CN204397598U - Center hole grinder - Google Patents

Center hole grinder Download PDF

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Publication number
CN204397598U
CN204397598U CN201420854602.9U CN201420854602U CN204397598U CN 204397598 U CN204397598 U CN 204397598U CN 201420854602 U CN201420854602 U CN 201420854602U CN 204397598 U CN204397598 U CN 204397598U
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sliding seat
centre
movable
workbench
driving mechanism
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CN201420854602.9U
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Chinese (zh)
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王正涛
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Dongguan Dewei Precision Machinery Co ltd
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Dongguan Dewei Precision Machinery Co ltd
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Abstract

The utility model discloses a center hole grinding machine, which comprises a frame, a rotary clamp device, a tailstock center device and a feeding device; the frame is provided with a feeding device and a discharging device; the rotary clamp device comprises a first movable seat, a clamp head, a motor and a first tip; the tailstock center device comprises a second movable seat, a second center, a second driving mechanism, a handle mechanism and an indicating mechanism; utilize each device through the cooperation, realize automatic feed, material loading, grind and the ejection of compact, and realized that the work piece rotates the top unmovable grinding mode, avoid the appearance of top easy damage phenomenon, do benefit to and improve the grinding technology level, when guaranteeing to grind machining precision and processingquality (reach the nanometer), show reduction processing cost, improve machining efficiency, make the further practicality of grinding technology, be favorable to the popularization and application of grinding technology, promote the precision finishing technique in china, advance manufacturing technology's progress, the competitive strength in the manufacturing field of reinforcing china.

Description

中心孔研磨机Center hole grinder

技术领域 technical field

本实用新型涉及工件研磨领域技术,尤其是指一种中心孔研磨机。 The utility model relates to the technology in the field of workpiece grinding, in particular to a center hole grinding machine.

背景技术 Background technique

对工件如轴件类产品的两端进行加工时,通常需要进行中心孔研磨,目前,对工件进行中心孔研磨的方式主要有纯手工或人工辅助设备进行:纯手工的方式不但效率低,耗费人力,并且研磨精度低,不利于批量化加工。人工辅助设备的方式,其一般采用机械手将工件进行夹紧,然后通过机械带动钻头转动,利用转动的钻头对夹紧的工件进行中心孔的研磨,此方式在效率方面虽然相对纯手工方式有所提升,然而其由于需要人工上料,依然效率较低,并且其采用的是工件不动钻头动的方式,使得钻头容易被损坏并影响产品的研磨精度。 When processing both ends of workpieces such as shafts, it is usually necessary to grind the center hole. At present, the methods of grinding the center hole of the workpiece are mainly manual or artificial auxiliary equipment: the pure manual method is not only low in efficiency, but also expensive. Manpower and low grinding precision are not conducive to batch processing. The method of manual auxiliary equipment generally uses a manipulator to clamp the workpiece, and then drives the drill bit to rotate through the machine, and uses the rotating drill bit to grind the center hole of the clamped workpiece. Although this method is somewhat more efficient than the pure manual method Lifting, however, is still inefficient due to the need for manual loading, and it uses a method in which the workpiece does not move and the drill bit moves, which makes the drill bit easily damaged and affects the grinding accuracy of the product.

实用新型内容 Utility model content

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种中心孔研磨机,其能有效解决现有中心孔研磨方式存在效率低、精度不高的问题。 In view of this, the utility model aims at the deficiencies in the prior art, and its main purpose is to provide a center hole grinding machine, which can effectively solve the problems of low efficiency and low precision in the existing center hole grinding method.

为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种中心孔研磨机,包括有机架、旋转夹具装置、尾座顶尖装置以及上料装置;该机架的左右两侧分别设置有进料装置和出料装置,机架的表面具有工作台,该旋转夹具装置和尾座顶尖装置分别前后间隔设置于工作台上; A center hole grinder, comprising a frame, a rotating fixture device, a tailstock top device, and a feeding device; the left and right sides of the frame are respectively provided with a feeding device and a discharging device, and the surface of the frame has a working table , the rotating fixture device and the tailstock top device are respectively arranged on the workbench in front and rear intervals;

该旋转夹具装置包括有第一活动座、夹具头、马达以及第一顶尖;该第一活动座可前后活动地设置于工作台上,第一活动座由第一驱动机构带动而前后活动,该夹具头可转动地设置于第一活动座上,该夹具头具有夹持空间,该马达设置于第一活动座上并带动夹具头旋转,该第一顶尖设置于第一活动座上,第一顶尖的尖端伸入夹持空间内,且第一顶尖与夹具头的旋转中心同轴设置; The rotary fixture device includes a first movable seat, a fixture head, a motor and a first top; the first movable seat can be moved back and forth on the workbench, and the first movable seat is driven by a first driving mechanism to move forward and backward. The clamp head is rotatably arranged on the first movable seat, the clamp head has a clamping space, the motor is arranged on the first movable seat and drives the clamp head to rotate, the first top is arranged on the first movable seat, the first The tip of the top protrudes into the clamping space, and the first top is arranged coaxially with the rotation center of the fixture head;

