CN106436927B - Universal assembly type connecting system for two-way bending box-shaped section rods - Google Patents

Universal assembly type connecting system for two-way bending box-shaped section rods Download PDF

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CN106436927B
CN106436927B CN201611066339.7A CN201611066339A CN106436927B CN 106436927 B CN106436927 B CN 106436927B CN 201611066339 A CN201611066339 A CN 201611066339A CN 106436927 B CN106436927 B CN 106436927B
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bolt
cover plate
end plate
plate
hole
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CN106436927A (en
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翁振江
赵阳
周观根
金跃东
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Zhejiang University ZJU
Yunnan University YNU
Zhejiang Southeast Space Frame Co Ltd
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Zhejiang University ZJU
Yunnan University YNU
Zhejiang Southeast Space Frame Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/58Connections for building structures in general of bar-shaped building elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38Connections for building structures in general
    • E04B1/58Connections for building structures in general of bar-shaped building elements
    • E04B1/5806Connections for building structures in general of bar-shaped building elements with a cross-section having an open profile
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2406Connection nodes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/24Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of metal
    • E04B1/2403Connection details of the elongated load-supporting parts
    • E04B2001/2448Connections between open section profiles

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

A system for the universal fitting and connection of rods of a section of a two-way bent box type, comprising: a. a pair of symmetrically disposed end plates: an end plate A (1) and an end plate B (2); b. n sets of sleeve bolt assemblies (3); and so on. The invention has simple structure, convenient processing and reliable connection, does not damage the appearance effect of the box-shaped section bar and keeps higher sealing property; the method is not developed aiming at specific nodes, has wide design range of the rotational rigidity of the connecting surface, can be used for connecting various nodes and rod piece midspans, corners or turning positions, and has higher universality; the material is saved, the processing is simple, the production cost is lower, and the popularization and the application are convenient.

Description

一种双向弯曲箱型截面杆通用的装配式连接系统A Universal Assembled Connection System for Two-way Curved Box Section Rods

技术领域technical field

本发明涉及土木工程、输变电工程、仓储货架和船舶制造等采用箱型截面杆作为承力杆件的相关结构领域,特别是涉及到土木工程钢结构中箱型截面构件之间的连接技术。The present invention relates to related structural fields such as civil engineering, power transmission and transformation engineering, storage shelves and shipbuilding, which use box-shaped cross-section rods as load-bearing rods, and particularly relates to the connection technology between box-shaped cross-section members in civil engineering steel structures .

背景技术Background technique

箱型截面杆是以冷弯、热轧或焊接等工艺制成的各类薄壁方管、矩形管或组焊箱型截面杆件的总称,具有极为优异的截面特性。从力学性能看,比圆环截面有更好的单向抗弯刚度,比工字型、槽形和Z型等开口型截面有更好的轴向抗扭刚度和弱轴抗弯刚度;从外观效果看,比圆环截面有更小的单向视线遮挡,比开口型截面更整洁;从耐候性能看,具有圆环截面同样的密闭性,便于表面防腐处理和污垢清洁。对于双向弯曲杆件,截面高宽比可随相应弯矩比值调节,材料利用率更高,承载能力和整体稳定性更好。在高层钢框架、大跨度空间网壳、超高输电塔、仓储货架及桥梁等结构中都有广泛应用,其材质多为低碳钢、低合金钢或铝合金等。Box-section rod is a general term for all kinds of thin-walled square tubes, rectangular tubes or welded box-section rods made by cold-bending, hot-rolling or welding processes, and has extremely excellent cross-sectional properties. From the perspective of mechanical properties, it has better one-way bending stiffness than the ring section, and has better axial torsional stiffness and weak axis bending stiffness than the I-shaped, groove-shaped, and Z-shaped open sections; In terms of appearance, it has less one-way line-of-sight obstruction than the ring section, and is cleaner than the open section; in terms of weather resistance, it has the same airtightness as the ring section, which is convenient for surface anti-corrosion treatment and dirt cleaning. For bidirectional bending rods, the section aspect ratio can be adjusted with the corresponding bending moment ratio, the material utilization rate is higher, and the bearing capacity and overall stability are better. It is widely used in high-rise steel frames, large-span space reticulated shells, ultra-high transmission towers, storage shelves and bridges, and its materials are mostly low-carbon steel, low-alloy steel or aluminum alloy.

箱型截面杆虽性能优异,但节点或连接技术发展相对滞后,主要依赖焊接,严重制约其推广应用和装配化发展。针对双向弯曲箱型截面杆件的现有装配式连接技术手段较少,多随节点开发而伴生。常见形式主要有外伸端板(类似外法兰)连接、箱壁开孔平齐端板连接、贯穿螺栓套管连接和外部加强连接等。箱壁开孔平齐端板连接通过箱壁开孔来安装内置螺栓,不适宜于小截面杆,而且开孔会导致局部应力集中,削弱杆件承载能力和自身密封性;外伸端板连接显著改变杆件外观轮廓;贯穿螺栓套筒连接和外部加强连接对杆件外观和截面强度都一定影响。Although the performance of box-section rods is excellent, the development of joint or connection technology is relatively lagging behind, mainly relying on welding, which seriously restricts its popularization, application and assembly development. There are few existing prefabricated connection technologies for two-way curved box-section members, and most of them are accompanied by the development of nodes. The common forms mainly include overhanging end plate (similar to outer flange) connection, box wall opening flush end plate connection, through bolt sleeve connection and external reinforced connection, etc. The flush end plate connection with box wall openings is used to install built-in bolts through the box wall openings, which is not suitable for small cross-section rods, and the openings will lead to local stress concentration, weakening the bearing capacity and self-sealing of the rods; the extension end plate connection Significantly change the appearance profile of the bar; the through-bolt sleeve connection and the external reinforcement connection have a certain influence on the appearance and section strength of the bar.

综上所述,现有装配式连接技术的缺陷为,均不同程度破坏或削弱了箱型截面杆件的先天性能优势,且通用性不足,部分技术经济性不佳。To sum up, the defects of the existing prefabricated connection technologies are that they all destroy or weaken the inherent performance advantages of box-section members to varying degrees, and the versatility is insufficient, and some technologies are not economical.

发明内容Contents of the invention

针对箱型截面杆件的装配式连接技术的发展现状,本发明提供了一种双向弯曲箱型截面杆通用的装配式连接系统,不仅保持了箱型截面杆件的外观效果(无需杆件外观轮廓破坏)和耐候性能优势,避免杆件箱壁开孔,还能提供较高的截面双轴抗弯和轴向抗扭承载能力。通过合理设计高强螺栓直径和数量、端板厚度等参数,本发明连接系统还可实现较宽范围的连接刚度调节。更重要的是,本发明连接系统组件少,加工工艺简单,误差容忍性强,制造成本低,通用性大大增强强,可广泛推广等显著优点。Aiming at the development status of the assembly connection technology of box-section rods, the present invention provides a general-purpose assembly connection system for two-way curved box-section rods, which not only maintains the appearance effect of box-section rods (no need for rod appearance Contour destruction) and weather resistance advantages, avoiding the opening of the box wall of the rod, and can also provide a higher biaxial bending resistance and axial torsional bearing capacity of the section. By rationally designing parameters such as the diameter and number of high-strength bolts and the thickness of the end plate, the connection system of the present invention can also realize a wide range of connection stiffness adjustment. More importantly, the present invention has significant advantages such as fewer components in the connection system, simple processing technology, strong error tolerance, low manufacturing cost, greatly enhanced versatility, and wide promotion.

本发明采用如下技术方案实现。The present invention adopts the following technical solutions to realize.

