CN106457378B - Casting equipment - Google Patents
Casting equipment Download PDFInfo
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- CN106457378B CN106457378B CN201580024556.7A CN201580024556A CN106457378B CN 106457378 B CN106457378 B CN 106457378B CN 201580024556 A CN201580024556 A CN 201580024556A CN 106457378 B CN106457378 B CN 106457378B
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Multi-Process Working Machines And Systems (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Casting Equipment has：Moulding line (1) carries out moulding according to moulding plan to mold (40)；Production line (2) is melted, having makes molten metal flow into the cast casting ladle (51) in mold (40), and manufactures molten metal according to discharging plan；Molten metal is poured into from cast casting ladle (51) in mold (40) by pouring product line (3).The Casting Equipment has：Input unit (32) is arranged in moulding line (1), and inputs the qualified or not judgement information of mold that mold (40) is certified products either defective work；Batch forming apparatus (32), its necessity of mold (40) for being judged as certified products to inflow according to the qualified or not input sequence for judging information of the mold inputted to the input unit (32) is poured fluence and is added up to, when pouring fluence more than the regulation for being defined as below the capacity of cast casting ladle (51), the batch information that these multiple molds (40) are set as to a batch is formed；Discharging plan generating means (8), discharging plan is generated according to batch information.
Description
Technical field
The present invention relates to a kind of Casting Equipments.
Background technology
Patent document 1 discloses a kind of existing Casting Equipment.The Casting Equipment has：Moulding line, to mold
Carry out moulding；Production line is melted, produces the molten metal for flowing into mold；Pouring product line pours into a mould melting into mold
Metal.Melting production line has following process, that is, by the desired amount of alloy constituent materials with melting gold by calciner is molten
Belong to putting into the process in processing casting ladle and the ingredient of molten metal being adjusted and the molten metal of casting ladle being handled and shift
To the process in cast casting ladle.Automatic pouring device is provided in pouring product line, the automatic pouring device is to cast
Whether the ingredient of the molten metal in casting ladle is after ingredient for the molten metal that pour into a mould etc. is confirmed, by molten metal
It is poured into mold from cast casting ladle.Therefore, which can be corresponding with the moulding speed of mold, and can pour into a mould
Appropriate molten metal corresponding with mold.
Citation
Patent document
Patent document 1：Japanese Unexamined Patent Publication 2012-166271 bulletins
Invention content
Problems to be solved by the invention
But the Casting Equipment of patent document 1 is not to contemplate that the unqualified of mold can be generated in moulding line
The equipment of product.If casting molten metal is cast into the mold of defective work, the product will be caused unqualified.This
Outside, if having poured into a mould molten metal into the mold of defective work, it is likely that leak out molten metal.It is contemplated that with such as
Under type automates casting device, that is, pours if the judging result of the certified products of mold or defective work is supplied to
Dispensing device, then in the case where mold is defective work, not to mold casting molten metal.But if in this way,
Then in the case where the different mold of the molten metals poured into a mould mixes, it would be desirable to the melting gold in cast casting ladle
Category changes, and it is possible to there are the feelings that the molten metal not being poured into completely in mold is remained in cast casting ladle
Condition.Although the molten metal remained in cast casting ladle can recycle, need to melt etc. again, it is additional so as to need
The electricity charge and working hour.
The present invention is in view of the invention that above-mentioned existing actual conditions are completed, the subject solved is to provide one kind
The Casting Equipment that molten metal can be produced under conditions of not wasting and is poured into a mould into mold.
The method used for solving the problem
The Casting Equipment of the present invention has：
Moulding line carries out moulding according to moulding plan to mold；
Melt production line, there is the cast casting ladle that molten metal is made to flow into the mold, and according to discharging plan and
Manufacture molten metal；
Pouring product line pours into a mould the molten metal from the cast casting ladle to the mold,
The Casting Equipment is characterized in that having：
Input unit is arranged in the moulding line, and it is that certified products do not conform to either to input the mold
The qualified or not judgement information of mold of lattice product；
Batch forming apparatus judges information input sequence according to the mold inputted to the input unit is qualified or not
And the necessity of the mold for being judged as certified products to inflow is poured fluence and is added up to, and it is more than to be defined as described pour to work as
When regulation below the capacity of note casting ladle pours fluence, the batch that these multiple molds are set as to a batch (lot) is formed
Information；
Discharging plan generating means generate the discharging plan according to the batch information.