该尾座顶尖装置包括有第二活动座、第二顶尖、第二驱动机构、手柄机构以及指示机构;该第二活动座可前后活动地设置于工作台上,该第二顶尖可前后轴向活动地设置于第二活动座上,该第二顶尖的尖端和前述第一顶尖的尖端彼此正对,且第二顶尖的尖端表面和第一顶尖的尖端表面均覆盖有研磨涂层;该第二驱动机构设置于第二活动座上并带动第二顶尖前后来回活动,该手柄机构设置于第二活动座上并带动第二顶尖前后活动,该指示机构设置于第二活动座上并与第二顶尖连接以指示第二顶尖前后移动的距离长度; The tailstock top device includes a second movable seat, a second top, a second driving mechanism, a handle mechanism and an indicating mechanism; Movably arranged on the second movable seat, the tip of the second top and the tip of the first top face each other, and the tip surface of the second top and the tip surface of the first top are covered with abrasive coating; the first top The second driving mechanism is arranged on the second movable seat and drives the second top to move back and forth. The handle mechanism is arranged on the second movable seat and drives the second top to move back and forth. The two tops are connected to indicate the distance that the second top moves back and forth;

该上料装置设置于工作台上并位于进料装置和出料装置之间,该上料装置包括有龙门架、第三活动座以及两机械手;该龙门架固定于工作台上,该第三活动座可左右横向来回活动地设置于龙门架的横梁上,第三活动座由第三活动机构带动而左右横向来回活动,该两机械手分别设置于第三活动座的左右两端,每一机械手均由一第四驱动机构带动而上下活动。 The feeding device is arranged on the workbench and is located between the feeding device and the discharging device. The feeding device includes a gantry, a third movable seat and two manipulators; the gantry is fixed on the workbench, and the third The movable seat can be set on the crossbeam of the gantry horizontally and horizontally. The third movable seat is driven by the third movable mechanism to move back and forth horizontally. The two manipulators are respectively arranged at the left and right ends of the third movable seat. Each manipulator All are driven by a fourth driving mechanism to move up and down.

作为一种优选方案,所述进料装置和出料装置均为输送带装置。 As a preferred solution, both the feeding device and the discharging device are conveyor belt devices.

作为一种优选方案,所述工作台上设置有滑轨,该滑轨前后延伸,该第一活动座的底部设置有滑块,该滑块安装于滑轨上沿滑轨前后来回移动。 As a preferred solution, a slide rail is provided on the workbench, and the slide rail extends forward and backward, and a slide block is provided at the bottom of the first movable seat, and the slide block is installed on the slide rail and moves back and forth along the slide rail.

作为一种优选方案,所述第一驱动机构包括有电机和丝杆,该电机和丝杆均设置于工作台上,丝杆与第一活动座螺合连接,该电机带动丝杆转动,该滑轨为平行间隔设置的两个,该丝杆位于两滑轨之间。 As a preferred solution, the first drive mechanism includes a motor and a screw, both of which are arranged on the workbench, and the screw is screwed to the first movable seat, and the motor drives the screw to rotate. Two slide rails are arranged in parallel at intervals, and the screw mandrel is located between the two slide rails.

作为一种优选方案,所述工作台上固设有燕尾块,该第二活动座通过导靴可前后活动地安装于燕尾块上,该第二活动座由第五驱动机构带动而前后来回活动。 As a preferred solution, a dovetail block is fixed on the workbench, and the second movable seat is mounted on the dovetail block to move back and forth through guide shoes, and the second movable seat is driven by the fifth driving mechanism to move back and forth .

作为一种优选方案,所述第五驱动机构包括有丝杆以及手轮,该丝杆的一端与第二活动座螺合连接,该手轮固定于丝杆的另一端。 As a preferred solution, the fifth driving mechanism includes a screw rod and a hand wheel, one end of the screw rod is screwed to the second movable seat, and the hand wheel is fixed to the other end of the screw rod.

作为一种优选方案,所述第一活动座和第二活动座上均设置有用于托住工件的托架,两托架分别位于第一顶尖和第二顶尖的前侧。 As a preferred solution, the first movable seat and the second movable seat are provided with brackets for supporting the workpiece, and the two brackets are respectively located at the front side of the first center and the second center.

作为一种优选方案,所述两托架分别可上下调节位置地设置于第一活动座和第二活动座上。 As a preferred solution, the two brackets are respectively arranged on the first movable seat and the second movable seat so that their positions can be adjusted up and down.

