CN106435674A - Electroplating abrasive tool sectional electroplating method based on shielding layer mechanical removing automatic production line - Google Patents
Electroplating abrasive tool sectional electroplating method based on shielding layer mechanical removing automatic production line Download PDFInfo
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- CN106435674A CN106435674A CN201611078442.3A CN201611078442A CN106435674A CN 106435674 A CN106435674 A CN 106435674A CN 201611078442 A CN201611078442 A CN 201611078442A CN 106435674 A CN106435674 A CN 106435674A
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- rotating disk
- plating
- screen layer
- millgrain tool
- electroplated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- Chemical Kinetics & Catalysis (AREA)
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- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses an electroplating abrasive tool sectional electroplating method based on a shielding layer mechanical removing automatic production line. The automatic production line comprises multi-station conveying equipment and shielding layer removing equipment, wherein the multi-station conveying equipment comprises a rotation conveying mechanism, a first rotary disc mechanism and a second rotary disc mechanism; the first rotary disc mechanism, the second rotary disc mechanism and the shielding layer removing equipment separately form three stations; an electroplating abrasive tool can be transferred on the three stations under the driving of the rotation conveying mechanism; and each to-be-electroplated section of the electroplating abrasive tool is sequentially exposed through the shielding layer removing equipment; and then electroplating is performed according to different electroplating requirement of each section, so that sectional electroplating is realized.
Description
Technical field
The invention belongs to electroplating technology field, and in particular to a kind of electricity based on screen layer mechanical removal automatic production line
Plating millgrain tool segmentation electro-plating method.
Background technology
Plating millgrain tool such as bistrique, emery wheel, drill bit, hole making drill etc., due to the requirement for working, typically in work department
Position needs electroplated diamond or other abrasive particles to increase its cutting ability, anti-wear performance etc., and other positions need to electroplate protectiveness
Coating etc. increases its anti-wear performance, decay resistance etc., and this is accomplished by electroplating multiple coating materials on a workpiece, or with
Coating material plating different-thickness is planted, this mode is referred to as segmentation plating.Need when one of which coating is electroplated in segmentation
Shield other positions on plating millgrain tool, the conventional manufacture method of segmentation plating tool be with insulant such as plastic sheetings
Whole workpiece, then manual removal partly shielding effect layer is wrapped up, part to be electroplated is exposed, is then electroplated with specific technique.
In producing at present, the process is most of by having been manually done, and cost of labor is high and parcel efficiency is low, low precision.Can also be using sharp
The method that light calcination is removed, but the easy disfiguring workpiece surface of laser ablation, cause part penalty and precision to reduce.If adopting
Method with adhesive sticker PVC paper is pasted, needs during stickup first to carry out adhesive sticker PVC paper cutting, then pastes manually, and plating is finished
Afterwards, in addition it is also necessary to which paster is removed, but be difficult to remove clean, efficiency is very low;And the method for brushing varnish is adopted, varnish brushing is completed
After need to be dried, plating also need to after finishing manual strike off lacquer painting, equally exist the low problem of efficiency.With plating protective folder
The method of tool, it is impossible to realize the shielding of complicated shape and plane, and due to there is abrasive particle on the surface electroplated, and be not easy
Shielded with fixture, so segmentation plating can not be realized.In order to avoid these drawbacks, going suitable for workpiece plating shield layer is inquired into
Except method is just particularly important.
In bistrique electroplating process for example described in 102797022 A patent of CN, the screen method on bistrique surface is to adopt
Water insoluble coatings insoluble in weak acid liquid do screen layer, but this method is adopted when screen layer is cancelled
Manual cancellation, precision is low, and efficiency is low, and yield rate is not high.Bistrique electroplating process described in other 103111944 A patent of CN
The minimizing technology of the screen layer on middle bistrique surface is to use organic solvent to be enclosed with screen as peptizer immersion plastic sheeting is taken off
The electroplating grinding for covering, shielding plastic sheeting in peptizer is taken off swelling or dissolving so as to realize the removal of screen layer, but
During being somebody's turn to do, plastic sheeting is manually entangled on bistrique, and the screen layer that this method is obtained is uneven, when diverse location is removed
Between different, efficiency is low.And for example electroplating abrasion wheel electroless coating in the electroplating abrasion wheel electroplating process described in 104213161 A patent of CN
The screen method on surface is using plating shield jig, can achieve the non-electrical surfacing to multi-disc electroplating abrasion wheel while covering,
And electroplate while multi-disc emery wheel, working performance and the electroplating activity efficiency of non-electrical surfacing covering can be effectively improved.But
This method can not realize the shielding of complicated shape and plane, and due to there is abrasive particle on the surface electroplated, and be not easy
Shielded with fixture, so segmentation plating can not be realized.In plating drill bit electroplating process described in 102586843 A patent of CN
The screen method of non-electrical surfacing is the method using mould and insulating wrapping, but this method is adopted when screen layer is cancelled
With manual cancellation, and wherein mold use has limitation very much, and in this way precision is low for institute, and efficiency is low, and yield rate is not high.
In addition in the plating drill bit electroplating process described in CN 101570876A patent, the screen method of non-electrical surfacing is to adopt conductive clamp
The method of tool clamping, this method can not realize segmentation plating.
Content of the invention
It is an object of the invention in place of overcoming the deficiencies in the prior art, there is provided one kind is based on screen layer mechanical removal certainly
The plating millgrain tool segmentation electro-plating method of dynamic metaplasia producing line.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of plating millgrain tool segmentation electro-plating method based on screen layer mechanical removal automatic production line, the plating
Millgrain tool is divided axially into some sections along which, and each section is the identical or different revolving body of diameter, and at least two sections are needed
Electroplate and electroplate require different;The automatic production line includes:
Frame, frame is provided with multistation conveying equipment and screen layer eliminating equipment;Wherein, multistation conveying equipment bag
Include:
Rotary conveyer structure, is located at frame, and including the turntable of annular, on turntable, circumferential compartment of terrain is provided with some clamping dresses
Put, clamping device includes the first coaxially connected friction pulley and holder;
U-shaped frame, sliding installation is in frame, and U-shaped frame is arranged parallel to turntable radial line and can be along parallel to turntable in frame
The direction of radial line moves back and forth;The two ends of U-shaped frame have been arranged symmetrically the first rotating disk mechanism and the second rotating disk mechanism, the first disk machine
Structure includes the first rotating disk, and the second rotating disk mechanism includes that the second rotating disk, the first rotating disk and the second rotating disk are positioned opposite, and the two periphery is all
Some fixtures are provided with, the position of the first rotating disk and the respective part fixture of the second rotating disk is corresponding with the position of turntable;By U-shaped
Frame is slided with the distance for adjusting the first rotating disk mechanism/the second rotating disk mechanism to turntable in frame;
Slip gear, including elastic component and for being matched with any one first friction pulley to realize frictional drive
Second friction pulley, elastic component is located at frame, and the second friction pulley is connected with elastic component;
Screen layer eliminating equipment and the first rotating disk mechanism, the second rotating disk mechanism are arranged in class isosceles triangle around turntable, described
Slip gear is Wei Yu turntable and screen layer eliminating equipment between;Screen layer eliminating equipment includes:
Position adjusting mechanism, including laterally adjusting component and vertically adjusting component;Laterally adjust component and frame is located at, including
Can be along the reciprocating workbench of X-direction;Vertically adjustment component is located at workbench, including can be reciprocating along Z-direction
Slide block;
Wire-conveying mechanism of quick walk, including tensioning wheel, the first guide wheel, the second guide wheel, wire storage tube and scraping;Tensioning wheel and the first guide wheel dress
It is connected on slide block and slide block can be passed through and moves back and forth along Z-direction;Second guide wheel is located at workbench;Wire storage tube is installed in workbench;
