CN106473222B - A kind of hypoxemia low pressure drum-type cut-tobacco drier and baking silk method - Google Patents

A kind of hypoxemia low pressure drum-type cut-tobacco drier and baking silk method Download PDF

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Publication number
CN106473222B
CN106473222B CN201611153625.7A CN201611153625A CN106473222B CN 106473222 B CN106473222 B CN 106473222B CN 201611153625 A CN201611153625 A CN 201611153625A CN 106473222 B CN106473222 B CN 106473222B
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silk
roller
electrical heating
tobacco
silk roller
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CN106473222A (en
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刘辉
蔡冰
刘文锋
胡素霞
夏秋冬
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24BMANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00Preparing tobacco in the factory
    • A24B3/04Humidifying or drying tobacco bunches or cut tobacco

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Abstract

The present invention provides a kind of hypoxemia low pressure drum-type cut-tobacco drier.The cut-tobacco drier includes support, electrical heating and dries silk roller and drum drive mechanism, it is characterised in that:The charging aperture of silk roller feed space is being dried provided with charging gas lock, discharging gas lock is provided with the discharging opening of its discharge chamber, the exhaust tube for being used for being connected with air extractor is provided with discharge chamber, the inner chamber for drying silk roller is led at the pumping end of the exhaust tube, and provided with pressure test device on pump-line;Silk drums inside is dried by air extractor and exhaust tube to electrical heating to be evacuated, and it is 0.2 0.5 standard atmospheric pressures to control to keep electrical heating to dry the air pressure in silk roller by electric-heating control system, the barrel temperature of heating roller is 60 90 DEG C.The present invention is simple in construction, easy to operate, can be compared with realizing the drying to cut tobacco under low-intensity, while the loss that the oxidation reaction for reducing cut tobacco drying small molecule aroma component is caused, the small molecule aroma component kept inside tobacco leaf of limits.

