CN206789555U - A kind of reflectance coating - Google Patents

A kind of reflectance coating Download PDF

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Publication number
CN206789555U
CN206789555U CN201720489235.0U CN201720489235U CN206789555U CN 206789555 U CN206789555 U CN 206789555U CN 201720489235 U CN201720489235 U CN 201720489235U CN 206789555 U CN206789555 U CN 206789555U
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micro
reflecting layer
reflectance coating
triangular prism
foil
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CN201720489235.0U
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张丽萍
高瑞
丁晶
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Suzhou High Dechen Photoelectric Technology Co Ltd
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Suzhou High Dechen Photoelectric Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

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  • Optical Elements Other Than Lenses (AREA)

Abstract

The utility model provides a kind of reflectance coating, including base material, reflecting layer, the reflecting layer is metal reflective paper tinsel, alloy reflective foil or high polymer material reflective foil, the reflection layer surface has the catoptric arrangement of rule, the metal reflective paper tinsel, alloy reflective foil are aluminium foil, tinfoil paper, copper foil, silver foil or respective metal based alloy paper tinsel, the metal reflective paper tinsel, alloy reflective foil or high polymer material reflective foil are formed through template rolling, and the substrate upper surface is attached to by viscose glue;Simple production process, reflecting layer is difficult for drop-off, and stability is strong, can effectively improve the generated output of photovoltaic module.

