CN106440710A - Integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for laboratory - Google Patents
Integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for laboratory Download PDFInfo
- Publication number
- CN106440710A CN106440710A CN201611138303.5A CN201611138303A CN106440710A CN 106440710 A CN106440710 A CN 106440710A CN 201611138303 A CN201611138303 A CN 201611138303A CN 106440710 A CN106440710 A CN 106440710A
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- China
- Prior art keywords
- subsystem
- mixing
- machine
- laboratory
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
- F26B11/02—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
- F26B11/04—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis
- F26B11/0463—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall
- F26B11/0477—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum
- F26B11/0481—Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles rotating about a horizontal or slightly-inclined axis having internal elements, e.g. which are being moved or rotated by means other than the rotating drum wall for mixing, stirring or conveying the materials to be dried, e.g. mounted to the wall, rotating with the drum the elements having a screw- or auger-like shape, or form screw- or auger-like channels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/60—Mixing solids with solids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/10—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic in stationary drums or troughs, provided with kneading or mixing appliances
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/04—Agitating, stirring, or scraping devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2200/00—Drying processes and machines for solid materials characterised by the specific requirements of the drying good
- F26B2200/08—Granular materials
Abstract
The invention discloses an integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for a laboratory, which can reduce pollution risks and alleviate labor intensity, is highly integrated and is movable. A production system comprises a plurality of sub-systems composed of corresponding equipment or devices respectively; each subsystem or the equipment thereof comprises a dyer and a vacuum feeding machine; the subsystems are integrally arranged on the corresponding platform; the machine is characterized in that corresponding operation working parts of all the subsystems are exposed, and the relative equipment or devices of each subsystem are mutually horizontally and/or vertically mounted on the outer surface of the platform; and all power parts of the equipment or the devices are built in.
Description
Technical field
The present invention relates to a kind of pharmacy system.The full-automatic granulation of more particularly, to a kind of integrated form laboratory is dried granulate mixing
All-in-one.
Background technology
Existing pharmaceutical device or system are all generally that distributing is arranged in corresponding Factory Building, one side floor space
Greatly, Factory Building Construction Bank high cost, simultaneously because distributing setting brings certain difficulty to encapsulation production.Particularly laboratory at this stage
Pharmaceutical equipment is few because of raw material dosage, with respect to produce big type all do smaller because smaller these equipment all
Put with unit pattern, such unit layout has 3 weak points：Experiment material interface first between equipment and equipment is not
It is easy to closely pipeline closed to connect, the turnover of material needs a dead lift to operate, and exposes under air, and has certain thing
Material loss,, for some for dampness is than more sensitive medicine, consequence is very serious for this, second point be every equipment all
There is single control system, every machine will fill touch screen etc., the repetition and waste so causing external resource and controlling hardware, the
3 points, equipment is installed will certain clearance space, and unit is many, and the space of occupancy is more.Lab space is relatively small,
Stand-alone device is too much so that area loss is larger.And some integrated equipments of existing release are former in structure composition structure
Cause, it uses operational effect unsatisfactory, need to improve into next step and improves part.Pursuit one such as simply collects
Become, and with cluster, each device is packed together so that material circulation is not smooth when running, maintenance maintenance is difficult.
Content of the invention
The invention aims to overcoming the above-mentioned deficiency of prior art, a kind of reduction pollution risk being provided, mitigates labor
The full-automatic granulation of fatigue resistance, highly integrated control and moveable integrated form laboratory is dried granulate mixing all-in-one.
The full-automatic granulation of the integrated form laboratory of the present invention is dried granulate its production system of mixing all-in-one and includes some points
The subsystem not being made up of corresponding device, described subsystem or its equipment include drying machine, vacuum feeder, described
Subsystem and integrally disposed in a corresponding platform, it is characterized in that the corresponding operation element position of all subsystems is all outer
Dew, the relevant device of each subsystem or the mutual level of device or/and the outer surface being installed vertically on platform, its device
Power section is all built-in.
