CN106457378A - Casting facility - Google Patents
Casting facility Download PDFInfo
- Publication number
- CN106457378A CN106457378A CN201580024556.7A CN201580024556A CN106457378A CN 106457378 A CN106457378 A CN 106457378A CN 201580024556 A CN201580024556 A CN 201580024556A CN 106457378 A CN106457378 A CN 106457378A
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- China
- Prior art keywords
- mold
- moulding
- line
- casting
- plan
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D47/00—Casting plants
- B22D47/02—Casting plants for both moulding and casting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
- Multi-Process Working Machines And Systems (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
Provided is a casting facility with which molten metal can be produced and poured into casting molds without waste. This casting facility is equipped with: a mold forming line (1) that forms casting molds (40) on the basis of a mold forming plan; a melting line (2) that has a pouring ladle (51) for pouring molten metal into the casting molds (40), and produces molten metal on the basis of a discharge plan; and a pouring line (3) that pours the molten metal from the pouring ladle (51) into the casting molds (40). This casting facility also is equipped with: an input device (32), which is arranged in the mold forming line (1), and is for inputting casting mold pass/fail assessment information indicating whether a casting mold (40) is a good product or a defective product; a lot forming device (32) that forms lot information setting multiple casting molds (40) as one lot, when the required amount of molten metal to be poured into casting molds (40) (which have been assessed as good products in the sequence for inputting the casting mold pass/fail assessment information into the input device (32)) is totaled, and that amount exceeds a prescribed pouring amount that has been set so as to be no greater than the pouring capacity of the pouring ladle (51); and a discharge plan generation device (8) that generates a discharge plan on the basis of the lot information.
Description
Technical field
The present invention relates to a kind of Casting Equipment.
Background technology
Patent document 1 discloses that a kind of existing Casting Equipment.This Casting Equipment possesses：Moulding line, it is to mold
Carry out moulding；Melt production line, it produces the motlten metal flowing into mold；Pouring product line, it pours into a mould melting in mold
Metal.Melt production line and there is following operation, i.e. the desired amount of alloy constituent materials are golden with by the molten melting of calciner
Belong to and put into the operation processing in casting ladle and the composition of motlten metal being adjusted and the motlten metal transfer of casting ladle will be processed
Operation in cast casting ladle.It is provided with automatic pouring device in pouring product line, described automatic pouring device is to cast
Whether the composition of the motlten metal in casting ladle is after composition of the motlten metal that pour into a mould etc. is confirmed, by motlten metal
It is poured into mold from cast casting ladle.Therefore, this Casting Equipment can be corresponding with the moulding speed of mold, and can pour into a mould
Suitable motlten metal corresponding with mold.
Citation
Patent document
Patent document 1：Japanese Unexamined Patent Publication 2012-166271 publication
Content of the invention
Invent problem to be solved
But, the Casting Equipment of patent document 1 is not to contemplate to produce the unqualified of mold in moulding line
The equipment of product.If casting molten metal, to be cast, will result in product unqualified in the mold of defective work.This
Outward, if having poured into a mould motlten metal in the mold of defective work it is likely that making motlten metal spill.It is contemplated that with such as
Under type come to make apparatus for pouring automate, i.e. if be supplied to the judged result of the certified products of mold or defective work pouring
Dispensing device, then in the case that mold is for defective work, not to mold casting molten metal.But, if adopting in this way,
Then in the case that the different mold of the molten metals poured into a mould mixes it would be desirable to cast casting ladle in melting gold
Belong to and carry out changing etc. and it is possible to there is the motlten metal not being poured into completely in mold to remain in the feelings in cast casting ladle
Condition.Although the motlten metal residuing in cast casting ladle can recycle, need to melt etc. again, thus needing extra
The electricity charge and man-hour.
The present invention is that the problem that it is solved is to provide one kind in view of the invention that completes of above-mentioned existing actual conditions
Motlten metal the Casting Equipment poured into a mould in mold can be produced under conditions of not wasting.