Description

A kind of reflectance coating
Technical field
It the utility model is related to a kind of reflectance coating, particularly a kind of reflectance coating applied to photovoltaic module.
Background technology
Photovoltaic welding belt is applied to the connection between photovoltaic module cell piece, plays the conductive important function for gathering electricity.In order to protect The welding of card welding and cell piece is firm and prevents welding from corroding, and welding surface is coated with tin layers, when sun light direct beam to welding During surface, tin layers can directly reflect away sunshine, and this part sunshine can not be utilized by cell panel, cause luminous energy Waste.
There is part welding body to be used for reflection light provided with striated structure, but welding base material is copper material, in processing Striated structure is difficult to microstructure, and reflecting effect is unsatisfactory, and surface tin thickness can be caused uneven, easily causes The fragment of cell piece, influences production efficiency.
In order to lift reflecting effect, market occurs attaching the reflectance coating on welding surface, and reflectance coating is anti-by incident ray It is mapped to the utilization of cell piece Surface absorption.Reflectance coating typically first produces catoptric arrangement using UV curing technologies on base material, then In surface aluminizer.The manufacturing process is complex, and coating cost is high, and aluminium lamination easily comes off.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the purpose of this utility model there is provided a kind of simple in construction, cost Low reflectance coating.
To reach above-mentioned purpose, technical scheme is used by the utility model solves its technical problem:
A kind of reflectance coating, include base material, reflecting layer, the reflecting layer is covered in the substrate upper surface, and its feature exists In the reflecting layer is metal reflective paper tinsel, alloy reflective foil or high polymer material reflective foil, and the reflection layer surface has rule Catoptric arrangement, the metal reflective paper tinsel, alloy reflective foil are aluminium foil, tinfoil paper, copper foil, silver foil or respective metal based alloy paper tinsel; The metal reflective paper tinsel, alloy reflective foil are formed through template rolling, and the substrate upper surface is attached to by viscose glue.
For the utility model compared to prior art, reflecting layer is metal reflective paper tinsel, the alloy reflective foil that Direct Rolling forms, Has regular catoptric arrangement, simple production process, reflecting layer is difficult for drop-off, and stability is strong.
Further, the reflecting layer is a plurality of ring-shaped prisms single group array structures, and the ring-shaped prisms single group is by more Road concentric annular prism is formed;Circular, square, regular hexagon one kind, the reflecting layer are formed outside the ring-shaped prisms single group Preferably regular hexagon ring-shaped prisms single group staggered array configuration.
Using above-mentioned preferable scheme, reflecting layer is preferably regular hexagon ring-shaped prisms single group staggered array configuration, structure It is more stable, incident ray can be will be reflected to welding table to circumferential non-uniform reflection to cell piece surface, staggered array configuration The light in face reflexes to cell piece surface again, improves light utilization.
Further, the substrate upper surface is ramp structure, and the reflecting layer is be distributed in the ramp structure three Array of prisms forms, and the section of the triangular prism is scalene triangle, and base angle is 30 ° under the scalene triangle, described Base angle is 60 ° on scalene triangle.
Using above-mentioned preferable scheme, reflecting surface gradually rises, and the reflecting surface in outside will not stop light, and it is anti-to reduce light Number is penetrated, reduces fiber-loss, lifts the generated output of photovoltaic module.
Further, the reflecting layer is the micro- rectangular pyramid array structure of a plurality of pyramids.
Using above-mentioned preferable scheme, pyramid structure, make incident ray to four direction non-uniform reflection to cell piece table Face, light utilization are high, while structure also most stability.
Further, the micro- rectangular pyramid base of the pyramid is set with length substrate direction angle at 45 °.
Using above-mentioned preferable scheme, the welding length direction of photovoltaic module is consistent with cell piece main gate line direction, golden word Angle at 45 ° is set therewith on tower rectangular pyramid base, reflection light can be made to be dissipated to four direction, without being re-reflected into welding table On the reflectance coating in face.
Further, the micro- rectangular pyramid of the pyramid is more gradient structures, and the inclination angle of crest line diminishes successively from lower to upper.
Using above-mentioned preferable scheme, the height of the micro- rectangular pyramid of pyramid is reduced, space is saved, also increases reflecting surface Product, improve photovoltaic module efficiency.
Further, the reflecting layer is a plurality of micro- Rhizoma Sparganii pillar array structures, and micro- triangular prism one side is located at institute Substrate upper surface is stated, the crest line direction of micro- triangular prism is parallel with length substrate direction.
Using above-mentioned preferable scheme, microstructured layers are set for triangular prism lying status, can be effectively increased reflecting surface Area, the light for also making to reflect reach greater area of cell piece surface and recycled, and improve the efficiency of light energy utilization, increase light Lie prostrate the power output of component.
Further, concavo-convex alternate multi-stylus corner structure is cut at the top of micro- triangular prism.
Using above-mentioned preferable scheme, microstructure height is reduced, and saves space, vertically to reflecting surface also obtain Strong increase, the incident ray of small incidence angle are preferably utilized.
Further, the crest line direction of micro- triangular prism is set with the length substrate direction into 15 ° of -65 ° of angles, excellent Elect 45 ° of settings as.
Using above-mentioned preferable scheme, crest line direction and the angled setting in length substrate direction of micro- triangular prism can To increase the area of reflecting surface, the greater area of cell piece surface of light arrival for also making to reflect is recycled, and improves light Can utilization rate, increase the power output of photovoltaic module, with reference to main photovoltaic using geography and illumination particularity intensively, preferably 45 °, improve the versatility of reflectance coating.
Further, there are multiple W shapes horn structures on the one side of micro- triangular prism.
Using above-mentioned preferable scheme, multiple W shapes horn structures are provided with the one side that solar irradiation is concentrated, are effectively increased Add reflective surface area, reflection light is reached the cell piece surface in bigger region, improve the efficiency of light energy utilization.