The qualified or not judgement information of mold that mold is certified products either defective work is input to defeated by the Casting Equipment
Enter in device.Moreover, the Casting Equipment is in batch forming apparatus, according to the qualified or not input sequence for judging information of mold
Fluence is poured to necessity of mold that inflow is judged as certified products to add up to, and when more than the appearance for being defined as cast casting ladle
When measuring following regulation and pouring fluence, the batch information that these multiple molds are set as to a batch is formed.Moreover, the Casting Equipment
Discharging plan generating means discharging plan is generated according to batch information.By this method, the Casting Equipment is according to mold qualification
Whether judge information and multiple molds of certified products be only set as object and form batch, fluence is poured with every batch of so as to generate
Based on discharging plan.Therefore, which can be directed to and make to pour residue-free by the every batch of that multiple molds are formed
The molten metal noted in casting ladle flows into.In addition, the Casting Equipment can prevent from producing extra melting in production line is melted
The situation of metal.
Therefore, Casting Equipment of the invention can produce molten metal under conditions of not wasting and be carried out into mold
Cast.
Description of the drawings
Fig. 1 is the whole block diagram for the Casting Equipment for representing embodiment 1.
Fig. 2 is the layout of the critical piece for the Casting Equipment for representing embodiment 1.
Fig. 3 is the moulding line for the Casting Equipment for representing embodiment 1, melts the frame of production line and pouring product line
Figure.
Fig. 4 is the flow chart (flow of each step (step) in the moulding line for represent embodiment 1 and embodiment 2
chart)。
The input picture that is inputted of judging result that it is certified products/defective work to mold that Fig. 5, which is,.
Fig. 6 represents the various data in embodiment 1, and (A) is moulding planning data, and (B) is moulding actual result data,
(C) it is discharging plan data.
Fig. 7 is the moulding line for the Casting Equipment for representing embodiment 2, melts the frame of production line and pouring product line
Figure.
Fig. 8 shows the various data in embodiment 2, (A-1), (A-2) are moulding planning data, and (B-1), (B-2) is make
Type actual result data, (C) are discharging plan data.
Fig. 9 is the display picture for the touch-panel device being configured in the pouring product line of embodiment 2.
Specific embodiment
The embodiment 1 and embodiment 2 that embody the Casting Equipment of the present invention are illustrated with reference to attached drawing.
1 ＞ of ＜ embodiments
As shown in Figures 1 and 2, the Casting Equipment of embodiment 1 has moulding line 1, melts production line 2, cast production
Line 3, drawing production line 4, finishing and inspection production line 5, machining production line 6.In addition, as shown in figure 3, the Casting Equipment has pair
Form the multiple equipment control device 21,22,23 and be set to each that the various devices of each production line 1,2,3 are controlled
Multiple touch-panel devices 31,32,33,34 in production line 1,2,3.Each plant control unit 21,22,23 can utilize PC
(personal computer) or PLC (programmable logic controller (PLC)).Each touch-panel device 31,32,33,34 has data processing work(
Energy, display function and the function of being operated in a manner of touching picture.
As shown in Fig. 2, moulding line 1 according to agitating procedure, throw sand process 11, curing process 12, draft process 13, under
The sequence of core process 14 and mould assembling process 15 performs each process, so as to the mold 40 being made of sand mo(u)ld carry out moulding.This
A little processes are by plant control unit 21 according to aftermentioned moulding plan come the work of the various devices to the Composition Modeling production line 1
It carries out automatically controlling, so as to be performed.
In agitating procedure, the molding sand 41 for being added to resin and curing agent is stirred.It, will in sand process 11 is thrown
Molding sand 41 after stirring is put into the casting sandbox 43 for being configured with casting mould 42.In curing process 12, make to put into casting
The molding sand 41 made in sandbox 43 cures.In draft process 13, casting mould 42 is extracted from casting sandbox 43.Pass through these
Process, so as to form respectively lower die 40A and upper mold 40B.Lower die 40A and upper mold 40B is formed with cavity (cavity).
The cast gate and gas vent that are connected with cavity are provided through in lower die 40A.In core setting 14, mold core 44 is configured at
In cavity formed in mould 40B.Mold core 44 is manufactured via mold core calcination process and mold core assembling procedure.In mould fitter
In sequence 15, the upper mold 40B for being configured with mold core 44 is assembled on lower die 40A.Mould is configured in cavity in this way, just completing
The mold 40 of core 44.
