CN106449830B - A kind of reflective back plane for photovoltaic module - Google Patents

A kind of reflective back plane for photovoltaic module Download PDF

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Publication number
CN106449830B
CN106449830B CN201611201909.9A CN201611201909A CN106449830B CN 106449830 B CN106449830 B CN 106449830B CN 201611201909 A CN201611201909 A CN 201611201909A CN 106449830 B CN106449830 B CN 106449830B
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micro
layer
pyramid
photovoltaic module
back plane
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CN106449830A (en
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张丽萍
高瑞
丁晶
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Suzhou High Dechen Photoelectric Technology Co Ltd
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Suzhou High Dechen Photoelectric Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

Abstract

The present invention provides a kind of reflective back plane for photovoltaic module, including substrate layer, fluorine layer, the fluorine layer is set to the substrate layer lower surface, the substrate layer upper surface is arranged at intervals with micro-structure reflecting layer, micro-structure reflecting layer position is correspondingly arranged in photovoltaic module the gap area between cell piece, the micro-structure reflecting layer includes micro- pyramid layer, reflecting layer, the reflecting layer is coated in the surface of micro- pyramid layer, micro- pyramid layer is set to by a plurality of micro- pyramid close-packed arrays, micro- pyramid bottom surface in the base material layer surface.The present invention is compared to the prior art, gap area in photovoltaic module between cell piece is provided with micro-structure reflecting layer, micro- pyramid layer is by a plurality of micro- pyramid close-packed arrays, the area of reflecting surface can be increased, change angle of incident light, make the light reflected reach cell piece surface to be recycled, improves the efficiency of light energy utilization, increase the output power of photovoltaic module.

