CN113263385A - Stainless steel flange finish machining machine and method - Google Patents
Stainless steel flange finish machining machine and method Download PDFInfo
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- CN113263385A CN113263385A CN202110622668.XA CN202110622668A CN113263385A CN 113263385 A CN113263385 A CN 113263385A CN 202110622668 A CN202110622668 A CN 202110622668A CN 113263385 A CN113263385 A CN 113263385A
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- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 103
- 239000010935 stainless steel Substances 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000003754 machining Methods 0.000 title claims abstract description 22
- 238000005498 polishing Methods 0.000 claims abstract description 90
- 238000005553 drilling Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 9
- 238000007730 finishing process Methods 0.000 abstract description 5
- 238000003672 processing method Methods 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 description 10
- 239000002184 metal Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/35—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention relates to a stainless steel flange finish machining machine and a processing method, wherein the stainless steel flange finish machining machine comprises a bottom rack, a vertical rack, a clamping mechanism and a polishing mechanism, and the stainless steel flange finish machining machine can solve the following problems: a stainless steel flange plate is after drilling, the inside burr structure that probably exists of drilling, traditional burr is got rid of and is handled through the manual work mostly, because the manual work is handled the atress inhomogeneous and is polished inadequately, the inside burr of drilling is got rid of incompletely, influence follow-up and other spare parts's connection effect, b is at stainless steel flange plate finishing process, it is through the equipment of polishing to its inside drilling to polish the processing at the burr in-process to have some stainless steel flange plates, but because stainless steel flange plate's diameter and pitch-row are not of uniform size, single equipment of polishing can only polish the processing to a specification stainless steel flange plate, so the suitability is relatively poor, be unfavorable for the stainless steel flange plate of many specifications to carry out finishing processing.
Description
Technical Field
The invention relates to the technical field of stainless steel flange plates, in particular to a stainless steel flange plate finish machining machine and a stainless steel flange plate finish machining method.
Background
The stainless steel flange plate is a disc-shaped metal piece which is formed by forming a plurality of fixing holes on the periphery of a disc-shaped metal body and used for connecting other parts, and is convenient to connect and bear larger pressure in the process of pipeline connection and use, so that the stainless steel flange plate is generally used for interconnection between pipe fittings in industrial production.
At present, the following problems exist in the finish machining process of a stainless steel flange plate: a stainless steel flange plate is after drilling, the inside burr structure that probably exists of drilling, traditional burr is got rid of and is handled through the manual work mostly, because the manual work is handled the atress inhomogeneous and is polished inadequately, the inside burr of drilling is got rid of incompletely, influence follow-up and other spare parts's connection effect, b is at stainless steel flange plate finishing process, it is through the equipment of polishing to its inside drilling to polish the processing at the burr in-process to have some stainless steel flange plates, but because stainless steel flange plate's diameter and pitch-row are not of uniform size, single equipment of polishing can only polish the processing to a specification stainless steel flange plate, so the suitability is relatively poor, be unfavorable for the stainless steel flange plate of many specifications to carry out finishing processing.
Disclosure of Invention
Technical problem to be solved
The invention provides a stainless steel flange finish machining machine and a stainless steel flange finish machining method, which can solve the following problems in the finish machining process of a stainless steel flange: a stainless steel flange plate is after drilling, the inside burr structure that probably exists of drilling, traditional burr is got rid of and is handled through the manual work mostly, because the manual work is handled the atress inhomogeneous and is polished inadequately, the inside burr of drilling is got rid of incompletely, influence follow-up and other spare parts's connection effect, b is at stainless steel flange plate finishing process, it is through the equipment of polishing to its inside drilling to polish the processing at the burr in-process to have some stainless steel flange plates, but because stainless steel flange plate's diameter and pitch-row are not of uniform size, single equipment of polishing can only polish the processing to a specification stainless steel flange plate, so the suitability is relatively poor, be unfavorable for the stainless steel flange plate of many specifications to carry out finishing processing.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a stainless steel flange finish machining machinery, includes bottom frame, vertical frame, fixture and grinding machanism, bottom frame up end rear side install vertical frame, fixture is installed to the inside up end of vertical frame, grinding machanism is installed to bottom frame up end below being located the fixture.