Description

A kind of hypoxemia low pressure drum-type cut-tobacco drier and baking silk method
Technical field
The present invention relates to Cigarette processing equipment technical field, specifically a kind of hypoxemia low pressure drum-type cut-tobacco drier and baking silk side Method.
Background technology
In the prior art, the conventional tumble that cut tobacco, stem drying equipment are mainly used dries silk, two-part cut-tobacco drier, air-flow The equipment such as drying, fluidized bed drying, by the heating to cut tobacco, stem, make moisture be changed into gaseous state, depart from cut tobacco and stem, because This processes that intensity is universal higher in process of production, and roller dries silk barrel temperature, and fluidized bed drying gas flow temperature is basic at 120 DEG C More than, pneumatic conveying drying hot blast temperature highest is even up to more than 280 DEG C, and processing intensity is big, and the fragrant chemical composition of the cause in cut tobacco is damaged Mistake is more, and the small molecule for especially having obvious positive influences to cigarette quality causes fragrant chemical composition loss to become apparent, for cigarette, Particularly high-grade cigarette product, its raw tobacco material quality selected is high, and shortcoming is few, and the processing of high intensity often brings pipe tobacco product The reduction of matter, therefore the processing intensity of reduction tobacco drying process, for high-grade cigarette, demand is more urgent.
The content of the invention
The present invention, which is provided, to be provided a kind of hypoxemia low pressure drum-type cut-tobacco drier according to the deficiencies in the prior art and dries silk method, should Simple in equipment, it is easy to operate, by reducing the air pressure inside baking silk cylinder, so as to reduce the boiling point of water and the oxygen of inner barrel Gas content, realizes the drying process of cut tobacco at a lower temperature, simultaneously because being greatly reduced for inner barrel oxygen content, can To reduce oxidation reaction of the cut tobacco in cut tobacco drying, the small molecule aroma component inside tobacco leaf is kept to greatest extent.
The technical scheme that the present invention is provided:A kind of hypoxemia low pressure drum-type cut-tobacco drier, including support, electrical heating dry silk Roller and drum drive mechanism, feed space is provided with the feed end for drying silk roller, and discharge end is provided with discharge chamber, it is characterised in that: In the charging aperture for drying silk roller feed space provided with charging gas lock, discharging gas lock is provided with the discharging opening of its discharge chamber, in discharge chamber The exhaust tube for being used for being connected with air extractor is provided with, the inner chamber for drying silk roller is led at the pumping end of the exhaust tube, and is taking out Feed channel is provided with pressure test device;Silk drums inside is dried by air extractor and exhaust tube to electrical heating to be evacuated, and Control electrical heating to dry the air pressure in silk roller by pressure test device to be 0.2-0.5 standard atmospheric pressure, pass through electrical heating system The barrel temperature that system controls to heat roller is 60-90 DEG C.
The present invention preferably technical scheme:The charging gas lock and discharging gas lock are by sealed cylindrical airlock chamber and put In the rotary gas lock composition in airlock chamber, charging aperture and discharging opening are provided with airlock chamber;The rotary gas lock is by revolving Rotating shaft and 3-5 gas lock blade being uniformly arranged on the rotary shaft are constituted, and rotary shaft passes through electric rotating machine control, multiple gas lock leaves The edge of piece is touched with the inwall of airlock chamber, and airlock chamber is separated into multiple seal cavities, is arranged on airlock chamber upper feeding Mouth is arranged in two different seal cavities with discharging opening.
The present invention preferably technical scheme:Silk roller is dried in the electrical heating to be included housing, electric heater unit and is arranged on shell Internal multiple harrow nails, the electric heater unit is by heater, temperature control equipment and is arranged on inner walls or outer wall Electric heating device, the electric heating device electric heater unit is resistive heater or electrothermal heating rod or heating coil.
The present invention preferably technical scheme:Sealing strip is provided with each gas lock blade and airlock chamber engagement edge.
The present invention preferably technical scheme:The charging aperture being opened in airlock chamber and discharging opening are separately positioned on not phase In two adjacent seal cavities.
A kind of hypoxemia low pressure that the present invention is provided dries silk technique, using drum-type cut-tobacco drier, it is characterised in that in electrical heating The charging aperture of silk roller is dried provided with charging gas lock, and discharging opening is provided with air extractor, its specific steps provided with discharging gas lock, cylinder It is as follows:
(1) before charging, it is evacuated by air extractor to drying silk roller, air pressure in silk roller will be dried and be reduced to a standard The 20%-50% of atmospheric pressure;
