CN106441035B - A kind of method of determining intermediate shaft assignment angle - Google Patents
A kind of method of determining intermediate shaft assignment angle Download PDFInfo
- Publication number
- CN106441035B CN106441035B CN201610770961.XA CN201610770961A CN106441035B CN 106441035 B CN106441035 B CN 106441035B CN 201610770961 A CN201610770961 A CN 201610770961A CN 106441035 B CN106441035 B CN 106441035B
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- centering indicator
- jackshaft
- indicator
- centering
- distance
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The present invention provides a kind of method that can quickly determine intermediate shaft assignment angle, comprising: places first axis and the second jackshaft on the base；First centering indicator is mounted on the first jackshaft, the second centering indicator is mounted on the second jackshaft；The position for adjusting the first jackshaft and the second jackshaft makes the end of the first centering indicator and the end contact of the second centering indicator；The distance L of the first centering indicator and the second centering indicator between identical graduation point is measured, according to formula L=2*S*cos (a/2), calculates intermediate shaft assignment angle a corresponding to distance L.The beneficial effects of the present invention are: intermediate shaft assignment angle a can be quickly determined after measuring the distance L of the first centering indicator and the second centering indicator between identical graduation point, if a is undesirable, then continue to adjust the first jackshaft and the second jackshaft, it is convenient and efficient until the corresponding angle a of the L measured is met the requirements.
Description
Technical field
The present invention relates to a kind of methods of determining intermediate shaft assignment angle.
Background technique
On some maritime platform supply vessels, use the rudder paddle propeller of full circle swinging, generally with marine diesel come
Rudder paddle is driven, and be used to connect diesel engine and rudder paddle is jackshaft 6 and universal coupling 5.Universal coupling in a pre-installation, needs
By the centering data point reuse of the jackshaft at both ends to meeting the requirements, Fig. 1 is seen.
Summary of the invention
The technical problems to be solved by the present invention are: providing a kind of method that can quickly determine intermediate shaft assignment angle.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows: a kind of determining intermediate shaft assignment angle
Method includes the following steps:
Step 1 places the first jackshaft and the second jackshaft on the base；
First centering indicator is mounted on the first jackshaft by step 2, and the second centering indicator is mounted in second
Between on axis, wherein the total length L of the first centering indicator1With the total length L of the second centering indicator2It is identical；
Step 3, adjust the first jackshaft and the second jackshaft position, make the first centering indicator end and second pair
The end of middle indicator contacts；
Step 4, the distance l for measuring the first centering indicator and the second centering indicator adjust the first jackshaft and second
Jackshaft makes the flange of the first centering indicator and the projection of the flange of the second centering indicator be parallel to each other；
The distance L of step 5, measurement the first centering indicator and the second centering indicator between identical graduation point, according to
Formula L=2*S*cos (a/2) calculates intermediate shaft assignment angle a corresponding to distance L.
The beneficial effects of the present invention are: after two jackshafts and two centering indicators are installed, adjusts position and measure
Intermediate shaft assignment angle a corresponding to distance L can be obtained after calculating according to formula L=2*S*cos (a/2), if a is or not distance
Meet the requirements, then continue to adjust the first jackshaft and the second jackshaft, until the corresponding angle of the L measured meet the requirements for
Only, convenient and efficient.
Detailed description of the invention
Fig. 1 is the scheme of installation of universal coupling and jackshaft.
Fig. 2 is the scheme of installation of jackshaft and centering indicator.
Fig. 3 is the scheme of installation of flange base and pointer.
Fig. 4 is the instrumentation plan of l.
Fig. 5 is the instrumentation plan of L.
Label declaration:
1, the first jackshaft；2, the second jackshaft；3, the first centering indicator；31, the pointer of the first centering indicator；
32, the flange base of the first centering indicator；4, the second centering indicator；41, the pointer of the second centering indicator；42, second
The flange base of centering indicator；5, universal coupling；6, jackshaft；7, fixing bolt；8, pedestal.
Specific embodiment
To explain the technical content, the achieved purpose and the effect of the present invention in detail, below in conjunction with embodiment and cooperate attached
Figure is explained.
The most critical design of the present invention is: by measurement distance L, between after formula L=2*S*cos (a/2) calculating
It meets to obtain intermediate shaft assignment angle a corresponding to distance L, if a is undesirable, continues to adjust in the first jackshaft and second
Between axis, it is convenient and efficient until the corresponding angle of the L measured is met the requirements.