The clamping mechanism comprises a lifting cylinder, a lifting frame, a rotating motor, a rotating frame, a clamping cylinder, a clamping motor, a rotating disc, a clamping frame, a clamping plate and a clamping spring rod, wherein the lifting cylinder is arranged on the upper end surface inside the vertical frame through a cylinder block, the lifting frame is arranged on the lower end surface of a driving shaft of the lifting cylinder, the lower end of the lifting frame is arranged on the rotating motor through a motor base, the rotating frame is arranged on the lower end surface of an output shaft of the rotating motor, the clamping cylinder is fixedly arranged on the lower end surface of the rotating frame, clamping through grooves are uniformly formed in the outer wall of the clamping cylinder along the circumferential direction of the clamping cylinder, the clamping plate is arranged inside the clamping through grooves in a sliding manner, the clamping motor is arranged on the upper end surface inside the clamping cylinder through the motor base, the rotating disc is arranged on the lower end surface of the output shaft of the clamping motor, the rotating disc is uniformly provided with rotating through grooves along the circumferential direction of the rotating disc, and the rotating through grooves are arranged by protruding outwards from the center of the rotating disc, the holding frame sets up inside rotating logical groove, and holding frame lower extreme and grip block fixed connection, and the centre gripping spring beam setting is inside the centre gripping drum, and centre gripping spring beam one end is installed on the grip block, and the centre gripping spring beam other end is installed on centre gripping drum inner wall.
The polishing mechanism comprises a polishing rack, a movable rack, a distance-adjusting branched chain, a rotating motor, a first belt wheel, a belt, a rotating roller, a polishing plate and a polishing branched chain, wherein the grinding machine frame is arranged on the upper end surface of the bottom machine frame, the movable machine frame is symmetrically arranged on the front side and the back side of the left side of the upper end surface of the grinding machine frame in a sliding manner, the upper end surface of the movable machine frame is provided with a rotating roller through a bearing, a rotating motor is arranged on the movable machine frame on the front side through a motor base, a first belt wheel is arranged on an output shaft of the rotating motor and the rotating roller, a belt is arranged on the first belt wheel, a distance-adjusting branched chain is arranged on the upper end surface of the grinding machine frame, and roll adjustment branch is connected with belt, removal frame, and the cavity has been seted up to live-rollers inside, and cavity internally mounted has the branch of polishing, and the live-rollers has evenly seted up along its circumference and has polished the logical groove, and the board of polishing slides and sets up inside the logical groove of polishing, and the board of polishing is connected with the branch of polishing.
Preferably, the distance-adjusting branched chain comprises a distance-adjusting motor, a rotating cam, a reset spring rod, a fixed block, a fixed rod, a movable block, a rotating shaft, a second belt wheel and an adjusting spring rod, wherein the distance-adjusting motor is arranged between the movable racks on the upper end surface of the polishing rack through a motor base, the rotating cam is arranged on the upper end surface of an output shaft of the distance-adjusting motor, the rotating cam is abutted against the opposite surface of the movable racks, one end of the reset spring rod is arranged on the movable racks, the other end of the reset spring rod is arranged on the upper end of the polishing rack, the fixed block is arranged on the left end surface of the movable racks, a plurality of groups of fixed holes are uniformly formed in the left side of the movable racks from front to back on the upper end surface of the polishing rack, the fixed rod penetrates through the fixed block and is clamped in the fixed holes, the movable block is arranged on the right side of the movable racks in a sliding manner, the rotating shaft is arranged on the movable block through a bearing, the second belt wheel is arranged on the rotating shaft, and the belt is attached to the second belt wheel, one end of the adjusting spring rod is installed on the moving block, and the other end of the adjusting spring rod is installed on the upper end face of the polishing rack.
Preferably, the branch chain of polishing including drive actuating cylinder, regulating block, polish even frame and the spring beam of polishing, wherein drive actuating cylinder install terminal surface under the cavity internal portion, the regulating block is installed and is being driven actuating cylinder drive shaft up end, even one end of polishing is installed on the board of polishing, polish even the frame other end and lean on the regulating block, the spring beam one end of polishing is installed on the board of polishing, the spring beam other end of polishing is installed on the cavity inner wall.
Preferably, the regulating block be round platform type structure, and the regulating block up end diameter is less than its terminal surface diameter down, can drive the board of polishing through polishing even frame and carry out inside and outside removal in-process at the regulating block rebound for the board of polishing can polish the processing to the drilling of different diameters, the scope of polishing is wider.