Melt the molten metal that the manufacture of production line 2 is flowed into the cavity of mold 40.Melt production line 2 according to measurement process,
It melts process, handle and the sequence for process of coming out of the stove performs each process.These processes are also by plant control unit 23
The work for forming the various devices for melting production line 2 is carried out automatically controlling according to aftermentioned discharging plan, so as to be performed.
In measurement process, to being counted automatically with metal and additive etc. by the various castings that calciner (electric furnace) is once melted
Amount.In process is melted, various castings metal being put in calciner etc. is melted.It is handling and is going out furnaceman
In sequence, by the molten metal in calciner (electric furnace) several times to processing casting ladle come out of the stove, and according to it is aftermentioned go out furnace gauge
Addition alloy constituent materials etc. are drawn after ingredient is adjusted, the molten metal for handling casting ladle is transferred to cast casting ladle 51
In.
Pouring product line 3 by with moulding line 1 it is continuous in a manner of be set, and with tiered warehouse facility 52 and pouring automatically
Dispensing device 50.52 interim storage of tiered warehouse facility it is aftermentioned according to moulding plan by moulding line 1 and by the specific of moulding
Mold 40.Automatic pouring device 50 automatically makes molten metal be only flowed into from cast casting ladle 51 according to aftermentioned discharging plan
To being judged as in the mold 40 of certified products.That is, flow into cast gate of the molten metal from cast casting ladle 51 to mold 40.Cast life
There is producing line 3 molten metal flowed into mold 40 (gradually cold) and cured gradually cooling working procedure are gradually cooled down in mold 40.
Shape casting piece in mold 40 as a result,.
Drawing production line 4 according to drawing process, outside case gradually cooling working procedure, external shot-peening (shot blasting) process and
The sequence of inspection operation and perform each process, and casting piece is taken out from mold 40.In drawing process, by mold 40
It removes and takes out casting piece.Gradually the casting piece taken out from mold 40 is made gradually to cool down in cooling working procedure outside case.In external shot-peening
In process, the molding sand 41 being attached on the outer surface of casting piece is removed by bead.In an inspection operation, pass through
Operating personnel's visually checks come the quality of the outer surface to casting piece.
Finishing and inspection production line 5 are according to deburring (deburring) process, internal blasting process and quadratic search work
The sequence of sequence and perform each process.In trimming process step, removal is formed on the burr (burr) in casting piece.It is sprayed in inside
In ball process, the molding sand 41 being attached on the inner surface of casting piece is removed by bead (shot blast).Two
In secondary inspection operation, by operator visually come the good and bad progress final inspection to casting piece.Machining production line 6 passes through to casting
It makes milling process that the predetermined positions of product is cut etc. and machines casting piece and carry out shipment.
Next, the manufacture of the casting piece of the Casting Equipment with above-mentioned this structure is illustrated.
First, it is made moulding plan.Moulding plan is set as, and determines the product of casting piece cast on the day of production
Number, the material of molten metal that is cast, the necessity for flowing into the mold 40 pour fluence (scheme weight) etc. and moulding sequence
Data (hereinafter referred to as moulding planning data) (with reference to Fig. 6 (A)).Moreover, the as shown in figure 3, moulding planning data on the production same day
It is obtained by being arranged on the touch-panel device 31 near the throwing sand process 11 of moulding line 1.It is acquired by making
Moulding planning data be shown on touch-panel device 31, so as to as to operator production indicate.
Then, the moulding planning data for producing the same day is sent to the equipment being arranged in moulding line 1 and controls dress
21 are put, and the work of the various devices of the Composition Modeling production line 1 is carried out automatically controlling according to moulding planning data.That is, such as
Shown in Fig. 4, the plant control unit 21 being arranged in moulding line 1 obtains moulding planning data (step sequentially to perform
S1 sand process 11 (step S2), curing process 12 (step S3), draft process 13 (step S4) and core setting 14), are thrown
The mode of (step S5) and various devices is made to work.
At this point, in core setting 14 (step S5), operator is to mold 40 (lower die 40A, upper mold 40B and mold core
44) qualified or not (being certified products or defective work) is judged, and in the core setter for being arranged at moulding line 1
The operation button of shown " certified products " or " unqualified " on touch-panel device (input unit) 32 near sequence 14
(with reference to Fig. 5) is operated, so as to input the qualified or not judgement information of mold.
In touch-panel device 32, will represent mold 40 is the qualified or not judgement of mold of certified products or defective work
In information adding to moulding planning data, so as to be made moulding actual result data (with reference to Fig. 6 (B)).Moreover, to being entered
Mold is qualified or not to judge that information is that certified products or defective work are judged (step S6).It is being judged as that mold 40 is qualified
In the case of product (certified products judgement), it is appended to according to the qualified or not input sequence for judging information of mold for each material
And divided batch is formed in waiting list (not shown) (step S7).