Scraping one end guide through the second guide wheel after in wire storage tube, the other end guide through the first guide wheel after wound on tensioning wheel,
Scraping between one guide wheel and the second guide wheel is hanging, and the position of turntable is corresponding with the position of hanging scraping;
Tool setting mechanism, including baffle plate, baffle plate is located at workbench, and baffle plate is located at the side away from turntable of hanging scraping;
The plating millgrain tool segmentation electro-plating method includes:
1) uniform fold screen layer on plating millgrain tool, the thickness of screen layer is 0.1~2mm;
2) a collection of plating millgrain tool for being coated with screen layer is separately mounted on some fixtures of the first rotating disk, herein
For the first station;
3) U-shaped frame drives holder of first rotating disk on turntable, turntable to clamp the corresponding folder in position on the first rotating disk
Plating millgrain tool on tool;Turntable rotate, holder with plating millgrain tool depart from fixture and go to screen layer remove set
Standby, that is, reach the second station, the second station plating millgrain tool axially along X-direction arrange, and electroplate millgrain tool
Zero point relative with baffle plate;And, when holder departs from fixture with plating millgrain tool and reaches the second station, on turntable
Next holder is through the first rotating disk of rotational alignment, and the plating millgrain tool of the next fixture on the first rotating disk and its clamping
Position corresponding with the next holder is turned to, plating millgrain tool is constantly transferred to from the first rotating disk by clamping with this
Part;
4) driving tool setting mechanism execution to be advanced to knife to plating millgrain tool by laterally adjusting component, determines plating abrasive particle
Instrument dead-center position;Obtain electroplating the location parameter of each section of millgrain tool in conjunction with plating millgrain tool size;When successful to knife,
The position of hanging scraping should be than electroplating all sections to be electroplated of millgrain tool closer to turntable;
5) location parameter of plating millgrain tool first section to be electroplated is combined, by laterally adjusting component, scraping is positioned
To plating millgrain tool first section to be electroplated;The height of tensioning wheel and the first guide wheel is adjusted to adjust by vertically adjustment component
The angle of hanging scraping, makes hanging scraping with plating millgrain tool first segments contact to be electroplated and to electroplating millgrain tool
First section to be electroplated produces the cornerite not less than 10 °;While adjust the tension force of scraping by tensioning wheel, hanging scraping pair is made
Plating millgrain tool first section to be electroplated produces certain pressure;
6) holder being on the second station and plating millgrain tool are driven with 50~70r/ by slip gear
The rotational speed of min, Wire-conveying mechanism of quick walk makes scraping with above-mentioned cornerite and tension force with the reciprocal wire transporting of the linear velocity of 0.05~0.2m/s
Moving back and forth on the plating section to be electroplated of millgrain tool first, and coordinates and laterally adjust component and scraping is made in plating millgrain tool
First section to be electroplated is moved back and forth along X-direction, strikes off the screen layer on plating millgrain tool first section to be electroplated, so as to
Expose plating millgrain tool first section to be electroplated;
7) U-shaped frame drives the second rotating disk near turntable, and turntable is rotated, exposure by the holder in the second station and thereon
The plating millgrain tool of the first section to be electroplated turns to the position of corresponding second rotating disk, and the plating millgrain tool clamping is existed
On the fixture of the second rotating disk;Then holder unclamps, and U-shaped frame drives the second rotating disk and plating millgrain tool away from holder, i.e.,
Reach 3rd station;And, the second rotating disk take away plating millgrain tool after, the next fixture on the second rotating disk turn to
Plating millgrain tool is constantly transferred to the second rotating disk from holder with this by the corresponding position of holder on turntable;
8) repeat above step 3)~7) until completing processing of a collection of plating millgrain tool in screen layer eliminating equipment, institute
The screen layer for having the first section to be electroplated of plating millgrain tool is all removed and is exposed, and all plating millgrain tools are all
It is transferred on the fixture of the second rotating disk;
9) the plating millgrain tool of all screen layers for removing the first section to be electroplated on the second rotating disk is treated electricity by first
The plating of plating section requires to be electroplated;After the completion of plating, remaining screen layer on plating millgrain tool is removed;
10) according to the quantity of plating millgrain tool section to be electroplated, repeat the above steps 1)~9), expose electricity successively one by one
The section each to be electroplated of plating millgrain tool is simultaneously electroplated according to the different plating requirements of each section respectively, so as to realize Segmented electrical
Plating.
In one embodiment:The rotary conveyer structure also includes first driving means and multichannel gas slip ring, first drive
Dynamic device is located at frame and is in transmission connection and turntable and turntable can be driven to rotate along its ring heart;The multichannel gas slip ring is located in turntable
Centre;The holder is pneumatic chuck, and the breather of those pneumatic chucks is drawn by the multichannel gas slip ring.
In one embodiment:The U-shaped frame is provided with tooth bar;The frame is provided with the second driving means, second driving
Device is connected with gear, and gear is engaged with tooth bar adaptation, is rotated by the second driving means drive gear and and tooth
Bar is cooperated to drive U-shaped frame to slide in frame.
In one embodiment:First rotating disk mechanism also includes the 3rd driving means, and second rotating disk mechanism also includes
Four-drive device, the 3rd driving means and four-drive device are respectively provided at the two ends of the U-shaped frame, and the 3rd drives dress
Put and be in transmission connection first rotating disk and first rotating disk rotation can be driven, the four-drive device is in transmission connection described second turn
Disk and second rotating disk can be driven to rotate.
In one embodiment:The pivot center of first rotating disk, the axis position of the pivot center of the second rotating disk and holder
In same level.
In one embodiment:The slip gear also includes the 5th driving means, and the 5th driving means are located at elasticity
Part is simultaneously in transmission connection and second friction pulley and second friction pulley can be driven to rotate.
In one embodiment:The component that laterally adjusts also includes linear drive apparatus, and the linear drive apparatus are located at frame,
The workbench is located on the mover of the linear drive apparatus;The vertical adjustment component also includes leading along Z-direction arrangement
Rail, the guide rail is located at workbench, and the slide block sliding installation is on the guideway.
In one embodiment:The Wire-conveying mechanism of quick walk also includes keyset, wheel bracket, the 6th driving means support and the 6th drive
Dynamic device;The keyset is located on the slide block, and the tensioning wheel and the first guide wheel are installed on the attaching plate;The wheel bracket
The workbench is located at, second guide wheel is located on the wheel bracket;6th driving means are propped up and are erected at the workbench,
6th driving means are located on the 6th driving means support and are in transmission connection the wire storage tube.
In one embodiment:Hanging scraping between first guide wheel and the second guide wheel is located normal to X-direction
In plane.
In one embodiment:The raw material of the screen layer is non-conductive and does not dissolve in electrolyte and be soluble in the material of alkaline solution
Material.
The technical program is compared with background technology, and it has the advantage that:
The present invention can achieve high accuracy, expeditiously remove the screen layer on plating millgrain tool surface, not damage plating mill
Grain instrument, does not affect to electroplate the performance of millgrain tool and precision, and plating millgrain tool install, dismounting and collect process from
Dynamicization, reduces the amount of labour of workman, reduces production cost, improves plating precision.
Description of the drawings
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the perspective exploded view of the automatic production line of the present invention.
Fig. 2 is the overall appearance schematic diagram of the automatic production line of the present invention.
Fig. 3 is the U-shaped frame of the present invention and its schematic diagram of attached, the first rotating disk mechanism and the second rotating disk mechanism.
Fig. 4 is the schematic top plan view of the automatic production line of the present invention.
The eight passage gas slip ring schematic diagrams that Fig. 5 is adopted for the present invention.
Fig. 6 dismounts schematic diagram for the plating millgrain tool of the present invention on the fixture of elasticity.
Fig. 7 is the fixture schematic diagram of the present invention.
Fig. 8 is driven schematic diagram for the slip gear of the present invention with the cooperation of clamping device.
Fig. 9 is one of screen layer eliminating equipment overall appearance schematic diagram of the present invention.
Figure 10 is the two of the screen layer eliminating equipment overall appearance schematic diagram of the present invention, and emphasis illustrates Wire-conveying mechanism of quick walk.