一种双向弯曲箱型截面杆通用的装配式连接系统,该系统包括:a、一对对称设置的端板:端板A、端板B;b、N组套筒螺栓组合件;A universal assembled connection system for two-way curved box-section rods, the system includes: a, a pair of symmetrically arranged end plates: end plate A, end plate B; b, N sets of sleeve bolt assemblies;

其中,端板的结构为,端板的一面为接触结合面,另一面为与箱型截面杆端固定连接的杆端固定面,沿接触结合面外周边缘设置有接触承压凸缘,在端板外边缘之间的区域上均布设置有N个螺栓孔,即在端板A上设置有螺栓孔A、在端板B上设置有螺栓孔B;将对应的端板A和端板B的接触结合面相向对齐接触后,端板A和端板B的接触承压凸缘上的相对凹缺合并形成M个安装操作孔;Among them, the structure of the end plate is that one side of the end plate is a contact joint surface, and the other side is a rod end fixing surface fixedly connected with a box-shaped section rod end, and a contact pressure-bearing flange is arranged along the outer peripheral edge of the contact joint surface. There are N bolt holes evenly distributed on the area between the outer edges of the plates, that is, there are bolt holes A on the end plate A, and bolt holes B on the end plate B; the corresponding end plates A and B After the contact joint surfaces are aligned and contacted, the relative notches on the contact pressure flanges of end plate A and end plate B merge to form M installation operation holes;

每组套筒螺栓组合件包括1个螺栓杆、1个外六角套筒、2颗销钉和1个环形垫片;螺栓杆中部光滑段设置有一对关于轴线对称的滑槽,滑槽宽度与销钉直径相配合;外六角套筒为一个中部抽空的正六棱柱体,外六棱柱面与内部圆柱形空腔共轴线,内壁光滑,套设在螺栓杆上;在外六角套筒一组相对的外柱面中部开有穿透销钉螺纹孔,销钉螺纹孔的孔径与销钉配套;环形垫片内孔直径与螺栓杆直径相配合,环形垫片设置在螺栓杆的螺帽和端板A之间,螺栓杆的螺纹段旋入端板B上设置的螺栓孔B内。Each sleeve bolt assembly includes a bolt shank, an external hexagon socket, 2 pins and a ring gasket; the smooth section in the middle of the bolt shank is provided with a pair of chute that is symmetrical about the axis, and the width of the chute is the same as that of the pin. The diameters match; the outer hexagonal sleeve is a regular hexagonal prism that is evacuated in the middle. There is a threaded hole penetrating the pin in the middle of the surface, and the diameter of the threaded hole of the pin is matched with the pin; the diameter of the inner hole of the ring gasket matches the diameter of the bolt shank, and the ring gasket is set between the nut of the bolt shank and the end plate A, and the bolt The threaded section of the rod is screwed into the bolt hole B provided on the end plate B.

本发明还包括M组盖板组合件,每组盖板组合件包括1块盖板,用于封闭固定安装操作孔。The present invention also includes M groups of cover plate assemblies, each set of cover plate assemblies includes a cover plate for closing the fixed installation operation hole.

本发明在端板中部无螺栓孔区域开设有中部孔洞,中部孔洞边缘设有接触承压凸缘。In the present invention, a middle hole is opened in the area without bolt holes in the middle of the end plate, and a contact pressure-bearing flange is arranged on the edge of the middle hole.

本发明在端板的接触结合面上的螺栓孔之间增设端板加劲肋。In the present invention, an end plate stiffening rib is added between the bolt holes on the contact joint surface of the end plate.

本发明在端板B的杆端固定面上螺栓孔周围增设局部加厚锥台。In the present invention, a locally thickened frustum is added around the bolt hole on the rod end fixing surface of the end plate B.

本发明盖板的封装结构为,在安装操作孔的四角留有斜角,斜角上设置有斜角螺纹孔;盖板组合件还包含沉头盖板固定螺丝;盖板四角设置有的角部螺栓孔;沉头盖板固定螺丝依次穿过角部螺栓孔、斜角螺纹孔,以封闭固定盖板。The packaging structure of the cover plate of the present invention is that oblique angles are left at the four corners of the installation operation hole, and oblique threaded holes are arranged on the oblique angles; the cover plate assembly also includes countersunk cover plate fixing screws; the corners provided at the four corners of the cover plate Bolt holes at the bottom; countersunk head cover plate fixing screws pass through the corner bolt holes and oblique threaded holes in order to close and fix the cover plate.

本发明盖板的封装结构还可以为,在安装操作孔边缘内部设置有固定耳板,固定耳板上设置有耳板螺纹孔;盖板组合件还包含沉头盖板固定螺丝;盖板边缘设置有对应盖板螺栓孔;沉头盖板固定螺丝依次穿过盖板螺栓孔、耳板螺纹孔,以封闭固定盖板。The packaging structure of the cover plate of the present invention can also be that a fixed lug plate is arranged inside the edge of the installation operation hole, and a threaded hole of the lug plate is arranged on the fixed lug plate; the cover plate assembly also includes a countersunk cover plate fixing screw; the edge of the cover plate Corresponding cover plate bolt holes are provided; countersunk head cover plate fixing screws pass through the cover plate bolt holes and ear plate threaded holes in order to close and fix the cover plate.

本发明盖板的封装结构亦可以为,在盖板周边设置有固定耳板,固定耳板上设有盖板螺栓孔;在端板的接触承压凸缘侧面设置有对应的凸缘螺纹孔;盖板组合件还包含沉头盖板固定螺丝;沉头盖板固定螺丝依次穿过耳板螺栓孔、凸缘螺纹孔,以封闭固定盖板。The packaging structure of the cover plate of the present invention can also be that a fixed lug plate is arranged around the cover plate, and a cover plate bolt hole is provided on the fixed lug plate; corresponding flange threaded holes are provided on the contact pressure flange side of the end plate The cover plate assembly also includes countersunk cover plate fixing screws; the countersunk head cover plate fixing screws pass through the ear plate bolt holes and flange threaded holes in order to close and fix the cover plate.

一种双向弯曲箱型截面杆通用的装配式连接系统的装配方法,该方法步骤为,A method for assembling a general-purpose prefabricated connection system for two-way curved box-section rods, the steps of which are as follows:

1)在端板A与杆端焊接之前,先取螺栓杆依次穿过1个环形垫片和端板A上的对应孔,使螺栓杆上的滑槽位于端板A上的接触承压凸缘同侧,而环形垫片位于另一侧;然后,自螺栓杆的螺纹端套上外六角套筒至滑槽位置,转动外六角套筒使其上螺纹孔与上述滑槽方向一致,用销钉自外六角套筒上的螺纹孔拧入,并伸入螺栓杆上的滑槽,以限制外六角套筒与螺栓杆之间的同轴相对转动;1) Before the end plate A is welded to the rod end, take the bolt rod and pass through a ring gasket and the corresponding hole on the end plate A in turn, so that the chute on the bolt rod is located on the contact pressure flange on the end plate A On the same side, while the ring gasket is on the other side; Then, put the outer hexagonal sleeve from the threaded end of the bolt rod to the position of the chute, turn the outer hexagonal sleeve to make the upper threaded hole in the same direction as the above chute, and use the pin Screw it in from the threaded hole on the hexagon sleeve and extend into the slide groove on the bolt rod to limit the coaxial relative rotation between the hexagon sleeve and the bolt rod;

2)在工厂将(安装好套筒螺栓组合件的)端板A及端板B的杆端固定面分别与相应的箱型截面杆端连接固定,并整体运至安装现场;2) Connect and fix the rod end fixing surfaces of the end plate A and end plate B (with the sleeve bolt assembly installed) to the corresponding box section rod ends respectively in the factory, and transport them to the installation site as a whole;

3)在端板A与端板B对应连接时,首先应调整相应杆端位置,以保证两块端板相向对齐,接着滑动外六角套筒到合适位置,并将螺栓杆手动拧入端板B上的对应螺纹孔中一部分;然后,用扳手拧外六角套筒,带动螺栓杆转动,直至达到设定扭力;3) When the end plate A is connected to the end plate B, the position of the corresponding rod end should be adjusted first to ensure that the two end plates are aligned with each other, then slide the outer hexagonal sleeve to the appropriate position, and manually screw the bolt rod into the end plate A part of the corresponding threaded hole on B; then, use a wrench to screw the hexagon socket to drive the bolt rod to rotate until the set torque is reached;

4)然后将扳手从安装操作孔内取出,安装盖板组合件,完成两段箱型截面杆的固定连接。4) Then take out the wrench from the installation operation hole, install the cover plate assembly, and complete the fixed connection of the two sections of box-section rods.