Preferably, the grinding through groove is internally provided with a partition sponge, and the use of the partition sponge can prevent burrs generated in the grinding process from entering the cavity to influence the use of the grinding branch chain.
Preferably, the upper end of the movable rack is located below the rotating roller and is provided with the collecting frame, the collecting frame is of an annular structure, burrs generated after grinding can be collected and processed by the collecting frame, random scattering of the burrs is avoided, environmental sanitation is affected, the collecting frame is arranged in the shape of the annular structure and the shape of the rotating roller and matched with each other, so that the burrs are recovered more fully, and the burr recovery effect is better.
Preferably, the rear side the removal frame trailing flank be provided with spacing, the terminal surface is provided with the gag lever post under the inside of spacing, and the gag lever post is located directly over the live-rollers, when the stainless steel ring flange is placing, through the height of lift cylinder regulation stainless steel ring flange, make inside the gag lever post is located the drilling on the stainless steel ring flange, because the gag lever post is located directly over the live-rollers, the event has realized the counterpoint of drilling with the live-rollers, after the counterpoint, only need drive the stainless steel ring flange downwards remove can, avoid the stainless steel ring flange to need the loaded down with trivial details nature of counterpointing many times at the removal in-process.
Preferably, the method for performing finish machining on the stainless steel flange plate by using the stainless steel flange plate finish machining machine comprises the following steps:
the first step is as follows: placing treatment: manually placing the stainless steel flange plate on the outer side of the clamping plate, enabling the drill hole in the stainless steel flange plate to be located above the rotating roller, and starting a clamping motor to drive the clamping plate to clamp the stainless steel flange plate inwards through the mutual matching of the rotating disc and the clamping frame;
the second step is that: adjusting and moving: according to the distance of the opposite drill holes on the stainless steel flange plate, the distance-adjusting branched chain is started to drive the rotating roller to move to a working position through the movable rack, and the stainless steel flange plate drives the drill holes to move to the outside of the rotating roller through downward movement in the process that the lifting cylinder is started to drive the lifting frame to move;
the third step: polishing treatment: the grinding branched chain is started to abut against the inner wall of the drill hole, the rotating motor is started to drive the rotating roller to rotate through the mutual cooperation of the first belt wheel and the belt, and the rotating roller rotates to drive the grinding plate to grind the interior of the drill hole through the grinding branched chain;
the fourth step: collecting and treating: and starting a rotating motor, rotating the rotating motor through a rotating frame, synchronously rotating the stainless steel flange plate in the rotating process of the rotating frame, repeating the third step of procedure on the residual drilled holes, finishing polishing, and collecting and processing the stainless steel flange plate.
(III) advantageous effects
1. The invention provides a stainless steel flange finish machining machine and a stainless steel flange finish machining method, which can solve the following problems in the finish machining process of a stainless steel flange: a stainless steel flange plate is after the drilling, the inside burr structure that probably exists of drilling, traditional burr is got rid of and is handled through the manual work mostly, because the manual work is handled the atress inhomogeneous and is polished inadequately, lead to the inside burr of drilling to get rid of incompletely, influence follow-up and other spare parts's connection effect, b is at stainless steel flange plate finishing process, it is through the equipment of polishing to its inside drilling to polish the processing at the burr in-process to have some stainless steel flange plates, but because stainless steel flange plate's diameter and pitch-row are not of uniform size, single equipment of polishing can only polish the processing to a specification stainless steel flange plate, so the suitability is relatively poor, be unfavorable for the stainless steel flange plate of many specifications to carry out finishing processing.
2. In the clamping mechanism designed by the invention, the clamping motor is started to drive the rotating disc to rotate, the clamping through groove drives the clamping frame to open and close the clamping frame in the rotating process of the rotating disc, the clamping plate is driven to move in the opening and closing adjusting process of the clamping frame, stainless steel flanges of different specifications are internally clamped according to the diameter of the stainless steel flange, and the applicability is high.