Figure 11 is the three of the screen layer eliminating equipment overall appearance schematic diagram of the present invention, and emphasis illustrates that holder, position are adjusted
Whole mechanism and tool setting mechanism.
Figure 12 is the schematic diagram of typical bistrique.
Figure 13 is the schematic diagram of typical emery wheel.
Figure 14 is the schematic diagram of typical hole making drill.
Reference:
Frame 10;
Rotary conveyer structure 20, the first motor 21, turntable 22, pneumatic chuck 23, the first friction pulley 24, eight passage gas slip rings
25;
U-shaped frame 30, the second motor 31, tooth bar 32, gear 33;
First rotating disk mechanism 40, the first rotating disk 41, the 3rd motor 42, the fixture 43 on the first rotating disk;
Second rotating disk mechanism 50, the second rotating disk 51, the 4th motor 52, the fixture 53 on the second rotating disk;
Screen layer eliminating equipment 60;
Position adjusting mechanism 61, laterally adjusts component 611, linear electric motors 6111, workbench 6112;Component is vertically adjusted
612, guide rail 6121, slide block 6122;
Wire-conveying mechanism of quick walk 62, keyset 621, tensioning wheel 622, the first guide wheel 623, wheel bracket 624, the second guide wheel 625, the
Six electric machine supports 626, the 6th motor 627, wire storage tube 628, scraping 629;
Baffle plate 63;
Slip gear 70, the 5th motor 71, spring 72, the second friction pulley 73;
Plating millgrain tool/bistrique/emery wheel/hole making drill 80.
Specific embodiment
Present disclosure is illustrated below by embodiment:
Fig. 1 to Figure 12 is refer to, is the screen layer mechanical removal automatic production line that the present invention is adopted, including frame 10,
Frame 10 is provided with multistation conveying equipment and screen layer eliminating equipment 60;Wherein, multistation conveying equipment includes:
Rotary conveyer structure 20, the turntable 22 including the first motor 21, hollow ring and four clamping devices;First motor
21 and turntable 22 be each provided at frame 10, the first motor 21 can drive turntable 22 in frame 10 along turntable 22 ring heart rotate, turn
Speed is adjustable in 0~100rpm;Clamping device includes coaxially connected pneumatic chuck 23 and the first friction pulley 24;Pneumatic chuck 23
For clamping plating millgrain tool 80 to be processed;Four pneumatic chucks 23 of four clamping devices are assemblied in turntable by bearing
22 and circumferential uniform intervals be arranged in outside turntable 22, four the first friction pulleys 24 are located inside turntable 22, four pneumatic chucks 23
Distance to 22 center of turntable is equal and be in 90 ° of angles each other, the distance of four the first friction pulleys 24 to 22 center of turntable
Also equal and each other also be in 90 ° of angles, turntable 22 rotate when can drive four clamping device concomitant rotation;22 central authorities of turntable
Eight passage gas slip rings 25 are additionally provided with, the breather of four pneumatic chucks 23 is drawn by the eight passages gas slip ring 25.
U-shaped frame 30, is installed in frame 10 and along Y direction parallel to 22 radial line cloth of turntable by the slide of level
Put;Among the present embodiment, U-shaped frame 30 is driven by rack and pinion drive mechanism to reciprocatingly slide along Y direction in frame 10,
Specifically, Fig. 3 is refer to, and tooth bar 32 is provided with the crossbeam of U-shaped frame 30;Frame 10 is provided with the second motor 31, rotating speed 0~
Adjustable in 100rpm, the output shaft of second motor 31 is connected with gear 33, and gear 33 is engaged with the adaptation of the tooth bar 32, is passed through
Second motor, 31 drive gear 33 is rotated and is cooperated to drive U-shaped frame 30 to slide in frame 10 with tooth bar 32.Certainly, U
Type frame 30 can also be driven by drive mechanisms such as common ball screws to slide in frame 10.
The two ends of U-shaped frame 30 have been arranged symmetrically the first rotating disk mechanism 40 and the second rotating disk mechanism 50, the first rotating disk mechanism 40
Including the 3rd motor 42 and the first rotating disk 41, the second rotating disk mechanism 50 includes the 4th motor 52 and the second rotating disk 51;3rd motor
42 and the 4th motor 52 be respectively provided at the top of vertical portion at 30 two ends of U-shaped frame and positioned opposite, preferably servomotor, rotating speed
Adjustable in 0~100rpm;First rotating disk 41 and the second rotating disk 51 are vertically arranged, card is relative, and the two periphery is designed with some
The spring chuck 43/53 being made up of materials such as rubber, with certain elastic deformation, for clamping plating abrasive particle work to be processed
Tool 80, as shown in Figure 6 and Figure 7;The removable output shaft for being installed in the 3rd motor 42 of the core of the first rotating disk 41 and can pass through
3rd motor 42 drives and rotates, the removable output shaft for being installed in the 4th motor 52 of the core of the second rotating disk 51 and can be by the
Four motor 52 drives and rotates;The pivot center (cross core and the central axis perpendicular to card) of the first rotating disk 41, second turn
Pivot center (crossing core and the central axis perpendicular to card) and the axis of four pneumatic chucks 23 of disk 51 is located at same
On horizontal plane (X/Y plane);Therefore, positioned at the first rotating disk 41 height identical with the pivot center of the second rotating disk 51 and near turntable
The position of the fixture 43/53 of 22 sides is corresponding with the position of turntable 22 respectively, and pneumatic chuck 23 is under the drive of turntable 22
Can be corresponding with those fixtures 43/53;By U-shaped frame 30 in frame 10 41/ second rotating disk 51 of the first rotating disk of slidable adjustment
To the distance of turntable 22, the position fixture 43/53 corresponding with pneumatic chuck 23 on 41/ second rotating disk 51 of the first rotating disk can be made
Near pneumatic chuck 23, it is easy to complete to electroplate transfer of the millgrain tool 80 between fixture 43/53 and pneumatic chuck 23.And, with
The rotation of the first rotating disk 41 and the second rotating disk 51, each fixture 43/53 can turn to corresponding with pneumatic chuck 23
Position, is easy to the transfer for continuously carrying out electroplating millgrain tool 80.
Slip gear 70, including spring 72, the 5th motor 71 and the second friction pulley 73, spring 72 is vertically arranged, its
Lower end is located in frame 10, and the 5th motor 71 is installed in 72 upper end of spring, the output shaft of the 5th motor 71 and the second friction pulley 73
It is connected, rotating speed is adjustable in 0~100rpm;The position of the second friction pulley 73 is placed exactly in interior four the first friction pulleys 24 of turntable 23
The lower section of the surface of revolution at place, the second friction pulley 73 can all cooperate with any one first friction pulley 24 and realize frictional drive.
Specifically, when turntable 22 drives one of clamping device to go to 70 corresponding position of slip gear, the second friction
Wheel 73 is just tangent with the first friction pulley 24 of the clamping device, under the drive of the 5th motor 71,73 conduct of the second friction pulley
Drivewheel is rotated, and drives first friction pulley 24 to rotate as driven pulley, pneumatic on the clamping device such that it is able to drive
Chuck 23 is rotated, the also concomitant rotation of plating millgrain tool 80 that pneumatic chuck 23 is clamped, as shown in Figure 8.And now other three
The first friction pulley 24 on clamping device is not contacted with the second friction pulley 73, thus the pneumatic chuck 23 of other three clamping devices
Will not rotate.Among the present embodiment, using pneumatic chuck 23 by way of the 5th motor 71 and frictional drive drive operating, only
Power can be provided by a motor, device structure is simplified, meanwhile, spring 72 can provide stable pressure for frictional drive
Power, and play a part of wear-compensating after the first friction pulley 24 and the second friction pulley 73 wear and tear.