与现有连接技术相比,本发明的有益效果为,本发明公布的双向弯曲箱型截面杆件通用装配式连接系统将安装操作孔合理布置在连接端板之间,未削弱杆件自身承载能力;通过套筒螺栓组合件与接触承压凸缘的共同工作,使得该连接系统具有较高的双向抗弯刚度和承载能力;接触承压凸缘之间的接触摩擦和盖板的抗滑移作用还赋予了该连接系统较高的横截面抗剪和抗扭承载能力;该连接系统不仅构造简单、加工方便和连接可靠,而且对箱型截面杆的外观效果没有破坏,保有较高的密封性;不针对具体节点开发,连接面转动刚度设计范围宽,可用于各类节点、杆件跨中、拐弯或转折处连接,具有较高的通用性;用料省,加工简单,生产成本较低,便于推广应用。Compared with the existing connection technology, the beneficial effect of the present invention is that the general assembled connection system for the two-way curved box-section rod disclosed by the present invention rationally arranges the installation and operation holes between the connecting end plates, without weakening the bearing capacity of the rod itself. Capacity; Through the joint work of the sleeve bolt assembly and the contact pressure flange, the connection system has high bidirectional bending stiffness and load capacity; the contact friction between the contact pressure flanges and the anti-skid of the cover plate The transfer effect also endows the connection system with high cross-section shear and torsional bearing capacity; the connection system is not only simple in structure, convenient in processing and reliable in connection, but also does not damage the appearance of box-section rods, maintaining high Sealing; not developed for specific nodes, the design range of the rotational stiffness of the connecting surface is wide, and can be used for connection of various nodes, mid-spans, bends or turnings of the rods, with high versatility; less material, simple processing, and lower production costs Low, easy to popularize and apply.

附图说明Description of drawings

图1是本发明通用连接系统中的一种16螺栓装配式连接结构示意图(其中上部分为其组件分解结构示意图;下部分为组装后结构示意图)。Fig. 1 is a schematic diagram of a 16-bolt assembled connection structure in the universal connection system of the present invention (the upper part is a schematic diagram of the disassembled structure of its components; the lower part is a schematic diagram of the assembled structure).

图2是本发明通用装配式连接系统中一对16螺栓端板的细部构造立体示意图(其中图2a和图2b为两个不同视角的结构示意图)。Fig. 2 is a three-dimensional schematic diagram of the detailed structure of a pair of 16-bolt end plates in the universal prefabricated connection system of the present invention (Fig. 2a and Fig. 2b are structural schematic diagrams from two different perspectives).

图3是本发明通用装配式连接系统中一对8螺栓端板的细部构造立体示意图(其中图3a和图3b为两个不同视角的结构示意图)。Fig. 3 is a three-dimensional schematic diagram of the detailed structure of a pair of 8-bolt end plates in the universal prefabricated connection system of the present invention (Fig. 3a and Fig. 3b are structural schematic diagrams from two different perspectives).

图4是本发明通用装配式连接系统中一对4螺栓端板的细部构造立体示意图(其中图4a和图4b为两个不同视角的结构示意图)。Fig. 4 is a three-dimensional schematic diagram of the detailed structure of a pair of 4-bolt end plates in the universal prefabricated connection system of the present invention (Fig. 4a and Fig. 4b are structural schematic diagrams from two different perspectives).

图5是本发明通用装配式连接系统中典型套筒螺栓组合件的连接结构示意图(其中上部分为组装后的整体结构示意图;下部分为零件分解的立体示意图)。Fig. 5 is a schematic diagram of the connection structure of a typical sleeve bolt assembly in the universal assembly connection system of the present invention (the upper part is a schematic diagram of the overall structure after assembly; the lower part is a schematic diagram of the disassembled parts).

图6是本发明通用装配式连接系统中安装操作孔盖板组件及零件分解的立体示意图。Fig. 6 is a three-dimensional schematic view of the installation of the operation hole cover assembly and the disassembly of parts in the universal prefabricated connection system of the present invention.

图7是本发明通用连接系统中的一种4螺栓装配式连接结构示意图(其中上部分为其组件分解结构示意图;下部分为组装后结构示意图)。Fig. 7 is a schematic diagram of a 4-bolt assembled connection structure in the universal connection system of the present invention (the upper part is a schematic diagram of the disassembled structure of its components; the lower part is a schematic diagram of the assembled structure).

图8是本发明通用连接系统中的一种6螺栓装配式连接结构示意图(其中上部分为其组件分解结构示意图;下部分为组装后结构示意图)。Fig. 8 is a schematic diagram of a 6-bolt assembled connection structure in the universal connection system of the present invention (the upper part is a schematic diagram of the disassembled structure of its components; the lower part is a schematic diagram of the assembled structure).

图9是本发明通用连接系统中的一种8螺栓装配式连接结构示意图(其中上部分为其组件分解结构示意图;下部分为组装后结构示意图)。Fig. 9 is a schematic diagram of an 8-bolt assembled connection structure in the universal connection system of the present invention (the upper part is a schematic diagram of the disassembled structure of its components; the lower part is a schematic diagram of the assembled structure).

图10是本发明通用装配式连接系统用于两种箱型截面装配式框架结构体系的较佳实施例立体示意图(其中图10a为本发明结构为梁连接设在跨中的结构效果图;图10b为本发明结构为梁连接设在偏离梁端一定距离处的结构效果图)。Fig. 10 is a three-dimensional schematic diagram of a preferred embodiment of the universal prefabricated connection system of the present invention for two kinds of box-section prefabricated frame structures (wherein Fig. 10a is a structural effect diagram in which the structure of the present invention is that the beam connection is arranged in the middle of the span; Fig. 10b is the structural effect diagram of the structure of the present invention that the beam connection is arranged at a certain distance away from the beam end).

图11是本发明通用装配式连接系统用于T形刚构桥中桥面梁和桥墩连接的一个实施例立体示意图。Fig. 11 is a schematic perspective view of an embodiment of the universal prefabricated connection system of the present invention used in the connection between the bridge deck girder and the bridge pier in a T-shaped rigid frame bridge.

图12是本发明通用装配式连接系统用于拱桥分段拱肋间连接的一个实施例立体示意图。Fig. 12 is a schematic perspective view of an embodiment of the universal prefabricated connection system of the present invention used for the connection between segmented arch ribs of an arch bridge.

附图中各部件的标记如下:1、端板A;2、端板B;3、套筒螺栓组合件;4、盖板组合件;5、接触结合面;6、杆端固定面;7、箱型截面杆端;8、接触承压凸缘;9、杆端固定凸缘;10、安装操作孔;11、螺栓孔A;12、螺栓孔B;13、螺栓杆;14、六角套筒;15、销钉;16、环形垫片;17、盖板;18、盖板固定螺丝;19、端板加劲肋;20、局部加厚锥台;21、中部孔洞;22、滑槽。The marks of the components in the drawings are as follows: 1. End plate A; 2. End plate B; 3. Sleeve bolt assembly; 4. Cover plate assembly; 5. Contact joint surface; 6. Rod end fixing surface; 7. , Box-section rod end; 8. Contact pressure flange; 9. Rod end fixing flange; 10. Installation and operation hole; 11. Bolt hole A; 12. Bolt hole B; 13. Bolt rod; 14. Hexagonal sleeve 15, pin; 16, ring gasket; 17, cover plate; 18, cover plate fixing screw; 19, end plate stiffener; 20, partially thickened cone; 21, middle hole; 22, chute.