Method for solving problem
The Casting Equipment of the present invention possesses：
Moulding line, it carries out moulding according to moulding plan to mold；
Melt production line, it has the cast casting ladle making motlten metal flow into described mold, and according to discharging plan
Manufacture motlten metal；
Pouring product line, described motlten metal is poured into a mould to described mold by it from described cast casting ladle,
Described Casting Equipment is characterised by possessing：
Input unit, it is arranged in described moulding line, and inputs described mold and be certified products or do not conform to
Whether qualified the mold of lattice product is judges information；
Batch forms device, and it judges information input order according to whether qualified the described mold inputting to this input unit is
And the necessity flowing into the described mold being judged as certified products is poured by fluence adds up to, and when exceed be defined as described in pour
When regulation below the capacity of note casting ladle pours fluence, form the batch that these multiple described molds are set to a batch (lot)
Information；
Discharging plan generating means, it generates described discharging plan according to described batch information.
Mold is that whether qualified to judge that information input arrives defeated for the mold of certified products or defective work by this Casting Equipment
Enter in device.And, this Casting Equipment forms in device in batch, according to the whether qualified input sequence judging information of mold
Pour fluence to the necessity flowing into the mold being judged as certified products to add up to, and the appearance being defined as pouring into a mould casting ladle ought be exceeded
When the following regulation of amount pours fluence, form the batch information that these multiple molds are set to a batch.And, this Casting Equipment
Discharging plan generating means generate discharging plan according to batch information.In this way, this Casting Equipment is qualified according to mold
Whether judge that multiple molds of certified products are only set to object and form batch by information, thus generate that fluence poured with every batch
Based on discharging plan.Therefore, this Casting Equipment can make to pour for the every batch being made up of multiple molds residue-free
Motlten metal in note casting ladle flows into.Additionally, this Casting Equipment is prevented from producing unnecessary melting in melting production line
The situation of metal.
Therefore, the Casting Equipment of the present invention can produce motlten metal under conditions of not wasting and carry out in mold
Cast.
Brief description
Fig. 1 is the block diagram of the entirety of Casting Equipment representing embodiment 1.
Fig. 2 is the layout of the critical piece of Casting Equipment representing embodiment 1.
Fig. 3 is the moulding line of Casting Equipment representing embodiment 1, the frame melting production line and pouring product line
Figure.
Fig. 4 is the flow chart (flow representing each step (step) in embodiment 1 and the moulding line of embodiment 2
chart).
Fig. 5 be to mold for certified products/defective work the input picture that inputted of judged result.
Fig. 6 represents the various data in embodiment 1, and (A) is moulding planning data, and (B) is moulding actual result data,
(C) it is discharging plan data.
Fig. 7 is the moulding line of Casting Equipment representing embodiment 2, the frame melting production line and pouring product line
Figure.
Fig. 8 represents the various data in embodiment 2, and (A-1), (A-2) are moulding planning data, and (B-1), (B-2) are to make
Type actual result data, (C) is discharging plan data.
Fig. 9 is the display picture of the touch-panel device in the pouring product line be configured in embodiment 2.
Specific embodiment
Referring to the drawings the embodiment 1 embodying and embodiment 2 by the Casting Equipment of the present invention are illustrated.
＜ embodiment 1 ＞
As shown in Figures 1 and 2, the Casting Equipment of embodiment 1 possesses moulding line 1, melts production line 2, cast production
Line 3, drawing production line 4, finishing and inspection production line 5, machining production line 6.Additionally, as shown in figure 3, this Casting Equipment possess right
Constitute the multiple equipment control device 21,22,23 that the various devices of each production line 1,2,3 are controlled and be arranged at each
Multiple touch-panel devices 31,32,33,34 in production line 1,2,3.Each plant control unit 21,22,23 can utilize PC
(personal computer) or PLC (programmable logic controller (PLC)).Each touch-panel device 31,32,33,34 has data processing work(
Energy, display function and the function of being operated in the way of touching picture.
As shown in Fig. 2 moulding line 1 according to agitating procedure, throw sand operation 11, curing process 12, withdrawing pattern operation 13, under
The order of core operation 14 and mould assembling operation 15 executing each operation, thus moulding is carried out to the mold 40 being made up of sand mo(u)ld.This
A little operations by plant control unit 21 according to moulding plan described later come the work of the various devices to the Composition Modeling production line 1
Automatically controlled, thus being performed.