3. In the polishing mechanism designed by the invention, according to the hole pitch between the relative drill holes on the stainless steel flange plate, the distance adjusting motor is started to drive the rotating cam to rotate, the moving rack is driven to move to a proper position in the rotating process of the rotating cam, the rotating roller is driven to move to the position under the drill holes in the moving process of the moving rack, the lifting frame is driven to move downwards through the lifting cylinder, the stainless steel flange plate synchronously descends in the downward moving process of the lifting frame, so that the drill holes are positioned outside the rotating roller, the driving cylinder is started to drive the polishing plate to abut against the inner wall of the drill holes through the polishing connecting frame, the drill holes with different diameters can be polished, the applicability is wider, wherein the moving block can be matched with the second belt wheel through the rotating shaft to perform length adjustment treatment on the belt, the tensile breakage of the belt in the moving process of the moving rack is avoided, and burrs inside the drill holes of the stainless steel flange plate can be removed through the mutual matching of the polishing mechanism and the clamping mechanism, the problems of uneven stress and insufficient polishing in manual polishing treatment are avoided, and the deburring effect is better.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a bottom view of the interior of the clamping cylinder of the present invention;
FIG. 4 is a schematic view of a grinding branch chain and rotating roller mounting structure according to the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 2 in accordance with the present invention;
FIG. 6 is an enlarged view of a portion of the invention at B of FIG. 4;
FIG. 7 is a schematic view of the three-dimensional structure of the rotary disk and the clamping frame of the present invention;
FIG. 8 is a schematic perspective view of a stainless steel flange of the present invention;
FIG. 9 is a schematic perspective view of an adjustment block of the present invention;
FIG. 10 is a flow chart of the finishing process for the stainless steel flange plate of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 10, a stainless steel flange finish machining machinery comprises a bottom frame 1, a vertical frame 2, a clamping mechanism 3 and a grinding mechanism 4, wherein the vertical frame 2 is installed on the rear side of the upper end face of the bottom frame 1, the clamping mechanism 3 is installed on the upper end face inside the vertical frame 2, and the grinding mechanism 4 is installed below the clamping mechanism 3 on the upper end face of the bottom frame 1.
The clamping mechanism 3 comprises a lifting cylinder 21, a lifting frame 22, a rotating motor 23, a rotating frame 24, a clamping cylinder 25, a clamping motor 26, a rotating disc 27, a clamping frame 28, a clamping plate 29 and a clamping spring rod 210, wherein the lifting cylinder 21 is arranged on the upper end surface inside the vertical frame 2 through a cylinder block, the lifting frame 22 is arranged on the lower end surface of a driving shaft of the lifting cylinder 21, the lower end of the lifting frame 22 is arranged on the rotating motor 23 through a motor block, the rotating frame 24 is arranged at the lower end of an output shaft of the rotating motor 23, the clamping cylinder 25 is fixedly arranged on the lower end surface of the rotating frame 24, clamping through grooves are uniformly formed in the outer wall of the clamping cylinder 25 along the circumferential direction of the clamping cylinder, the clamping plate 29 is arranged inside the clamping through grooves in a sliding manner, the clamping motor 26 is arranged on the upper end surface inside the clamping cylinder 25 through a motor block, the rotating disc 27 is arranged at the lower end of the output shaft of the clamping motor 26, and rotating through grooves are uniformly formed in the circumferential direction of the rotating disc 27, the rotating through groove is arranged to protrude outwards from the center of the rotating disc 27, the clamping frame 28 is arranged inside the rotating through groove, the lower end of the clamping frame 28 is fixedly connected with the clamping plate 29, the clamping spring rod 210 is arranged inside the clamping cylinder 25, one end of the clamping spring rod 210 is arranged on the clamping plate 29, the other end of the clamping spring rod 210 is arranged on the inner wall of the clamping cylinder 25, when the clamping device works, a stainless steel flange is placed outside the clamping cylinder 25 manually, the clamping motor 26 is started to drive the rotating disc 27 to rotate, the clamping frame 28 is driven to move inwards and outwards through the rotating through groove in the rotating process of the rotating disc 27, the clamping plate 29 is driven to clamp stainless steel flanges with different diameters in the moving process of the clamping frame 28, the clamping spring rod 210 plays a role in limiting and supporting the clamping plate 29 in the working process, after the stainless steel flanges are clamped, lifting cylinder 21 drives crane 22 downstream for stainless steel flange dish and grinding machanism 4 mutually support and polish the processing to drilling, and after grinding machanism 4 polished the drilling of polishing at present, rotate motor 23 and drive the switching-over of rotating turret 24, rotating turret 24 rotates 90 degrees in-process stainless steel flange dish synchronous rotation 90 degrees, and the processing of polishing is carried out to the remaining drilling of not polishing of stainless steel flange dish through grinding machanism 4 to repeated above-mentioned action.