(2) when the pressure that step (1) is dried in silk roller reaches design requirement, pipe tobacco is locked into by feeding gas and rolled into baking silk In cylinder, the inner wall temperature for controlling to dry silk roller is 60-90 DEG C, and pipe tobacco is defeated to discharging opening in the presence of the rotation of roller and harrow nail It is sent into row and dries silk, controls the air pressure in roller to be 0.2-0.5 by pressure test device and air extractor in cut tobacco drying Standard atmospheric pressure;The pipe tobacco being baked dries silk roller by the gas lock output that discharges, into next process.
The present invention before use, by gas extraction system extract cylinder in air, reduce inner barrel air pressure and Oxygen content, makes pressure in cylinder be reduced to the 20-50% of normal atmosphere (An), the floating-point of water is changed into 60-80 DEG C, in relatively low baking At a temperature of silk, input and output material gas lock prevents the exchange of an inner air and outer air, prevents extraneous other gases from entering in cylinder, pressure in holding cylinder Stable, when production starts, material is locked into baking silk cylinder by feeding gas, is dried silk cylinder and is heated up by electric heater unit, to pipe tobacco Dehydration is dried, under relatively low pressure, temperature is less than the purpose that moisture vaporization can be achieved under the conditions of 100 DEG C in cylinder, real The low-intensity processing of existing cut tobacco.The cylinder of the present invention is heated up using electrically heated mode, and temperature can be adjusted automatically according to demand Section, adjustment amplitude is big, and minimum temperature can be less than 100 DEG C, adapts to large range of temperature adjustment, and discharging gas lock blade journey is clockwise Rotation, sends out material, and discharging gas lock can prevent that air enters in cylinder outside cylinder while material detachment roller, in holding cylinder Pressure is stable, and gas extraction system possesses in extraction cylinder atmospheric pressure in air reduction cylinder, extract moisture that cut tobacco drying process produces, Dedusting, a variety of functions of holding cylinder internal pressure strong stability.
Whole equipment reasonable in design of the present invention, exchange construction is simple and convenient to operate, and is dried by reducing inside silk cylinder Air pressure, so as to reduce the boiling point of water, just can make water be converted into gas, reduce the processing of production process at a lower temperature Intensity, can be compared with the drying to cut tobacco be realized, simultaneously because air is largely extracted out in cylinder, in drying equipment under low-intensity Portion's oxygen content is substantially reduced, and reduces the loss for answering oxidation reaction to cause of cut tobacco drying small molecule aroma component, limits Keep tobacco leaf inside small molecule aroma component, the organoleptic quality of high-grade tobacco leaf can be kept, thus improve processing after roll up The quality of cigarette.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the charging gas lock of the present invention and the structural representation of discharging gas lock;
Fig. 3 is the temperature control schematic diagram of the present invention.
Embodiment
Below in conjunction with the accompanying drawing in the present invention, the technical scheme in the present invention is clearly and completely described.As schemed Shown in 1, a kind of hypoxemia low pressure drum-type cut-tobacco drier, including support 1, electrical heating dry silk roller 2 and drum drive mechanism 3, described The structure that silk roller 2 is existing roller, including barrel and electric heater unit are dried in electrical heating, and multigroup rake is provided with barrel Nail, electric heater unit is by heater, temperature control equipment and is arranged on the electric heating device of drum housing inwall or outer wall, institute It can be resistive heater or electrothermal heating rod or heating coil or electric boiling plate to state electric heating device, and specific install is to roll The housing of cylinder is arranged to double-decker, and outer layer is heat-insulation layer, and internal layer is metal level, by resistive heater or electrothermal heating rod or Heating coil or electric boiling plate are arranged in interlayer, are then connected, are entered by heater with extraneous heater by wire Row heating.In order to be controlled to barrel temperature, multiple temperature sensors are provided with cylinder inwall, as shown in figure 3, multiple temperature are passed Sensor is connected with temperature controller, detects the temperature of inner wall of rotary drum, and passes information to temperature controller, by temperature controller To control heater to heat roller, the temperature for drying silk barrel, adjustable range can be adjusted flexibly in electric heater unit temperature 50-200℃.The drum drive mechanism 3 be by motor, main driving wheel be arranged on multiple driven wheels of cylinder outer wall into, Rotated by motor control main driving wheel, so as to drive multiple driven pulleys to rotate the rotation for realizing roller.