In agitating procedure, the molding sand 41 that with the addition of resin and curing agent is stirred.In throwing sand operation 11, will
Molding sand 41 after stirring is put in the casting sandbox 43 being configured with casting mould 42.In curing process 12, make to put into casting
The molding sand 41 made in sandbox 43 solidifies.In withdrawing pattern operation 13, casting mould 42 is extracted from casting sandbox 43.By these
Operation, thus form respectively lower mould 40A and upper mould 40B.Lower mould 40A and upper mould 40B is formed with die cavity (cavity).?
It is provided through cast gate and the steam vent connecting with die cavity in lower mould 40A.In core setting 14, core rod 44 is configured at
In die cavity formed in mould 40B.Core rod 44 is manufactured via core rod calcination process and core rod assembling procedure.In mould fitter
In sequence 15, the upper mould 40B being configured with core rod 44 is assembled on lower mould 40A.So, just complete and be configured with mould in die cavity
The mold 40 of core 44.
Melt production line 2 and manufacture the motlten metal in the die cavity flowing into mold 40.Melt production line 2 according to measurement process,
Melt operation, process and operation of coming out of the stove order executing each operation.These operations are also by plant control unit 23
The work constituting the various devices melting production line 2 is automatically controlled according to discharging plan described later, thus being performed.?
In measurement process, the various castings once being melted by calciner (electric furnace) are counted automatically with metal and additive etc.
Amount.In melting operation, the various castings being put in calciner are melted with metal etc..Processing and going out furnaceman
In sequence, by the motlten metal in calciner (electric furnace) several times to process casting ladle come out of the stove, and according to described later go out furnace gauge
Draw and add alloy constituent materials etc. and after composition is adjusted, the motlten metal processing casting ladle is transferred to cast casting ladle 51
In.
Pouring product line 3 is set in mode continuous with moulding line 1, and has tiered warehouse facility 52 and automatically pour
Dispensing device 50.Tiered warehouse facility 52 interim storage is described later specific by moulding by moulding line 1 according to moulding plan
Mold 40.Automatic pouring device 50 automatically makes motlten metal only flow into from cast casting ladle 51 according to discharging plan described later
To in the mold 40 being judged as certified products.That is, motlten metal is made to flow into the cast gate of mold 40 from cast casting ladle 51.Cast life
Producing line 3 has the motlten metal flowing in mold 40 and gradually cools down (gradually cold) the gradually cooling working procedure solidifying in mold 40.
Thus, casting piece is made to shape in mold 40.
Drawing production line 4 according to outside drawing operation, case gradually cooling working procedure, outside shot-peening (shot blasting) operation and
The order of inspection operation and execute each operation, and from mold 40 take out casting piece.In drawing operation, by mold 40
Remove and take out casting piece.Outside case gradually in cooling working procedure, the casting piece taken out from mold 40 is made gradually to cool down.In outside shot-peening
In operation, remove the molding sand 41 on the outer surface being attached to casting piece by bead.In an inspection operation, pass through
The quality visually carrying out the outer surface to casting piece of operating personnel checks.
Finishing and inspection production line 5 are according to deburring (deburring) operation, internal blasting process and quadratic search work
The order of sequence and execute each operation.In trimming process step, remove the burr (burr) being formed in casting piece.Internally spray
In ball operation, will be attached to the molding sand 41 on the inner surface of casting piece and remove by bead (shot blast).Two
In secondary inspection operation, final inspection is carried out by the quality to casting piece of visually coming of operator.Machining production line 6 passes through to casting
Make milling operation that the predetermined position of product is cut etc. and so that casting piece is machined and carry out shipment.
Next, the manufacture to the casting piece of the Casting Equipment with above-mentioned this structure illustrates.
First, it is made moulding plan.Moulding plan is set as, and determines in the product producing the casting piece that the same day is cast
Number, the material of motlten metal being cast, the necessity flowing into this mold 40 pour fluence (scheme weight) etc. and moulding order
Data (hereinafter referred to as moulding planning data) (with reference to Fig. 6 (A)).And, as shown in figure 3, producing the moulding planning data on the same day
Obtained by being arranged on the touch-panel device 31 of vicinity of throwing sand operation 11 of moulding line 1.Acquired by making
Moulding planning data be shown on touch-panel device 31, thus as to operator production instruction.