The polishing mechanism 4 comprises a polishing rack 41, a moving rack 42, a distance-adjusting branched chain 43, a rotating motor 44, a first belt wheel 45, a belt 46, a rotating roller 47, a polishing plate 48 and a polishing branched chain 49, wherein the polishing rack 41 is arranged on the upper end surface of the bottom rack 1, the moving rack 42 is symmetrically arranged on the left side of the upper end surface of the polishing rack 41 in a front-back sliding manner, the rotating roller 47 is arranged on the upper end surface of the moving rack 42 through a bearing, the rotating motor 44 is arranged on the moving rack 42 on the front side through a motor base, the first belt wheel 45 is arranged on an output shaft of the rotating motor 44 and the rotating roller 47, the belt 46 is arranged on the first belt wheel 45, the distance-adjusting branched chain 43 is arranged on the upper end surface of the polishing rack 41, the distance-adjusting branched chain 43 is connected with the belt 46 and the moving rack 42, a cavity is arranged in the rotating roller 47, the polishing branched chain 49 is arranged in the cavity, and the rotating roller 47 is uniformly provided with polishing through grooves along the circumferential direction, the polishing plate 48 is arranged inside the polishing through groove in a sliding mode, the polishing plate 48 is connected with the polishing branched chains 49, during specific work, according to the distance between the stainless steel flange plates and the relative drill holes, the distance adjusting branched chains 43 are started to drive the movable rack 42 to move back and forth, so that the rotating rollers 47 move to the working positions, the distance adjusting branched chains 43 and the movable rack 42 are matched with each other to polish the drill holes with different distances through the polishing plate 48, the clamping mechanism 3 drives the stainless steel flange plates to move downwards, so that the drill holes move to the outer portions of the rotating rollers 47, the rotating motor 44 is started to drive the rotating rollers 47 to rotate through the mutual matching of the belt wheel 45 and the belt 46, the rotating rollers 47 drive the polishing plate 48 to polish burrs inside the drill holes in the rotating process, the connecting effect of the stainless steel flange plates and other parts is prevented from being influenced by the existence of the burrs, and the relative distance between the polishing plates 48 can be, can polish the processing to the drilling of different diameters, the suitability is wider.
Remove frame 42 upper end be located rotor 47 below and be provided with the collection frame, and collect the frame and be the loop configuration, the use of collecting the frame can be collected the processing to the burr that produces after polishing, avoids the burr to scatter at will, influences sanitation, collects the frame and sets up to loop configuration and rotor 47's shape and mutually supports for the burr is retrieved more fully, and the burr is retrieved the effect better.
Rear side the removal frame 42 trailing flank be provided with spacing, the terminal surface is provided with the gag lever post under the inside of spacing, and the gag lever post is located directly over the live-rollers 47, when the stainless steel ring flange is placing, adjust the height of stainless steel ring flange through lift cylinder 21, make inside the gag lever post is located the drilling on the stainless steel ring flange, because the gag lever post is located directly over the live-rollers 47, the event has realized the counterpoint of drilling with the live-rollers 47, after the counterpoint, only need drive the stainless steel ring flange downwards move can, avoid the stainless steel ring flange to need the loaded down with trivial details nature of counterpointing many times at the removal in-process.
The polishing through groove is internally provided with a partition sponge, and burrs generated in the polishing process can be prevented from entering the cavity by the partition sponge to influence the use of the polishing branched chain 49.
