CN201534023U - A continuous pressure filter integrating filtration, washing and drying - Google Patents
A continuous pressure filter integrating filtration, washing and drying Download PDFInfo
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- CN201534023U CN201534023U CN2009201442085U CN200920144208U CN201534023U CN 201534023 U CN201534023 U CN 201534023U CN 2009201442085 U CN2009201442085 U CN 2009201442085U CN 200920144208 U CN200920144208 U CN 200920144208U CN 201534023 U CN201534023 U CN 201534023U
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Abstract
本实用新型涉及一种过滤、洗涤、干燥一体化的连续压力过滤机。其结构特征是机体为筒状,筒表面布有转鼓、二次清洗水入口、加压单元、预干燥介质入口、滤布清洗机构、过滤液入口、一次清洗水入口、过滤单元室、滤液流动管,产品出口位于机体的底部,其内设有刮刀系统、视镜,滤液流动管位居筒的中心,机体并座落在两轴承支架间;制分配头系统圆周设有分配控制头压盖、二次清洗母液水出口、预干燥介质出口、反吹气入口I、反吹气入口II、反吹气入口III、过滤液出口、二次清洗母液水出口。本实用新型机型紧凑,结构整体性强、占地面积小,并集过滤、洗涤、预干燥、卸料功能一体,克服了现有过滤机在使用过程中的局限性。
The utility model relates to a continuous pressure filter integrating filtering, washing and drying. Its structural feature is that the body is cylindrical, and the surface of the cylinder is equipped with a drum, secondary cleaning water inlet, pressurization unit, pre-drying medium inlet, filter cloth cleaning mechanism, filtrate inlet, primary cleaning water inlet, filter unit room, filtrate The flow tube, the product outlet is located at the bottom of the body, which is equipped with a scraper system and a sight glass, the filtrate flow tube is located in the center of the tube, and the body is located between the two bearing brackets; the circumference of the customized distribution head system is equipped with a distribution control head. Cover, secondary cleaning mother liquor water outlet, pre-drying medium outlet, backflush gas inlet I, backflush gas inlet II, backflush gas inlet III, filtrate outlet, and secondary cleaning mother liquor water outlet. The utility model has the advantages of compact model, strong structural integrity, small occupied area, and integrates the functions of filtering, washing, pre-drying and unloading, and overcomes the limitation of the existing filter in the process of use.
Description
技术领域technical field
本实用新型涉及一种集过滤、洗涤、干燥功能一体化的连续生产型压力过滤机。The utility model relates to a continuous production type pressure filter integrating filtering, washing and drying functions.
背景技术Background technique
不同物质的滤液在压力过滤机转鼓上被连续带压过滤,并使滤液的过滤、洗涤、预干燥、卸料在特定的不同压力区域单元室内被分别处理,分离出来的滤饼、滤液、干燥气均可分别回收,从而满足工业多用途的需求。现有过滤机主要分为如下几种结构,The filtrates of different substances are continuously filtered under pressure on the drum of the pressure filter, and the filtration, washing, pre-drying and unloading of the filtrate are processed separately in specific different pressure area unit chambers. The separated filter cake, filtrate, Dry gas can be recovered separately to meet the needs of industrial multi-purpose. Existing filters are mainly divided into the following structures:
(1)PTA行业应用的一种加压过滤设备,是通过提高母液过滤侧的压力,增大过滤网两侧压差提高过滤效率,从而完成PTA的过滤,(1) A pressurized filtration equipment used in the PTA industry is to complete the filtration of PTA by increasing the pressure on the filter side of the mother liquor and increasing the pressure difference on both sides of the filter to improve the filtration efficiency.
其技术局限性在于转鼓内排水不畅,过滤网两侧的压差不易控制。Its technical limitation is that the drainage in the drum is not smooth, and the pressure difference on both sides of the filter is not easy to control.
(2)一种转鼓加压过滤机(专利号为CN97223279.6)和一种筒式内滤加压过滤机(专利号:88221356.3),该技术为过滤机转鼓有多个加压槽体,同时加压仓内具有一定的压缩空气,通过分配阀与通大气的气水分离器形成气压差,在压差作用下槽体内的滤饼和洗涤水被回收。其技术局限性在于转鼓旋转形成滤饼,再进行洗涤,导致滤饼的含水量较高,滤饼的规整型不好。(2) A rotary drum pressurized filter (patent No. CN97223279.6) and a cylindrical inner filter pressurized filter (patent No.: 88221356.3), the technology is that the filter drum has multiple pressurized grooves At the same time, there is a certain amount of compressed air in the pressurized chamber, and the air pressure difference is formed through the distribution valve and the air-water separator through the atmosphere. Under the action of the pressure difference, the filter cake and washing water in the tank are recovered. Its technical limitation is that the drum rotates to form a filter cake, and then washes, resulting in a high water content of the filter cake and poor regularity of the filter cake.