Fig. 1 to Fig. 5 is please referred to, a kind of method of determining intermediate shaft assignment angle includes the following steps:
First jackshaft 1 and the second jackshaft 2 are placed on pedestal 8 by step 1；
First centering indicator 3 is mounted on the first jackshaft by step 2, and the second centering indicator 4 is mounted on second
On jackshaft, wherein the total length L of the first centering indicator1With the total length L of the second centering indicator2It is identical；
Step 3, adjust the first jackshaft and the second jackshaft position, make the first centering indicator end and second pair
The end of middle indicator contacts；
Step 4, the distance l for measuring the first centering indicator and the second centering indicator adjust the first jackshaft and second
Jackshaft makes the flange of the first centering indicator and the projection of the flange of the second centering indicator be parallel to each other；
The distance L of step 5, measurement the first centering indicator and the second centering indicator between identical graduation point, according to
Formula L=2*S*cos (a/2), calculates a corresponding to distance L.
Further, step 2 specifically includes: the flange base 32 of the first centering indicator is mounted on the first jackshaft
In end flange, it is tightened by bolts；The pointer 31 of first centering indicator is packed into the flange base of the first centering indicator
In hole, the pointer end of the first centering indicator is adjusted to the distance L of the flange base end of the first centering indicator3, with admittedly
Determine bolt 7 to fix the pointer of the first centering indicator, records the scale reading of fixing bolt；
And the flange base 42 of the second centering indicator is mounted in the end flange of the second jackshaft, use bolt
Locking；The pointer 41 of second centering indicator is packed into the hole of the flange base of the second centering indicator, adjusts the second centering
Distance L of the pointer end of indicator to the flange base end of the second centering indicator4, with fixing bolt by second pair of middle finger
Show that the pointer of device is fixed, records the scale reading of fixing bolt.
Further, after step 4 further include: the first jackshaft of rotation, whether the end of the first centering indicator of observation
There is the end for deviateing the second centering indicator, it is qualified if without deviateing；
The second jackshaft is rotated, whether the end of the second centering indicator of observation has the end for deviateing the first centering indicator
Portion, it is qualified if without deviateing.
As can be seen from the above description, the beneficial effects of the present invention are: after two jackshafts and two centering indicators are installed,
Adjustment position simultaneously measures distance, and jackshaft pair corresponding to distance L can be obtained after calculating according to formula L=2*S*cos (a/2)
Middle angle a continues to adjust the first jackshaft and the second jackshaft, until the L measured is corresponding if a is undesirable
It is convenient and efficient until angle is met the requirements.
Embodiment
Step 1. centering requirement；L1=L2, a1=a2=required angle a.
First jackshaft of step 2. and the second jackshaft have been placed on the base.
First centering indicator is mounted on the first jackshaft by step 3., and centering indicator schematic diagram is shown in Fig. 3.
3.1 are mounted on centering indicator flange base in the end flange of the first jackshaft, are tightened by bolts.
3.2 are packed into centering indicator pointer in the hole of centering indicator flange base, and the first centering indicator of adjustment refers to
Distance L of the needle end part to the flange base end of the first centering indicator3(see Fig. 2) records the scale reading of fixing bolt.
3.3 are fixed centering indicator pointer with fixing bolt (see Fig. 3).
Second centering indicator is mounted on the second jackshaft by step 4. by the method for step 3.
Step 5. adjusts the position of the first jackshaft and the second jackshaft, indicates the first centering indicator and the second centering
The end of device contacts.
Step 6. measures the distance (left and right directions) of the first centering indicator and centering indicator, sees Fig. 4.
Step 7. adjusts the first jackshaft and the second jackshaft, makes l1=l2。
Step 8. rotates the first jackshaft, and whether the end of the first centering indicator of observation, which has, is deviateed the second centering indicator
End, if without indicating qualified.
Step 9. rotates the second jackshaft, and whether the end of the second centering indicator of observation, which has, is deviateed the first centering indicator
End, if without indicating qualified.
Step 10. measures the distance L (measurement of the first centering indicator and the second centering indicator between identical graduation point
Position is at the top of the pointer to middle indicator), see Fig. 5.
Step 11. calculates angle a corresponding to distance L1(a2), the table of comparisons of distance L and angle a are shown in Table 1.