作为一种优选方案,所述第二驱动机构包括有活动件、气缸、活塞以及复位弹簧,该第二活动座内设置有导槽,该活动件设置于导槽内并与第二顶尖连接而带动第二顶尖轴向来回活动,该气缸固定于第二活动座上,该活塞的一端伸入气缸内,该活塞的另一端抵于活动件的一端,该复位弹簧设置于导槽内,复位弹簧的两端分别抵于活动件的另一端和导槽的内壁之间。 As a preferred solution, the second drive mechanism includes a movable part, a cylinder, a piston and a return spring, a guide groove is arranged in the second movable seat, and the movable part is arranged in the guide groove and connected with the second top to form a Drive the second top to move back and forth in the axial direction, the cylinder is fixed on the second movable seat, one end of the piston extends into the cylinder, the other end of the piston touches one end of the movable part, the return spring is set in the guide groove, resets The two ends of the spring respectively abut between the other end of the movable part and the inner wall of the guide groove.

作为一种优选方案,所述指示机构包括有外壳以及设置于外壳内的活动指示件,该外壳上设置有刻度,该活动指示件通过连接件与第二顶尖的尾端固定连接而随第二顶尖来回活动。 As a preferred solution, the indicating mechanism includes a housing and a movable indicating member arranged in the housing, the housing is provided with a scale, and the movable indicating member is fixedly connected with the tail end of the second center through the connecting member and follows the second Top back and forth.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:

通过配合利用进料装置、上料装置和出料装置,实现了自动进料、上料和出料,以及配合利用旋转夹具装置和尾座顶尖装置分别对工件的两端进行自动研磨,利于提高研磨技术水平,在保证研磨加工精度和加工质量(达到了纳米级)的同时,显著降低加工成本,提高加工效率,利于批量化生产,使研磨技术进一步实用化,有利于研磨技术的推广应用,促进中国精密加工技术、先进制造技术的进步,增强中国在加工制造领域的竞争实力,并且利用夹具头将工件夹紧,配合电机带动夹具头转动,实现了工件转动顶尖不动的研磨方式,避免顶尖容易损坏现象的出现,并大大提高了对工件的研磨精度,同时本设备还可自动或手动控制研磨深度,为操作带来了便利。 Through the use of the feeding device, feeding device and discharging device, automatic feeding, loading and discharging are realized, and the two ends of the workpiece are automatically ground separately by using the rotating fixture device and the tailstock top device, which is beneficial to improve The level of grinding technology, while ensuring the grinding precision and processing quality (reaching the nanometer level), significantly reduces the processing cost, improves the processing efficiency, facilitates mass production, makes the grinding technology more practical, and is conducive to the popularization and application of grinding technology. Promote the progress of China's precision processing technology and advanced manufacturing technology, enhance China's competitiveness in the field of processing and manufacturing, and use the fixture head to clamp the workpiece, and cooperate with the motor to drive the fixture head to rotate, realizing the grinding method of the workpiece rotating top and not moving, avoiding The appearance of the tip is easy to be damaged, and the grinding accuracy of the workpiece is greatly improved. At the same time, the equipment can also automatically or manually control the grinding depth, which brings convenience to the operation.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1是本实用新型之较佳实施例的立体示意图; Fig. 1 is the three-dimensional schematic view of the preferred embodiment of the utility model;

图2是本实用新型之较佳实施例另一角度的立体示意图; Fig. 2 is a schematic perspective view of another angle of a preferred embodiment of the utility model;

图3是本实用新型之较佳实施例的局部放大示意图; Fig. 3 is the partially enlarged schematic diagram of the preferred embodiment of the present utility model;

图4是图3另一角度示意图; Fig. 4 is a schematic diagram of another angle of Fig. 3;

图5是图3的轴向截面图; Fig. 5 is an axial sectional view of Fig. 3;

图6是本实用新型之较佳实施例中上料装置的放大示意图; Fig. 6 is the enlarged schematic diagram of feeding device in the preferred embodiment of the present utility model;

图7是本实用新型之较佳实施例中旋转夹具装置的放大示意图; Fig. 7 is the enlarged schematic view of the rotary clamp device in a preferred embodiment of the present invention;

图8是图7另一角度示意图; Fig. 8 is a schematic diagram of another angle of Fig. 7;

图9是本实用新型之较佳实施例中尾座顶尖装置的放大示意图; Fig. 9 is an enlarged schematic view of a tailstock top device in a preferred embodiment of the present invention;

图10是图9的俯视图; Figure 10 is a top view of Figure 9;

图11是图10中A-A位置处的截面图; Fig. 11 is a sectional view at the A-A position in Fig. 10;

图12是图10中B-B位置处的截面图; Fig. 12 is a sectional view at the B-B position in Fig. 10;

图13是图10中C-C位置处的截面图。 Fig. 13 is a cross-sectional view at position C-C in Fig. 10 .