Then, the moulding planning data producing the same day is sent to the equipment being arranged in moulding line 1 and control dress
Put 21, and the work to the various devices of the Composition Modeling production line 1 automatically controls according to moulding planning data.I.e., such as
Shown in Fig. 4, the plant control unit 21 being arranged in moulding line 1 obtains moulding planning data (step with order execution
S1), sand operation 11 (step S2), curing process 12 (step S3), withdrawing pattern operation 13 (step S4) and core setting 14 are thrown
The mode of (step S5) and make the work of various devices.
Now, in core setting 14 (step S5), operator is to mold 40 (lower mould 40A, upper mould 40B and core rod
44) whether qualified (being certified products or defective work) is judged, and in the core setter being arranged at moulding line 1
The operation button of shown " certified products " or " unqualified " on the touch-panel device (input unit) 32 of the vicinity of sequence 14
(with reference to Fig. 5) is operated, thus inputting, whether qualified mold is judges information.
In touch-panel device 32, would indicate that mold 40 is certified products or whether qualified the mold of defective work is judges
Information adding is in moulding planning data, thus being made moulding actual result data (with reference to Fig. 6 (B)).And, to be transfused to
Whether qualified mold is judges that information is certified products or defective work is judged (step S6).It is being judged as that mold 40 is qualified
In the case of product (certified products judgement), it is appended to for every kind of material according to the whether qualified input sequence judging information of mold
And the batch being divided is formed in waiting list (not shown) (step S7).
Then, the necessity flowing into each mold 40 of certified products is poured fluence and is combined togather, when this pour fluence exceed by
When the regulation being defined as pouring into a mould below the capacity of casting ladle 51 pours fluence, touch-panel device 32 is formed these multiple certified products
Mold 40 is set to the batch information of a batch.So, touch-panel device 32 is equivalent to batch and forms device.
For example, as shown in Fig. 6 (B), it is in the mold 4O of " XXXXXX " in the material of motlten metal, separately flows into form
1st, 2,5, the necessity in four molds 40 of 6 row (row to be represented with X in the form of Fig. 6 (B)) pour the aggregate value of fluence
Exceed regulation and pour fluence, thus forming the batch information that these molds 40 are set to a batch.Additionally, similarly, being formed will
The material of motlten metal is the four of the 9th～12 row (row to be represented with Y in the form of Fig. 6 (B)) of form of " XXXXXX "
Individual mold 40 is set to the batch information of a batch.On the other hand, due to material be " XXXXXX_YY " form the 3rd, 4,7,
The mold 40 of the eighth row in 8 row (row to be represented with Z in the form of Fig. 6 (B)), as defective work, does not therefore form batch.
Here is it is stipulated that necessity of capacity and each mold 40 of inflow by pouring into a mould casting ladle 51 for the cast amount pours the pass of fluence (scheme weight)
It is and be determined.For example, the capacity in cast casting ladle 51 is one ton, and the necessity flowing into each mold 40 pours fluence (scheme weight)
In the case of 20Okg～250kg, regulation cast gauge can be set to 800kg.
Batch information is sent in plant control unit 22 as casting sequence information.Moulding line 1 and pouring
Note production line 3 carries out automatic transport according to this order to mold 40.In this example, when be judged out material be " XXXXXX_
When the new mold 40 of YY " is certified products and total necessity pours fluence and exceedes regulation and pour fluence, it is not formed three of batch
The mold 40 of certified products will be set as a batch.And, these three molds 40 are temporarily stored in tiered warehouse facility 52, until
New mold 40 is transported in pouring product line 3.Afterwards, when new mold 40 is conveyed, above three mold 40 with should
Mold 40 is transported in pouring product line 3 together.
Additionally, under being judged as the situation (defective work judgement) that mold 40 is defective work, transmitting this information to
In moulding plan modification device 7.Receive defective work and judge that the moulding plan modification device 7 of information is judged as to add this
The mode of the respective amount of the mold of defective work is modified (step S12) to moulding plan.The moulding plan being corrected is by again
Secondary it is sent in the plant control unit 21 being arranged in moulding line 1.In this way, creating the unqualified of mold 40
In the case of product, only by being modified to moulding plan such that it is able to easily supplement new mold 40.Further, since
It is set to, when creating the defective work of mold 40, immediately moulding plan is modified, and this mold 40 is made again
Type, therefore, it is possible to maintain the production quantity producing the same day.The mold 40 being judged as defective work is performed mould assembling operation 15 (step
Rapid S11), and conveyed to pouring product line 3 from moulding line 1.That is, pouring product line 3 become the mold 40 of certified products with
The state of the mold 40 mixing arrangement of defective work.