具体实施方式Detailed ways

下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

一种双向弯曲箱型截面杆通用的装配式连接系统,该系统包括:a、一对对称设置的端板:端板A1、端板B2;b、N组套筒螺栓组合件3;其中,端板的结构为,端板的一面为接触结合面5,另一面为与箱型截面杆端7固定连接的杆端固定面6,如图3和4。沿接触结合面5外周边缘设置有接触承压凸缘8;杆端固定面6上,临近周边按需设置杆端固定凸缘9,如图1至4。在端板外边缘之间的区域上均布设置有N个螺栓孔,即在端板A1上设置有N个螺栓孔A11、在端板B 2上设置有N个螺栓孔B 12。将对应的端板A 1和端板B 2的接触结合面5相向对齐接触后,端板A 1和端板B 2的接触承压凸缘8上的相对凹缺合并形成M个安装操作孔10。A universal assembled connection system for two-way curved box-section rods, the system includes: a, a pair of symmetrically arranged end plates: end plate A1, end plate B2; b, N sets of sleeve bolt assemblies 3; wherein, The structure of the end plate is that one side of the end plate is the contact joint surface 5, and the other side is the rod end fixing surface 6 fixedly connected with the box-section rod end 7, as shown in Figures 3 and 4. A contact pressure bearing flange 8 is arranged along the outer peripheral edge of the contact joint surface 5; on the rod end fixing surface 6, a rod end fixing flange 9 is arranged as needed near the periphery, as shown in Fig. 1 to 4 . N bolt holes are evenly distributed in the area between the outer edges of the end plates, that is, N bolt holes A11 are arranged on the end plate A1, and N bolt holes B12 are arranged on the end plate B2. After the contact joint surfaces 5 of the corresponding end plates A 1 and B 2 are aligned and contacted, the relative notches on the contact pressure flanges 8 of the end plates A 1 and B 2 are merged to form M installation and operation holes 10.

每套筒螺栓组合件3的结构为,包括1个螺栓杆13、1个外六角套筒14、2颗销钉15和1个环形垫片16;螺栓杆13中部光滑段设置有一对关于轴线对称的滑槽22,滑槽22宽度与销钉15直径相配合;外六角套筒14为一个中部抽空的正六棱柱体,外六棱柱面与内部圆柱形空腔共轴线,内壁光滑,外六棱柱底面尺寸参考标准六角螺帽轮廓尺寸,套设在螺栓杆13上;在外六角套筒14一组相对的外柱面中部开有穿透销钉螺纹孔,销钉螺纹孔的孔径与销钉15配套;螺栓杆13的螺纹段旋入端板B 2上设置的螺栓孔B 12内,安装施工时,可通过销钉15剪断来控制高强螺栓杆13的施工扭矩。The structure of each sleeve bolt assembly 3 is to include 1 bolt shank 13, 1 outer hexagon socket 14, 2 pins 15 and 1 annular gasket 16; the smooth section in the middle of the bolt shank 13 is provided with a pair of symmetrical The chute 22, the width of the chute 22 matches the diameter of the pin 15; the outer hexagonal sleeve 14 is a regular hexagonal prism whose middle part is evacuated, the outer hexagonal prism surface is coaxial with the inner cylindrical cavity, the inner wall is smooth, and the outer hexagonal prism bottom surface The size refers to the outline size of the standard hex nut, which is set on the bolt shank 13; in the middle of a set of opposite outer cylinders of the outer hexagon sleeve 14, there is a threaded hole for penetrating the pin, and the diameter of the threaded hole of the pin is matched with the pin 15; the bolt shank The threaded section of 13 is screwed into the bolt hole B 12 provided on the end plate B 2, during installation and construction, the construction torque of the high-strength bolt rod 13 can be controlled by cutting off the pin 15.

端板A 1上的螺栓孔A 11为无螺纹光面孔壁,如图2至4,孔径比螺栓杆13直径大6mm~16mm;端板B 2上的螺栓孔B 12为有螺纹孔,孔径和螺纹与螺栓杆13配套,以形成可靠紧固连接。The bolt hole A 11 on the end plate A 1 is a non-threaded smooth hole wall, as shown in Figures 2 to 4, the hole diameter is 6mm-16mm larger than the diameter of the bolt rod 13; the bolt hole B 12 on the end plate B 2 is a threaded hole, the hole diameter It is matched with the screw thread and the bolt rod 13 to form a reliable fastening connection.

如图5;端板A 1上螺栓孔A 11与高强螺栓杆13之间设有间隙(如6mm~16mm),以提高本连接系统的误差容忍性,同时为保证压应力能均匀而有效地传递,所以在高强螺栓杆13的圆螺帽和端板A 1的杆端固定面6之间增设活动的环形垫片16,其厚度不小于螺栓孔A11与高强度螺栓杆13的直径之差。As shown in Figure 5; there is a gap (such as 6mm ~ 16mm) between the bolt hole A 11 on the end plate A 1 and the high-strength bolt rod 13 to improve the error tolerance of this connection system, and to ensure that the compressive stress can be uniform and effective Therefore, a movable annular gasket 16 is added between the round nut of the high-strength bolt rod 13 and the rod-end fixing surface 6 of the end plate A1, and its thickness is not less than the difference between the diameter of the bolt hole A11 and the high-strength bolt rod 13 .

本发明还包括M组盖板组合件4,每组盖板组合件4包括1块盖板17,用于封闭固定安装操作孔10,并提高连接面的抗剪及抗扭承载能力。The present invention also includes M groups of cover plate assemblies 4, and each set of cover plate assemblies 4 includes a cover plate 17 for closing and fixing the installation operation hole 10, and improving the shear and torsional bearing capacity of the connecting surface.

N和M为自然数,M可不小于2。N and M are natural numbers, and M may not be less than 2.

如图2、3和4,端板采用强度不低于杆件母材的金属铸造或锻压出通用初坯,加以机械加工制成。As shown in Figures 2, 3 and 4, the end plate is cast or forged from a metal whose strength is not lower than that of the base metal of the bar, and then machined to form a common blank.

对于短边边长在350mm以上的较大端板,如图2,可在其中部无螺栓区域留设中部孔洞21以减重,中部孔洞21边缘设有接触承压凸缘8;而对于短边边长小于350mm的小端板,中部开孔必要性降低。For a larger end plate with a short side length of more than 350mm, as shown in Figure 2, a middle hole 21 can be left in the middle without bolts to reduce weight, and the edge of the middle hole 21 is provided with a contact pressure flange 8; For small end plates with a side length of less than 350mm, the necessity of opening holes in the middle is reduced.

如图1、7至9,安装操作孔10的形状可为圆角矩形,长圆或椭圆形等。安装操作孔10设置以便于实现全部套筒螺栓组合件3扭矩施工为准,尽量减小安装操作孔10尺寸和数量,且安装操作孔10应尽量设置在接触承压凸缘8上正应力小的区段。As shown in Figures 1, 7 to 9, the shape of the installation operation hole 10 can be rounded rectangle, oblong or ellipse. The installation operation hole 10 is set so as to realize the torque construction of all the sleeve bolt assemblies 3, and the size and quantity of the installation operation hole 10 should be reduced as far as possible, and the installation operation hole 10 should be arranged on the contact pressure flange 8 with a small normal stress section.