Screen layer eliminating equipment 60 and the first rotating disk mechanism 40, the second rotating disk mechanism 50 are arranged in class isosceles triangle around turntable 22
Cloth, the slip gear 70 is driven by slip gear 70 Wei Yu turntable 22 and screen layer eliminating equipment 60 between
Pneumatic chuck 23 is just directed at screen layer eliminating equipment 60;As shown in Figures 9 to 11, screen layer eliminating equipment 60 includes:
Position adjusting mechanism 61, including laterally adjusting component 611 and vertically adjusting component 612;Laterally adjusting component includes
The positioning precision for being located at frame 10 is the workbench 6112 of 1 μm of linear electric motors 6111 and the mover for being located at linear electric motors 6111,
The workbench 6112 can pass through linear electric motors 6111 and move back and forth along X-direction;Vertically adjustment component includes to be located at workbench
6112 slide block 6122 along the guide rail 6121 and sliding installation of Z-direction arrangement on the guide rail 6121, the slide block 6122 can
(note is moved back and forth along Z-direction by guide rail 6121:Among the present embodiment, X-axis, Y-axis and Z-direction are vertical two-by-two);
Wire-conveying mechanism of quick walk 62, including keyset 621, tensioning wheel 622, the first guide wheel 623, wheel bracket 624, the second guide wheel
625, the 6th electric machine support 46, the 6th motor 47, wire storage tube 628 and for striking off treating on plating millgrain tool 80 to be electroplated
The scraping 629 of the screen layer of plating section;Keyset 621 is located on the slide block 6122 of vertical adjustment component, tensioning wheel 622 and the
One guide wheel is installed on keyset 621 with arranging about 623, slide block 6122 along guide rail 6121 slide when drive keyset 621,
Bearing up pulley 622 and the first guide wheel 623 slide;Wheel bracket 624 is located at workbench 6112, and the second guide wheel 625 is located at wheel bracket 624
On;6th electric machine support 46 is located at workbench 6112, and the 6th motor 47 is located on the 6th electric machine support 46, and wire storage tube 628 is installed
On the output shaft of the 6th motor 47;629 one end of scraping through the second guide wheel 625 guiding after in wire storage tube 628, the other end
Scraping 629 after guiding through the first guide wheel 623 between tensioning wheel 622, the first guide wheel 623 and the second guide wheel 625 is in outstanding
Dummy status, as shown in Figure 10, after the first guide wheel 623 and the second guide wheel 625 are guided to the trend of scraping 629, total
For, the hanging scraping 629 between the first guide wheel 623 and the second guide wheel 625 should be located normal in the plane of X-direction,
I.e. in YZ plane, and the position of turntable 22 is corresponding with the position of hanging scraping 629, and pneumatic chuck 23 is in the drive of turntable 22
The position of scraping 629 that down can be hanging with this is corresponding;6th motor, 47 preferred servomotor, can control velocity of rotation,
Rotational angle, rotation direction, the 6th motor 47 drives 628 folding and unfolding scraping of wire storage tube to realize leading in the first guide wheel 623 and second
Reciprocal wire transporting between wheel 625;The material of scraping 629 should be sufficiently coarse, for example, scroll saw silk, linen thread etc.;
Tool setting mechanism, including baffle plate 63, baffle plate 63 is located at workbench 6112, positioned at guide rail 6121 and wheel bracket 624 it
Between, and baffle plate 63 should be located at the side away from turntable 22 of hanging scraping 629, pneumatic chuck 23 can under the drive of turntable 22
With corresponding with the position of baffle plate 63.By laterally adjust component drive baffle plate 63 advance to the pneumatic chuck 23 right to execute
Knife, the plating millgrain tool 80 for clamping to baffle plate 63 and the pneumatic chuck is to, during knife success, scraping 629 should be than electroplating abrasive particle work
Have 80 all sections to be electroplated closer to turntable 22.
In the automatic production line of the present invention, screen layer eliminating equipment 60 and the first rotating disk mechanism 40, the second rotating disk mechanism
Around turntable 22 constitute three stations, by rotary conveyer structure 20 realize to be processed plating millgrain tool 80 three stations it
Between transfer and streamline processing.The order of three stations arbitrarily can be adjusted, below using the first rotating disk mechanism 40 as first
Station, screen layer eliminating equipment 60 is used as the second station, and the second rotating disk mechanism 50 is used as illustrating as a example by 3rd station.
Meanwhile, for convenience of description, four numberings of pneumatic chuck 23 are 23-1,23-2,23-3 and 23-4 (as Fig. 4);Will
It is 43-1/53-1,43-2/53-2,43-3/53-3 ... that the fixture of the first rotating disk/the second rotating disk is numbered in order, by fixture
It is 80-1,80-2,80-3 ... that the plating millgrain tool of clamping is accordingly numbered (such as Fig. 6 only illustrates part).Above-mentioned numbering
With specified only for ease of operation principle is described, not in this, as differentiation.
Among the present embodiment, plating millgrain tool 80 is by taking bistrique, emery wheel and hole making drill as an example.Typical bistrique such as Figure 12 institute
Show, using the A point of arrow indication as the zero point of bistrique, along some sections that are divided axially into of bistrique, at least tri- areas of B, C, D
Section, each section is the identical or different revolving body of diameter, and wherein two sections of B, C need plating and electroplate to require each not phase
With.It is as follows that the present invention carries out segmentation electric plating method to the bistrique:
1) uniform fold upper shielding layer on bistrique 80, screen layer should be non-conductive and not dissolve in electrolyte and be soluble in alkali
The material of property solution, the raw material of screen layer is preferably liquid, such as alkali soluble resins such as alkali solubility modified epoxy acrylate resin
WDS-1161 (commercially available, 365nm ultraviolet light polymerization, acidproof, not alkaline-resisting, viscosity (Pa.s):10-38) etc..First by 80 surface of bistrique
Uniform painting is covered with alkali soluble resins, then by resin baking and curing;Repeated multiple times coating, drying, until 80 surface of bistrique is uniform
Cover the screen layer of adequate thickness, be defined by non-conductive, the thickness of typical screen layer should in 0.1~2mm, such as 0.1mm,
0.2mm, 0.5mm, 0.8mm, 1.2mm, 1.5mm, 1.8mm etc.;
2) elastic clip of a collection of bistrique 80-1,80-2,80-3 ... installed in the first rotating disk 41 of screen layer is coated with
On tool 43-1,43-2,43-3 ..., it is the first station herein;
3) Fig. 4 being refer to, drives U-shaped frame 30 to slide by the second motor 31, the first rotating disk 41 is made on turntable 22
Pneumatic chuck 23-1, pneumatic chuck 23-1 clamp the bistrique 80-1 on the first rotating disk 41 on the corresponding fixture 43-1 in position;Start
First motor 21, turntable 22 rotates clockwise 90 °, and pneumatic chuck 23-1 departs from spring chuck 43-1 with bistrique 80-1, goes to
Organisation of working 60, that is, reach the second station;Now the bistrique 80-1 on the pneumatic chuck 23-1 of the second station axially along X-axis
Direction is arranged, and the zero point of bistrique 80-1 is that A point should be relative with baffle plate 63;
4) drive tool setting mechanism to advance along X axis bistrique 80-1 by laterally adjusting component 611, execute to knife process.When
Laterally adjust maximum thrust (this reality of the resistance of motion that component 611 is subject to during traveling more than the setting of linear electric motors 6111
Apply among example and be set to 0.1N) when, it is believed that baffle plate 63 determines the position of bistrique 80-1 zero point A point with bistrique 80-1 to knife success with this
Put;In conjunction with bistrique 80-1 size, the location parameter of each section of bistrique 80-1 can be obtained;Also, it is to during knife success, hanging
The position of scraping 629 should be more to be electroplated than bistrique 80-1 two section of B, C closer to turntable 22;
5) by laterally adjusting component 611 along X-axis adverse movement, in conjunction with the location parameter of the B section of bistrique 80-1, by scraping
629 position to the B section of bistrique 80-1, that is, need to remove the section of screen layer;Tensioning wheel is adjusted by vertically adjustment component 612
622 and first guide wheel 623 height adjusting the angle of scraping 629, make outstanding between the first guide wheel 623 and the second guide wheel 625
Empty scraping 629 is gradually contacted with the B section of bistrique 80-1 and produces the cornerite not less than 10 °, while being adjusted by tensioning wheel 622
The tension force of scraping 629, makes scraping 629 produce certain pressure to the B section of bistrique 80-1, and the pressure can be according to the hard of screen layer
The hardness of degree and bistrique is suitably adjusted, and is defined by striking off screen layer and not injure bistrique surface;
6) start the 5th motor 71, by slip gear 70 drive pneumatic chuck 23-1 on the second station and
Bistrique 80-1 is with the rotational speed of 60r/min;Drive Wire-conveying mechanism of quick walk 62 reciprocal with the linear velocity of 0.1m/s by the 6th motor 627
Wire transporting, makes scraping 629 move back and forth in the B section of bistrique 80-1 (moving in YZ plane) with above-mentioned cornerite and tension force, and
Cooperation laterally adjusts component makes scraping 629 move back and forth along Z axis in the B section of bistrique 80-1, all strikes off in the B section of bistrique 80-1
Screen layer, so as to expose the B section of bistrique 80-1;
7) after the screen layer scraped clean in the B section of bistrique 80-1, Fig. 4 refer to, the movement of U-shaped frame 30 makes the second rotating disk 51
Near turntable 22, then turntable 22 rotates clockwise 90 °, machines the pneumatic chuck 23-1 in the second station and thereon
Bistrique 80-1 turns to the position of corresponding second rotating disk 51, and by bistrique 80-1 clamping the second rotating disk 51 spring chuck
On 53-1;Then pneumatic chuck 23-1 unclamps, and the movement of U-shaped frame 30 makes the second rotating disk 51 with bistrique 80-1 away from pneumatic chuck
23-1, reaches 3rd station;
In above-mentioned 3), after pneumatic chuck 23-1 departs from fixture 43-1 the second station of arrival with bistrique 80-1, turntable
Next pneumatic chuck 23-2 on 22 also turns over the first rotating disk 41 of alignment, while the 3rd motor 42 drives 41 turns of the first rotating disk
Dynamic, the bistrique 80-2 of next fixture 43-2 and its clamping is turned to position corresponding with pneumatic chuck 23-2.When next
Secondary first rotating disk 41 near pneumatic chuck 23-2 when, the bistrique 80-2 on the first rotating disk 41 can be transferred to pneumatic chuck 23-2.