附图标识说明: Explanation of the accompanying drawings:

10、机架                              11、工作台 10. Rack 11. Workbench

12、滑轨                              13、燕尾块 12. Slide rail 13. Dovetail block

20、旋转夹具装置                      21、第一活动座 20. Rotary fixture device 21. The first movable seat

22、夹具头                            221、夹持空间 22. Fixture head 221. Clamping space

23、马达                              24、第一顶尖 23. Motor 24. The first top

25、第一驱动机构                      251、电机 25. The first drive mechanism 251. Motor

252、丝杆                             26、滑块 252. Screw rod 26. Slider

30、尾座顶尖装置                      31、第二活动座 30. Tailstock top device 31. Second movable seat

32、第二顶尖                          33、第二驱动机构 32. The second top 33. The second driving mechanism

331、活动件                           332、气缸 331. Moving parts 332. Cylinder

333、活塞                             334、复位弹簧 333. Piston 334. Return spring

34、手柄机构                          35、指示机构 34. Handle mechanism 35. Indicating mechanism

351、外壳                             352、活动指示件 351. Shell 352. Activity indicator

353、连接件                           36、导靴 353. Connecting piece 36. Guide shoe

37、第五驱动机构                      371、丝杆 37. The fifth driving mechanism 371. Screw rod

372、手轮                             301、导槽 372. Hand wheel 301. Guide groove

40、上料装置                          41、龙门架 40. Feeding device 41. Gantry frame

411、横梁                             412、导杆 411. Beam 412. Guide rod

42、第三活动座                        43、机械手 42. The third movable seat 43. Manipulator

431、机械夹                           432、气缸 431. Mechanical clamp 432. Cylinder

44、第四驱动机构                      50、进料装置 44. The fourth driving mechanism 50. Feeding device

60、出料装置                          70、工件 60. Discharging device 70. Workpiece

101、研磨涂层                         102、托架。 101. Grinding coating 102. Bracket.

具体实施方式 Detailed ways

请参照图1至图13所示,其显示出了本实用新型之较佳实施例的具体结构,包括有机架10、旋转夹具装置20、尾座顶尖装置30以及上料装置40,该机架10的左右两侧分别设置有进料装置50和出料装置60,机架10的表面具有工作台11,该旋转夹具装置20和尾座顶尖装置30分别前后间隔设置于工作台11上。 Please refer to shown in Fig. 1 to Fig. 13, and it has shown the concrete structure of the preferred embodiment of the present utility model, comprises frame 10, rotating fixture device 20, tailstock top device 30 and feeding device 40, this machine The left and right sides of the frame 10 are respectively provided with a feeding device 50 and a discharging device 60, and the surface of the frame 10 has a workbench 11, and the rotating clamp device 20 and the tailstock top device 30 are respectively arranged on the workbench 11 at intervals.

具体而言,该旋转夹具装置20包括有第一活动座21、夹具头22、马达23以及第一顶尖24;该第一活动座21可前后活动地设置于工作台11上,第一活动座21由第一驱动机构25带动而前后活动,在本实施例中,该工作台11上设置有滑轨12,该滑轨12前后延伸,该第一活动座21的底部设置有滑块26,该滑块26安装于滑轨12上沿滑轨12前后来回移动,该第一驱动机构25包括有电机251和丝杆252,该电机251和丝杆252均设置于工作台11上,该丝杆252与第一活动座21螺合连接,该电机251带动丝杆252转动,该滑轨12为平行间隔设置的两个,该丝杆252位于两滑轨12之间;该夹具头22可转动地设置于第一活动座21上,该夹具头22用于夹住工件70,该夹具头22具有夹持空间221;该马达23设置于第一活动座21上并带动夹具头22旋转;该第一顶尖24设置于第一活动座21上,第一顶尖24的尖端伸入夹持空间221内,且第一顶尖24与夹具头22的旋转中心同轴设置。 Specifically, the rotary clamp device 20 includes a first movable seat 21, a clamp head 22, a motor 23, and a first center point 24; 21 is driven by the first drive mechanism 25 to move back and forth. In this embodiment, the workbench 11 is provided with a slide rail 12 which extends forward and backward. The bottom of the first movable seat 21 is provided with a slide block 26. The slide block 26 is mounted on the slide rail 12 and moves back and forth along the slide rail 12. The first driving mechanism 25 includes a motor 251 and a screw mandrel 252. The motor 251 and the screw mandrel 252 are all arranged on the workbench 11. The rod 252 is screwed to the first movable seat 21, and the motor 251 drives the screw mandrel 252 to rotate. The slide rails 12 are two parallel and spaced apart, and the screw mandrel 252 is located between the two slide rails 12; the clamp head 22 can be Rotatably arranged on the first movable seat 21, the fixture head 22 is used to clamp the workpiece 70, the fixture head 22 has a clamping space 221; the motor 23 is arranged on the first movable seat 21 and drives the fixture head 22 to rotate; The first apex 24 is disposed on the first movable seat 21 , the apex of the first apex 24 protrudes into the clamping space 221 , and the first apex 24 is arranged coaxially with the rotation center of the fixture head 22 .