Batch information is sent in discharging plan generating means 8.Discharging plan generating means 8 form from batch and wait row
The discharging plan (step S9) of a treating capacity is generated in table.And, formed from batch and wait deletion list to define batch
Mold 40 information (step S10).Then, execution mould assembling operation 15 (step S11).Additionally, not forming batch information
In the case of, directly execution mould assembling operation 15 (step S11).
As described above, it is sent to discharging plan life when batch information forms device (plant control unit 21) from batch
When becoming in device 8, discharging plan will be generated according to this batch information.That is, as shown in Fig. 6 (C), discharging plan is set as follows
Data, i.e. the production number that batch information is added to casting piece, the material of motlten metal being cast, be flowed into this mold 40
In necessity pour fluence (scheme weight), represent that mold 40 is certified products or whether qualified the mold of defective work is judges information
Deng in from obtained from data (hereinafter referred to as discharging plan data (tapping plan data)).
As shown in figure 3, being arranged on the touch-panel device 33 melting in production line 2 to obtain discharging plan data.Pass through
Make acquired discharging plan data display on touch-panel device 33, thus as the production instruction to operator.And,
Discharging plan data is sent to and is arranged in the plant control unit 23 melting production line 2, and according to discharging plan data
And the work constituting the various devices melting production line 2 is automatically controlled.That is, as shown in Fig. 6 (C), the melting of every batch
Metal is transferred to cast casting ladle 51 from process casting ladle.And, in pouring product line 3, motlten metal is from cast casting ladle 51
It is flowed in the multiple molds 40 constituting each batch.Further, since discharging plan data includes being arranged on pouring product line 3
Mold 40 is certified products or the information of defective work (whether qualified mold is judges information), and therefore cast casting ladle 51 is not to make to melt
The mode melting the mold 40 that metal flows into defective work is operated.
So, because this Casting Equipment whether qualified judges according to the mold that mold 40 is certified products or defective work
Information and only the mold 40 of certified products is set to object and forms batch, and generate by every batch pour fluence based on come out of the stove
Plan, therefore, it is possible to make the motlten metal of cast casting ladle 51 flow residue-free for the every batch being made up of multiple molds 40
Enter.Additionally, this Casting Equipment is prevented from producing the situation of unnecessary motlten metal in melting production line 2.
Therefore, the Casting Equipment of embodiment 1 can economically manufacture motlten metal and be poured into a mould to mold 40.
＜ embodiment 2 ＞
As shown in fig. 7, the Casting Equipment of embodiment 2 is on this aspect following, different with embodiment 1, i.e. with respect to one
Bar melts production line 2 and possesses this two moulding lines of the first moulding line 1A and the second moulding line 1B, and comes out of the stove
The generation of plan is to be generated according to the batch information in two moulding lines 1A, 1B.First moulding line 1A with
And second moulding line 1B be moulding line 1 identical structure with embodiment 1, melting production line 2 is also and embodiment 1
Melting production line 2 identical structure.In addition, though pouring product line 3,3 and drawing production line 4,4 are respectively to make with two
The continuous mode of type production line 1A, 1B and be set, but finishing and check that production line 5, machining production line 6 are common.To with
Embodiment 1 identical structure marks identical symbol, and omits detailed description.
This Casting Equipment is directed to each first moulding line 1A and the second moulding line 1B to be made moulding plan.
Moulding plan is set as, and to determine to enter on the production same day for each first moulding line 1A and the second moulding line 1B
The production number of casting piece of row casting, the material of motlten metal being cast, the necessity flowing into this mold 40 pour fluence (scheme weight
Amount) etc. and moulding order data (hereinafter referred to as moulding planning data) (with reference to Fig. 8 (A-l), (A-2)).And, such as Fig. 7
Shown, the moulding planning data producing the same day is by being arranged on the vicinity of the throwing sand operation 11 of two moulding lines 1A, 1B
Touch-panel device 31 and obtain.It is shown on touch-panel device 31 by the moulding planning data making acquired, thus
As the production instruction to operator.