So repeatedly, constantly bistrique can be transferred to pneumatic chuck from the first rotating disk, i.e., persistently completes from the first station to second
The conversion of station;
Meanwhile, in above-mentioned 7), after bistrique 80-1 taken away by the second rotating disk 51, the 4th motor 52 drives 51 turns of the second rotating disk
Dynamic, next empty fixture 53-2 is turned to and 51 pivot center sustained height of the second rotating disk, as pneumatic chuck 23- next time
2 near the second rotating disk 51 when, the bistrique 80-2 on pneumatic chuck 23-2 can be transferred on the angle 53-2 of the second rotating disk.So
Repeatedly, constantly bistrique can be transferred to the second rotating disk from pneumatic chuck, i.e., persistently completes from the second station to 3rd station
Conversion;
8) repeat above step 3)~7) until completing processing of a collection of bistrique in screen layer eliminating equipment 60, all bistriques
The B section screen layer of 80-1,80-2,80-3 ... is all removed and is transferred to fixture 53-1,53-2,53- of the second rotating disk 51
On 3 ...;Shut down, remove the second rotating disk 51;
9) bistrique of all removal B section screen layers on the second rotating disk 51 is removed, clamping is put into electroplate liquid in electroplating clamp
In carry out the plating of diamond abrasive grain by the technological requirement of B section electricity 280# mark 300#;Screen layer due to B section is stripped off, therefore
Can electroplate;And other sections such as C section also have the protection of screen layer, will not be plated;After the completion of plating, by bistrique immersion alkalescence
In the NaOH solution of solution 10%, remaining screen layer is removed, is cleaned up, that is, complete the plating to bistrique B section;
10) repeat the above steps 1)~9), after bistrique surface-coated screen layer, remove the screen layer of bistrique C section;Right again
C section is carried out the plating of CBN (cubic boron nitride) abrasive particle by the technological requirement of C section electricity 380# mark 400#, now due to screen layer
Protection, remaining section (the B section including having electroplated) in addition to C section will not be plated;Then by the bistrique immersion alkalescence after plating
Remaining screen layer being removed in solution, is cleaned up, that is, completes the segmentation plating of two section of bistrique B, C difference electroplating technology.
Typical emery wheel is as shown in figure 13, using the A point of arrow indication as the zero point of emery wheel, if being divided axially into along emery wheel
Dry section, each section is the identical or different revolving body of diameter, and wherein two sections of B, C need plating and plating requirement is each not
Identical.It is as follows that the present invention carries out segmentation electric plating method to the emery wheel:
1) uniform fold upper shielding layer on emery wheel 80, screen layer should be non-conductive and not dissolve in electrolyte and be soluble in alkali
The material of property solution, the raw material of screen layer is preferably liquid, such as alkali soluble resins such as alkali solubility modified epoxy acrylate resin
WDS-1161 etc..First 80 surface of emery wheel is uniformly applied and alkali soluble resins is covered with, then by resin baking and curing;Repeated multiple times painting
Cover, dry, until the screen layer of 80 surface uniform fold adequate thickness of emery wheel, be defined by non-conductive, the thickness of typical screen layer
Degree should be in 0.1~2mm, such as 0.1mm, 0.2mm, 0.5mm, 0.8mm, 1.2mm, 1.5mm, 1.8mm etc.;
2) elastic clip of a collection of emery wheel 80-1,80-2,80-3 ... installed in the first rotating disk 41 of screen layer is coated with
On tool 43-1,43-2,43-3 ..., it is the first station herein;
3) Fig. 4 being refer to, drives U-shaped frame 30 to slide by the second motor 31, the first rotating disk 41 is made on turntable 22
Pneumatic chuck 23-1, pneumatic chuck 23-1 clamp the emery wheel 80-1 on the first rotating disk 41 on the corresponding fixture 43-1 in position;Start
First motor 21, turntable 22 rotates clockwise 90 °, and pneumatic chuck 23-1 departs from spring chuck 43-1 with emery wheel 80-1, goes to
Organisation of working 60, that is, reach the second station;Now the emery wheel 80-1 on the pneumatic chuck 23-1 of the second station axially along X-axis
Direction is arranged, and the zero point of emery wheel 80-1 is that A point should be relative with baffle plate 63;
4) drive tool setting mechanism to advance along X axis emery wheel 80-1 by laterally adjusting component 611, execute to knife process.When
Laterally adjust maximum thrust (this reality of the resistance of motion that component 611 is subject to during traveling more than the setting of linear electric motors 6111
Apply among example and be set to 0.1N) when, it is believed that baffle plate 63 determines the position of emery wheel 80-1 zero point A point with emery wheel 80-1 to knife success with this
Put;In conjunction with emery wheel 80-1 size, the location parameter of each section of emery wheel 80-1 can be obtained;Also, it is to during knife success, hanging
The position of scraping 629 should be more to be electroplated than emery wheel 80-1 two section of B, C closer to turntable 22;
5) by laterally adjusting component 611 along X-axis adverse movement, in conjunction with the location parameter of the B section of emery wheel 80-1, by scraping
629 position to the B section of emery wheel 80-1, that is, need to remove the section of screen layer;Tensioning wheel is adjusted by vertically adjustment component 612
622 and first guide wheel 623 height adjusting the angle of scraping 629, make outstanding between the first guide wheel 623 and the second guide wheel 625
Empty scraping 629 is gradually contacted with the B section of emery wheel 80-1 and produces the cornerite not less than 10 °, while being adjusted by tensioning wheel 622
The tension force of scraping 629, makes scraping 629 produce certain pressure to the B section of emery wheel 80-1, and the pressure can be according to the hard of screen layer
The hardness of degree and emery wheel is suitably adjusted, and is defined by striking off screen layer and not injure wheel face;
6) start the 5th motor 71, by slip gear 70 drive pneumatic chuck 23-1 on the second station and
Emery wheel 80-1 is with the rotational speed of 60r/min;Drive Wire-conveying mechanism of quick walk 62 reciprocal with the linear velocity of 0.1m/s by the 6th motor 627
Wire transporting, makes scraping 629 move back and forth in the B section of emery wheel 80-1 (moving in YZ plane) with above-mentioned cornerite and tension force, and
Cooperation laterally adjusts component makes scraping 629 move back and forth along Z axis in the B section of emery wheel 80-1, all strikes off in the B section of emery wheel 80-1
Screen layer, so as to expose the B section of emery wheel 80-1;
7) after the screen layer scraped clean in the B section of emery wheel 80-1, Fig. 4 refer to, the movement of U-shaped frame 30 makes the second rotating disk 51
Near turntable 22, then turntable 22 rotates clockwise 90 °, machines the pneumatic chuck 23-1 in the second station and thereon
Emery wheel 80-1 turns to the position of corresponding second rotating disk 51, and by emery wheel 80-1 clamping the second rotating disk 51 spring chuck
On 53-1;Then pneumatic chuck 23-1 unclamps, and the movement of U-shaped frame 30 makes the second rotating disk 51 with emery wheel 80-1 away from pneumatic chuck
23-1, reaches 3rd station;
In above-mentioned 3), after pneumatic chuck 23-1 departs from fixture 43-1 the second station of arrival with emery wheel 80-1, turntable
Next pneumatic chuck 23-2 on 22 also turns over the first rotating disk 41 of alignment, while the 3rd motor 42 drives 41 turns of the first rotating disk
Dynamic, the emery wheel 80-2 of next fixture 43-2 and its clamping is turned to position corresponding with pneumatic chuck 23-2.When next
Secondary first rotating disk 41 near pneumatic chuck 23-2 when, the emery wheel 80-2 on the first rotating disk 41 can be transferred to pneumatic chuck 23-2.