(3)一种真空过滤机和加压过滤机用的滤布清洗装置(专利号:97223279.6),该清洗技术为常规通用性技术,其局限性为:滤布清洗后无法保证每个过滤网孔内的滤渣是否清理干净。影响过滤效果。(3) A filter cloth cleaning device for vacuum filters and pressurized filters (patent number: 97223279.6). This cleaning technology is a conventional general technology, and its limitation is: after cleaning the filter cloth, it is impossible to ensure that each filter screen Whether the filter residue in the hole is cleaned up. affect the filtering effect.
发明内容Contents of the invention
鉴于上述现有过滤机在使用过程中的局限性,本实用新型的目的在于提供一种过滤、洗涤、干燥一体化的连续式压力过滤机。In view of the above-mentioned limitations in the use of existing filters, the purpose of this utility model is to provide a continuous pressure filter integrating filtering, washing and drying.
本实用新型的目的是通过以下技术方案实现的:The purpose of this utility model is achieved by the following technical solutions:
一种过滤、洗涤、干燥一体化的连续式压力过滤机,主要是由机体、框架9、加压单元、控制分配头系统、转鼓、过滤单元室、卸料机构、滤布清洗机构及传动系统组成。机体为筒状,筒表面布有转鼓、二次清洗水入口、加压单元、预干燥介质入口、滤布清洗机构、过滤液入口、一次清洗水入口、过滤单元室和滤液流动管;产品出口位于机体的下半部,其内设有刮刀系统、视镜,滤液流动管位居筒的中心,机体位于在轴承支架I和轴承支架II间;底部设有卸料机构和泄露口;传动系统与变速系统连接,变速系统通过轴与控制分配头系统和机体连接;控制分配头系统形似圆盘,盘周设有分配控制头压盖、二次清洗母液水出口、预干燥介质出口、反吹气入口I、反吹气入口II、反吹气入口III、过滤液出口、二次清洗母液水出口。A continuous pressure filter integrating filtration, washing and drying, mainly composed of a body, a frame 9, a pressurizing unit, a control distribution head system, a drum, a filter unit room, a discharge mechanism, a filter cloth cleaning mechanism and a transmission system composition. The body is cylindrical, and the surface of the cylinder is equipped with a drum, a secondary cleaning water inlet, a pressurization unit, a pre-drying medium inlet, a filter cloth cleaning mechanism, a filtrate inlet, a primary cleaning water inlet, a filter unit room and a filtrate flow pipe; the product The outlet is located in the lower part of the body, which is equipped with a scraper system and a sight glass, and the filtrate flow pipe is located in the center of the cylinder, and the body is located between the bearing bracket I and the bearing bracket II; the bottom is equipped with a discharge mechanism and a leakage port; the transmission The system is connected with the speed change system, and the speed change system is connected with the control distribution head system and the body through the shaft; the control distribution head system is shaped like a disc, and the distribution control head gland, the secondary cleaning mother liquid water outlet, the pre-drying medium outlet, and the reverse Blowing gas inlet I, back blowing gas inlet II, back blowing gas inlet III, filtrate outlet, secondary cleaning mother liquor water outlet.
本实用新型的优点是:The utility model has the advantages of:
1、本实用新型机型紧凑,控制分配头系统、变速系统、传动系统和压力过滤机转鼓装入一个压力框架内调速旋转,结构整体性强、占地面积小,并集过滤、洗涤、预干燥、卸料功能一体,经济实用,克服了现有过滤机在使用过程中的局限性。1. The model of the utility model is compact, and the control distribution head system, the speed change system, the transmission system and the drum of the pressure filter are installed in a pressure frame to adjust the speed and rotate. The structure is strong and the floor space is small. , pre-drying, and unloading functions are integrated, economical and practical, and overcome the limitations of existing filters in the process of use.
2、本实用新型广泛应用于间苯二甲酸、PTA、芳香酸、塑料及其预固化、油漆及其树脂的预固化、食品、染料、颜料、纤维素衍生物、药物等领域,为不同物质的滤液连续带压过滤提供了一套新型设备。2. The utility model is widely used in the fields of isophthalic acid, PTA, aromatic acid, plastics and its pre-curing, paint and its resin pre-curing, food, dyes, pigments, cellulose derivatives, medicines, etc., for different substances Continuous pressure filtration of the filtrate provides a new set of equipment.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1机体端面示意图。Fig. 2 is a schematic diagram of the end face of the body of Fig. 1 .
图3为图1控制分配头端面示意图。Fig. 3 is a schematic diagram of the end face of the control distribution head in Fig. 1 .