Then, the necessity for each mold 40 for flowing into certified products is poured fluence to be combined togather, when this pours fluence more than quilt
The regulation below the capacity of cast casting ladle 51 is defined as when pouring fluence, touch-panel device 32 is formed these multiple certified products
Mold 40 is set as the batch information of a batch.In this way, touch-panel device 32 is equivalent to batch forming apparatus.
For example, as shown in Fig. 6 (B), in the material of molten metal is the mold 4O of " XXXXXX ", table is separately flowed into
1st, 2,5, necessity in four molds 40 of 6 rows (with X come the row that represents in the table of Fig. 6 (B)) pour the aggregate value of fluence
Fluence is poured more than regulation, so as to form the batch information that these molds 40 are set as to a batch.In addition, similarly, being formed will
The material of molten metal for the 9th~12 row (with Y come the row that represents in the table of Fig. 6 (B)) of the table of " XXXXXX " four
A mold 40 is set as the batch information of a batch.On the other hand, due to material for " XXXXXX_YY " table the 3rd, 4,7,
The mold 40 of eighth row in 8 rows (with Z come the row that represents in the table of Fig. 6 (B)) is defective work, therefore do not form batch.
Herein, it is specified that cast amount pours the pass of fluence (scheme weight) by the necessity of capacity and each mold 40 of inflow for pouring into a mould casting ladle 51
It is and is determined.For example, the capacity in cast casting ladle 51 is one ton, the necessity for flowing into each mold 40 pours fluence (scheme weight)
In the case of for 20Okg~250kg, regulation cast amount can be defined as 800kg.
Batch information is sent to as casting sequence information in plant control unit 22.It moulding line 1 and pours
Note production line 3 conveys mold 40 according to the sequence automatically.In this example, it is " XXXXXX_ when being judged out material
The new mold 40 of YY " is certified products and total necessity is when to pour fluence be more than that regulation pours fluence, is not formed three of batch
The mold 40 of certified products will be set as a batch.Moreover, these three molds 40 are temporarily stored in tiered warehouse facility 52, until
New mold 40 is transported in pouring product line 3.Later, when new mold 40 is conveyed, above three mold 40 is with being somebody's turn to do
Mold 40 is transported to together in pouring product line 3.
In addition, in the case where being judged as the situation (defective work judgement) that mold 40 is defective work, transmit this information to
In moulding plan modification device 7.It receives defective work and judges that the moulding plan modification device 7 of information is judged as with additional this
The mode of the corresponding amount of the mold of defective work is modified (step S12) moulding plan.The moulding plan being corrected is by again
It is secondary to be sent in the plant control unit 21 being set in moulding line 1.By this method, the unqualified of mold 40 is being produced
In the case of product, only by being modified to moulding plan, so as to easily supplement new mold 40.Further, since
It is set as in the defective work for producing mold 40, being immediately modified moulding plan, and make the mold 40 again
Type, therefore it is able to maintain that the production quantity on the production same day.The mold 40 for being judged as defective work is performed the (step of mould assembling process 15
Rapid S11), and conveyed from moulding line 1 to pouring product line 3.That is, pouring product line 3 become certified products mold 40 with
The state of the mixing arrangement of mold 40 of defective work.
Batch information is sent in discharging plan generating means 8.Discharging plan generating means 8 form from batch and wait for row
The discharging plan (step S9) of a treating capacity is generated in table.Batch is formd moreover, being formed to delete in waiting list from batch
Mold 40 information (step S10).Then, mould assembling process 15 (step S11) is performed.In addition, not forming batch information
In the case of, directly perform mould assembling process 15 (step S11).
As described above, when batch information is sent to discharging plan life from batch forming apparatus (plant control unit 21)
During into device 8, will discharging plan be generated according to the batch information.That is, as shown in Fig. 6 (C), discharging plan is set as follows
Data, that is, batch information is added to the production number of casting piece, the material for the molten metal being cast, is flowed into the mold 40
In necessity pour fluence (scheme weight), represent mold 40 be certified products or defective work the qualified or not judgement information of mold
In obtained from data (hereinafter referred to as discharging plan data (tapping plan data)).