The distance-adjusting branched chain 43 comprises a distance-adjusting motor 431, a rotating cam 432, a reset spring rod 433, a fixed block 434, a fixed rod 435, a moving block 436, a rotating shaft 437, a second belt wheel 438 and an adjusting spring rod 439, wherein the distance-adjusting motor 431 is installed on the motor base between the movable frames 42 at the upper end surface of the grinding frame 41, the rotating cam 432 is installed on the upper end surface of the output shaft of the distance-adjusting motor 431, the rotating cam 432 is abutted against the opposite surface of the movable frame 42, one end of the reset spring rod 433 is installed on the movable frame 42, the other end of the reset spring rod 433 is installed at the upper end of the grinding frame 41, the fixed block 434 is installed at the left end surface of the movable frame 42, a plurality of groups of fixed holes are evenly opened from front to back at the left side of the movable frame 42 at the upper end surface of the grinding frame 41, the fixed rod 435 passes through the fixed block 434 to be clamped in the fixed holes, the moving block 436 is slidably arranged at the right side of the movable frame 42 at the upper end surface of the grinding frame 41, a rotating shaft 437 is installed on a moving block 436 through a bearing, a second belt wheel 438 is installed on the rotating shaft 437, a belt 46 is abutted against the second belt wheel 438, one end of an adjusting spring rod 439 is installed on the moving block 436, the other end of the adjusting spring rod 439 is installed on the upper end face of the grinding rack 41, when the grinding machine works specifically, a distance adjusting motor 431 is started to drive a rotating cam 432 to rotate according to the distance between drilled holes, the rotating cam 432 drives the moving rack 42 to move back and forth in the rotating process, when the moving rack 42 moves to a working position, a fixing rod 435 penetrates through the fixing block 434 to be clamped in a fixing hole, the fixing rod 435 fixes and limits the moving rack 42 on the grinding rack 41 through the fixing block 434, the moving rack 42 is prevented from moving relatively in the drilling grinding process, the stability of a rotating roller 47 is influenced, the reset spring rod 433 plays a resetting role on the moving rack 42 in the working process, and the moving rack 42 moves, the working length of the belt 46 is changed, the adjusting spring rod 439 can adjust the distance of the second belt wheel 438 through the mutual matching of the moving block 436 and the rotating shaft 437, the working length of the belt 46 can be adjusted in the moving process of the second belt wheel 438, and the end of the grinding work caused by the breakage of the belt 46 due to the movement of the moving rack 42 is avoided.
The grinding branch chain 49 comprises a driving cylinder 491, an adjusting block 492, a grinding connecting frame 493 and a grinding spring rod 494, wherein the driving cylinder 491 is arranged on the lower end surface of the inner part of the cavity, the adjusting block 492 is arranged on the upper end surface of the driving shaft of the driving cylinder 491, one end of the polishing connecting frame 493 is arranged on the polishing plate 48, the other end of the polishing connecting frame 493 is abutted against the adjusting block 492, one end of the polishing spring rod 494 is arranged on the polishing plate 48, the other end of the polishing spring rod 494 is arranged on the inner wall of the cavity, during the specific work, the driving cylinder 491 is started to drive the adjusting block 492 to move upwards, the adjusting block 492 drives the grinding connecting frame 493 to move in the process of moving upwards, the opening and closing degree between the grinding plates 48 can be controlled in the process of grinding connecting movement, the polishing plate 48 can polish the drill holes with different diameters, the applicability is stronger, wherein sanding spring rod 494 functions as a return and support for sanding plate 48 during operation.
The regulating block 492 is a circular truncated cone-shaped structure, the diameter of the upper end face of the regulating block 492 is smaller than that of the lower end face of the regulating block, the polishing plate 48 can be driven by the polishing connecting frame 493 to synchronously move inside and outside in the upward movement process of the regulating block 492, the polishing plate 48 can polish drill holes with different diameters, and the polishing range is wider.