盖板17的厚度依抗剪承载需求设计,轮廓、尺寸和数量应与安装操作孔10对应,以保证盖板17能方便且缝隙密合地嵌入安装操作孔10,并用沉头盖板固定螺丝18固定。The thickness of the cover plate 17 is designed according to the shear bearing requirements, and the outline, size and quantity should correspond to the installation operation hole 10, so as to ensure that the cover plate 17 can be conveniently embedded in the installation operation hole 10 with a tight gap, and the countersunk cover plate is used to fix the screws 18 fixed.

本发明盖板17的封装结构为,在安装操作孔10的四角留有斜角(厚度不小于2mm),斜角上设置有斜角螺纹孔;盖板组合件4还包含沉头盖板固定螺丝18;盖板17四角设置有的角部螺栓孔;沉头盖板固定螺丝18依次穿过角部螺栓孔、斜角螺纹孔,以封闭固定盖板17。The packaging structure of the cover plate 17 of the present invention is to leave oblique angles (thickness not less than 2mm) at the four corners of the installation operation hole 10, and beveled threaded holes are provided on the oblique angles; the cover plate assembly 4 also includes a countersunk cover plate for fixing Screw 18; the corner bolt hole that cover plate 17 four corners are provided with;

本发明盖板17的封装结构还可以为,在安装操作孔10边缘内部设置有固定耳板,固定耳板上设置有耳板螺纹孔;盖板组合件4还包含沉头盖板固定螺丝18;盖板17边缘设置有对应盖板螺栓孔;沉头盖板固定螺丝18依次穿过盖板螺栓孔、耳板螺纹孔,以封闭固定盖板17。即本段落的技术特征是在安装操作孔10边缘的内部设置固定耳板,最终实现封闭固定盖板17。The packaging structure of the cover plate 17 of the present invention can also be that a fixed lug plate is arranged inside the edge of the installation operation hole 10, and a threaded hole of the lug plate is arranged on the fixed lug plate; the cover plate assembly 4 also includes a countersunk cover plate fixing screw 18 The edge of the cover plate 17 is provided with corresponding cover plate bolt holes; the countersunk cover plate fixing screws 18 pass through the cover plate bolt holes and ear plate threaded holes in order to close and fix the cover plate 17. That is to say, the technical feature of this paragraph is that the fixed ear plate is arranged inside the edge of the installation operation hole 10, and finally the closed and fixed cover plate 17 is realized.

本发明盖板17的封装结构亦可以为,在盖板17周边设置有固定耳板,固定耳板上设有盖板螺栓孔;在端板的接触承压凸缘侧面设置有对应的凸缘螺纹孔;盖板组合件4还包含沉头盖板固定螺丝18;沉头盖板固定螺丝18依次穿过耳板螺栓孔、凸缘螺纹孔,以封闭固定盖板17。即本段落的技术特征是在安装操作孔10边缘的外部设置固定耳板,最终实现封闭固定盖板17。The packaging structure of the cover plate 17 of the present invention can also be that a fixed ear plate is arranged around the cover plate 17, and a cover plate bolt hole is arranged on the fixed ear plate; a corresponding flange is provided on the side of the contact pressure flange of the end plate Threaded holes; the cover plate assembly 4 also includes countersunk cover plate fixing screws 18 ; That is to say, the technical feature of this paragraph is that a fixed lug plate is arranged outside the edge of the installation operation hole 10, and finally the closed fixed cover plate 17 is realized.

安装操作孔、盖板组合件4及增设斜角的设计方案可作为优选方案,并非因此限制本发明的主体保护范围,其它以封闭安装操作孔或提高连接面抗剪承载力为目的等效变换方案,如改变盖板及对应安装操作孔形状、增设固定耳板等等,手段是可以多种多样的,都在本专利保护范围内。The design scheme of installing the operation hole, the cover plate assembly 4 and adding a bevel can be used as a preferred solution, and it does not limit the protection scope of the main body of the present invention. Others are equivalent transformations for the purpose of closing the installation operation hole or improving the shear bearing capacity of the connection Schemes, such as changing the shape of the cover plate and the corresponding installation operation hole, adding a fixed lug plate, etc., can have a variety of means, all of which are within the protection scope of this patent.

安装操作孔、盖板组合件4不是必需的,对于少数外观和耐候要求较低且连接面剪力较小的情况下,安装操作孔、盖板组合件4和相应固定构造措施均可一并取消。It is not necessary to install the operation hole and the cover plate assembly 4. For a few cases where the appearance and weather resistance requirements are low and the shear force of the connecting surface is small, the installation operation hole, the cover plate assembly 4 and the corresponding fixing construction measures can be combined. Cancel.

上述接触承压凸缘8的厚度应根据接触面局部承压强度验算确定,承压接触面按普通承压型高强螺栓连接接触面处理,刨平并保持清洁即可。The thickness of the above-mentioned contact pressure-bearing flange 8 should be determined according to the local pressure-bearing strength of the contact surface, and the pressure-bearing contact surface should be treated as the ordinary pressure-bearing high-strength bolt connection contact surface, planed and kept clean.

上述杆端固定凸缘9,当端板与箱型截面杆端7采用焊接连接时,其功能为托弧板;当端板与杆端7采用螺丝紧固连接时,其功能为内连接板;当端板与箱型截面杆端7采用自攻钉或射钉连接时,其功能为连接板,因此杆端固定凸缘9截面尺寸应根据相应连接方式设计。The above-mentioned rod end fixing flange 9, when the end plate and the box-section rod end 7 are connected by welding, functions as an arc supporting plate; when the end plate and the rod end 7 are fastened and connected by screws, it functions as an inner connecting plate ; When the end plate and the box-section rod end 7 are connected by self-tapping nails or nails, its function is a connecting plate, so the section size of the rod end fixing flange 9 should be designed according to the corresponding connection method.

上述端板A 1和端板B 2的厚度、螺栓杆13的数量、直径及间距,应根据连接面的整体转动刚度、变形和承载力极限要求设计;螺栓孔A 11和螺栓孔B 12的数量和布置还应考虑所需传递的内力特征。The thickness of the above-mentioned end plate A 1 and end plate B 2, the number, diameter and spacing of the bolt rods 13 should be designed according to the overall rotational stiffness, deformation and limit requirements of the bearing capacity of the joint surface; the bolt hole A 11 and the bolt hole B 12 The quantity and arrangement should also take into account the internal force characteristics to be transmitted.

为了减小端板A1和端板B2的厚度,或为提高连接的整体转动刚度,可在端板A 1和端板B 2的接触结合面5上的螺栓孔之间增设端板加劲肋19,如图4a和4b,以减小端板的高强螺栓拉力作用下的变形。In order to reduce the thickness of the end plate A1 and the end plate B2, or to improve the overall rotational stiffness of the connection, an end plate stiffener 19 can be added between the bolt holes on the contact joint surface 5 of the end plate A1 and the end plate B2 , as shown in Figures 4a and 4b, to reduce the deformation of the end plate under the high-strength bolt tension.

另外,当端板B 2的厚度小于螺栓杆13承受最大轴向拉力所需最小咬合螺纹长度时,为避免螺栓杆13与螺栓孔B 12之间出现因咬合螺纹过短而脱丝,可在端板B 2的杆端固定面6上螺栓孔周围增设局部加厚锥台20,如图3b,以保证咬合螺纹长度。In addition, when the thickness of the end plate B2 is less than the minimum length of the engaging thread required for the bolt rod 13 to bear the maximum axial tension, in order to avoid the occurrence of stripping between the bolt rod 13 and the bolt hole B12 due to the too short engaging thread, the A locally thickened cone 20 is added around the bolt hole on the rod end fixing surface 6 of the end plate B 2, as shown in Figure 3b, to ensure the length of the engaging thread.