该尾座顶尖装置30包括有第二活动座31、第二顶尖32、第二驱动机构33、手柄机构34以及指示机构35;该第二活动座31可前后活动地设置于工作台11上,在本实施例中,该工作台11上固设有燕尾块13,该第二活动座31通过导靴36可前后活动地安装于燕尾块13上,该第二活动座31由第五驱动机构37带动而前后来回活动,具体而言,该第五驱动机构37包括有丝杆371以及手轮372,该丝杆371的一端与第二活动座31螺合连接,该手轮372固定于丝杆371的另一端,使用时,通过转动手轮372带动丝杆371转动,该丝杆371即可带动第二活动座31沿燕尾块13前后来回活动;该第二顶尖32可前后轴向活动地设置于第二活动座31上,该第二顶尖32的尖端和前述第一顶尖的尖端彼此正对,且第二顶尖32的尖端表面和第一顶尖24的尖端表面均覆盖有研磨涂层101,以使得第二顶尖32和第一顶尖24更加耐磨;该第二驱动机构33设置于第二活动座31上并带动第二顶尖32前后来回活动,在本实施例中,该第二驱动机33构包括有活动件331、气缸332、活塞333以及复位弹簧334,该第二活动座31内设置有导槽301,该活动件331设置于导槽301内并与第二顶尖32连接而带动第二顶尖32轴向来回活动,该气缸332固定于第二活动座31上,该活塞333的一端伸入气缸332内,该活塞333的另一端抵于活动件331的一端,该复位弹簧334设置于导槽301内,复位弹簧334的两端分别抵于活动件331的另一端和导槽301的内壁之间;该手柄机构34设置于第二活动座31上并带动第二顶尖32前后活动;该指示机构35设置于第二活动座31上并与第二顶尖32连接以指示第二顶尖32前后移动的距离长度,从而便于控制研磨深度,具体而言,在本实施例中,该指示机构35包括有外壳351以及设置于外壳351内的活动指示件352,该外壳351上设置有刻度(图中未示),该活动指示件352通过连接件353与第二顶尖32的尾端固定连接而随第二顶尖32来回活动。 The tailstock top device 30 includes a second movable seat 31, a second top 32, a second driving mechanism 33, a handle mechanism 34 and an indicating mechanism 35; In this embodiment, the workbench 11 is fixed with a dovetail block 13, and the second movable seat 31 is mounted on the dovetail block 13 through guide shoes 36 to move back and forth, and the second movable seat 31 is driven by the fifth drive mechanism. 37 drives and moves back and forth, specifically, the fifth driving mechanism 37 includes a screw 371 and a hand wheel 372, one end of the screw 371 is screwed to the second movable seat 31, and the hand wheel 372 is fixed on the screw The other end of the rod 371, when in use, drives the screw rod 371 to rotate by turning the hand wheel 372, and the screw rod 371 can drive the second movable seat 31 to move back and forth along the dovetail block 13; the second top 32 can move forward and backward axially is arranged on the second movable seat 31, the tip of the second tip 32 and the tip of the first tip are facing each other, and the tip surface of the second tip 32 and the tip surface of the first tip 24 are covered with abrasive coating 101, so that the second top 32 and the first top 24 are more wear-resistant; the second driving mechanism 33 is arranged on the second movable seat 31 and drives the second top 32 to move back and forth. In this embodiment, the second The driving mechanism 33 includes a movable member 331, a cylinder 332, a piston 333 and a return spring 334. A guide groove 301 is arranged in the second movable seat 31, and the movable member 331 is arranged in the guide groove 301 and connected with the second top 32. And drive the second top 32 to move axially back and forth, the cylinder 332 is fixed on the second movable seat 31, one end of the piston 333 stretches into the cylinder 332, and the other end of the piston 333 is against an end of the movable part 331, the reset The spring 334 is arranged in the guide groove 301, and the two ends of the return spring 334 respectively abut between the other end of the movable part 331 and the inner wall of the guide groove 301; the handle mechanism 34 is arranged on the second movable seat 31 and drives the second top 32 moves back and forth; the indicator mechanism 35 is arranged on the second movable seat 31 and is connected with the second top 32 to indicate the distance length that the second top 32 moves back and forth, so as to facilitate the control of the grinding depth. Specifically, in this embodiment , the indicating mechanism 35 includes a housing 351 and a movable indicating member 352 disposed in the housing 351, the housing 351 is provided with a scale (not shown in the figure), and the movable indicating member 352 is connected to the second tip 32 through the connecting member 353 The tail end is fixedly connected and moves back and forth with the second top 32 .