Described integrated control system includes PLC, and described PLC includes touch screen.
Described device includes wet mixing pelletizer, and described wet mixing pelletizer includes airtight mixing granulation storehouse
And discharging opening.
The present invention is this have the advantage that due to technique scheme, all wet mixing pelletizers of production system, dry
Pass through respective tube between each subsystem hardware such as method pelletizing machine, drying machine, vacuum feeder, dry method pelletizing machine, hopper mixer
Road connects in order, realizes whole airtight line in whole work process, substantially reduces material and is producing and the dirt in circular flow
Dye risk, the highly integrated control of each technique, the unified supply of resource requirement.
Brief description
Accompanying drawing 1 is that full-automatic granulation of this integrated form laboratory is dried granulate mixing all-in-one machine structure schematic diagram.Fig. 2 is this
Exhausting-dusting system one example structure schematic diagram of bright drying machine.Fig. 3 is the vacuum feeder in one embodiment of the invention
Structural representation.Fig. 4 is another example structure schematic diagram of drying machine of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings the present invention is described in detail.
As shown in Figure 1.The full-automatic granulation of integrated form laboratory of the present invention is dried granulate its produced on-site of mixing all-in-one and sets
Standby（System）For integral type mixture manufacturing line, whole production line or system are divided into some sons including corresponding equipment respectively by it
System, it is mutually corresponding successively or connect that its each subsystem presses technique sequencing, each be connected by accordingly being flexible coupling, steel wire soft
Pipe connects and/or the airtight hardwired mode of clip is attached, and forms integral type mixture manufacturing line.Each subsystem is integrated by one
Control system is implemented all round process full automatic working management and is controlled.Each subsystem or its main accordingly and/or additionally arrange standby also or
Device is all arranged on a platform, and its platform is a mobile platform.
The operation position of all subsystems is all exposed, the relevant device of each subsystem or the mutual level of device or/
With the outer surface being installed vertically on mobile platform, the power section of its device is all built-in.Both achieved full packaged type
Produce, be again need to provide during artificial intervention may and convenient.
Its subsystem includes wet-mixed granulation subsystem, wet method granulate subsystem respectively, subsystem, vacuum feeding is dried
Subsystem, dry method granulate subsystem and hopper mixing subsystem.
Its wet-mixed granulation subsystem, wet method granulate subsystem, that subsystem, vacuum feeding subsystem, dry method are dried is whole
ParticIe system and hopper mixing subsystem are respectively by wet mixing pelletizer 2, wet method pelletizing machine 3, drying machine 5, vacuum feeder
7th, dry method pelletizing machine 8 and hopper mixer 9 are constituted as the main equipment of on-site producing devices.
The concrete structure of the present embodiment and the mode of production are as illustrated in fig. 1 and 2.I.e.：Its integral type mixing life in the present embodiment
Producing line comprise wet-mixed granulation subsystem that is mutually corresponding successively by technique sequencing or connecting, wet method granulate subsystem,
Subsystem, vacuum feeding subsystem, dry method granulate subsystem and hopper mixing subsystem are dried.Its each subsystem is by locally controlling
Management level or its main control computer pass through intelligent controller 11 and implement to control.Its wet-mixed granulation subsystem, wet method granulate
System, subsystem, vacuum feeding subsystem, dry method granulate subsystem and hopper mixing subsystem are dried respectively by wet-mixed system
Grain machine 2, wet method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8 and hopper mixer 9 are as main equipment device
And constitute.
The wet mixing pelletizer 2 of each subsystem, wet method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8
Connected in order by corresponding pipeline etc. and the relevant hardware devices such as hopper mixer 9 between.