为了保证杆件的整体外观效果,端板A 1和端板B 2与杆件轴线正交时,如图7至9,其外轮廓形状和尺寸与相连杆件的横截面一致;端板A 1和端板B 2若与相连杆件轴线斜交时,外轮廓形状和尺寸与相连杆件的对应斜截面一致。In order to ensure the overall appearance of the bar, when the end plate A 1 and the end plate B 2 are perpendicular to the axis of the bar, as shown in Figures 7 to 9, their outer contour shape and size are consistent with the cross-section of the connected bar; the end plate If A 1 and end plate B 2 are oblique to the axis of the connected rod, the shape and size of the outer contour are consistent with the corresponding oblique section of the connected rod.

对于双向弯曲受力杆件螺栓常沿截面箱壁内侧布置,套筒螺栓组合件3的组数N为多偶数,如4、6、8、10…;盖板组合件4的组数M,即安装操作孔10的数量,因螺栓数量和布置变化,考虑截面对称性,常为偶数。因此,N和M值会随着构件截面尺寸增加而变化,在满足结构性能要求下,应通过调整螺栓直径和布置,以优化安装操作孔10的布置和减小开孔总长度。For the two-way bending stress member bolts are often arranged along the inner side of the section box wall, the number N of sets of sleeve bolt assemblies 3 is an even number, such as 4, 6, 8, 10...; the number of sets M of cover plate assembly 4, That is, the number of installation and operation holes 10 is often an even number due to changes in the number and arrangement of bolts and considering the symmetry of the section. Therefore, the values of N and M will change as the cross-sectional size of the component increases. Under the condition of meeting the structural performance requirements, the bolt diameter and arrangement should be adjusted to optimize the arrangement of the installation operation hole 10 and reduce the total length of the hole.

一种双向弯曲箱型截面杆通用的装配式连接系统的装配方法,该方法步骤为,A method for assembling a general-purpose prefabricated connection system for two-way curved box-section rods, the steps of which are as follows:

1)在端板A 1与杆端焊接之前,先取螺栓杆13依次穿过1个环形垫片16和端板A 1上的对应孔,使螺栓杆13上的滑槽22位于端板A 1上的接触承压凸缘8同侧,而环形垫片16位于另一侧;然后,自螺栓杆13的螺纹端套上外六角套筒14至滑槽22位置,转动外六角套筒14使其上螺纹孔与上述滑槽22方位一致,用销钉15自外六角套筒14上的螺纹孔拧入,并伸入螺栓杆13上的滑槽22,以限制外六角套筒14与螺栓杆13之间的同轴相对转动;1) Before the end plate A 1 is welded to the rod end, take the bolt rod 13 and pass through a ring gasket 16 and the corresponding hole on the end plate A 1 in turn, so that the chute 22 on the bolt rod 13 is located on the end plate A 1 On the same side as the contact pressure flange 8 on the top, and the ring gasket 16 is on the other side; then, put the outer hexagonal sleeve 14 from the threaded end of the bolt rod 13 to the position of the chute 22, and turn the outer hexagonal sleeve 14 to make The threaded hole on it is in the same position as the above-mentioned chute 22, and the pin 15 is screwed in from the threaded hole on the outer hexagonal sleeve 14, and extends into the chute 22 on the bolt shank 13 to limit the outer hexagonal sleeve 14 and the bolt shank. The coaxial relative rotation between 13;

2)在工厂将安装好套筒螺栓组合件3的端板A 1及端板B 2的杆端固定面6分别与相应的箱型截面杆端7连接固定,并整体运至安装现场;2) Connect and fix the rod end fixing surface 6 of the end plate A 1 and the end plate B 2 of the installed sleeve bolt assembly 3 to the corresponding box section rod end 7 in the factory, and transport them to the installation site as a whole;

3)在端板A 1与端板B 2对应连接时,首先应调整相应杆端位置,以保证两块端板相向对齐,接着滑动外六角套筒14到合适位置,并将螺栓杆13手动拧入端板B 2上的对应螺纹孔中一部分;然后,用扳手拧外六角套筒14,带动螺栓杆13转动,直至达到设定扭力;3) When the end plate A 1 is connected to the end plate B 2, the position of the corresponding rod end should be adjusted first to ensure that the two end plates are aligned with each other, then slide the outer hexagonal sleeve 14 to the appropriate position, and manually turn the bolt rod 13 Screw into a part of the corresponding threaded hole on the end plate B2; then, use a wrench to screw the outer hexagonal sleeve 14 to drive the bolt rod 13 to rotate until the set torque is reached;

4)然后将扳手从安装操作孔10内取出,安装盖板组合件4,完成两段箱型截面杆的固定连接。4) Then take out the wrench from the installation operation hole 10, install the cover plate assembly 4, and complete the fixed connection of the two sections of box-section rods.

本发明在不同的工作条件下的使用说明。Instructions for use of the present invention under different working conditions.

请参阅图10,本发明实施例一:为一种基于本发明通用装配式连接技术的箱型截面装配式框架。箱型截面亦是框架结构中首选的截面形式,但受装配式连接技术制约导致现有装配式框架常采用H型或工字型截面。应用本发明的通用装配式连接技术,能以较经济成本突破上述制约,形成一种通用的箱型截面装配式框架体系。如图10,在箱型截面框架柱的反弯点附近设置本发明的通用装配式连接系统,连接端板根据柱内力特征设计,可实现近似焊接整体柱的结构性能。为了便于安装施工,端板A 1与上柱段下端相连,而端板B 2固定于下柱段上端。类似地,框架梁上应用本发明连接技术,也能实现分段装配化。根据梁上连接面位置不同常有两种形式:1)第一种如图10a,在框架梁的跨中设置本发明通用连接系统。每根框架梁跨中只需设置1套连接系统,端板A 1和端板B 2可互换,只需保证每个连接面配套即可。这种装配式框架体系连接面少,安装快,整体刚度大,但构件运输要求较高,类似常见的装配式框架体系。2)第二种如图10b,与前者不同,在梁的两端各设置一套本发明连接系统,且连接面由梁端向中间调整小段距离。每根框架梁被分为三段,包括较长的中部梁身和两端分别分离出的小短梁。该小短梁一端与框架柱等强焊接,另一端固定有端板B2;而中部梁身两端均配套固定有端板A 1。该类框架柱上焊接的梁段较短,便于运输和吊装;而且,通过合理设计连接系统转动刚度和极限弯矩,可形成一个“指定塑性铰”,类似于狗骨式框架梁,具有更好的静力特性和抗震耗能性能。实际应用中,从整体结构性能出发,合理调整装配式连接系统的位置和力学特性,可设计出结构性能优异且经济高效的装配式框架体系。该实施例特别适用于各类多高层钢结构建筑物、超高输电塔和仓储货架等结构。Please refer to FIG. 10 , the first embodiment of the present invention is a box-section prefabricated frame based on the general prefabricated connection technology of the present invention. The box section is also the preferred section form in the frame structure, but due to the constraints of the prefabricated connection technology, the existing prefabricated frames often use H-shaped or I-shaped sections. By applying the universal assembled connection technology of the present invention, the above constraints can be overcome at a relatively economical cost, and a universal box-section assembled frame system can be formed. As shown in Figure 10, the general assembly connection system of the present invention is installed near the inflection point of the box-section frame column, and the connection end plate is designed according to the internal force characteristics of the column, which can realize the structural performance of a welded integral column. In order to facilitate the installation and construction, the end plate A 1 is connected to the lower end of the upper column section, and the end plate B 2 is fixed to the upper end of the lower column section. Similarly, segmental assembly can also be realized by applying the connection technology of the present invention to frame beams. There are usually two forms according to the position of the connecting surface on the beam: 1) the first type is shown in Figure 10a, and the universal connecting system of the present invention is set in the span of the frame beam. Only one set of connection system needs to be set in the mid-span of each frame beam. The end plate A 1 and the end plate B 2 are interchangeable, and it is only necessary to ensure that each connection surface is matched. This prefabricated frame system has fewer connecting surfaces, fast installation, and high overall rigidity, but has higher requirements for component transportation, similar to common prefabricated frame systems. 2) The second type is shown in Fig. 10b, which is different from the former. A set of connecting systems of the present invention are installed at both ends of the beam, and the connecting surface is adjusted a small distance from the end of the beam to the middle. Each frame beam is divided into three sections, including a long middle beam body and small short beams separated at both ends. One end of the small short beam is welded with the frame column at equal strength, and the other end is fixed with an end plate B2; while both ends of the middle beam are matched with an end plate A1. The beam section welded on this type of frame column is relatively short, which is convenient for transportation and hoisting; moreover, a "specified plastic hinge" can be formed by rationally designing the rotational stiffness and ultimate bending moment of the connection system, which is similar to the dog-bone frame beam and has more Good static properties and seismic energy dissipation performance. In practical applications, starting from the overall structural performance, rationally adjusting the position and mechanical properties of the prefabricated connection system can design a prefabricated frame system with excellent structural performance and cost-effectiveness. This embodiment is particularly suitable for structures such as various multi-high-rise steel structure buildings, ultra-high transmission towers and storage racks.