The invention also provides a finish machining method for the stainless steel flange plate, which comprises the following steps:
the first step is as follows: placing treatment: manually placing the stainless steel flange plate on the outer side of the clamping plate 29 to enable the drill hole on the stainless steel flange plate to be positioned above the rotating roller 47, and starting the clamping motor 26 to drive the clamping plate 29 to clamp the stainless steel flange plate inwards through the mutual matching of the rotating disc 27 and the clamping frame 28;
the second step is that: adjusting and moving: according to the distance of the relative drill holes on the stainless steel flange plate, the distance-adjusting branched chain 43 is started to drive the rotating roller 47 to move to a working position through the movable rack 42, and the stainless steel flange plate drives the drill holes to move to the outside of the rotating roller 47 through downward movement in the process that the lifting cylinder 21 is started to drive the lifting frame 22 to move;
the third step: polishing treatment: the grinding branch chain 49 is started to abut against the inner wall of the drill hole, the rotating motor 44 is started to drive the rotating roller 47 to rotate through the mutual matching of the first belt wheel 45 and the belt 46, and the rotating roller 47 rotates to drive the grinding plate 48 to grind the interior of the drill hole through the grinding branch chain 49;
the fourth step: collecting and treating: the rotating motor 23 is started to rotate through the rotating frame 24, the stainless steel flange plate synchronously rotates in the rotating process of the rotating frame 24, the third step of the process is repeated on the residual drill holes, and the stainless steel flange plate is collected after polishing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides a stainless steel ring flange finish machining machinery, includes bottom frame (1), vertical frame (2), fixture (3) and grinding machanism (4), its characterized in that: a vertical rack (2) is arranged on the rear side of the upper end face of the bottom rack (1), a clamping mechanism (3) is arranged on the upper end face in the vertical rack (2), and a polishing mechanism (4) is arranged on the upper end face of the bottom rack (1) below the clamping mechanism (3); wherein:
the clamping mechanism (3) comprises a lifting cylinder (21), a lifting frame (22), a rotating motor (23), a rotating frame (24), a clamping cylinder (25), a clamping motor (26), a rotating disc (27), a clamping frame (28), a clamping plate (29) and a clamping spring rod (210), wherein the lifting cylinder (21) is arranged on the upper end face inside the vertical rack (2) through a cylinder block, the lifting frame (22) is arranged on the lower end face of a driving shaft of the lifting cylinder (21), the lower end of the lifting frame (22) is arranged on the rotating motor (23) through a motor block, the rotating frame (24) is arranged on the lower end face of an output shaft of the rotating motor (23), the clamping cylinder (25) is fixedly arranged on the lower end face of the rotating frame (24), clamping through grooves are uniformly formed in the outer wall of the clamping cylinder (25) along the circumferential direction of the outer wall, the clamping plate (29) is arranged inside the clamping through grooves in a, the lower end of an output shaft of the clamping motor (26) is provided with a rotating disc (27), rotating through grooves are uniformly formed in the rotating disc (27) along the circumferential direction of the rotating disc, the rotating through grooves are formed in a mode that the center of the rotating disc (27) protrudes outwards, the clamping frame (28) is arranged in the rotating through grooves, the lower end of the clamping frame (28) is fixedly connected with the clamping plate (29), the clamping spring rod (210) is arranged in the clamping cylinder (25), one end of the clamping spring rod (210) is arranged on the clamping plate (29), and the other end of the clamping spring rod (210) is arranged on the inner wall of the clamping cylinder (25);
grinding machanism (4) including grinding frame (41), moving frame (42), roll adjustment branch chain (43), rotating electrical machines (44), band pulley (45), belt (46), live-rollers (47), board (48) and branch chain (49) of polishing, wherein grinding frame (41) install in bottom frame (1) up end, grinding frame (41) up end left side front and back symmetry slip is provided with moving frame (42), moving frame (42) up end installs live-rollers (47) through the bearing, rotating electrical machines (44) are installed on moving frame (42) of front side through the motor cabinet, rotating electrical machines (44) output shaft and live-rollers (47) are last to install band pulley (45), belt (46) are installed on band pulley (45), grinding frame (41) up end installation roll adjustment branch chain (43), and roll adjustment branch chain (43) and belt (46) have, Remove frame (42) and be connected, the cavity has been seted up to live-rollers (47) inside, and cavity internally mounted has the branch chain (49) of polishing, and the logical groove of polishing has evenly been seted up along its circumference in live-rollers (47), and the board (48) of polishing slide to set up and are being polished logical inslot portion, and the board (48) of polishing is connected with branch chain (49) of polishing.
2. A machine for finishing a stainless steel flange according to claim 1, wherein: the distance-adjusting branched chain (43) comprises a distance-adjusting motor (431), a rotating cam (432), a reset spring rod (433), a fixed block (434), a fixed rod (435), a moving block (436), a rotating shaft (437), a second belt wheel (438) and an adjusting spring rod (439), wherein the distance-adjusting motor (431) is arranged between the movable racks (42) on the upper end surface of the polishing rack (41) through a motor base, the rotating cam (432) is arranged on the upper end surface of an output shaft of the distance-adjusting motor (431), the rotating cam (432) is abutted against the opposite surface of the movable rack (42), one end of the reset spring rod (433) is arranged on the movable rack (42), the other end of the reset spring rod (433) is arranged on the upper end surface of the polishing rack (41), the fixed block (434) is arranged on the left end surface of the movable rack (42), the upper end surface of the polishing rack (41) is arranged on the left, the fixed rod (435) passes fixed block (434) joint inside the fixed orifices, it is provided with movable block (436) to polish frame (41) up end and lie in that movable frame (42) right side slides, install pivot (437) through the bearing on movable block (436), install No. two band pulleys (438) on pivot (437), and belt (46) paste and lean on No. two band pulleys (438), adjusting spring pole (439) one end is installed on movable block (436), adjusting spring pole (439) other end is installed at the frame (41) up end of polishing.