The corresponding input of field control layer or its intelligent controller 11 pass through respectively corresponding electric signal line with each
The inclusion wet mixing pelletizer 2 of subsystem, wet method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8 and hopper
Mixer 9 is in the electric signal detector of interior all relevant devices or device（Sensor）Connect.Field control layer or its intelligence
The corresponding outfan of controller can pass through the wet mixing pelletizer 2 of corresponding electric signal line and each subsystem, wet respectively
Method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8 and hopper mixer 9 and its corresponding auxiliary device are interior
The executor of all relevant devices or device is connected.Its executor includes servo amplifier, autocontrol valve, regulating valve, electricity
Stream, voltage regulator, motor speed actuator, variable frequency adjustment device etc..
The wet mixing pelletizer 2 of each subsystem, wet method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8
With hopper mixer 9 grade relevant device equally by its integrated control system control unified corresponding resource or power is provided, such as water,
The resource requirements such as electricity, gas.The i.e. resource requirement of each subsystem of full scale production line or production system or power, such as water, electricity, gas etc.
Resource requirement（It is arranged on mobile platform）By the unified supply of mobile platform.
Implement whole-process automatic supervision by integrated control system to the whole production process including subsystems to operate
Management controls.Wet mixing pelletizer 2, wet method pelletizing machine 3, drying machine 5, vacuum feeder 7, dry method pelletizing machine 8, hopper mixing
Machine 9 and field control layer 2 or its PLC 11 are fully integrated and are installed on same mobile platform 1.
The working position of all subsystems all exposes, and is horizontally or vertically installed on the outer surface of mobile platform, power part
Divide all built-in.The material of wet mixing pelletizer, in stirring paddle and self gravitation effect, bottom discharge, enters in wet granulator.
Wet mixing pelletizer 2 is connected with each other in upper-lower position with wet method pelletizing machine 3.Wet mixing pelletizer is whole with wet method
Grain machine, using the airtight Hard link of clip between vacuum feeder and dry method pelletizing machine.
Vacuum feeder 7 installs, with mutually presenting bottom, the top being placed in dry method pelletizing machine 8.The material of dry method pelletizing machine 8
Entered in drying machine by the airtight line of wired hose under self gravitation effect,.
Drying machine 5 is connected with each other by wired hose 11 with vacuum feeder 7.Material in drying machine 5 is in gravity and true
Entered in vacuum feeder by wired hose 11 airtight connection under the suction function of empty feeder 7.
Material in vacuum feeder under gravity, enters dry method pelletizing machine through exit butterfly valve.
Dry method pelletizing machine 8 is installed on the top of hopper mixer 9 in vertical state.Dry method pelletizing machine 8 and hopper mixer 9
12 it is connected with each other by being flexible coupling.The material of dry method pelletizing machine mixes into material bin through being flexible coupling of lower port under gravity
Conjunction machine.
Mobile platform is integrated together all subsystems of production line, saves big quantity space, and Moving caster is arranged at bottom, peace
Dress is put flexibly.All apparatus for production line and its field control layer or its PLC are integrated on a mobile platform, it is to avoid
Wasting time and energy when needing artificial intervention waits inconvenience.
The integrated control system of the present invention includes PLC, and described PLC includes touch screen.The present invention can answer
For the granulation of pharmaceutical industry pharmaceutical workshop, it is dried, granulate, mixed processes, collection granulation is dried the functions such as granulate mixing and is
Integrally, PLC touch screen centralized Control, the detection of each operation result, can continuously line produce.Can be applicable to laboratory as medicine
The experimental system that product are researched and produced, is equally applicable to general field size formula pharmaceutical production, be simultaneously applicable to food, chemical industry,
The industries such as agricultural.
In the embodiment of the present invention 2.As shown in Figure 2.Its drying machine includes air inlet system and exhausting-dusting system, and its air draft removes
Dirt system includes air exhaust passage 19, pants type airduct 15 and air-introduced machine 16 etc., and two entrances of pants type airduct 15 are connected to air exhaust passage
19 opposite sides positions, the outlet of pants type airduct 15 is connected to the entrance of air-introduced machine 16, and the outlet of air-introduced machine 16 is connected with an expansion
Open pipe silencer 17, air exhaust passage 19 exit of pants type airduct 15 and exhausting-dusting system 4 is provided with the canvas of dust removal and filtration
Cover.The wind being conveyed by air inlet system reaches exhausting-dusting system after corresponding material is dried, afterwards will through canvas shroud 8
Enter expansion pipe silencer through pants type airduct, air-introduced machine after dust-filtering and carry out noise elimination process, reduce outer row after noise.This
Remaining structure of example etc. can be similar with above-described embodiment.