Description

A kind of reflective back plane for photovoltaic module
Technical field
The present invention relates to a kind of reflective back planes, especially a kind of reflective back plane for photovoltaic module.
Background technology
Backboard is located at the outermost layer at the photovoltaic cell back side, is photovoltaic cell component important component, not only acts as encapsulation Effect, while also act as ensure photovoltaic cell do not acted on by what environment was influenced, it is ensured that the service life of photovoltaic cell.
The through photovoltaic cell surface of light major part for being irradiated to photovoltaic cell component panel is absorbed and used, but also has portion Light splitter is irradiated to the gap area between photovoltaic cell, is not used effectively.Part photovoltaic component back plate is equipped with one Layer plane aluminium foil reflective structure, but it is normal reflection, the high light intensity light in direct projection to backboard face is reflected onto photovoltaic group Outside part, the waste of luminous energy is caused.
In the patent document of publication No. CN204315600U, back plate surface is provided with strip reflection knot arranged in parallel Structure, but its purpose is also that incident ray is reflected into photovoltaic module exterior space, and there is no absorbed incident ray by cell piece It utilizes.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, it the object of the present invention is to provide a kind of simple in structure, at low cost, carries The reflective back plane for photovoltaic module of high-light-energy utilization rate.
In order to achieve the above objectives, the technical solution adopted by the present invention to solve the technical problems is:
A kind of reflective back plane for photovoltaic module, including substrate layer, fluorine layer, the fluorine layer are set to the substrate layer following table Face, the substrate layer upper surface are arranged at intervals with micro-structure reflecting layer, and micro-structure reflecting layer position is correspondingly arranged at photovoltaic group Gap area in part between cell piece, the micro-structure reflecting layer include micro- pyramid layer and reflectance coating, the reflectance coating coating On the surface of micro- pyramid layer, micro- pyramid layer is set to the base by a plurality of micro- pyramid close-packed arrays, micro- pyramid bottom surface In material layer surface.
Compared to the prior art, the gap area in photovoltaic module between cell piece is provided with micro-structure reflection to the present invention Layer, micro- pyramid layer can increase the area of reflecting surface by a plurality of micro- pyramid close-packed arrays, change angle of incident light, make anti- The light of injection reaches cell piece surface and is recycled, and improves the efficiency of light energy utilization, increases the output power of photovoltaic module.
Further, micro- pyramid is preferably pyramidal rectangular pyramids.
Using the above preferred scheme, pyramid structure makes incident ray to four direction non-uniform reflection to cell piece table Face, light utilization are high, while structure also most stability.
Further, the pyramidal rectangular pyramids bottom edge is arranged with photovoltaic module cell piece main gate line direction angle at 45 °.
Using the above preferred scheme, reflection light can be made to be dissipated to four direction, without being re-reflected into photovoltaic module Gap area between middle cell piece.
Further, the pyramidal rectangular pyramids are more gradient structures, and the inclination angle of crest line becomes smaller successively from lower to upper.
Using the above preferred scheme, the height of pyramidal rectangular pyramids is reduced, space is saved, also increases reflecting surface Product improves photovoltaic module efficiency.
Further, the pyramidal rectangular pyramids corner angle is 50 ° -75 °.
Using the above preferred scheme, ensure structural stability while improving reflective surface area.
Further, the pyramidal rectangular pyramids bottom surface length of side is 20-50 μm.
Using the above preferred scheme, under the guarantee of Mold Making ability, micro-structure is refined, it can be preferably by reflected light Line recycles.
Further, micro-structure reflecting layer upper surface is equipped with thick protective layer, and it is anti-that micro-structure is not arranged for the substrate layer The upper surface for penetrating layer is equipped with thin protective layer.
Using the above preferred scheme, effectively stablize micro-structure reflecting layer shape design, reduce abrasion, ensure reflection effect Fruit;Surface forms the shape to match with cell piece group surface, facilitates the encapsulation of further battery piece group.
Further, micro- pyramid layer is ultra-violet curing glue-line made of UV solidifications.
Using the above preferred scheme, precision die corresponding with micro- pyramid layer is first made, then UV is used to cure skill Art generates micro- pyramid layer, and forming precision is high, and is integrated chemical conversion type, ensures the stability of micro-structure.
Further, the reflectance coating is plating aluminium alloy film.
Using the above preferred scheme, the reflecting layer obtained is of low cost, and reflecting effect is good, and corrosion resistance is strong.
Further, the thick protective layer, thin protective layer are EVA hot-melt adhesive.
Using the above preferred scheme, at low cost, while protecting reflection micro-structure, it is also convenient for the envelope subsequently with cell piece Dress.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with Obtain other attached drawings according to these attached drawings.
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the reality on the pyramidal rectangular pyramids bottom edge and photovoltaic module cell piece main gate line direction angle at 45 ° of the present invention Apply the structural schematic diagram of mode.
Fig. 3 is structural schematic diagram of the pyramidal rectangular pyramids at more gradient structures.
Fig. 4 is the structural schematic diagram for the embodiment that thin, thick protective layer is arranged in surface of the present invention.
Fig. 5 is a kind of structural schematic diagram of photovoltaic module cell piece distribution.
Fig. 6 be corresponding diagram 5 a kind of reflective back plane in micro-structure reflecting layer be distributed structural schematic diagram.
Fig. 7 is a kind of structural schematic diagram of the photovoltaic module containing the present invention.
The title of number and the corresponding component represented by letter in figure:
1- substrate layers;2- micro-structures reflecting layer;3- fluorine layers;4- cell pieces;5- sheet glass;6- thickness protective layers;The thin protections of 7- Layer;11- incident rays;12- reflection lights;13- is totally reflected light;The micro- pyramid layers of 21-;22- reflectance coatings;41- cell piece main grids Line direction.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, those of ordinary skill in the art are obtained every other without creative efforts Embodiment shall fall within the protection scope of the present invention.