Then, the moulding planning data making being respectively directed to two moulding lines 1A, 1B sends to is joined respectively
Put the plant control unit 21 in two moulding lines 1A, 1B, and according to respective moulding planning data to composition two
The work of the various devices of bar moulding line 1A, 1B is automatically controlled.
In the core setting 14 of each moulding line 1A, 1B, operator to mold 40 (lower mould 40A, upper mould 40B and
Core rod 44) whether qualified (being certified products or defective work) judged, and to be arranged at each moulding line 1A,
Shown " certified products " or " no on each touch-panel device (input unit) 32,32 of the vicinity of core setting 14 of 1B
Qualified " operation button (with reference to Fig. 5) operated, thus inputting, whether qualified mold is judges information.Produce in each moulding
In the touch-panel device 32,32 of line 1A, 1B, would indicate that mold 40 is certified products or whether qualified the mold of defective work is sentences
Disconnected information adding to moulding in the works, thus be made moulding actual result data (with reference to Fig. 8 (B-1), (B-2)).
Then, in each moulding line 1A, 1B, the necessity of each mold 40 flowing into certified products is poured by fluence carries out
Total, and when this pours fluence and exceedes the regulation being defined as pouring into a mould below the capacity of casting ladle 51 and pour fluence, be arranged on
Formed in plant control unit 21 in each moulding line 1A, 1B and the mold 40 of these certified products is set to a batch
Batch information.So, each touch panel 32,32 is equivalent to batch and forms device.
For example, as shown in Fig. 8 (B-1), in the first moulding line 1A, it is " XXXXXX " in the material of motlten metal
In mold 40, separately flow into form the 1st, 2,5, the necessity in four molds 40 of 6 row pours the aggregate value of fluence and exceedes regulation
Pour fluence, thus forming the batch information that these molds 40 are set to a batch.Additionally, as shown in Fig. 8 (B-2), second
In moulding line 1B, motlten metal material be " XXXXXX_YY " mold 40 in, separately flow into form the 3rd, 4,7,
The aggregate value that necessity in four molds 40 of 8 row pours fluence exceedes regulation and pours fluence, thus formed being set to these molds 40
The batch information of one batch.
Additionally, as shown in Fig. 8 (B-1), in the first moulding line 1A, because the material in motlten metal is
In the mold 40 of " XXXXXX_YY ", separately flow into the 3rd of form the, necessity of two molds 40 of 4 row and pour the aggregate value of fluence not
Exceed regulation and pour fluence, therefore do not form batch.Additionally, as shown in Fig. 8 (B-2), in the second moulding line 1B, due to material
Matter be the form of " XXXXXX " the 1st, 2,5, in four molds 40 of 6 row, the mold 40 of the 6th row be defective work, therefore
Do not form batch.
The batch information of each moulding line 1A, 1B is sent to respective equipment and controls as casting sequence information
In device 22.Each moulding line 1A, 1B and the cast to be set with this continuous mode of two moulding lines
Production line 3 sequentially carries out automatic transport to mold 40 according to this.In each moulding line 1A, 1B, it is not formed batch
Mold 40 is temporarily stored in tiered warehouse facility 52.The mold 40 having the motlten metal of identical material in new inflow is judged as
When certified products and total necessity are poured fluence and exceeded regulation and pour fluence, these molds 40 are also set to a batch, and new
Mold 40 is transported in each pouring product line 3 together with these molds 40.
Additionally, in each moulding line 1A, 1B, being judged as (not conforming in the case that mold 40 is defective work
Lattice product judge), transmit this information in moulding plan modification device 7A, 7B corresponding with each moulding line 1A, 1B,
And the moulding plan to moulding line 1A, 1B of creating defective work is modified.The moulding plan being corrected is by again
Secondary it is sent in the plant control unit 21 being arranged at moulding line 1A, 1B of creating defective work.