In the embodiment of the present invention 3.As shown in Figure 3.Its vacuum feeder is a lifting vacuum feeding dust removal machine.Including dedusting
Case 38, pulley rotary support, hand control device 31, dust-removal cloth-bag 34, pulsed dust-removing device etc..Its pulsed dust-removing device
Passage 39 including dedusting case 38 and on dedusting case, the top of dedusting case 28 offers an inlet scoop 35, its
Dedusting case is connected with corresponding vacuum feeder by inlet scoop.Bottom transporting mouth and the corresponding charging barrel of dedusting case 38
（Side's cone bucket）37 charging aperture correspondence can air-tightness connect, the corresponding internal diameter of lower port of the far little dedusting case 38 of its external diameter
One end of passage 39, the inner chamber from dedusting case 38 are inserted and are extended the lower end port of dedusting case 38（To charging barrel
Chamber）, the other end as the passage 39 of charging aperture extends outside dedusting case from the corresponding side wall of dedusting case 38, and
This other end cover wall corresponding to dedusting case of passage 39 is connected for air-tightness.
Its pulsed dust-removing device includes some dust-removal cloth-bags 34 in dedusting case 28, and pulse control unit 33 includes
There are the control valve being connected to dust-removal cloth-bag and its corresponding pulses controller.
The corresponding side of its dedusting case 38 is connected with a relief valve, negative in its dedusting case and side's cone bucket to control
The pressure limit.Its dedusting case 38 can be by being connected to pulley mechanism between dust-removal cloth-bag 34 and pulley rotary support, Yi Jilian
It is rotary that the hand control device 31 being connected between pulley mechanism and pulley rotary support is rotatable, lift is connected to pulley
In frame.
During feeding, dedusting case is bored at the charging aperture of bucket by the hand control device side of moving to, and makes dedusting case
Lower port is docked with the charging aperture air-tightness of side's cone bucket, and is fixed with clip.Using passage as charging aperture this other end
Connect with corresponding turnover barrel, you can other side bores bucket vacuum feeding.Pulse can be arranged by pulse control unit in feeding process
Dedusting time and pulse dust removal interval.By hand control device, frame rotation is not moved apart in side's cone bucket during feeding, do not account for work
Make space.
In the embodiment of the present invention 4.As shown in Figure 4.Its drying machine includes housing 41, the cylinder 42 of enclosure interior, is arranged on
The buncher 43 in cylinder back-end portion, its buncher is connected described by integrated control system control, air-introduced machine by electromagnetic valve
The rear end of cylinder, also has heater, warm and humid sensor, dust pelletizing system and dehumidification system in described housing, housing sidepiece has
Tangent air draft passage 44 cylindrical with described cylinder, cylinder inboard wall has the discontinuous twi-tier blade 45 of Bidirectional helical distribution；
Case inside has heat-insulation layer, and housing bottom is loose structure；Cylinder is by conical leading portion, cylindrical midsection and conical back segment
Composition, described leading portion has feed inlet and outlet 46, and leading portion inwall also has some materials derives plate 47, and back segment passes through one even
Spindle connects described buncher 43, and cylinder has some circular holes or elongated hole；
Twi-tier blade is made up of two panels identical porous helical blade and two panels triangular piece, and described helical blade is by a circular arc
Form in, inner edge always and two straight sides of identical, two described helical blades are connected to each other by described inner edge
Become V shape bar, the angle certain angle between described helical blade after two connections（25-40 degree）, the shape of two triangular pieces
Shape is identical with the both ends of the surface shape of described V shape bar, and two triangular pieces are isosceles triangle, two waist respectively with V shape bar
Two sides welding of end face, on the inwall being welded on described stage casing that the arc-shaped edges of two helical blades are parallel to each other, two etc.