3. A machine for finishing a stainless steel flange according to claim 1, wherein: the grinding branch chain (49) comprises a driving cylinder (491), an adjusting block (492), a grinding connecting frame (493) and a grinding spring rod (494), wherein the driving cylinder (491) is installed on the lower end face of the inner portion of the cavity, the adjusting block (492) is installed on the upper end face of the driving cylinder (491) driving shaft, one end of the grinding connecting frame (493) is installed on a grinding plate (48), the other end of the grinding connecting frame (493) abuts against the adjusting block (492), one end of the grinding spring rod (494) is installed on the grinding plate (48), and the other end of the grinding spring rod (494) is installed on the inner wall of the cavity.
4. A machine for finishing a stainless steel flange according to claim 3, wherein: the adjusting block (492) is of a circular truncated cone structure, and the diameter of the upper end face of the adjusting block (492) is smaller than that of the lower end face thereof.
5. A machine for finishing a stainless steel flange according to claim 1, wherein: and a partition sponge is arranged inside the polishing through groove.
6. A machine for finishing a stainless steel flange according to claim 1, wherein: the upper end of the movable rack (42) is provided with a collecting frame below the rotating roller (47), and the collecting frame is of an annular structure.
7. A machine for finishing a stainless steel flange according to claim 1, wherein: the rear side of the movable rack (42) is provided with a limiting frame, the lower end face inside the limiting frame is provided with a limiting rod, and the limiting rod is positioned right above the rotating roller (47).
8. A machine for finishing a stainless steel flange according to claim 1, wherein: the method for the finish machining of the stainless steel flange plate by the stainless steel flange plate finish machining machine comprises the following steps:
the first step is as follows: placing treatment: the stainless steel flange plate is manually placed on the outer side of the clamping plate (29), so that a drilling hole in the stainless steel flange plate is positioned above the rotating roller (47), and the clamping motor (26) is started to drive the clamping plate (29) to clamp the stainless steel flange plate inwards through the mutual matching of the rotating disc (27) and the clamping frame (28);
the second step is that: adjusting and moving: according to the distance of the relative drill holes on the stainless steel flange plates, the distance-adjusting branched chain (43) is started to drive the rotating roller (47) to move to a working position through the movable rack (42), and the stainless steel flange plates drive the drill holes to move to the outer part of the rotating roller (47) through downward movement in the process that the lifting cylinder (21) is started to drive the lifting frame (22) to move;
the third step: polishing treatment: the grinding branch chain (49) is started to abut against the inner wall of the drill hole, the rotating motor (44) is started to drive the rotating roller (47) to rotate through the mutual matching of the first belt wheel (45) and the belt (46), and the rotating roller (47) rotates to drive the grinding plate (48) to grind the interior of the drill hole through the grinding branch chain (49);
the fourth step: collecting and treating: the rotating motor (23) is started to rotate through the rotating frame (24), the stainless steel flange plate synchronously rotates in the rotating process of the rotating frame (24), the third step of procedure is repeated on the rest drilling holes, and the stainless steel flange plate is collected and processed after polishing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110622668.XA CN113263385A (en) | 2021-06-04 | 2021-06-04 | Stainless steel flange finish machining machine and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110622668.XA CN113263385A (en) | 2021-06-04 | 2021-06-04 | Stainless steel flange finish machining machine and method |
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| CN113263385A true CN113263385A (en) | 2021-08-17 |
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| CN202110622668.XA Pending CN113263385A (en) | 2021-06-04 | 2021-06-04 | Stainless steel flange finish machining machine and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116394045B (en) * | 2023-06-02 | 2023-08-18 | 江苏威雅仕不锈钢制品有限公司 | Stainless steel flange processing equipment |
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Application publication date: 20210817 |
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