In order to reach the purpose of the present invention, as shown in figs. 1-7, it is in one embodiment of the present invention:One kind being used for light The reflective back plane of component, including substrate layer 1, fluorine layer 3 are lied prostrate, fluorine layer 3 is set to 1 lower surface of substrate layer, and 1 upper table face interval of substrate layer is set It is equipped with micro-structure reflecting layer 2,2 position of micro-structure reflecting layer is correspondingly arranged at the gap area in photovoltaic module between cell piece 4, micro- Structure reflecting layer 2 includes micro- pyramid layer 21 and reflectance coating 22, and reflectance coating 22 is coated in the surface of micro- pyramid layer 21, micro- pyramid layer 21 By a plurality of micro- pyramid close-packed arrays, micro- pyramid bottom surface is set on 1 surface of substrate layer.
As shown in Figure 5,6, Fig. 5 is a kind of structural schematic diagram of photovoltaic module cell piece arrangement, and Fig. 6 is the one of corresponding diagram 5 The structural schematic diagram that micro-structure reflecting layer 2 is distributed in kind reflective back plane corresponds to the gap area between cell piece 4 in photovoltaic module For micro-structure reflecting layer 2, corresponding cell piece 4 is transparent region, and micro-structure reflecting layer 2 is not arranged.
It is using the advantageous effect of above-mentioned technical proposal:Gap area in photovoltaic module between cell piece 4 is provided with Micro-structure reflecting layer 2, micro- pyramid layer 21 can increase the area of reflecting surface by a plurality of micro- pyramid close-packed arrays, change incident Light angle makes the light reflected reach 4 surface of cell piece and is recycled, improves the efficiency of light energy utilization, increase photovoltaic module Output power.
In other embodiments of the present invention, in order to achieve the purpose that more preferably to improve light utilization, micro- rib Cone is preferably pyramidal rectangular pyramids.It is using the advantageous effect of above-mentioned technical proposal:Pyramid structure makes incident ray to four For direction non-uniform reflection to cell piece surface, light utilization is high, while structure also most stability.
As shown in Fig. 2, in other embodiments of the present invention, in order to achieve the purpose that improve light reflection path, The pyramidal rectangular pyramids bottom edge is arranged with 41 direction of photovoltaic module cell piece main gate line angle at 45 °.Using above-mentioned technical side The advantageous effect of case is:The length direction of gap area in photovoltaic module between cell piece 4 and cell piece main gate line direction 41 Identical or vertical, the angle setting at 45 ° therewith of pyramidal rectangular pyramids bottom edge can be such that reflection light is dissipated to four direction, On micro-structure reflecting layer 2 without the gap area setting being re-reflected into photovoltaic module between cell piece.
As shown in figure 3, in other embodiments of the present invention, in order to reach section space-efficient purpose, the gold word Tower rectangular pyramid is more gradient structures, and the inclination angle of crest line becomes smaller successively from lower to upper, the inclined angle alpha > β > γ of crest line in figure.It adopts It is with the advantageous effect of above-mentioned technical proposal:The height of pyramidal rectangular pyramids is reduced, space is saved, also increases reflecting surface Product improves photovoltaic module efficiency.
In other embodiments of the present invention, in order to achieve the purpose that improve microstructural stability, the pyramid Rectangular pyramid corner angle is 50 ° -75 °.It is using the advantageous effect of above-mentioned technical proposal:Ensure while improving reflective surface area Structural stability.
In other embodiments of the present invention, in order to achieve the purpose that refine micro-structure, the pyramidal rectangular pyramids The bottom surface length of side is 20-50 μm.It is using the advantageous effect of above-mentioned technical proposal:Under the guarantee of Mold Making ability, refinement is micro- Structure can preferably recycle reflection light.
As shown in figure 4, in other embodiments of the present invention, in order to achieve the purpose that prevent abrasion, micro-structure anti- It penetrates 2 upper surface of layer and is equipped with thick protective layer 6, the upper surface that micro-structure reflecting layer is not arranged for substrate layer 1 is equipped with thin protective layer 7.Using The advantageous effect of above-mentioned technical proposal is:Effectively stablize microstructure aspects construction, reduce abrasion, ensures reflecting effect;The reflection back of the body Plate surface forms the shape to match with cell piece group surface, facilitates the encapsulation of further battery piece group.
In other embodiments of the present invention, stablize micro- pyramid layer 21, micro- rib to achieve the purpose that make It is ultra-violet curing glue-line made of UV solidifications to bore layer 21.It is using the advantageous effect of above-mentioned technical proposal:First make and micro- pyramid Then 21 corresponding precision die of layer use UV curing technologies to generate micro- pyramid layer 21, forming precision is high, and are integration Molding, ensures the stability of micro-structure.
It is described anti-in order to achieve the purpose that reflectance coating 22 is at low cost, effect is good in other embodiments of the present invention It is plating aluminium alloy to penetrate film 22.It is using the advantageous effect of above-mentioned technical proposal:Obtained reflectance coating is of low cost, reflecting effect Good, corrosion resistance is strong.
In other embodiments of the present invention, in order to achieve the purpose that facilitate encapsulation, the thickness protective layer 6, Bao Bao Sheath 7 is EVA hot-melt adhesive.It is using the advantageous effect of above-mentioned technical proposal:It is at low cost, protect the same of micro-structure reflecting layer 2 When, it is also convenient for the encapsulation subsequently with cell piece 4.
Illustrate that the principle of present invention reflection light in photovoltaic module, reflective back plane of the present invention are mounted on reference to Fig. 7 4 lower surface of cell piece, gap area of the micro-structure reflecting layer 2 between cell piece, incident ray 11 (sunlight) is through sheet glass 5 It is incident on 2 surface of micro-structure reflecting layer, path is changed into reflection light 12 by reflection, then be totally reflected and change through 5 surface of sheet glass Reflection light 13 is helped in path, is eventually arrived at cell piece 4, is absorbed and used.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow ordinary skill people Member can understand present disclosure and be implemented, and it is not intended to limit the scope of the present invention, all according to the present invention Equivalent change or modification made by Spirit Essence should all cover within the scope of the present invention.