Wherein, L1It is the instruction of the total length of the first centering indicator, i.e. the first intermediate shaft flange front end face and the first centering
The distance of device end (circle point)；L2It is the total length of the second centering indicator, i.e. the second intermediate shaft flange front end face and second pair
The distance of middle indicator end (circle point)；L3It is flange base of the first centering indicator pointer end to the first centering indicator
The distance of end；L4It is distance of the second centering indicator pointer end to the flange base end of the first centering indicator；a1It is
The center line of first jackshaft (the first centering indicator) and the angle of the first jackshaft and two flange center's lines；a2It is second
The center line of jackshaft (the second centering indicator) and the angle of the first jackshaft and two flange center's lines；
Fig. 4 is the visual angle (vertically looking down from upper) of top view, that is to say the projection of centering indicator in the horizontal plane；l1
And l2It is the vertical range in projection between the flange of the first centering indicator and the flange of the second centering indicator, l1=l2I.e.
Indicate that two flanges are parallel in projection.
Relationship in corresponding table: distance L see also illustrates；Under normal circumstances, distance is the data for being easier to measure, and angle
It is more difficult directly to be measured with tool, but corresponding angle is calculated according to the relationship of trigonometric function after measuring distance；In order to save
Calculating repeatedly in the construction process, specially calculation before construction got well a certain angle a positive and negative section (such as: (a-3) °
To distance value L corresponding to (a+3) °)；In the construction process, the L value in the table of comparisons is compared with the data L of actual measurement, from
And it can rapidly obtain an angle about.
Illustrate: the table of comparisons sets centering indicator in a certain fixed calibration points such as (scale S=100+75)
Table 1
Calculation formula: L=2*S*cos (a/2).
Explanation about S in formula: S is the distance that centering indicator end (pointer needle point) arrives a certain scale；Because of scale
Zero point not instead of pointer needle point, 100 in an optional distance such as file be exactly distance of the needle point to scale zero
It is that 100, S=100+75 indicates to be distance of the needle point at scale 75.
12. measuring L, corresponding table 1 obtains respective angles, sees whether meet the requirements；If being unsatisfactory for requiring, in adjustment first
Between axis and the second jackshaft, until the corresponding angle of the L measured is met the requirements.
In conclusion the beneficial effect of the method for determining intermediate shaft assignment angle provided by the invention is: among two
After axis and two centering indicators install, adjusts position and measure distance, after being calculated according to formula L=2*S*cos (a/2)
Intermediate shaft assignment angle a corresponding to distance L is obtained, if a is undesirable, continues to adjust among the first jackshaft and second
Axis, it is convenient and efficient until the corresponding angle of the L measured is met the requirements.
The above description is only an embodiment of the present invention, is not intended to limit the scope of the invention, all to utilize this hair
Equivalents made by bright specification and accompanying drawing content are applied directly or indirectly in relevant technical field, similarly include
In scope of patent protection of the invention.
Claims (3)
1. a kind of method of determining intermediate shaft assignment angle, characterized by the following steps:
Step 1 places the first jackshaft and the second jackshaft on the base；
First centering indicator is mounted on the first jackshaft by step 2, and the second centering indicator is mounted on the second jackshaft
On, wherein the total length L of the first centering indicator1With the total length L of the second centering indicator2It is identical；
Step 3, adjust the first jackshaft and the second jackshaft position, make the first centering indicator end and second pair of middle finger
Show the end contact of device；
Step 4, the distance l for measuring the first centering indicator and the second centering indicator adjust among the first jackshaft and second
Axis makes the flange of the first centering indicator and the projection of the flange of the second centering indicator be parallel to each other；
The distance L of step 5, measurement the first centering indicator and the second centering indicator between identical graduation point, according to formula L
=2*S*cos (a/2) calculates intermediate shaft assignment angle a corresponding to distance L；
Vertical range in the projection between the flange of the first centering indicator and the flange of the second centering indicator is l；
The S is distance of the centering indicator end to a certain scale.
2. the method for determining intermediate shaft assignment angle according to claim 1, it is characterised in that: step 2 specifically includes: will
The flange base of first centering indicator is mounted in the end flange of the first jackshaft, is tightened by bolts；By first pair of middle finger
Show that the pointer of device is packed into the hole of the flange base of the first centering indicator, adjusts the pointer end of the first centering indicator to the
The distance L of the flange base end of indicator in a pair3, the pointer of the first centering indicator is fixed with fixing bolt, is recorded
The scale reading of fixing bolt.