As shown in figure 3, being arranged on the touch-panel device 33 melted in production line 2 obtains discharging plan data.Pass through
Acquired discharging plan data is made to be shown on touch-panel device 33, so as to as the production instruction to operator.Also,
Discharging plan data are transmitted in the plant control unit 23 for being arranged at and melting production line 2, and according to discharging plan data
And the work for forming the various devices for melting production line 2 is carried out automatically controlling.That is, as shown in Fig. 6 (C), the melting of every batch of
Metal is transferred to from processing casting ladle in cast casting ladle 51.Moreover, in pouring product line 3, molten metal is from cast casting ladle 51
It is flowed into the multiple molds 40 for forming each batch.Further, since discharging plan data include being arranged on pouring product line 3
Mold 40 is the information (the qualified or not judgement information of mold) of certified products or defective work, therefore pours into a mould casting ladle 51 not make to melt
The mode for melting the mold 40 that metal flows into defective work works.
In this way, due to the Casting Equipment according to mold 40 be certified products either defective work the qualified or not judgement of mold
Information and the mold of certified products 40 is only set as object and forms batch, and generate by every batch of pour fluence based on come out of the stove
Plan, therefore can be directed to makes the molten metal of cast casting ladle 51 flow residue-free by the every batch of that multiple molds 40 are formed
Enter.In addition, the Casting Equipment can prevent from producing the situation of extra molten metal in production line 2 is melted.
Therefore, the Casting Equipment of embodiment 1 can economically manufacture molten metal and be poured into a mould to mold 40.
2 ＞ of ＜ embodiments
As shown in fig. 7, the Casting Equipment of embodiment 2 is on this following aspect, it is different with embodiment 1, that is, relative to one
Item melts production line 2 and has this two moulding lines of the first moulding line 1A and the second moulding line 1B, and come out of the stove
The generation of plan is the batch information in two moulding lines 1A, 1B and is generated.First moulding line 1A with
And second moulding line 1B be the structure identical with the moulding line 1 of embodiment 1, melt production line 2 also be and embodiment 1
Melt the identical structure of production line 2.In addition, though pouring product line 3,3 and drawing production line 4,4 with two respectively to make
The continuous modes of type production line 1A, 1B and be set, but modify and check that production line 5, machining production line 6 are common.Pair with
The identical structure of embodiment 1 marks identical symbol, and omit detailed description.
The Casting Equipment is made moulding plan for each first moulding line 1A and the second moulding line 1B.
Moulding plan is set as, for each first moulding line 1A and the second moulding line 1B come determine on the day of production into
The production number of casting piece of row casting, the material for the molten metal being cast, necessity for flowing into the mold 40 pour fluence (scheme weight
Amount) etc. and moulding sequence data (hereinafter referred to as moulding planning data) (with reference to Fig. 8 (A-l), (A-2)).Moreover, such as Fig. 7
It is shown, the moulding planning data on the same day is produced by being arranged near the throwing sand process 11 of two moulding lines 1A, 1B
Touch-panel device 31 and obtain.By the way that acquired moulding planning data is made to be shown on touch-panel device 31, so as to
As the production instruction to operator.
Then, two moulding lines 1A, 1B will be directed to respectively and the moulding planning data that makes send to respectively by with
The plant control unit 21 in two moulding lines 1A, 1B is put, and according to respective moulding planning data and to forming two
The work of the various devices of moulding line 1A, 1B carries out automatically controlling.
In the core setting 14 of each moulding line 1A, 1B, operator to mold 40 (lower die 40A, upper mold 40B and
Mold core 44) qualified or not (being certified products or defective work) judged, and to be arranged at each moulding line 1A,
On each touch-panel device (input unit) 32,32 near the core setting 14 of 1B shown " certified products " or " no
The operation button of qualification " is operated (with reference to Fig. 5), so as to input the qualified or not judgement information of mold.It is produced in each moulding
In the touch-panel device 32,32 of line 1A, 1B, will represent mold 40 is that the mold of certified products or defective work qualified or not is sentenced
Disconnected information adding to moulding in the works, so as to be made moulding actual result data (reference Fig. 8 (B-1), (B-2)).
Then, in each moulding line 1A, 1B, fluence progress is poured to flowing into necessity of each mold 40 of certified products
It is total, and when this pours the regulation that fluence is more than below the capacity for being defined as pouring into a mould casting ladle 51 and pours fluence, be arranged on
It is formed in plant control unit 21 in each moulding line 1A, 1B and the mold 40 of these certified products is set as batch
Batch information.In this way, each touch panel 32,32 is equivalent to batch forming apparatus.