该上料装置40设置于工作台11上并位于进料装置50和出料装置60之间,该上料装置40包括有龙门架41、第三活动座42以及两机械手43;该龙门架41固定于工作台11上,该第三活动座42可左右横向来回活动地设置于龙门架41的横梁411上,在本实施例中,该横梁411上设置有导杆412,该第三活动座42沿导杆412左右来回活动,第三活动座42由第三活动机构(图中未示)带动而左右横向来回活动,该两机械手43分别设置于第三活动座42的左右两端,每一机械手43均由一第四驱动机构44带动而上下活动,在本实施例中,该机械手43包括有两机械夹431和气缸432,该气缸432带动两机械夹431打开和闭合,该第四驱动机构44为气缸式驱动机构。 The feeding device 40 is arranged on the workbench 11 and is located between the feeding device 50 and the discharging device 60. The feeding device 40 includes a gantry 41, a third movable seat 42 and two manipulators 43; the gantry 41 Fixed on the workbench 11, the third movable seat 42 can be arranged on the beam 411 of the gantry frame 41 to move back and forth horizontally. In this embodiment, the beam 411 is provided with a guide rod 412. The third movable seat 42 moves back and forth along the guide rod 412 left and right, and the third movable seat 42 is driven by the third movable mechanism (not shown in the figure) to move back and forth laterally. A manipulator 43 is driven up and down by a fourth drive mechanism 44. In this embodiment, the manipulator 43 includes two mechanical clamps 431 and a cylinder 432. The cylinder 432 drives the two mechanical clamps 431 to open and close. The drive mechanism 44 is a cylinder type drive mechanism.

该进料装置50和出料装置60均为输送带装置,该进料装置50用于输送待研磨的工件,该出料装置60用于输送完成研磨的工件。 Both the feeding device 50 and the discharging device 60 are conveyor belt devices, the feeding device 50 is used for conveying workpieces to be ground, and the discharging device 60 is used for conveying finished workpieces.

以及,该第一活动座21和第二活动座31上均设置有用于托住工件70的托架102,两托架102分别位于第一顶尖24和第二顶尖32的前侧,在本实施例中,该两托架102分别可上下调节位置地设置于第一活动座21和第二活动座31上,以适应不同直径大小的工件。 And, the first movable seat 21 and the second movable seat 31 are all provided with brackets 102 for supporting the workpiece 70, and the two brackets 102 are respectively located at the front side of the first center 24 and the second center 32, in this embodiment In an example, the two brackets 102 are arranged on the first movable seat 21 and the second movable seat 31 so as to be adjustable up and down, so as to adapt to workpieces of different diameters.

详述本实施例的工作过程如下: The working process of present embodiment is described in detail as follows:

工作时,待研磨的工件由进料装置50输送并靠近上料装置40,与此同时,该上料装置40工作,由第三驱动机构带动第三活动座42向左移动到位,接着由最左侧之第四驱动机构44带动最左侧之机械手43向下活动到位,同时该最左侧之机械手43的气缸432促使两机械夹431张开,使得其中一待研磨的工件卡入两机械夹431之间,然后,该气缸432再次工作使得两机械夹431闭合将待研磨的工件70夹紧;接着,该第四驱动机构44带动机械手43向上复位,同时,该第三驱动机构再次工作,使得第三活动座42向右移动到位,然后,该第四驱动机构44带动机械手43向下活动而将工件70放置于托架102上,接着,第四驱动机构44带动机械手43复位;然后,由夹具头22将工件70的一端夹紧固定,工件70的一端伸入夹持空间中并正对第一顶尖24的简单,工件70的另一端正对第二顶尖32的尖端;接着,马达23工作而带动夹具头22旋转,工件70随夹具头22旋转,第一顶尖24和第二顶尖32均不转动并分别对工件70的两个端面进行研磨,通过调整第一顶尖24和第二顶尖32的轴向位置即可实现研磨深度的调节,该第二顶尖32的轴向位置可由第二驱动机构33进行自动调整,亦可通过手动操控手柄机构34进行人工调整,调整的位置可由指示机构35显示。 During work, the workpiece to be ground is transported by the feeding device 50 and is close to the feeding device 40. At the same time, the feeding device 40 is working, and the third movable seat 42 is driven by the third driving mechanism to move to the left, and then the most The fourth driving mechanism 44 on the left side drives the leftmost manipulator 43 to move downwards and put it in place. At the same time, the cylinder 432 of the leftmost manipulator 43 impels the two mechanical clamps 431 to open, so that one of the workpieces to be ground is snapped into the two machines. Between the clamps 431, then, the cylinder 432 works again so that the two mechanical clamps 431 are closed to clamp the workpiece 70 to be ground; then, the fourth driving mechanism 44 drives the manipulator 43 to reset upwards, and at the same time, the third driving mechanism works again , so that the third movable seat 42 moves to the right and puts it in place, then, the fourth drive mechanism 44 drives the manipulator 43 to move downward to place the workpiece 70 on the bracket 102, then, the fourth drive mechanism 44 drives the manipulator 43 to reset; then , one end of the workpiece 70 is clamped and fixed by the clamp head 22, and one end of the workpiece 70 stretches into the clamping space and is facing the simplicity of the first top 24, and the other end of the workpiece 70 is facing the tip of the second top 32; then, The motor 23 works to drive the clamp head 22 to rotate, the workpiece 70 rotates with the clamp head 22, the first top 24 and the second top 32 do not rotate and grind the two end faces of the workpiece 70 respectively, by adjusting the first top 24 and the second top The axial position of the two tops 32 can realize the adjustment of the grinding depth. The axial position of the second top 32 can be automatically adjusted by the second driving mechanism 33, and can also be manually adjusted by manually operating the handle mechanism 34. The adjusted position can be adjusted by The indicator mechanism 35 is displayed.