The inwall welding in the base of lumbar triangle shape and described stage casing；The position being welded with described twi-tier blade on cylinder does not have barrel；
The twi-tier blade of bidirectional screw distribution includes the described bilayer of at least one left-handed described twi-tier blade and at least one dextrorotation
Blade, the angle between the axis in described twi-tier blade and described stage casing is 60 degree.
During work, hot blast temperature electromagnetic valve air-introduced machine being blown in cylinder controls at corresponding temperature, from charging aperture
Load material into cylinder, the air outlet of electromagnetic valve air-introduced machine is docked with the discharging opening of cylinder, cylinder rotates forward, cylinder
Internal warm and humid sensor real-time monitoring cylinder body temperature and humidity change, and by integrated control system（As PLC control
System）, you can it is automatically performed drying, cylinder rotates backward can be by the material being dried output.
Claims (3)
1. a kind of full-automatic granulation of integrated form laboratory is dried granulate mixing all-in-one, its production system include some respectively by phase
The subsystem that the device answered is constituted, described subsystem or its equipment include drying machine, vacuum feeder, described subsystem
And integrally disposed in a corresponding platform, it is characterized in that the corresponding operation element position of all subsystems is all exposed, each son
The relevant device of system or the mutual level of device or/and the outer surface being installed vertically on platform, the power part of its device
Divide all built-in.
2. full-automatic granulation of integrated form laboratory is dried granulate mixing all-in-one according to claim 1, it is characterized in that described
Integrated control system includes PLC, and described PLC includes touch screen.
3. full-automatic granulation of integrated form laboratory is dried granulate mixing all-in-one according to claim 1, it is characterized in that described
Device includes wet mixing pelletizer, and described wet mixing pelletizer includes airtight mixing granulation storehouse and discharging opening.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611138303.5A CN106440710A (en) | 2016-12-12 | 2016-12-12 | Integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for laboratory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611138303.5A CN106440710A (en) | 2016-12-12 | 2016-12-12 | Integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for laboratory |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106440710A true CN106440710A (en) | 2017-02-22 |
Family
ID=58216429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611138303.5A Pending CN106440710A (en) | 2016-12-12 | 2016-12-12 | Integrated full-automatic pelleting, drying, sizing and mixing all-in-one machine for laboratory |
Country Status (1)
| Country | Link |
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| CN (1) | CN106440710A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106440711A (en) * | 2016-12-12 | 2017-02-22 | 宜春万申制药机械有限公司 | Full-automatic pelleting, drying and neatening integrated machine for integrated-type laboratories |
| WO2018108045A1 (en) * | 2016-12-12 | 2018-06-21 | 宜春万申制药机械有限公司 | Integrated-type fully automated pelletizing, drying and granulating mixed production line |
| CN110465237A (en) * | 2019-07-04 | 2019-11-19 | 江苏蜀星饲料科技有限公司 | A kind of feed processing granulator, which has, at the uniform velocity waves constant emptying equipment |
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| CN106440711A (en) * | 2016-12-12 | 2017-02-22 | 宜春万申制药机械有限公司 | Full-automatic pelleting, drying and neatening integrated machine for integrated-type laboratories |
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| JP2007017065A (en) * | 2005-07-07 | 2007-01-25 | Toyo Rosui Kogyo Kk | Method and device for drying aqueous material |
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| CN106440711A (en) * | 2016-12-12 | 2017-02-22 | 宜春万申制药机械有限公司 | Full-automatic pelleting, drying and neatening integrated machine for integrated-type laboratories |
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| CN110465237A (en) * | 2019-07-04 | 2019-11-19 | 江苏蜀星饲料科技有限公司 | A kind of feed processing granulator, which has, at the uniform velocity waves constant emptying equipment |
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Application publication date: 20170222 |
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