请参阅图11和12,本发明实施例二:为本发明通用装配式连接系统用以实现箱型截面连续刚构桥和拱桥的装配化。拱桥的拱肋、连续刚构桥的桥面主梁和桥墩常需承受较大的双向弯矩,采用箱型截面构件是最理想选择。现有连续刚构桥中,对于截面尺寸较大的构件,常采取箱壁开孔,施工人员进入箱室内安装施工;对于截面尺寸较小的构件,常因连接技术限制而放弃箱型截面。应用本发明通用装配式连接技术,在无需箱壁开孔的条件下可方便实现箱型截面构件装配化,解决上述问题。如图11,为箱型截面T型刚构,可在弯矩较小的区段设置本发明通用装配式连接系统,将连续的T型刚构分解为较小分段,便于实现工厂生产和快速安装;同理如图12,通过合理布置和设计连接面,应用本发明技术亦可将较长且弯曲的拱肋实现分割,便于工业化生产和快速安装,同时又无需担忧在外观和力学性能上付出较大代价。当桥梁的拱肋、桥面和桥墩截面尺寸增大时,总可将截面分解为多个小尺寸箱室的组合,或者按本发明的装配化连接理念设计出大型专用端板。当然,本发明装配式连接技术也可用于简支梁桥、连续梁桥、斜拉桥或提篮拱桥等其它结构类型的桥梁。Please refer to Figs. 11 and 12, the second embodiment of the present invention: the universal prefabricated connection system of the present invention is used to realize the prefabricated box-section continuous rigid frame bridge and arch bridge. Arch ribs of arch bridges, deck girders and piers of continuous rigid frame bridges often need to bear large two-way bending moments, so box-section members are the most ideal choice. In existing continuous rigid frame bridges, for components with large cross-sections, the box wall is often opened, and construction personnel enter the box room for installation and construction; for components with small cross-sections, the box-shaped cross-section is often abandoned due to the limitation of connection technology. By applying the universal assembled connection technology of the present invention, the assembly of box-shaped cross-section components can be conveniently realized without opening holes in the box wall, and the above-mentioned problems can be solved. As shown in Figure 11, it is a T-shaped rigid structure with a box-shaped cross section. The general assembly connection system of the present invention can be installed in the section with a small bending moment, and the continuous T-shaped rigid structure can be decomposed into smaller segments, which is convenient for factory production and Quick installation; similarly, as shown in Figure 12, by rationally arranging and designing the connecting surface, the technology of the present invention can also be used to divide the long and curved arch rib, which is convenient for industrial production and quick installation, and at the same time, there is no need to worry about the appearance and mechanical properties pay a higher price. When the arch rib, bridge deck and pier cross-section of the bridge increase in size, the cross-section can always be decomposed into a combination of a plurality of small-sized chambers, or a large special-purpose end plate can be designed according to the assembled connection concept of the present invention. Of course, the fabricated connection technology of the present invention can also be used in bridges of other structural types such as simply supported girder bridges, continuous girder bridges, cable-stayed bridges or basket arch bridges.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或近似变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or approximate transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present invention in the same way.

需要说明的是,在本文中,诸如“A”和“B”等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“一对……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as "A" and "B" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that these entities or operations There is no such actual relationship or order between the operations. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "a pair of ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述仅是本发明的具体实施方式,使本领域技术人员能够理解或实现本发明的技术特征。对这些实施例的多种修改对本领域的技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above descriptions are only specific embodiments of the present invention, so that those skilled in the art can understand or realize the technical features of the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (9)