Claims (6)

1. a kind of reflective back plane for photovoltaic module, including substrate layer, fluorine layer, the fluorine layer is set to the substrate layer following table Face, it is characterized in that:The substrate layer upper surface is arranged at intervals with micro-structure reflecting layer, and micro-structure reflecting layer position corresponds to and sets Gap area in photovoltaic module between cell piece, the micro-structure reflecting layer include micro- pyramid layer and reflectance coating, described anti- The surface that film is coated in micro- pyramid layer is penetrated, micro- pyramid layer is set by a plurality of micro- pyramid close-packed arrays, micro- pyramid bottom surface In in the base material layer surface;Micro- pyramid is pyramidal rectangular pyramids, and the pyramidal rectangular pyramids are more gradient structures, crest line Inclination angle become smaller successively from lower to upper;The pyramidal rectangular pyramids bottom edge and photovoltaic module cell piece main gate line direction are at 45 ° Angle is arranged;Micro-structure reflecting layer upper surface is equipped with thick protective layer, and the upper of micro-structure reflecting layer is not arranged for the substrate layer Surface is equipped with thin protective layer, and the apical side height of the thickness protective layer is higher than the apical side height of the thin protective layer.
2. a kind of reflective back plane for photovoltaic module according to claim 1, it is characterized in that:The pyramidal rectangular pyramids Corner angle is 50 ° -75 °.
3. a kind of reflective back plane for photovoltaic module according to claim 2, it is characterized in that:The pyramidal rectangular pyramids The bottom surface length of side is 20-50 μm.
4. a kind of reflective back plane for photovoltaic module according to claim 1, it is characterized in that:Micro- pyramid layer is UV Ultra-violet curing glue-line made of solidification.
5. a kind of reflective back plane for photovoltaic module according to claim 1, it is characterized in that:The reflectance coating is plating Aluminium alloy film.
6. a kind of reflective back plane for photovoltaic module according to claim 1, it is characterized in that:The thickness protective layer, thin Protective layer is EVA hot-melt adhesive.
CN201611201909.9A 2016-12-22 2016-12-22 A kind of reflective back plane for photovoltaic module Active CN106449830B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107026210B (en) * 2017-05-04 2019-08-06 苏州高德辰光电科技有限公司 A kind of reflectance coating, its manufacturing method and its application
CN107703569A (en) * 2017-10-17 2018-02-16 张家港康得新光电材料有限公司 Reflective membrane and its application and grid line structure and solar panel
CN108259002A (en) * 2018-03-22 2018-07-06 上海玛企电子科技有限公司 A kind of photovoltaic module reflectance coating and photovoltaic module
CN109103285A (en) * 2018-08-10 2018-12-28 珠海格力能源环境技术有限公司 Photovoltaic module

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CN204424284U (en) * 2015-03-27 2015-06-24 阿特斯(中国)投资有限公司 A kind of weather resistant photovoltaic module
CN204538038U (en) * 2015-03-04 2015-08-05 南通美能得太阳能电力科技有限公司 Promote the solar components of the efficiency of light energy utilization
CN105978475A (en) * 2016-05-31 2016-09-28 浙江京华激光科技股份有限公司 Light turning film

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CN201796910U (en) * 2010-08-31 2011-04-13 阿特斯(中国)投资有限公司 Solar battery component
CN102136515A (en) * 2010-12-31 2011-07-27 阿特斯(中国)投资有限公司 Reflective stripe, solar assembly using same and preparation method of reflective stripe
CN102820359A (en) * 2011-06-08 2012-12-12 茂迪股份有限公司 Solar module with gratings and method for manufacturing solar module
CN104425641A (en) * 2013-08-19 2015-03-18 苏州中来光伏新材股份有限公司 High-reflection solar-cell back film and processing technology thereof
CN204538038U (en) * 2015-03-04 2015-08-05 南通美能得太阳能电力科技有限公司 Promote the solar components of the efficiency of light energy utilization
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Address after: 215000 Room 201, 3 building, 51 Jin Si Gang Road, Guo Lane, Wuzhong District, Suzhou, Jiangsu.

Patentee after: SUZHOU GOLDEN STAR ELECTRONIC TECHNOLOGY Co.,Ltd.

Address before: 215000 Jiangsu Industrial Park, Suzhou, the only Ting Ting new road, No. 9, 3rd floor, room 312B,

Patentee before: SUZHOU GOLDEN STAR ELECTRONIC TECHNOLOGY Co.,Ltd.