附图标记说明如下:The reference signs are explained as follows:
1-轴承支架I 2-机体 3-轴承支架II 4-控制分配头系统 5-变速系统 6-传动系统 7-传动电机 8-防护罩 9-框架 10-卸料机构 11-机架 12-泄露口 13-转鼓 14-二次清洗水入口 15-加压单元 16-预干燥介质入口 17-刮刀系统 18-视镜 19-产品出口20-滤布清洗机构 21-过滤液入口 22-一次清洗水入口 23-过滤单元室 24-滤液流动管 25-分配控制头压盖 26-二次清洗母液水出口27-预干燥介质出口 28-反吹气入口I 29-反吹气入口II 30-反吹气入口III 31-过滤液出口 32-二次清洗母液水出口1-Bearing bracket I 2-Body 3-Bearing bracket II 4-Control distribution head system 5-Variation system 6-Transmission system 7-Transmission motor 8-Protection cover 9-Frame 10-Unloading mechanism 11-Rack 12-Leakage Port 13-Drum 14-Secondary cleaning water inlet 15-Pressure unit 16-Predrying medium inlet 17-Scraper system 18-Sight mirror 19-Product outlet 20-Filter cloth cleaning mechanism 21-Filtrate inlet 22-Primary cleaning Water inlet 23-Filtration unit chamber 24-Filtrate flow pipe 25-Distribution control head gland 26-Secondary cleaning mother liquor water outlet 27-Pre-drying medium outlet 28-Back blowing gas inlet I 29-Back blowing gas inlet II 30-Back blowing gas inlet Blowing inlet III 31-Filtrate outlet 32-Secondary cleaning mother liquor water outlet
具体实施方式Detailed ways
如图1-2所示,一种过滤、洗涤、干燥一体化的连续式压力过滤机,主要是由机体2、框架9、加压单元15、控制分配头系统4、转鼓13、过滤单元室23、卸料机构10、滤布清洗机构20及传动系统6组成。机体2为筒状,筒表面布有转鼓13、二次清洗水入口14、加压单元15、预干燥介质入口16、滤布清洗机构20、过滤液入口21、一次清洗水入口22、过滤单元室23和滤液流动管24,产品出口19位于机体2的下半部,其内设有刮刀系统17和视镜18,滤液流动管24位居筒的中心,机体2并座落在轴承支架I1和轴承支架II3间,底部设有卸料机构10和泄露口12;传动电机7与变速系统5连接,变速系统5通过轴与控制分配头系统4和机体2连接,变速系统5上装有防护罩8,电机7和机体2座落在机架11上。As shown in Figure 1-2, a continuous pressure filter integrating filtration, washing and drying is mainly composed of a
如图3所示,制分配头系统4圆周设有分配控制头压盖25、二次清洗母液水出口26、预干燥介质出口27、反吹气入口I28、反吹气入口II29、反吹气入口III 30、过滤液出口31、二次清洗母液水出口32。As shown in Figure 3, the distribution
控制分配头系统4、变速系统5、传动系统6和压力过滤机转鼓13以调速方式在一个压力框架9内向心旋转;转鼓13与框架9间采用填料密封,转鼓13被加压单元15分成不同的气密腔体,转鼓13的表面由一滤液流动管24与控制分配头系统4连接的过滤单元室23组成,在加压状态下,悬浮液不断地进入过滤单元室23,滤饼在过滤单元室23中积攒,并随着转鼓13的旋转被输送到随后的单元室中,根据要求过滤、洗涤、预干燥可在一个或几个单元中完成,当单元室23被滤饼完全填满后,清洗水和干燥介质分别从一次清洗水入口22、二次清洗水入口14和预干燥介质入口16分别输入,并且单相置换流体确保穿过滤饼。在非压力卸料区内通过卸料机构10的刮刀系统17和控制分配头系统4反吹气入口I28和反吹气入口II29的反吹气使滤饼卸料,之后过滤滤布被滤布清洗机构20和控制分配头系统4上反吹气入口III30的反吹气分别清洗和反吹。根据设计,滤布清洗液是可以被当作滤饼洗涤液重复利用的,以此来避免被过滤液固体损失。母液和洗涤液通过过滤单元室23和滤液流动管24到达控制分配头系统4,在这里不同的滤液和反吹气将会被分离、排出和回收。Control the
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Inventor after: Zhao Xu Inventor after: Li Junliang Inventor after: Zhang Wanyao Inventor after: Yi Zhi Inventor after: Wang Rui Inventor after: Zhang Baoquan Inventor after: Li Qiang Inventor before: Zhao Xu Inventor before: Zhang Wanyao Inventor before: Wang Rui |
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Address after: 100728 Beijing, Chaoyangmen, North Street, No. 22, No. Patentee after: Sinopec Corp. Patentee after: Tianhua Institute of Chemical Machinery & Automation Co., Ltd. Address before: 100728 Beijing, Chaoyangmen, North Street, No. 22, No. Patentee before: Sinopec Corp. Patentee before: Tianhua Chemical Machinery & Automation Research Inst. |
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