Batch information is sent in discharging plan generating means 8.Discharging plan generating means 8 are according to the shape of batch information
Become to be sequentially generated discharging plan.That is, as shown in Fig. 8 (C), discharging plan is set as following data, i.e. add batch information
Carry out moulding, the production number of casting piece, the material of motlten metal being cast to by which in each moulding line 1A, 1B
Matter, the necessity flowing into this mold 40 are poured fluence (scheme weight), are represented that mold 40 is that the mold of certified products or defective work closes
Lattice data (hereinafter referred to as discharging plan data) obtained from whether in judgement information etc..
As shown in fig. 7, being arranged on the touch-panel device 33 melting in production line 2 to obtain discharging plan data.Pass through
Make acquired discharging plan data display on touch-panel device 33, thus as the production instruction to operator.And,
Discharging plan data is sent to and is arranged in the plant control unit 23 melting in production line 2, and according to discharging plan number
According to and automatically control to constituting the work of various devices melting production line 2.That is, as shown in Fig. 8 (C), by every batch
Motlten metal is transferred to cast casting ladle 51 from process casting ladle.And, in each pouring product line 3, make motlten metal from pouring
Note casting ladle 51 is flowed in the multiple molds 40 constituting each batch.Further, since discharging plan data includes being arranged in each and pours
Mold 40 in note production line 3 is certified products or the information of defective work (whether qualified mold is judges information), therefore pours into a mould
Casting ladle 51 is operated in the way of so that motlten metal is not flowed in the mold 40 of defective work.As shown in figure 9, being configured in
Touch-panel device 34 display discharging plan data in pouring product line 3.Due to including by which moulding in discharging plan
Production line 1A, 1B mold 40 is carried out the information of moulding, therefore, it is possible to confirm by the display of touch-panel device 34 to be
Which poured into a mould by the continuous pouring product line 3 with each moulding line 1A, 1B respectively.
So, because this Casting Equipment is certified products or whether qualified the mold of defective work is judges letter according to mold 40
Breath and only the mold 40 of certified products is set to object and forms batch, and generate by every batch pour fluence based on go out furnace gauge
Draw, therefore, it is possible to make the motlten metal of cast casting ladle 51 flow into residue-free for the every batch being made up of multiple molds 40.
Additionally, this Casting Equipment is prevented from producing the situation of unnecessary motlten metal in melting production line 2.
Therefore, the Casting Equipment of embodiment 2 also can economically manufacture motlten metal and be poured into a mould to mold 40.
Even if further, since melting production line 2 and a plurality of moulding line 1A, 1B continuously a plurality of cast life to one
In the case that producing line 3 is come out of the stove, at any time discharging plan is generated with time series also according to moulding actual result, therefore, it is possible to
Easily corresponding with a plurality of pouring product line 3.Additionally, being not easily susceptible to the working condition institute of each moulding line 1A, 1B
The impact producing.That is, even if because a moulding line 1B stops, also can be according to the other moulding lines working
The moulding actual result of 1A and generate discharging plan, therefore, it is possible to for mold manufactured by other moulding line 1A
40 come to manufacture motlten metal such that it is able to for the continuous pouring product line of moulding line 1A 3 working and continuous
Ground supplying melting metal.
The present invention is not defined to the embodiment illustrating by above-mentioned narration and accompanying drawing, for example hereafter such
Embodiment is also included in the technical scope of the present invention.
(1) although possessing the moulding plan modification device that moulding plan is modified in embodiment 1 and embodiment 2,
But can not also possess moulding plan modification device.
(2) although in embodiment 1 and embodiment 2, discharging plan includes the casting being arranged in pouring product line
Mould is the certified products or information of defective work is not but it is also possible to include this information in discharging plan.In such a case it is possible to
It is set to the defective work not to pouring product line transfer molds.
(3) moulding line of more than three can be set with respect to melting production line.
(4) although in embodiment 1 and embodiment 2, being accommodated with core rod in the mould but it is also possible to not receive in the mould
Core rod.
(5) although in embodiment 1 and embodiment 2, there is tiered warehouse facility but it is also possible to not have tiered warehouse facility.
(6) display mode of touch-panel device is not limited to the mode shown in embodiment 1 and embodiment 2.
(7) although in embodiment 1 and embodiment 2, plant control unit produces to the Composition Modeling according to moulding plan
The work of the various devices of line is automatically controlled but it is also possible to make these various dresses in a manual fashion according to moulding plan
Put and be operated.