It is " XXXXXX " in the material of molten metal in the first moulding line 1A for example, as shown in Fig. 8 (B-1)
In mold 40, separately flow into table the 1st, 2,5, to pour the aggregate value of fluence be more than regulation to necessity in four molds 40 of 6 rows
Fluence is poured, so as to form the batch information that these molds 40 are set as to a batch.In addition, as shown in Fig. 8 (B-2), second
In moulding line 1B, molten metal material for " XXXXXX_YY " mold 40 in, separately flow into table the 3rd, 4,7,
The aggregate value that necessity in four molds 40 of 8 rows pours fluence is more than that regulation pours fluence, is set as these molds 40 so as to be formed
The batch information of one batch.
In addition, as shown in Fig. 8 (B-1), in the first moulding line 1A, since the material in molten metal is
In the mold 40 of " XXXXXX_YY ", the necessity for separately flowing into the 3rd of table the, two molds 40 of 4 rows pours the aggregate value of fluence not
Fluence is poured, therefore do not form batch more than regulation.In addition, as shown in Fig. 8 (B-2), in the second moulding line 1B, due to material
Matter for the table of " XXXXXX " the 1st, 2,5, in four molds 40 of 6 rows, the mold 40 of the 6th row be defective work, therefore
Batch is not formed.
The batch information of each moulding line 1A, 1B are sent to respective equipment control as casting sequence information
In device 22.Each moulding line 1A, 1B and by with this two moulding lines it is continuous in a manner of and the cast that is set
Production line 3 sequentially conveys mold 40 according to this automatically.In each moulding line 1A, 1B, it is not formed batch
Mold 40 is temporarily stored in tiered warehouse facility 52.It is judged as in the mold 40 that new inflow has the molten metal of identical material
Certified products and total necessity pour fluence when being more than that regulation pours fluence, these molds 40 are also set to a batch, and new
Mold 40 is transported to these molds 40 in each pouring product line 3 together.
In addition, (do not conform in the case where being judged as mold 40 and being defective work in each moulding line 1A, 1B
Lattice product judge), transmit this information to in corresponding moulding plan modification device 7A, the 7B of each moulding line 1A, 1B,
And the moulding plan of moulding line 1A, 1B to producing defective work are modified.The moulding plan being corrected is by again
It is secondary to be transmitted in the plant control unit 21 for being set to moulding line 1A, 1B for producing defective work.
Batch information is sent in discharging plan generating means 8.Discharging plan generating means 8 according to batch information shape
Into being sequentially generated discharging plan.That is, as shown in Fig. 8 (C), discharging plan is set as following data, that is, adds batch information
To by which of each moulding line 1A, 1B carry out moulding, the production number of casting piece, the molten metal being cast material
Matter, flowing into necessity of the mold 40, to pour fluence (scheme weight), represent mold 40 be that the mold of certified products or defective work closes
Lattice or not judge data obtained from information etc. (hereinafter referred to as discharging plan data).
As shown in fig. 7, being arranged on the touch-panel device 33 melted in production line 2 obtains discharging plan data.Pass through
Acquired discharging plan data is made to be shown on touch-panel device 33, so as to as the production instruction to operator.Moreover,
Discharging plan data are transmitted in the plant control unit 23 for being arranged on and melting in production line 2, and according to discharging plan number
It melts the work of various devices of production line 2 and carries out automatically controlling according to and to forming.That is, as shown in Fig. 8 (C), by every batch of
Molten metal is transferred to from processing casting ladle in cast casting ladle 51.Moreover, in each pouring product line 3, make molten metal from pouring
Note casting ladle 51 is flowed into the multiple molds 40 for forming each batch.Further, since discharging plan data include being arranged in each pour
Mold 40 in note production line 3 is the information (the qualified or not judgement information of mold) of certified products or defective work, therefore pours into a mould
Casting ladle 51 is worked in a manner of molten metal is made not to be flowed into the mold 40 of defective work.As shown in figure 9, it is configured in
Touch-panel device 34 in pouring product line 3 shows discharging plan data.Due to including in discharging plan by which moulding
Production line 1A, 1B to carry out mold 40 information of moulding, therefore can be to confirm by the display of touch-panel device 34
By being poured into a mould respectively with which of the continuous pouring product line 3 of each moulding line 1A, 1B.
In this way, since the Casting Equipment according to the mold that mold 40 is certified products or defective work qualified or not judges to believe
Breath and the mold of certified products 40 is only set as object and forms batch, and generate by every batch of pour fluence based on go out furnace gauge
It draws, therefore can be directed to makes the molten metal of cast casting ladle 51 flow into residue-free by the every batch of that multiple molds 40 are formed.