It can be run after entering roller for the ease of material to discharging opening, it is low that barrel is arranged to the high discharge end of feed end Skewed, its angle of inclination is 2-5 °, is dried when material enters in silk cylinder, by drying the rotation of silk cylinder, material is being dried in silk cylinder Rotation is fallen, and is finally exported from blanking port.As shown in figure 1, being provided with feed space 4, discharging in the feed end that silk roller 2 is dried in electrical heating End is provided with discharge chamber 5, it is characterised in that:Charging gas lock 6 is provided with the charging aperture for drying the feed space 4 of silk roller 2, in its discharge chamber 5 Discharging opening provided with discharging gas lock 7.The charging gas lock 6 can be existing structure with discharging gas lock 7, it can be ensured that material is just Often turnover, and ensure that charging aperture and discharging opening will not gas leakage.Its concrete structure can also be as shown in Fig. 2 be by sealed cylinder Shape airlock chamber 6-1 and the rotary gas lock composition being placed in airlock chamber, are provided with charging aperture and discharging opening on airlock chamber 6-1;Institute State rotary gas lock to be made up of rotary shaft 6-2 and 3-5 gas lock blade 6-3 being uniformly arranged on the rotary shaft, rotary shaft 6-2 Controlled by electric rotating machine 6-4, the inwall of multiple gas lock blade 6-3 edge with airlock chamber is touched, in each engagement edge Sealing strip 6-5 is equipped with, airlock chamber 6-1 is separated into multiple seal cavities, the enterprising material mouths of airlock chamber 6-1 and discharging opening is arranged on It is arranged in two different seal cavities, is preferably disposed on non-conterminous two annular seal spaces.A material sealing therefrom Charging aperture on chamber enters, and then under the rotation of rotary gas lock, material is shifted onto in the annular seal space provided with discharging opening, then Entered by discharging opening in roller, do not have unnecessary gas during charging and enter, discharging process and fill process phase Together, it ensure that in the case of normal charging and discharging, do not have too big influence on the air pressure in roller.
In order to ensure that low-pressure state is in roller, the pumping for being used for being connected with air extractor 10 is provided with discharge chamber 5 Pipe 8, the air extractor 10 can be vacuum air pump, directly be connected by exhaust tube 8 with drying the inner chamber of silk roller 2, to rolling It is evacuated in cylinder, for the detection to rolling cylinder pressure, pressure test device 9, the air pressure inspection is provided with pump-line 8 Survey device directly can detect table or other air pressure detection probes for air pressure, the air pressure in roller can be detected, then The data of detection are fed directly to the controller of air extractor 8, air extractor 8 are controlled by controller, or show Air extractor 8 is controlled by artificial, is evacuated by air extractor 8 to drying silk roller 2, it is ensured that silk is dried in cut tobacco drying Air pressure in roller 2 is 0.2-0.5 standard atmospheric pressure.
The specific implementation process of the present invention:
(1) before charging, it is evacuated by air extractor to drying silk roller 2, air pressure in silk roller will be dried and be reduced to a mark The 20%-50% of quasi- atmospheric pressure, i.e. 12000-50000pa, now the boiling point of water be reduced to 50-80 DEG C;
(2) when step (1) dry silk roller in pressure reach requirement when, by pipe tobacco by charging aperture to dry silk roller 2 in Conveying, charging gas lock 6 turns clockwise brings material in baking silk roller 2 into, while controlling to dry silk roller 2 by heater Inner wall temperature be 60-90 DEG C, pipe tobacco dry silk roller 2 rotation and harrow nail in the presence of to discharging opening conveying carry out dry silk mistake Journey, and be evacuated and hydrofuge by air extractor in cut tobacco drying, control the air pressure in roller big for 0.2-0.5 standard Air pressure, the pipe tobacco being baked dries silk roller by the output of discharging gas lock 7 turned clockwise, into next process, dries the silk time It is general 4-6 minutes as the conventional baking silk time;In whole cut tobacco drying, air extractor 8 is except playing a part of pumping Outside, hydrofuge, dustproof function can also be played.
The present invention can reach drying leaf-silk at a lower temperature, reduce the purpose of moisture in cut tobacco, when production starts, when Material, which enters, to be dried after silk roller 2, and air extractor main function is changed into the steam that discharge cut tobacco drying process is produced, and keeps simultaneously The stable gas pressure in silk cylinder is dried, the balance of pressure is kept, while being also equipped with the air pressure in the effect in cut tobacco drying dedusting, cylinder It can be adjusted according to the demand for drying silk temperature by force, rational baking silk temperature is selected under specific pressure conditions.
The present invention devises a kind of hypoxemia low pressure cut-tobacco drier, can realize at compared with the drying under low-intensity to cut tobacco Reason, maintains the flavor matter in tobacco leaf to greatest extent, realizes real low-intensity processing, solves current equipment processing Intensity is big, the problem of aroma component loss is more in tobacco leaf.
The foregoing is only a specific embodiment of the invention, but the protection domain of invention is not limited thereto, any category In those skilled in the art the invention discloses technical scope in, the change or replacement that can be readily occurred in should all be contained Cover within protection scope of the present invention.Therefore, protection scope of the present invention should be defined by scope of the claims.