So repeatedly, constantly emery wheel can be transferred to pneumatic chuck from the first rotating disk, i.e., persistently completes from the first station to second
The conversion of station;
Meanwhile, in above-mentioned 7), after emery wheel 80-1 taken away by the second rotating disk 51, the 4th motor 52 drives 51 turns of the second rotating disk
Dynamic, next empty fixture 53-2 is turned to and 51 pivot center sustained height of the second rotating disk, as pneumatic chuck 23- next time
2 near the second rotating disk 51 when, the emery wheel 80-2 on pneumatic chuck 23-2 can be transferred on the angle 53-2 of the second rotating disk.So
Repeatedly, constantly emery wheel can be transferred to the second rotating disk from pneumatic chuck, i.e., persistently completes from the second station to 3rd station
Conversion;
8) repeat above step 3)~7) until completing processing of a collection of emery wheel in screen layer eliminating equipment 60, all emery wheels
The B section screen layer of 80-1,80-2,80-3 ... is all removed and is transferred to fixture 53-1,53-2,53- of the second rotating disk 51
On 3 ...;Shut down, remove the second rotating disk 51;
9) emery wheel of all removal B section screen layers on the second rotating disk 51 is removed, clamping is put into electroplate liquid in electroplating clamp
In carry out the plating of diamond abrasive grain by the technological requirement of B section electricity 280# mark 300#;Screen layer due to B section is stripped off, therefore
Can electroplate;And other sections such as C section also have the protection of screen layer, will not be plated;After the completion of plating, by emery wheel immersion alkalescence
In the NaOH solution of solution 10%, remaining screen layer is removed, is cleaned up, that is, complete the plating to emery wheel B section;
10) repeat the above steps 1)~9), after wheel face coating screen layer, remove the screen layer of emery wheel C section;Right again
C section is carried out the plating of CBN (cubic boron nitride) abrasive particle by the technological requirement of C section electricity 380# mark 400#, now due to screen layer
Protection, remaining section (the B section including having electroplated) in addition to C section will not be plated;Then by the emery wheel immersion alkalescence after plating
Remaining screen layer being removed in solution, is cleaned up, that is, completes the segmentation plating of two section of emery wheel B, C difference electroplating technology.
Typical hole making drill is as shown in figure 14, using the A point of arrow indication as the zero point of hole making drill, along the axial direction of hole making drill
It is divided into some sections, each section is the identical or different revolving body of diameter, wherein two sections of B, C need plating and electroplate to want
Ask different.It is as follows that the present invention carries out segmentation electric plating method to the hole making drill:
1) uniform fold upper shielding layer on hole making drill 80, screen layer should be non-conductive and not dissolve in electrolyte and be soluble in
The material of alkaline solution, the raw material of screen layer is preferably liquid, such as alkali soluble resins such as alkali solubility modified epoxy acrylic acid tree
Fat WDS-1161 etc..First 80 surface of hole making drill is uniformly applied and alkali soluble resins is covered with, then by resin baking and curing;Repeated multiple times
Coating, drying, until the screen layer of 80 surface uniform fold adequate thickness of hole making drill, are defined by non-conductive, typical screen layer
Thickness should be in 0.1~2mm, such as 0.1mm, 0.2mm, 0.5mm, 0.8mm, 1.2mm, 1.5mm, 1.8mm etc.;
2) elasticity of a collection of hole making drill 80-1,80-2,80-3 ... installed in the first rotating disk 41 of screen layer is coated with
On fixture 43-1,43-2,43-3 ..., it is the first station herein;
3) Fig. 4 being refer to, drives U-shaped frame 30 to slide by the second motor 31, the first rotating disk 41 is made on turntable 22
Pneumatic chuck 23-1, pneumatic chuck 23-1 clamp the hole making drill 80-1 on the first rotating disk 41 on the corresponding fixture 43-1 in position;Open
The first motor 21 is moved, turntable 22 rotates clockwise 90 °, pneumatic chuck 23-1 departs from spring chuck 43-1 with hole making drill 80-1,
Organisation of working 60 is gone to, that is, reaches the second station;The now axle of the hole making drill 80-1 on the pneumatic chuck 23-1 of the second station
To arranging along X-direction, and the zero point of hole making drill 80-1 is that A point should be relative with baffle plate 63;
4) drive tool setting mechanism to advance along X axis hole making drill 80-1 by laterally adjusting component 611, execute to knife process.