Further, the lower surface of the base material is additionally provided with EVA hot-melt adhesive layer.
Using above-mentioned preferable scheme, EVA hot-melt adhesive layer can facilitate the combination of reflectance coating and welding.
A kind of application of reflectance coating, to lift photovoltaic module power, the photovoltaic module includes multiple cell pieces, connection The welding of cell piece, the reflectance coating is arranged on the gap area between the welding upper surface or the cell piece, described anti- Penetrate the gap area that film can be also arranged between the welding upper surface and the cell piece simultaneously, the length side of the reflectance coating It is be arranged in parallel to the welding length direction, the gap area length direction.
Using above-mentioned preferable scheme, reflectance coating sets the locus that illumination is not utilized into photovoltaic module, will The surface conversion that illumination reflexes to cell piece is electric energy, improves the generated output of photovoltaic module.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, is not paying the premise of creative work Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is a kind of structural representation of embodiment of the utility model;
Fig. 3 be in the utility model Fig. 2 ring-shaped prisms single group along center of circle schematic cross-section;
Fig. 4 is the structural representation of the utility model another embodiment;
Fig. 5 is structural representation of the pyramidal rectangular pyramids of the present utility model into more gradient structures;
Fig. 6 is the structural representation of the utility model another embodiment;
Fig. 7 is the structural representation of micro- triangular prism multi-stylus corner structure of the present utility model;
Fig. 8 is the structural representation of the utility model another embodiment;
Fig. 9 is the structural representation of micro- triangular prism W horn structures of the present utility model;
Figure 10 is the structural representation of the utility model another embodiment;
Figure 11 is the structural representation of photovoltaic module;
Figure 12 is the utility model reflection light principle schematic in photovoltaic module;
The structural representation of Figure 13 the utility model another embodiments.
Numeral and the title of the corresponding component represented by letter in figure:
1- base materials;2- reflecting layer;21- viscose glues;3-EVA hot melt adhesive layers;4- photovoltaic modulies;41- cell pieces;42- weldings; 43- reflectance coatings;44- sheet glass;51- incident rays;52- reflection lights;53- is totally reflected light.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.
In order to reach the purpose of this utility model, as shown in figure 1, being in a kind of embodiment of the present utility model:It is a kind of Reflectance coating, including base material 1, reflecting layer 2, reflecting layer 1 are covered in the upper surface of base material 2, and reflecting layer 1 is metal reflective paper tinsel, alloy is anti- Light paper tinsel or high polymer material reflective foil, the reflection layer surface have the catoptric arrangement of rule, and the metal reflective paper tinsel, alloy are anti- Light paper tinsel is aluminium foil, tinfoil paper, copper foil, silver foil or respective metal based alloy paper tinsel, and the metal reflective paper tinsel, alloy reflective foil are by metal film Or metal alloy film is formed through template rolling, and the upper surface of base material 1 is attached to by viscose glue 21.
It is using the beneficial effect of above-mentioned technical proposal:Reflecting layer is that metal reflective paper tinsel, alloy that Direct Rolling forms are anti- Light paper tinsel, has regular catoptric arrangement, simple production process, reflecting layer is difficult for drop-off, and stability is strong.
As Figure 2-3, in other embodiments of the present utility model, light utilization is improved in order to reach more preferable Purpose, in Fig. 2, reflecting layer 2 is a plurality of ring-shaped prisms single group array structures, and the ring-shaped prisms single group is by multiple tracks concentric ring Shape prism is formed;Circular, square, regular hexagon one kind is formed outside the ring-shaped prisms single group, the reflecting layer is preferably just Hexagonal annular prism single group staggered array configuration (shown in Fig. 2), Fig. 3 are that ring-shaped prisms single group is shown along center of circle section in Fig. 2 It is intended to.It is using the beneficial effect of above-mentioned technical proposal:Reflecting layer is preferably the staggered knot of regular hexagon ring-shaped prisms single group Structure, structure is more stable, can will be reflected to incident ray to circumferential non-uniform reflection to cell piece surface, staggered array configuration The light on welding surface reflexes to cell piece surface again, improves light utilization.
As shown in figure 4, in other embodiments of the present utility model, in order to reach more preferable raising light utilization Purpose, reflecting layer 2 are the micro- rectangular pyramid array structure of a plurality of pyramids.It is using the beneficial effect of above-mentioned technical proposal:Golden word Tower structure, making incident ray, light utilization is high, while structure is also most steady to four direction non-uniform reflection to cell piece surface It is qualitative.
In other embodiments of the present utility model, in order to reach the purpose for improving light reflection path, the gold The micro- rectangular pyramid base of word tower is set with length substrate direction angle at 45 °.It is using the beneficial effect of above-mentioned technical proposal: The welding length direction of photovoltaic module is consistent with cell piece main gate line direction, the micro- rectangular pyramid base of pyramid angle at 45 ° therewith Set, reflection light can be made to be dissipated to four direction, without being re-reflected on the reflectance coating on welding surface.
As shown in figure 5, in other embodiments of the present utility model, it is described in order to reach section space-efficient purpose The micro- rectangular pyramid of pyramid is more gradient structures, and the inclination angle of crest line diminishes successively from lower to upper, the inclined angle alpha > β of crest line in figure > γ.It is using the beneficial effect of above-mentioned technical proposal:The height of the micro- rectangular pyramid of pyramid is reduced, space is saved, also increases Reflective surface area, improve photovoltaic module efficiency.
In other embodiments of the present utility model, in order to reach the purpose for improving microstructural stability, the gold The micro- rectangular pyramid corner angle of word tower is 50 ° -75 °.It is using the beneficial effect of above-mentioned technical proposal:Improving reflection membrane area Ensure structural stability simultaneously.