研磨完毕后,马达23停止转动,该夹具头22松开工件,并由最右侧的机械手43将完成研磨的工件70夹起放入出料装置60中进行出料,与此同时,最左侧的机械手43从进料装置50上夹起另一待研磨的工件70放入托架102上,准备一个工件的研磨。如此循环往复,不断地完成工件的进料、上料、研磨以及出料。 After the grinding is completed, the motor 23 stops rotating, the clamp head 22 releases the workpiece, and the workpiece 70 that has been ground is picked up by the manipulator 43 on the far right and put into the discharge device 60 for discharging. The manipulator 43 on the side clamps another workpiece 70 to be ground from the feeding device 50 and puts it on the bracket 102 to prepare for grinding of a workpiece. This cycle goes on and on to continuously complete the feeding, loading, grinding and discharging of workpieces.

本实用新型的设计重点在于:通过配合利用进料装置、上料装置和出料装置,实现了自动进料、上料和出料,以及配合利用旋转夹具装置和尾座顶尖装置分别对工件的两端进行自动研磨,利于提高研磨技术水平,在保证研磨加工精度和加工质量(达到了纳米级)的同时,显著降低加工成本,提高加工效率,利于批量化生产,使研磨技术进一步实用化,有利于研磨技术的推广应用,促进中国精密加工技术、先进制造技术的进步,增强中国在加工制造领域的竞争实力,并且利用夹具头将工件夹紧,配合电机带动夹具头转动,实现了工件转动顶尖不动的研磨方式,避免顶尖容易损坏现象的出现,并大大提高了对工件的研磨精度,同时本设备还可自动或手动控制研磨深度,为操作带来了便利。 The key points of the design of the utility model are: through the cooperative use of the feeding device, the feeding device and the discharging device, automatic feeding, feeding and discharging are realized, and the joint use of the rotating fixture device and the top end device of the tailstock is used to control the workpiece respectively. Automatic grinding at both ends is conducive to improving the level of grinding technology. While ensuring the grinding precision and processing quality (reaching the nanometer level), it can significantly reduce processing costs and improve processing efficiency, which is conducive to mass production and further practical grinding technology. It is conducive to the promotion and application of grinding technology, promotes the progress of China's precision processing technology and advanced manufacturing technology, and enhances China's competitiveness in the field of processing and manufacturing, and uses the fixture head to clamp the workpiece, and cooperates with the motor to drive the fixture head to rotate, realizing the rotation of the workpiece The non-moving grinding method of the tip avoids the phenomenon that the tip is easily damaged, and greatly improves the grinding accuracy of the workpiece. At the same time, this equipment can also automatically or manually control the grinding depth, which brings convenience to the operation.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.