Claims (5)

1. a kind of hypoxemia low pressure dries silk technique, using drum-type cut-tobacco drier, it is characterised in that:The drum-type cut-tobacco drier, including Support(1), electrical heating dry silk roller(2)And drum drive mechanism(3), silk roller is dried in electrical heating(2)Feed end be provided with into Expect room(4), discharge end is provided with discharge chamber(5), silk roller is dried in electrical heating(2)Feed space(4)Charging aperture provided with charging gas lock (6), in its discharge chamber(5)Discharging opening provided with discharging gas lock(7), in discharge chamber(5)Being provided with is used for and air extractor(10) The exhaust tube of connection(8), the exhaust tube(8)Pumping end lead to electrical heating dry silk roller(2)Inner chamber, and in exhaust tube (8)It is provided with pressure test device(9);
It is comprised the following steps that:
(1)Before charging, silk roller is dried to electrical heating by air extractor and is evacuated, electrical heating is dried into air pressure in silk roller is reduced to The 20%-50% of one standard atmospheric pressure;
(2)Work as step(1)When the pressure that middle electrical heating dries in silk roller reaches design requirement, pipe tobacco is locked into electricity by feeding gas Heating is dried in silk roller, and the inner wall temperature for controlling electrical heating to dry silk roller is 60-90 DEG C, and pipe tobacco dries silk roller in electrical heating Rotate and carry out baking silk to discharging opening conveying in the presence of harrow nail, be persistently evacuated and arrange by air extractor in cut tobacco drying It is wet, extract the steam that cut tobacco drying process is produced, and control the air pressure in electrical heating baking silk roller to be by pressure test device 0.2-0.5 standard atmospheric pressure, the pipe tobacco being baked exports electrical heating by the gas lock that discharges and dries silk roller, into next process.
2. a kind of hypoxemia low pressure according to claim 1 dries silk technique, it is characterised in that:The drum-type cut-tobacco drier enters Expect gas lock(6)With discharging gas lock(7)It is by sealed cylindrical airlock chamber(6-1)With the rotary gas lock group being placed in airlock chamber Into in airlock chamber(6-1)It is provided with charging aperture and discharging opening;The rotary gas lock is by rotary shaft(6-2)Be uniformly arranged 3-5 gas lock blade on the rotary shaft(6-3)Composition, rotary shaft(6-2)Pass through electric rotating machine(6-4)Control, multiple gas locks Blade(6-3)Inwall of the edge with airlock chamber touch, and by airlock chamber(6-1)Multiple seal cavities are separated into, are arranged on Airlock chamber(6-1)Enterprising material mouth is arranged in two different seal cavities with discharging opening.
3. a kind of hypoxemia low pressure according to claim 1 dries silk technique, it is characterised in that:The electricity of the drum-type cut-tobacco drier Silk roller is dried in heating(2)Including housing, electric heater unit and the multiple harrow nails being arranged in housing, the electric heater unit be by Heater, temperature control equipment and the electric heating device for being arranged on inner walls or outer wall(11)Composition, the electric heating device For resistive heater or electrothermal heating rod or heating coil.
4. a kind of hypoxemia low pressure according to claim 2 dries silk technique, it is characterised in that:In each gas of drum-type cut-tobacco drier Lock blade(6-3)With airlock chamber(6-1)Engagement edge is provided with sealing strip(6-5).
5. a kind of hypoxemia low pressure according to claim 2 dries silk technique, it is characterised in that:It is opened in the drum-type and dries silk Machine airlock chamber(6-1)On charging aperture and discharging opening be separately positioned in non-conterminous two seal cavities.
CN201611153625.7A 2016-12-14 2016-12-14 A kind of hypoxemia low pressure drum-type cut-tobacco drier and baking silk method Active CN106473222B (en)

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CN108450996A (en) * 2018-04-16 2018-08-28 智思控股集团有限公司 A kind of vacuum cut-tobacco drier and its vacuum dry silk method
CN109298688A (en) * 2018-09-21 2019-02-01 云南中烟工业有限责任公司 A method of barrel temperature is determined based on content of reducing sugar in pipe tobacco online
CN110115393B (en) * 2019-06-11 2021-09-28 红云红河烟草(集团)有限责任公司 Low-oxygen redrying process
CN110260616A (en) * 2019-07-23 2019-09-20 盐城腾一达环保设备有限公司 A kind of electric dryer
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