In other embodiments of the present utility model, in order to reach the purpose of refinement micro-structural, the pyramid is micro- The rectangular pyramid bottom surface length of side is 50 μm.It is using the beneficial effect of above-mentioned technical proposal:Under the guarantee of Mold Making ability, refinement Micro-structural, preferably reflection light can be recycled.
As shown in fig. 6, it is in a kind of embodiment of the present utility model:Reflecting layer 2 is a plurality of micro- triangular prism array junctions Structure, micro- triangular prism one side are located at the substrate upper surface, crest line direction and the length substrate direction of micro- triangular prism It is parallel.
It is using the beneficial effect of above-mentioned technical proposal:Microstructured layers are set for micro- triangular prism lying status, can be effective Increase the area of reflecting surface, the light for also making to reflect reaches greater area of cell piece surface and recycled, and improves luminous energy Utilization rate, increase the power output of photovoltaic module.
It is described in order to reach the purpose for improving catoptric arrangement stability in other embodiments of the present utility model Micro- triangular prism corner angle is 60 ° -150 °, preferably 120 °.It is using the beneficial effect of above-mentioned technical proposal:Reflected improving Ensure structural stability while membrane area.
In other embodiments of the present utility model, in order to reach the purpose of refinement micro-structural, micro- triangular prism Bottom width be 50 μm.It is using the beneficial effect of above-mentioned technical proposal:Under the guarantee of Mold Making ability, micro- knot is refined Structure, preferably reflection light can be recycled.
As shown in fig. 7, in other embodiments of the present utility model, space is saved in order to reach, increase is effectively anti- Penetrate the purpose of area, concavo-convex alternate multi-stylus corner structure cut at the top of micro- triangular prism, vertically to reflecting surface also obtain Strong increase.It is using the beneficial effect of above-mentioned technical proposal:Microstructure height is reduced, and saves space, intensity of illumination The incident ray of big small incidence angle is preferably utilized.
As shown in figure 8, it is in a kind of embodiment of the present utility model:The crest line direction of micro- triangular prism and the base The setting into θ angle of material length direction, θ angles are 15 ° -65 °, preferably 45 ° settings.
It is using the beneficial effect of above-mentioned technical proposal:The crest line direction of micro- triangular prism and length substrate direction angulation Degree is set, and can increase the area of reflecting surface, and the light for also making to reflect reaches greater area of cell piece surface and carries out profit again With improving the efficiency of light energy utilization, increase the power output of photovoltaic module.
Due to the area of different latitude, the angle of sunshine is different, for example, Xinjiang region and Jiangsu Province it is optimal micro- three The crest line direction of prism differs with length substrate direction angulation θ, and we can be according to the angle of sunlight come corresponding Make corresponding adjustment.In other embodiments of the present utility model, in order to reach the purpose of reflection film production versatility, The crest line direction of micro- triangular prism and length substrate direction angulation are preferably 45 °.Using the beneficial of above-mentioned technical proposal Effect is:With reference to main photovoltaic using geography and illumination particularity intensively, preferably 45 °, the versatility of reflectance coating is improved.
As shown in figure 9, in other embodiments of the present utility model, in order to reach larger increase reflection membrane area Purpose, solar irradiation concentrate micro- triangular prism one side on be provided with multiple W shapes horn structures.Using above-mentioned technical proposal Beneficial effect be:Reflection membrane area is effectively increased, reflection light is reached the cell piece surface in bigger region, improves luminous energy Utilization rate.
As shown in Figure 10, in other embodiments of the present utility model, in order to reach reflectance coating convenience and welding knot The purpose of conjunction, the lower surface of base material 1 are additionally provided with EVA hot-melt adhesive layer 3.It is using the beneficial effect of above-mentioned technical proposal:EVA heat Melt layer can facilitate the combination of reflectance coating and welding.
As shown in figure 11, a kind of application of reflectance coating, reflectance coating is applied in photovoltaic module 4, to lift photovoltaic module Power;Photovoltaic module 4 includes multiple cell pieces 41, connects the welding 42 of cell piece, and the reflectance coating is arranged on the upper table of welding 42 Gap area 45 between face or cell piece 41, or above-mentioned two region is arranged on simultaneously;The length direction of the reflectance coating and weldering The length direction of band 42, the length direction of gap area 45 be arranged in parallel.It is using the beneficial effect of above-mentioned technical proposal:Reflectance coating is set The locus that illumination in photovoltaic module is not utilized is put, is electric energy by the surface conversion that illumination reflexes to cell piece, carries The high generated output of photovoltaic module.
The principle of the utility model reflection light in photovoltaic module, the utility model reflectance coating are illustrated with reference to Figure 12 43 are attached in the surface of welding 42, and incident ray 51 (sunlight) incides to reflect on the reflecting layer of reflectance coating 43 through sheet glass 44 to be changed Path is into reflection light 52, then is totally reflected change path through the surface of sheet glass 44 and helps reflection light 53, eventually arrives at cell piece 41, luminous energy is electric energy by sorption enhanced.
As shown in figure 13, in other embodiments of the present utility model, in order to reach the purpose of optimization reflection path, The upper surface of base material 1 is ramp structure, and reflecting layer 2 is that the triangular prism array for being distributed in the ramp structure forms, the triangular prism Section be scalene triangle, base angle is 30 ° under the scalene triangle, and base angle is 60 ° on the scalene triangle.
Using above-mentioned preferable scheme, reflecting surface gradually rises, and the reflecting surface in outside will not stop light, and it is anti-to reduce light Number is penetrated, reduces fiber-loss, lifts the generated output of photovoltaic module.
For above-described embodiment only to illustrate technical concepts and features of the present utility model, its object is to allow the common skill in this area Art personnel can understand content of the present utility model and be carried out, and can not limit the scope of protection of the utility model with this, All equivalent change or modifications made according to the utility model Spirit Essence, should all cover in the scope of protection of the utility model It is interior.