When laterally adjusting maximum thrust (this of the resistance of motion that component 611 is subject to during traveling more than the setting of linear electric motors 6111
0.1N is set among embodiment) when, it is believed that baffle plate 63 determines hole making drill 80-1 zero point A with hole making drill 80-1 to knife success with this
The position of point;In conjunction with hole making drill 80-1 size, the location parameter of each section of hole making drill 80-1 can be obtained;Also, knife is become
During work(, two section of B, C that the position of hanging scraping 629 should be more to be electroplated than hole making drill 80-1 is closer to turntable 22;
5) by laterally adjusting component 611 along X-axis adverse movement, in conjunction with the location parameter of the B section of hole making drill 80-1, will scrape
Silk 629 is positioned to the B section of hole making drill 80-1, that is, need to remove the section of screen layer;Tensioning is adjusted by vertically adjustment component 612
The height of wheel 622 and the first guide wheel 623 is made between the first guide wheel 623 and the second guide wheel 625 with adjusting the angle of scraping 629
Hanging scraping 629 is gradually contacted with the B section of hole making drill 80-1 and produces the cornerite not less than 10 °, while passing through tensioning wheel 622
The tension force of scraping 629 being adjusted, making scraping 629 certain pressure be produced to the B section of hole making drill 80-1, the pressure can be according to shielding
The hardness of the hardness of layer and hole making drill is suitably adjusted, and is defined by striking off screen layer and not injure hole making drill surface;
6) start the 5th motor 71, by slip gear 70 drive pneumatic chuck 23-1 on the second station and
Hole making drill 80-1 is with the rotational speed of 60r/min;Drive Wire-conveying mechanism of quick walk 62 past with the linear velocity of 0.1m/s by the 6th motor 627
Multiple wire transporting, is made scraping 629 be moved back and forth in the B section of hole making drill 80-1 with above-mentioned cornerite and tension force and (moves in YZ plane
Dynamic), and coordinate and laterally adjust component and so that scraping 629 is moved back and forth along Z axis in the B section of hole making drill 80-1, all strike off hole making drill
Screen layer in the B section of 80-1, so as to expose the B section of hole making drill 80-1;
7) after the screen layer scraped clean in the B section of hole making drill 80-1, Fig. 4 refer to, the movement of U-shaped frame 30 makes the second rotating disk
51 rotate clockwise 90 ° near turntable 22, then turntable 22, machine the pneumatic chuck 23-1 in the second station and thereon
Hole making drill 80-1 turn to the position of corresponding second rotating disk 51, and by hole making drill 80-1 clamping the second rotating disk 51 elasticity
On fixture 53-1;Then pneumatic chuck 23-1 unclamps, and the movement of U-shaped frame 30 makes the second rotating disk 51 with hole making drill 80-1 away from pneumatic
Chuck 23-1, reaches 3rd station;
In above-mentioned 3), after pneumatic chuck 23-1 departs from fixture 43-1 the second station of arrival with hole making drill 80-1, turn
Next pneumatic chuck 23-2 on platform 22 also turns over the first rotating disk 41 of alignment, while the 3rd motor 42 drives the first rotating disk 41
Rotate, the hole making drill 80-2 of next fixture 43-2 and its clamping is turned to position corresponding with pneumatic chuck 23-2.When
Next time the first rotating disk 41 near pneumatic chuck 23-2 when, the hole making drill 80-2 on the first rotating disk 41 can be transferred to pneumatic chuck
23-2.So repeatedly, constantly hole making drill can be transferred to pneumatic chuck from the first rotating disk, i.e., persistently complete from the first station
Conversion to the second station;
Meanwhile, in above-mentioned 7), after hole making drill 80-1 taken away by the second rotating disk 51, the 4th motor 52 drives 51 turns of the second rotating disk
Dynamic, next empty fixture 53-2 is turned to and 51 pivot center sustained height of the second rotating disk, as pneumatic chuck 23- next time
2 near the second rotating disk 51 when, the hole making drill 80-2 on pneumatic chuck 23-2 can be transferred on the angle 53-2 of the second rotating disk.Such as
Hole making drill constantly can be transferred to the second rotating disk from pneumatic chuck by repeatedly, i.e., persistently complete from the second station to the 3rd
The conversion of station;
8) repeat above step 3)~7) until completing processing of a collection of hole making drill in screen layer eliminating equipment 60, Suo Youkai
The B section screen layer of hole device 80-1,80-2,80-3 ... be all removed and be transferred to the fixture 53-1 of the second rotating disk 51,53-2,
On 53-3 ...;Shut down, remove the second rotating disk 51;
9) hole making drill of all removal B section screen layers on the second rotating disk 51 is removed, clamping is put into plating in electroplating clamp
The plating of diamond abrasive grain is carried out in liquid by the technological requirement of B section electricity 280# mark 300#;Screen layer due to B section is stripped off, because
This can electroplate;And other sections such as C section also have the protection of screen layer, will not be plated;After the completion of plating, hole making drill is immersed
In the NaOH solution of alkaline solution 10%, remaining screen layer is removed, is cleaned up, that is, complete the plating to hole making drill B section;
10) repeat the above steps 1)~9), after hole making drill surface-coated screen layer, remove the screen layer of hole making drill C section;
The plating of crome metal, now due to the protection of screen layer, remaining except C section in addition to are carried out by the electroplating technology requirement of C section to C section again
Section (the B section including having electroplated) will not be plated;Then will remove in the hole making drill immersion alkaline solution after plating remaining
Screen layer, cleans up, that is, complete the segmentation plating of two section of hole making drill B, C difference electroplating technology.
Additionally, skilled person will appreciate that, the identical electroplating technology of different sections can be realized according to the method for the present invention
The segmentation plating of different-thickness, here is not described in detail.
The above, only present pre-ferred embodiments, therefore the scope of present invention enforcement can not be limited according to this, i.e., according to
The equivalence changes made by the scope of the claims of the present invention and description and modification, all still should belong in the range of the present invention covers.
Claims (10)
1. a kind of plating millgrain tool segmentation electro-plating method based on screen layer mechanical removal automatic production line, the plating mill
Grain instrument is divided axially into some sections along which, and each section is the identical or different revolving body of diameter, and at least two sections need
Plating and electroplate require different;It is characterized in that:The automatic production line includes:
Frame, frame is provided with multistation conveying equipment and screen layer eliminating equipment;Wherein, multistation conveying equipment includes:
Rotary conveyer structure, is located at frame, and including the turntable of annular, on turntable, circumferential compartment of terrain is provided with some clamping devices, folder
Holding device includes the first coaxially connected friction pulley and holder;
U-shaped frame, sliding installation is in frame, and U-shaped frame is arranged parallel to turntable radial line and can be along parallel to turntable radial line in frame
Direction move back and forth;The two ends of U-shaped frame have been arranged symmetrically the first rotating disk mechanism and the second rotating disk mechanism, the first rotating disk mechanism bag
The first rotating disk is included, the second rotating disk mechanism includes that the second rotating disk, the first rotating disk and the second rotating disk are positioned opposite, and the two periphery is designed with
The position of the respective part fixture of some fixtures, the first rotating disk and the second rotating disk is corresponding with the position of turntable;Existed by U-shaped frame
Slide in frame with the distance for adjusting the first rotating disk mechanism/the second rotating disk mechanism to turntable;
Slip gear, including elastic component and for being matched with any one first friction pulley to realize the second of frictional drive
Friction pulley, elastic component is located at frame, and the second friction pulley is connected with elastic component;
Screen layer eliminating equipment and the first rotating disk mechanism, the second rotating disk mechanism are arranged in class isosceles triangle around turntable, the friction
Drive mechanism is Wei Yu turntable and screen layer eliminating equipment between;Screen layer eliminating equipment includes:
Position adjusting mechanism, including laterally adjusting component and vertically adjusting component;Laterally adjust component and frame is located at, including can edge
The reciprocating workbench of X-direction;Vertically adjustment component is located at workbench, including can be along the reciprocating slide block of Z-direction;
Wire-conveying mechanism of quick walk, including tensioning wheel, the first guide wheel, the second guide wheel, wire storage tube and scraping;Tensioning wheel and the first guide wheel are installed in
Slide block and can pass through slide block along Z-direction move back and forth;Second guide wheel is located at workbench;Wire storage tube is installed in workbench;Scraping
One end guide through the second guide wheel after in wire storage tube, the other end guide through the first guide wheel after wound on tensioning wheel, first leads
Scraping between wheel and the second guide wheel is hanging, and the position of turntable is corresponding with the position of hanging scraping;
Tool setting mechanism, including baffle plate, baffle plate is located at workbench, and baffle plate is located at the side away from turntable of hanging scraping;
The plating millgrain tool segmentation electro-plating method includes:
1) uniform fold screen layer on plating millgrain tool, the thickness of screen layer is 0.1~2mm;
2) a collection of plating millgrain tool for being coated with screen layer is separately mounted on some fixtures of the first rotating disk, is herein
One station;
3) U-shaped frame drives holder of first rotating disk on turntable, turntable to clamp on the first rotating disk on the corresponding fixture in position
Plating millgrain tool;Turntable is rotated, and holder departs from fixture with plating millgrain tool and goes to screen layer eliminating equipment, i.e.,
Reach the second station, the second station plating millgrain tool axially along X-direction arrange, and electroplate millgrain tool zero point
Relative with baffle plate;And, when holder departs from fixture with plating millgrain tool and reaches the second station, the next one on turntable
Holder is through the first rotating disk of rotational alignment, and the plating millgrain tool of the next fixture on the first rotating disk and its clamping is turned to
Plating millgrain tool is constantly transferred to holder from the first rotating disk with this by position corresponding with the next holder;
4) driving tool setting mechanism execution to be advanced to knife to plating millgrain tool by laterally adjusting component, determines plating millgrain tool
Dead-center position;Obtain electroplating the location parameter of each section of millgrain tool in conjunction with plating millgrain tool size;When successful to knife, vacantly
The position of scraping should be than electroplating all sections to be electroplated of millgrain tool closer to turntable;
5) location parameter of plating millgrain tool first section to be electroplated is combined, and scraping is positioned to electricity by laterally adjusting component
Plating millgrain tool first section to be electroplated;The height of tensioning wheel and the first guide wheel is adjusted by vertically adjustment component hanging to adjust
Scraping angle, make hanging scraping with plating millgrain tool first segments contact to be electroplated and to electroplating millgrain tool first
Section to be electroplated produces the cornerite not less than 10 °;While adjust the tension force of scraping by tensioning wheel, hanging scraping is made to plating
The section to be electroplated of millgrain tool first produces certain pressure;
6) holder being on the second station and plating millgrain tool are driven with 50~70r/min's by slip gear
Rotational speed, Wire-conveying mechanism of quick walk makes scraping with above-mentioned cornerite and tension force in electricity with the reciprocal wire transporting of the linear velocity of 0.05~0.2m/s
Moving back and forth on the plating section to be electroplated of millgrain tool first, and coordinates and laterally adjust component and scraping is made in plating millgrain tool first
Section to be electroplated is moved back and forth along X-direction, strikes off the screen layer on plating millgrain tool first section to be electroplated, so as to expose
Plating millgrain tool first section to be electroplated;
7) U-shaped frame drives the second rotating disk near turntable, and turntable is rotated, exposure first by the holder in the second station and thereon
The plating millgrain tool of section to be electroplated turns to the position of corresponding second rotating disk, and by the plating millgrain tool clamping second
On the fixture of rotating disk;Then holder unclamps, and U-shaped frame drives the second rotating disk and plating millgrain tool away from holder, that is, reach
3rd station;And, after plating millgrain tool taken away by the second rotating disk, the next fixture on the second rotating disk is turned to and turntable
Plating millgrain tool is constantly transferred to the second rotating disk from holder with this by the corresponding position of upper holder;
8) repeat above step 3)~7) until completing processing of a collection of plating millgrain tool in screen layer eliminating equipment, Suo You electricity
The screen layer of the first section to be electroplated of plating millgrain tool is all removed and is exposed, and all plating millgrain tools are all shifted
To on the fixture of the second rotating disk;
9) the plating millgrain tool of all screen layers for removing the first section to be electroplated on the second rotating disk is pressed the first area to be electroplated
The plating of section requires to be electroplated;After the completion of plating, remaining screen layer on plating millgrain tool is removed;
10) according to the quantity of plating millgrain tool section to be electroplated, repeat the above steps 1)~9), expose plating mill successively one by one
The section each to be electroplated of grain instrument is simultaneously electroplated according to the different plating requirements of each section respectively, so as to realize segmentation plating.
2. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The rotary conveyer structure also includes first driving means and multichannel gas slip ring, the first driving dress
Being set in frame and being in transmission connection turntable and can drive turntable to rotate along its ring heart;The multichannel gas slip ring is located at turntable central authorities;
The holder is pneumatic chuck, and the breather of those pneumatic chucks is drawn by the multichannel gas slip ring.
3. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The U-shaped frame is provided with tooth bar;The frame is provided with the second driving means, second driving means
Be connected with gear, gear engage with tooth bar adaptation, by the rotation of the second driving means drive gear and with tooth bar phase
Mutually coordinate to drive U-shaped frame to slide in frame.
4. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:First rotating disk mechanism also includes the 3rd driving means, and second rotating disk mechanism also includes the 4th
Driving means, the 3rd driving means and four-drive device are respectively provided at the two ends of the U-shaped frame, and the 3rd driving means are passed
Be dynamically connected and first rotating disk first rotating disk can be driven to rotate, the four-drive device be in transmission connection second rotating disk and
Second rotating disk can be driven to rotate.
5. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The pivot center of first rotating disk, the pivot center of the second rotating disk and the axis of holder are located at same
One horizontal plane.
6. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The slip gear also includes the 5th driving means, and the 5th driving means are located at elastic component simultaneously
It is in transmission connection and second friction pulley and second friction pulley can be driven to rotate.
7. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The component that laterally adjusts also includes linear drive apparatus, and the linear drive apparatus are located at frame, institute
State workbench to be located on the mover of the linear drive apparatus;The vertical adjustment component also includes the guide rail along Z-direction arrangement,
The guide rail is located at workbench, and the slide block sliding installation is on the guideway.
8. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:The Wire-conveying mechanism of quick walk also includes keyset, wheel bracket, the 6th driving means support and the 6th driving
Device;The keyset is located on the slide block, and the tensioning wheel and the first guide wheel are installed on the attaching plate;The wheel bracket sets
In the workbench, second guide wheel is located on the wheel bracket;6th driving means are propped up and are erected at the workbench, should
6th driving means are located on the 6th driving means support and are in transmission connection the wire storage tube.
9. the plating millgrain tool segmentation based on screen layer mechanical removal automatic production line according to claim 1 is electroplated
Method, it is characterised in that:Hanging scraping between first guide wheel and the second guide wheel is located normal to the plane of X-direction
On.
10. the plating millgrain tool segmentation electro-plating method based on screen layer mechanical removal equipment according to claim 1, its
It is characterised by:The raw material of the screen layer is non-conductive and does not dissolve in electrolyte and be soluble in the material of alkaline solution.
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CN201611078442.3A CN106435674B (en) | 2016-11-30 | 2016-11-30 | A kind of plating millgrain tool segmentation electro-plating method based on shielded layer mechanical removal automatic production line |
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US4373296A (en) * | 1978-01-25 | 1983-02-15 | Kabushiki Kaisha Shikishima Tipton | Deburring apparatus for workpieces |
CN103158047A (en) * | 2013-03-07 | 2013-06-19 | 浙江师范大学 | Novel polishing machine |
CN204913572U (en) * | 2015-09-02 | 2015-12-30 | 杭州斯比特机电有限公司 | Horizontal burnishing device is used to solid of revolution polishing production line |
CN105798750A (en) * | 2016-05-31 | 2016-07-27 | 浙江克劳德智能设备有限公司 | Side polishing machine for revolving body workpieces |
CN105881206A (en) * | 2016-05-31 | 2016-08-24 | 浙江克劳德智能设备有限公司 | Locating mechanism for revolving body workpiece |
CN205651190U (en) * | 2016-04-29 | 2016-10-19 | 松下压缩机(大连)有限公司 | Can be used to polish polishing belt device of minor diameter solid of revolution hole |
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2016
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Publication number | Priority date | Publication date | Assignee | Title |
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US4373296A (en) * | 1978-01-25 | 1983-02-15 | Kabushiki Kaisha Shikishima Tipton | Deburring apparatus for workpieces |
CN103158047A (en) * | 2013-03-07 | 2013-06-19 | 浙江师范大学 | Novel polishing machine |
CN204913572U (en) * | 2015-09-02 | 2015-12-30 | 杭州斯比特机电有限公司 | Horizontal burnishing device is used to solid of revolution polishing production line |
CN205651190U (en) * | 2016-04-29 | 2016-10-19 | 松下压缩机(大连)有限公司 | Can be used to polish polishing belt device of minor diameter solid of revolution hole |
CN105798750A (en) * | 2016-05-31 | 2016-07-27 | 浙江克劳德智能设备有限公司 | Side polishing machine for revolving body workpieces |
CN105881206A (en) * | 2016-05-31 | 2016-08-24 | 浙江克劳德智能设备有限公司 | Locating mechanism for revolving body workpiece |
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