In addition, the Casting Equipment can prevent from producing the situation of extra molten metal in production line 2 is melted.
Therefore, the Casting Equipment of embodiment 2 also can economically manufacture molten metal and be poured into a mould to mold 40.
Further, since it even if is given birth to melting production line 2 to one with the continuous a plurality of cast of a plurality of moulding line 1A, 1B
In the case that producing line 3 is come out of the stove, discharging plan is generated with time series at any time, therefore can also according to moulding actual result
It is easily corresponding with a plurality of pouring product line 3.In addition, it is not easily susceptible to the working condition institute of each moulding line 1A, 1B
The influence of generation.It even if, also can be according to the other moulding lines to work that is, since moulding line 1B stops
The moulding actual result of 1A and generate discharging plan, therefore can be for as the mold manufactured by other moulding line 1A
40 manufacture molten metal, so as to the continuous pouring product lines 3 of moulding line 1A for being directed to working continuous
Ground supplying melting metal.
The present invention is not defined to the embodiment illustrated by above-mentioned narration and attached drawing, such as hereafter such
Embodiment is also included in the technical scope of the present invention.
(1) although having the moulding plan modification device that is modified to moulding plan in embodiment 1 and embodiment 2,
But can not also have moulding plan modification device.
(2) although in embodiment 1 and embodiment 2, the casting being arranged in pouring product line is included in discharging plan
Mould is the information of certified products or defective work, but can not also include the information in discharging plan.In such a case it is possible to
It is set as not to the defective work of pouring product line transfer molds.
(3) moulding line of three or more can be set relative to melting production line.
(4) although in embodiment 1 and embodiment 2, it is accommodated with mold core in the mould, can also not store in the mould
Mold core.
(5) although in embodiment 1 and embodiment 2, there is tiered warehouse facility, there can not also be tiered warehouse facility.
(6) display mode of touch-panel device is not limited to embodiment 1 and the mode shown in embodiment 2.
(7) although in embodiment 1 and embodiment 2, plant control unit produces the Composition Modeling according to moulding plan
The work of the various devices of line carries out automatically controlling, but can also make these various dresses in a manual fashion according to moulding plan
It puts and works.
(8) although in embodiment 1 and embodiment 2, plant control unit melts production according to discharging plan to forming
The work of the various devices of line carries out automatically controlling, but can also make these various dresses according to discharging plan and in a manual fashion
It puts and works.
Symbol description
1st, 1A, 1B ... moulding line；2 ... melt production line；3 ... pouring product lines；7 ... moulding plan modification devices；
8 ... discharging plan generating means；32 ... touch-panel devices (input unit, batch forming apparatus)；40 ... molds；51 ... cast
Casting ladle.
Claims (4)
1. a kind of Casting Equipment, has：
Moulding line carries out moulding according to moulding plan to mold；
Melt production line, have make molten metal flow into the cast casting ladle in the mold, and according to discharging plan and
Manufacture molten metal；
Pouring product line pours into a mould the molten metal from the cast casting ladle to the mold,
The Casting Equipment is characterized in that having：
Input unit is arranged in the moulding line, and it is certified products either defective work to input the mold
The qualified or not judgement information of mold；
Batch forming apparatus, according to the qualified or not input sequence for judging information of the mold inputted to the input unit
Fluence is poured to necessity of the mold that inflow is judged as certified products to add up to, and it is more than to be defined as the cast to work as
When regulation below the capacity of casting ladle pours fluence, the batch information that these multiple molds are set as to a batch is formed；
Discharging plan generating means generate the discharging plan according to the batch information.
2. Casting Equipment as described in claim 1, which is characterized in that
Has moulding plan modification device, the moulding plan modification device judges information not according to the mold is qualified or not
Certified products are judged and the moulding plan are carried out in a manner of the additional corresponding amount of the mold for being judged as defective work
It corrects.
3. Casting Equipment as described in claim 1, which is characterized in that
Mixing is arranged with the mold of certified products and the mold of defective work on the pouring product line,
The mold that the discharging plan includes being arranged on the pouring product line is the information of certified products or defective work.