Claims (10)

1. a centre-hole lapping machine, is characterized in that: include frame, rotation jig device, tailstock centre device and feeding device; The left and right sides of this frame is respectively arranged with feed arrangement and drawing mechanism, and the surface of frame has workbench, and this rotation jig device and tailstock centre device respectively time interval are arranged on workbench;
This rotation jig device includes the first sliding seat, clamp head, motor and first top; This first sliding seat can be arranged on workbench fore-aft travel, first sliding seat is driven and fore-aft travel by the first driving mechanism, this clamp head is arranged in the first sliding seat rotationally, this clamp head has grasping part, this motor to be arranged in the first sliding seat and to drive clamp head to rotate, this first is toply arranged in the first sliding seat, and the first top tip is stretched in grasping part, and first is toply coaxially arranged with the pivot of clamp head;
This tailstock centre device includes the second sliding seat, second top, the second driving mechanism, handle mechanism and indicating mechanism; This second sliding seat can be arranged on workbench fore-aft travel, this second top can before and after be arranged in the second sliding seat axially and movably, this second top tip and aforementioned first top tip are opposite to each other, and the second top tip end surface and the first top tip end surface are all coated with abrasive coating; This second driving mechanism to be arranged in the second sliding seat and to drive the second top front and back movable back and forth, this handle mechanism to be arranged in the second sliding seat and to drive the second top fore-aft travel, and this indicating mechanism to be arranged in the second sliding seat and to indicate the second top movable distance length with the second top connection;
This feeding device is arranged on workbench and between feed arrangement and drawing mechanism, this feeding device includes portal frame, the 3rd sliding seat and two manipulators; This portal frame is fixed on workbench, 3rd sliding seat can be arranged on the crossbeam of portal frame by left and right transverse reciprocating actively, 3rd sliding seat is driven by the 3rd movable device and left and right transverse reciprocating is movable, this two manipulator is arranged at the two ends, left and right of the 3rd sliding seat respectively, and each manipulator is up and down by a four-wheel drive mechanism drives.
2. centre-hole lapping machine according to claim 1, is characterized in that: described feed arrangement and drawing mechanism are conveyer belt apparatus.
3. centre-hole lapping machine according to claim 1, is characterized in that: described workbench is provided with slide rail, extends before and after this slide rail, and the bottom of this first sliding seat is provided with slide block, and this slide block is installed on slide rail and moves around before and after slide rail.
4. centre-hole lapping machine according to claim 3, it is characterized in that: described first driving mechanism includes motor and screw mandrel, this motor and screw mandrel are all arranged on workbench, screw mandrel and the first sliding seat are screwed together, this driven by motor screw mandrel rotates, this slide rail is two that parallel interval is arranged, and this screw mandrel is between two slide rails.
5. centre-hole lapping machine according to claim 1, it is characterized in that: described workbench is installed with dovetails, this second sliding seat can be installed in dovetails by leading boots fore-aft travel, and this second sliding seat is driven by the 5th driving mechanism and front and back are movable back and forth.
6. centre-hole lapping machine according to claim 5, is characterized in that: described 5th driving mechanism includes screw mandrel and handwheel, and one end and second sliding seat of this screw mandrel are screwed together, and this handwheel is fixed on the other end of screw mandrel.
7. centre-hole lapping machine according to claim 1, is characterized in that: described first sliding seat and the second sliding seat are provided with the bracket for holding workpiece, two brackets lay respectively at first top and the second top front side.
8. centre-hole lapping machine according to claim 7, is characterized in that: described two brackets can be arranged to up-down adjustment position in the first sliding seat and the second sliding seat respectively.
9. centre-hole lapping machine according to claim 1, it is characterized in that: described second driving mechanism includes movable part, cylinder, piston and back-moving spring, guide groove is provided with in this second sliding seat, this movable part to be arranged in guide groove and with the second top connection and drive the second tail spindle to movable back and forth, this cylinder is fixed in the second sliding seat, one end of this piston is stretched in cylinder, the other end of this piston is butted on one end of movable part, this back-moving spring is arranged in guide groove, the two ends of back-moving spring are butted between the other end of movable part and the inwall of guide groove respectively.
10. centre-hole lapping machine according to claim 1, it is characterized in that: described indicating mechanism includes shell and is arranged at the movable indication piece in shell, this shell is provided with scale, and this movable indication piece to be fixedly connected with the second top tail end by connector and top movable back and forth with second.
CN201420854602.9U 2014-12-30 2014-12-30 Center hole grinder Expired - Fee Related CN204397598U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551972A (en) * 2014-12-30 2015-04-29 东莞市德威精密机械有限公司 Center hole grinder
CN109176187A (en) * 2018-11-12 2019-01-11 中机试验装备股份有限公司 A kind of centre bore milling apparatus and system
CN111941238A (en) * 2020-09-14 2020-11-17 苏州光莽智能科技有限公司 Multi-station automatic polishing machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104551972A (en) * 2014-12-30 2015-04-29 东莞市德威精密机械有限公司 Center hole grinder
CN109176187A (en) * 2018-11-12 2019-01-11 中机试验装备股份有限公司 A kind of centre bore milling apparatus and system
CN111941238A (en) * 2020-09-14 2020-11-17 苏州光莽智能科技有限公司 Multi-station automatic polishing machine
CN111941238B (en) * 2020-09-14 2021-09-14 苏州君达利智能科技有限公司 Multi-station automatic polishing machine

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