Claims (9)

1. a kind of reflectance coating, including base material, reflecting layer, the reflecting layer are covered in the substrate upper surface, it is characterised in that institute It is metal reflective paper tinsel, alloy reflective foil or high polymer material reflective foil to state reflecting layer, and the reflection layer surface has the anti-of rule Penetrate structure.
2. a kind of reflectance coating according to claim 1, it is characterised in that the metal reflective paper tinsel, alloy reflective foil are aluminium Paper tinsel, tinfoil paper, copper foil, silver foil or respective metal based alloy paper tinsel.
3. a kind of reflectance coating according to claim 1, it is characterised in that the metal reflective paper tinsel, alloy reflective foil are through mould Plate rolling is formed, and the substrate upper surface is attached to by viscose glue.
4. a kind of reflectance coating according to claim 3, it is characterised in that the reflecting layer is a plurality of ring-shaped prisms single groups Array structure, the ring-shaped prisms single group are made up of multiple tracks concentric annular prism, and circular, side is formed outside the ring-shaped prisms single group Shape or regular hexagon.
5. a kind of reflectance coating according to claim 3, it is characterised in that the substrate upper surface is ramp structure, described Reflecting layer is that the triangular prism array for being distributed in the ramp structure forms, and the section of the triangular prism is scalene triangle, institute It is 30 ° to state base angle under scalene triangle, and base angle is 60 ° on the scalene triangle.
6. a kind of reflectance coating according to claim 3, it is characterised in that the reflecting layer is micro- four rib of a plurality of pyramids Array structure is bored, the micro- rectangular pyramid base of pyramid is set with length substrate direction angle at 45 °, and the pyramid is micro- Rectangular pyramid is more gradient structures, and the inclination angle of crest line diminishes successively from lower to upper.
7. a kind of reflectance coating according to claim 3, it is characterised in that the reflecting layer is a plurality of micro- triangular prism arrays Structure, micro- triangular prism one side are located at the substrate upper surface, crest line direction and the length substrate side of micro- triangular prism To parallel, concavo-convex alternate multi-stylus corner structure is cut at the top of micro- triangular prism.
8. a kind of reflectance coating according to claim 3, it is characterised in that the reflecting layer is a plurality of micro- triangular prism arrays Structure, the crest line direction of micro- triangular prism are set with the length substrate direction into 15 ° of -65 ° of angles, preferably 45 ° settings, There are multiple W shapes horn structures on the one side of micro- triangular prism.
9. according to a kind of any described reflectance coatings of claim 1-8, it is characterised in that the lower surface of the base material is additionally provided with EVA hot-melt adhesive layer.
CN201720489235.0U 2017-05-04 2017-05-04 A kind of reflectance coating Active CN206789555U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110526592A (en) * 2018-09-21 2019-12-03 安徽恒春玻璃股份有限公司 A kind of damping, noise reduction, heat-insulated doubling glass

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110526592A (en) * 2018-09-21 2019-12-03 安徽恒春玻璃股份有限公司 A kind of damping, noise reduction, heat-insulated doubling glass

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