4. Casting Equipment as described in claim 1, which is characterized in that
Have a plurality of moulding line and a pouring product line,
The discharging plan includes which moulding line manufacturing the information of the mold by.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-099929 | 2014-05-13 | ||
| JP2014099929A JP6530589B2 (en) | 2014-05-13 | 2014-05-13 | Casting equipment |
| PCT/JP2015/062945 WO2015174286A1 (en) | 2014-05-13 | 2015-04-30 | Casting facility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106457378A CN106457378A (en) | 2017-02-22 |
| CN106457378B true CN106457378B (en) | 2018-06-12 |
Family
ID=54479827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201580024556.7A Expired - Fee Related CN106457378B (en) | 2014-05-13 | 2015-04-30 | Casting equipment |
Country Status (6)
| Country | Link |
|---|---|
| JP (1) | JP6530589B2 (en) |
| KR (1) | KR101708601B1 (en) |
| CN (1) | CN106457378B (en) |
| PH (1) | PH12016501001B1 (en) |
| TW (1) | TWI635916B (en) |
| WO (1) | WO2015174286A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770343A (en) * | 2021-08-26 | 2021-12-10 | 山东创新金属科技有限公司 | Casting automation control system of integrated early warning system |
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| JPH06285617A (en) * | 1993-04-02 | 1994-10-11 | Hitachi Metals Ltd | System for demanding molten metal in casting line |
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| DK174296B1 (en) * | 1994-11-18 | 2002-11-25 | Dansk Ind Syndikat | Method of operation of molding and molding systems, as well as systems for use in the practice of the method |
| JPH08164476A (en) * | 1994-12-15 | 1996-06-25 | Hitachi Metals Ltd | Casting plan display system |
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| CN1736635A (en) * | 2005-07-30 | 2006-02-22 | 中国铝业股份有限公司 | Dispensing and bale discharging computer control method in aluminium casting |
| JP2009202215A (en) * | 2008-02-29 | 2009-09-10 | Sintokogio Ltd | Molten metal pouring equipment |
| KR20100103078A (en) * | 2009-03-13 | 2010-09-27 | 한국생산기술연구원 | Integration management system and methode for molten aluminium |
| TW201208788A (en) * | 2010-08-26 | 2012-03-01 | Sintokogio Ltd | Pouring equipment and method of pouring using the pouring equipment |
| JP6244181B2 (en) * | 2013-11-14 | 2017-12-06 | Ｋｙｂ株式会社 | Casting equipment |
| CN103611881A (en) * | 2013-12-02 | 2014-03-05 | 抚顺天昊真空设备有限责任公司 | Mould for valve-manufacturing lost foam and casting technology for manufacturing valve by using lost foam |
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2014
- 2014-05-13 JP JP2014099929A patent/JP6530589B2/en active Active
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2015
- 2015-04-30 KR KR1020167013866A patent/KR101708601B1/en not_active Application Discontinuation
- 2015-04-30 CN CN201580024556.7A patent/CN106457378B/en not_active Expired - Fee Related
- 2015-04-30 WO PCT/JP2015/062945 patent/WO2015174286A1/en active Application Filing
- 2015-05-12 TW TW104115011A patent/TWI635916B/en not_active IP Right Cessation
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2016
- 2016-05-27 PH PH12016501001A patent/PH12016501001B1/en unknown
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| JPH01262065A (en) * | 1988-04-14 | 1989-10-18 | Hitachi Metals Ltd | Method of controlling poured molding flask |
| JPH06285617A (en) * | 1993-04-02 | 1994-10-11 | Hitachi Metals Ltd | System for demanding molten metal in casting line |
| JP2000102859A (en) * | 1998-09-28 | 2000-04-11 | Toyota Motor Corp | Casting method and casting line therefor |
| CN102015162A (en) * | 2008-05-16 | 2011-04-13 | 新东工业株式会社 | Method and system for damping sloshing molten metal |
| CN101811187A (en) * | 2009-06-16 | 2010-08-25 | 新东工业株式会社 | To the method for automatic pouring machine supplying melting metal with and equipment |
| CN102019415A (en) * | 2009-09-10 | 2011-04-20 | 新东工业株式会社 | Molten metal pouring machine control system, molten metal pouring equipment, and molten metal pouring method |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2015217390A (en) | 2015-12-07 |
| KR101708601B1 (en) | 2017-02-20 |
| TW201603913A (en) | 2016-02-01 |
| CN106457378A (en) | 2017-02-22 |
| KR20160064253A (en) | 2016-06-07 |
| PH12016501001A1 (en) | 2016-07-18 |
| WO2015174286A1 (en) | 2015-11-19 |
| PH12016501001B1 (en) | 2016-07-18 |
| JP6530589B2 (en) | 2019-06-12 |
| TWI635916B (en) | 2018-09-21 |
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