3. the method for determining intermediate shaft assignment angle according to claim 1, it is characterised in that: after step 4 further include:
The first jackshaft is rotated, whether the end of the first centering indicator of observation has the end for deviateing the second centering indicator, if unbiased
It is qualified from then；
The second jackshaft is rotated, whether the end of the second centering indicator of observation has the end for deviateing the first centering indicator, if
It is then qualified without deviateing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610770961.XA CN106441035B (en) | 2016-08-30 | 2016-08-30 | A kind of method of determining intermediate shaft assignment angle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610770961.XA CN106441035B (en) | 2016-08-30 | 2016-08-30 | A kind of method of determining intermediate shaft assignment angle |
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| Publication Number | Publication Date |
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| CN106441035A CN106441035A (en) | 2017-02-22 |
| CN106441035B true CN106441035B (en) | 2019-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610770961.XA Active CN106441035B (en) | 2016-08-30 | 2016-08-30 | A kind of method of determining intermediate shaft assignment angle |
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Citations (8)
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|---|---|---|---|---|
| CN2245761Y (en) * | 1995-10-06 | 1997-01-22 | 北京三众工贸有限责任公司 | Machine shaft alignement instrument |
| RU2379625C1 (en) * | 2008-06-02 | 2010-01-20 | Открытое акционерное общество Научно-производственное объединение "Искра" | Method of centering machine shafts |
| CN201788504U (en) * | 2009-03-05 | 2011-04-06 | 北京燕化正邦设备检修有限公司 | Calculator special for aligning and centering rotating mechanical coupling |
| CN102288096A (en) * | 2011-05-18 | 2011-12-21 | 中国航空动力机械研究所 | Shaft declination angle measurement device |
| CN103538697A (en) * | 2013-10-11 | 2014-01-29 | 武昌船舶重工有限责任公司 | Method for centering zigzag shaft system |
| CN103542797A (en) * | 2013-10-11 | 2014-01-29 | 武昌船舶重工有限责任公司 | Manufacturing method for zigzag shafting alignment tool |
| CN104048595A (en) * | 2014-06-27 | 2014-09-17 | 西安交通大学 | Angle misalignment fault quantitative detection system and method for rotating machine |
| CN105127735A (en) * | 2015-07-08 | 2015-12-09 | 四川电力建设二公司 | Installation aligning method for shafting |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010071705A (en) * | 2008-09-17 | 2010-04-02 | Hitachi Plant Technologies Ltd | Coupling centering tool |
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2016
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|---|---|---|---|---|
| CN2245761Y (en) * | 1995-10-06 | 1997-01-22 | 北京三众工贸有限责任公司 | Machine shaft alignement instrument |
| RU2379625C1 (en) * | 2008-06-02 | 2010-01-20 | Открытое акционерное общество Научно-производственное объединение "Искра" | Method of centering machine shafts |
| CN201788504U (en) * | 2009-03-05 | 2011-04-06 | 北京燕化正邦设备检修有限公司 | Calculator special for aligning and centering rotating mechanical coupling |
| CN102288096A (en) * | 2011-05-18 | 2011-12-21 | 中国航空动力机械研究所 | Shaft declination angle measurement device |
| CN103538697A (en) * | 2013-10-11 | 2014-01-29 | 武昌船舶重工有限责任公司 | Method for centering zigzag shaft system |
| CN103542797A (en) * | 2013-10-11 | 2014-01-29 | 武昌船舶重工有限责任公司 | Manufacturing method for zigzag shafting alignment tool |
| CN104048595A (en) * | 2014-06-27 | 2014-09-17 | 西安交通大学 | Angle misalignment fault quantitative detection system and method for rotating machine |
| CN105127735A (en) * | 2015-07-08 | 2015-12-09 | 四川电力建设二公司 | Installation aligning method for shafting |
Non-Patent Citations (1)
| Title |
|---|
| 《大间距传动轴的对中》;王秩信;《中国设备管理》;19951015;第40-41页 |
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| CN106441035A (en) | 2017-02-22 |
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| CB02 | Change of applicant information |
Address after: 350000 1 boat Road, kudu Island, Lianjiang Town, Fuzhou, Fujian Applicant after: Fujian MaWei ShipBuilding Ltd. Address before: No. 3, Mawei, Fujian Province, Fuzhou City, Fujian Applicant before: Fujian MaWei ShipBuilding Ltd. |
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