter disc for filtering high-viscosity melt

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2407816Y (en) * 1999-11-30 2000-11-29 黄圣达 Filter cartridge of filter
DE102011001017A1 (en) * 2011-03-02 2012-09-06 Kreyenborg Verwaltungen Und Beteiligungen Gmbh & Co. Kg Filter unit for wire carrier bolt, has spacer elements provided adjacent to disk filter elements, and internal cavity that is in connection with external periphery of filter unit through communicating passage
CN203750301U (en) * 2014-01-09 2014-08-06 新乡市平原工业滤器有限公司 Disc-type filter element
CN104385557A (en) * 2014-11-03 2015-03-04 广东仕诚塑料机械有限公司 Disc filter capable of eliminating crystal points of protective film

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008018598A (en) * 2006-07-12 2008-01-31 Toyo Kohan Co Ltd Polymer filter and method for extrusion molding of molten resin

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2407816Y (en) * 1999-11-30 2000-11-29 黄圣达 Filter cartridge of filter
DE102011001017A1 (en) * 2011-03-02 2012-09-06 Kreyenborg Verwaltungen Und Beteiligungen Gmbh & Co. Kg Filter unit for wire carrier bolt, has spacer elements provided adjacent to disk filter elements, and internal cavity that is in connection with external periphery of filter unit through communicating passage
CN203750301U (en) * 2014-01-09 2014-08-06 新乡市平原工业滤器有限公司 Disc-type filter element
CN104385557A (en) * 2014-11-03 2015-03-04 广东仕诚塑料机械有限公司 Disc filter capable of eliminating crystal points of protective film

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