(8) although in embodiment 1 and embodiment 2, plant control unit produces to constituting to melt according to discharging plan
The work of the various devices of line is automatically controlled but it is also possible to make these various dresses in a manual fashion according to discharging plan
Put and be operated.
Symbol description
1st, 1A, 1B ... moulding line；2 ... melting production lines；3 ... pouring product lines；7 ... moulding plan modification devices；
8 ... discharging plan generating means；32 ... touch-panel devices (input unit, batch form device)；40 ... molds；51 ... cast
Casting ladle.
Claims (4)
1. a kind of Casting Equipment, possesses：
Moulding line, it carries out moulding according to moulding plan to mold；
Melt production line, it has makes motlten metal flow into the cast casting ladle in described mold, and according to discharging plan
Manufacture motlten metal；
Pouring product line, described motlten metal is poured into a mould to described mold by it from described cast casting ladle,
Described Casting Equipment is characterised by possessing：
Input unit, it is arranged in described moulding line, and to input described mold be certified products or defective work
Mold whether qualified judge information；
Batch forms device, and it is according to the whether qualified input sequence judging information of the described mold inputting to this input unit
Pour fluence to the necessity flowing into the described mold being judged as certified products to add up to, and be defined as described cast when exceeding
When regulation below the capacity of casting ladle pours fluence, form the batch information that these multiple described molds are set to a batch；
Discharging plan generating means, it generates described discharging plan according to described batch information.
2. Casting Equipment as claimed in claim 1 it is characterised in that
Possesses moulding plan modification device, described moulding plan modification device judges information not according to whether qualified described mold is
Certified products judge and in the way of adding the respective amount of the described mold being judged as defective work, described moulding plan are carried out
Revise.
3. Casting Equipment as claimed in claim 1 it is characterised in that
On described pouring product line, mixing is arranged with the mold of certified products and the mold of defective work,
The mold that described discharging plan includes being arranged on described pouring product line is the information of certified products or defective work.
4. Casting Equipment as claimed in claim 1 it is characterised in that
Possess a plurality of described moulding line and a pouring product line,
Described discharging plan includes which bar moulding line manufacturing the information of described mold by.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014-099929 | 2014-05-13 | ||
| JP2014099929A JP6530589B2 (en) | 2014-05-13 | 2014-05-13 | Casting equipment |
| PCT/JP2015/062945 WO2015174286A1 (en) | 2014-05-13 | 2015-04-30 | Casting facility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106457378A true CN106457378A (en) | 2017-02-22 |
| CN106457378B CN106457378B (en) | 2018-06-12 |
Family
ID=54479827
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201580024556.7A Expired - Fee Related CN106457378B (en) | 2014-05-13 | 2015-04-30 | Casting equipment |
Country Status (6)
| Country | Link |
|---|---|
| JP (1) | JP6530589B2 (en) |
| KR (1) | KR101708601B1 (en) |
| CN (1) | CN106457378B (en) |
| PH (1) | PH12016501001A1 (en) |
| TW (1) | TWI635916B (en) |
| WO (1) | WO2015174286A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770343A (en) * | 2021-08-26 | 2021-12-10 | 山东创新金属科技有限公司 | Casting automation control system of integrated early warning system |
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- 2015-04-30 CN CN201580024556.7A patent/CN106457378B/en not_active Expired - Fee Related
- 2015-04-30 KR KR1020167013866A patent/KR101708601B1/en not_active Application Discontinuation
- 2015-05-12 TW TW104115011A patent/TWI635916B/en not_active IP Right Cessation
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| JPH06285617A (en) * | 1993-04-02 | 1994-10-11 | Hitachi Metals Ltd | System for demanding molten metal in casting line |
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Also Published As
| Publication number | Publication date |
|---|---|
| JP6530589B2 (en) | 2019-06-12 |
| JP2015217390A (en) | 2015-12-07 |
| KR20160064253A (en) | 2016-06-07 |
| TW201603913A (en) | 2016-02-01 |
| KR101708601B1 (en) | 2017-02-20 |
| TWI635916B (en) | 2018-09-21 |
| CN106457378B (en) | 2018-06-12 |
| PH12016501001B1 (en) | 2016-07-18 |
| WO2015174286A1 (en) | 2015-11-19 |
| PH12016501001A1 (en) | 2016-07-18 |
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