1.一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,该系统包括:a、一对对称设置的端板:端板A(1)、端板B(2);b、N组套筒螺栓组合件(3);c、M组盖板组合件(4);1. A universal assembled connection system for bidirectional curved box section bars, characterized in that the system comprises: a, a pair of symmetrically arranged end plates: end plate A (1), end plate B (2); b , N group sleeve bolt assembly (3); c, M group cover plate assembly (4); 其中,端板的结构为,端板的一面为接触结合面(5),另一面为与箱型截面杆端(7)固定连接的杆端固定面(6),沿接触结合面(5)外周边缘设置有接触承压凸缘(8),在端板外边缘之间的区域上均布设置有N个螺栓孔,即在端板A(1)上设置有螺栓孔A(11)、在端板B(2)上设置有螺栓孔B(12);将对应的端板A(1)和端板B(2)的接触结合面(5)相向对齐接触后,端板A(1)和端板B(2)的接触承压凸缘(8)上的相对凹缺合并形成M个安装操作孔(10);Among them, the structure of the end plate is that one side of the end plate is the contact joint surface (5), and the other side is the rod end fixing surface (6) fixedly connected with the box-section rod end (7). The outer peripheral edge is provided with a contact pressure flange (8), and N bolt holes are uniformly arranged on the area between the outer edges of the end plates, that is, the end plate A (1) is provided with bolt holes A (11), Bolt holes B (12) are provided on the end plate B (2); after aligning and contacting the contact joint surfaces (5) of the corresponding end plate A (1) and end plate B (2), the end plate A (1 ) and the relative notches on the contact pressure flange (8) of the end plate B (2) merge to form M installation operation holes (10); 每组套筒螺栓组合件(3)包括1个螺栓杆(13)、1个外六角套筒(14)、2颗销钉(15)和1个环形垫片(16);螺栓杆(13)中部光滑段设置有一对关于轴线对称的滑槽(22),滑槽(22)宽度与销钉(15)直径相配合;外六角套筒(14)为一个中部抽空的正六棱柱体,外六棱柱面与内部圆柱形空腔共轴线,内壁光滑,套设在螺栓杆(13)上;在外六角套筒(14)一组相对的外柱面中部开有穿透销钉螺纹孔,销钉螺纹孔的孔径与销钉(15)配套;环形垫片(16)内孔直径与螺栓杆(13)直径相配合,环形垫片(16)设置在螺栓杆(13)的螺帽和端板A(1)之间,螺栓杆(13)的螺纹段旋入端板B(2)上设置的螺栓孔B(12)内;Each set of sleeve bolt assembly (3) includes 1 bolt shank (13), 1 outer hexagon socket (14), 2 pins (15) and 1 ring gasket (16); the bolt shank (13) The smooth section in the middle is provided with a pair of chute (22) which is symmetrical about the axis, and the width of the chute (22) matches the diameter of the pin (15); The surface is coaxial with the inner cylindrical cavity, the inner wall is smooth, and is sleeved on the bolt rod (13); in the middle of a group of opposite outer cylindrical surfaces of the outer hexagonal sleeve (14), there are threaded holes for penetrating pins, and the pin threaded holes The diameter of the hole matches the pin (15); the diameter of the inner hole of the annular gasket (16) matches the diameter of the bolt shank (13), and the annular gasket (16) is arranged on the nut of the bolt shank (13) and the end plate A (1) Between, the threaded section of the bolt rod (13) is screwed into the bolt hole B (12) provided on the end plate B (2); 每组盖板组合件(4)包括1块盖板(17),用于封闭固定安装操作孔(10)。Each set of cover plate assemblies (4) includes a cover plate (17), which is used to close the fixed installation operation hole (10). 2.根据权利要求1的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,在端板中部无螺栓孔区域开设有中部孔洞(21),中部孔洞(21)边缘设有接触承压凸缘(8)。2. A general-purpose assembly connection system for two-way curved box-section rods according to claim 1, characterized in that a middle hole (21) is provided in the middle of the end plate without bolt holes, and the edge of the middle hole (21) is provided with Contact pressure flange (8). 3.根据权利要求1 所述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,在端板的接触结合面(5)上的螺栓孔之间增设端板加劲肋(19)。3. The universal assembled connection system for a bidirectionally curved box-section bar according to claim 1, wherein an end plate stiffener ( 19). 4.根据权利要求1或2所述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,在端板B(2)的杆端固定面(6)上螺栓孔周围增设局部加厚锥台(20)。4. A general-purpose assembly connection system for two-way curved box-section rods according to claim 1 or 2, characterized in that, around the bolt holes on the rod end fixing surface (6) of the end plate B (2), additional Partially thickened frustum (20). 5.根据权利要求3述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,在端板B(2)的杆端固定面(6)上螺栓孔周围增设局部加厚锥台(20)。5. A universal assembled connection system for two-way curved box-section rods according to claim 3, characterized in that a local thickening is added around the bolt holes on the rod end fixing surface (6) of the end plate B (2) Frustum (20). 6.根据权利要求1述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,盖板(17)的封装结构为,在安装操作孔(10)的四角留有斜角,斜角上设置有斜角螺纹孔;盖板组合件(4)还包含沉头盖板固定螺丝(18);盖板(17)四角设置有的角部螺栓孔;沉头盖板固定螺丝(18)依次穿过角部螺栓孔、斜角螺纹孔,以封闭固定盖板(17)。6. A general-purpose assembly connection system for two-way curved box-section rods according to claim 1, characterized in that the packaging structure of the cover plate (17) is such that oblique angles are left at the four corners of the installation operation hole (10) , the oblique angles are provided with oblique threaded holes; the cover plate assembly (4) also includes countersunk cover plate fixing screws (18); the corner bolt holes provided at the four corners of the cover plate (17); the countersunk head cover plate fixing screws (18) pass through the corner bolt hole and the oblique threaded hole successively to close and fix the cover plate (17). 7.根据权利要求1述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,盖板(17)的封装结构为,在安装操作孔(10)边缘内部设置有固定耳板,固定耳板上设置有耳板螺纹孔;盖板组合件(4)还包含沉头盖板固定螺丝(18);盖板(17)边缘设置有对应盖板螺栓孔;沉头盖板固定螺丝(18)依次穿过盖板螺栓孔、耳板螺纹孔,以封闭固定盖板(17)。7. A universal assembly connection system for two-way curved box-section rods according to claim 1, characterized in that the packaging structure of the cover plate (17) is that a fixing ear is arranged inside the edge of the installation operation hole (10) There are threaded holes on the ear plate on the fixed ear plate; the cover plate assembly (4) also includes countersunk head cover plate fixing screws (18); the edge of the cover plate (17) is provided with corresponding cover plate bolt holes; the countersunk head cover plate Fixing screw (18) passes cover plate bolt hole, lug plate threaded hole successively, to seal and fix cover plate (17). 8.根据权利要求1述的一种双向弯曲箱型截面杆通用的装配式连接系统,其特征在于,盖板(17)的封装结构为,在盖板(17)周边设置有固定耳板,固定耳板上设有盖板螺栓孔;在端板的接触承压凸缘侧面设置有对应的凸缘螺纹孔;盖板组合件(4)还包含沉头盖板固定螺丝(18);沉头盖板固定螺丝(18)依次穿过耳板螺栓孔、凸缘螺纹孔,以封闭固定盖板(17)。8. A universal assembled connection system for two-way curved box-section rods according to claim 1, characterized in that the packaging structure of the cover plate (17) is that a fixed ear plate is arranged around the cover plate (17), Cover plate bolt holes are provided on the fixed lug plate; corresponding flange threaded holes are provided on the side of the contact pressure flange of the end plate; the cover plate assembly (4) also includes countersunk head cover plate fixing screws (18); Head cover plate fixing screw (18) passes ear plate bolt hole, flange threaded hole successively, to seal and fix cover plate (17). 9.如权利要求1述的一种双向弯曲箱型截面杆通用的装配式连接系统的装配方法,其特征在于,该方法步骤为,9. A method for assembling a universal prefabricated connection system for two-way curved box-section rods as claimed in claim 1, characterized in that the steps of the method are: 1)在端板A(1)与杆端焊接之前,先取螺栓杆(13)依次穿过1个环形垫片(16)和端板A(1)上的对应孔,使螺栓杆(13)上的滑槽(22)位于端板A(1)上的接触承压凸缘(8)同侧,而环形垫片(16)位于另一侧;然后,自螺栓杆(13)的螺纹端套上外六角套筒(14)至滑槽(22)位置,转动外六角套筒(14)使其上螺纹孔与上述滑槽(22)方位一致,用销钉(15)自外六角套筒(14)上的螺纹孔拧入,并伸入螺栓杆(13)上的滑槽(22),以限制外六角套筒(14)与螺栓杆(13)之间的同轴相对转动;1) Before the end plate A(1) is welded to the rod end, take the bolt rod (13) and pass through a ring gasket (16) and the corresponding hole on the end plate A(1) in turn, so that the bolt rod (13) The chute (22) on the end plate A (1) is located on the same side as the contact pressure flange (8), while the ring gasket (16) is located on the other side; then, from the threaded end of the bolt rod (13) Put the outer hexagonal sleeve (14) to the position of the chute (22), turn the outer hexagonal sleeve (14) so that the upper threaded hole is in the same position as the above chute (22), and use the pin (15) from the outer hexagonal sleeve The threaded hole on (14) is screwed in, and stretches into the chute (22) on the bolt shank (13), to limit the coaxial relative rotation between the outer hexagonal sleeve (14) and the bolt shank (13); 2)在工厂将安装好套筒螺栓组合件(3)的端板A(1)及端板B(2)的杆端固定面(6)分别与相应的箱型截面杆端(7)连接固定,并整体运至安装现场;2) Connect the rod end fixing surface (6) of the end plate A (1) and end plate B (2) with the sleeve bolt assembly (3) installed to the corresponding box section rod end (7) respectively in the factory Fixed and transported to the installation site as a whole; 3)在端板A(1)与端板B(2)对应连接时,首先应调整相应杆端位置,以保证两块端板相向对齐,接着滑动外六角套筒(14)到合适位置,并将螺栓杆(13)手动拧入端板B(2)上的对应螺纹孔中一部分;然后,用扳手拧外六角套筒(14),带动螺栓杆(13)转动,直至达到设定扭力;3) When the end plate A (1) is connected to the end plate B (2), first adjust the position of the corresponding rod end to ensure that the two end plates are aligned, and then slide the outer hexagonal sleeve (14) to a suitable position. Manually screw the bolt rod (13) into a part of the corresponding threaded hole on the end plate B (2); then, use a wrench to screw the outer hexagon socket (14) to drive the bolt rod (13) to rotate until the set torque is reached ; 4)然后将扳手从安装操作孔(10)内取出,安装盖板组合件(4),完成两段箱型截面杆的固定连接。4) Then take out the wrench from the installation operation hole (10), install the cover plate assembly (4), and complete the fixed connection of the two sections of box-section rods.
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