CN106432826B - 乳胶垫生产方法 - Google Patents

乳胶垫生产方法 Download PDF

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CN106432826B
CN106432826B CN201610818012.4A CN201610818012A CN106432826B CN 106432826 B CN106432826 B CN 106432826B CN 201610818012 A CN201610818012 A CN 201610818012A CN 106432826 B CN106432826 B CN 106432826B
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latex
air column
column bag
raw material
hollow molded
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CN106432826A (zh
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蔡蔚珍
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Wenzhou super Thailand latex products Co., Ltd.
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蔡蔚珍
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/049—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using steam or damp
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
    • C08C1/00—Treatment of rubber latex
    • C08C1/14—Coagulation
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2307/00—Characterised by the use of natural rubber
    • C08J2307/02—Latex
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2296—Oxides; Hydroxides of metals of zinc
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/14—Applications used for foams

Abstract

本发明公开了乳胶垫生产方法，所生产的乳胶垫具有中空型腔，其特征在于包括以下步骤：①将60％固态含量的乳胶溶液和氧化锌、凝固剂以重量比100∶2.5∶1.5的比例一起加入到发泡设备进行发泡，根据发泡密度需要加入适量空气，制成乳胶生料；②制作与中空型腔相同形状的充气气柱袋，充气气柱袋的袋内充气；③取乳胶生料置于模具内，并在乳胶生料的中间合适位置放上充气气柱袋，充气气柱袋的袋口外露；④模具放到蒸箱内进行热蒸，至乳胶生料蒸熟成为乳胶熟料；⑤从模具内取出乳胶熟料后，将充气气柱袋的袋口完全打开放气，不取出充气气柱袋，于是具有中空型腔的乳胶垫制作完成。本发明可用于具有中空型腔的乳胶垫的生产制作。

Description

乳胶垫生产方法
【技术领域】
本发明涉及一种具有中空型腔的乳胶垫的生产方法。
【背景技术】
随着人们生活水平的提高，纯天然乳胶制成的乳胶垫产品已越来越多的进入普通百姓人家。目前，为增加乳胶垫产品的保健或其它功能，乳胶垫产品的内部掏空并在掏空部分放置药物。但是现有技术中，乳胶垫的内部掏空需将乳胶垫分成两部分，掏空部分要正好设在两部分的结合面上，不仅影响外观更影响使用。
【发明内容】
针对现有技术的不足，本发明的目的是提供一种可用于具有中空型腔的乳胶垫生产制作的乳胶垫生产方法。
本发明是采取如下技术方案来实现的：
乳胶垫生产方法，所生产的乳胶垫具有中空型腔，其特征在于包括以下步骤：①将60％固态含量的乳胶溶液和氧化锌、凝固剂以重量比100∶2.5∶1.5的比例一起加入到发泡设备进行发泡，根据发泡密度需要加入适量空气，制成乳胶生料；②制作与中空型腔相同形状的充气气柱袋，充气气柱袋的袋内充气；③取乳胶生料置于模具内，并在乳胶生料的中间合适位置放上充气气柱袋，充气气柱袋的袋口外露；④模具放到蒸箱内进行热蒸，至乳胶生料蒸熟成为乳胶熟料；⑤从模具内取出乳胶熟料后，将充气气柱袋的袋口完全打开放气，不取出充气气柱袋，于是具有中空型腔的乳胶垫制作完成。
采用上述技术方案后，在乳胶生料开始进行蒸熟前，充气气柱袋已经置于乳胶生料内，这样当乳胶生料蒸熟并将充气气柱袋的袋口打开放气后，乳胶内部就自然形成与充气气柱袋在放气前相同形状的中空型腔(相当于掏空部分)，虽然充气气柱袋不被取出，但充气气柱袋的薄膜材料不影响乳胶垫的使用，从而方便实现具有中空型腔的乳胶垫的生产制作。上述的具有中空型腔的乳胶垫，为整体结构，外观漂亮方便使用。
【附图说明】
图1为具有中空型腔的乳胶垫的结构示意图，
图2为充气气柱袋的结构示意图，
图3为充气气柱袋置于乳胶料内时的结构图。
【具体实施方式】
本发明的乳胶垫生产方法，所生产的乳胶垫1具有中空型腔2(见图1)，乳胶垫生产方法包括以下步骤：①将60％固态含量的乳胶溶液和氧化锌、凝固剂以重量比100∶2.5∶1.5的比例一起加入到发泡设备进行发泡，根据发泡密度需要加入适量空气，制成乳胶生料；②制作与中空型腔2相同形状的充气气柱袋3(见图2)，充气气柱袋3具有主气柱和设于主气柱侧边的旁气柱，充气气柱袋3的袋内充气；③取乳胶生料置于模具内，并在乳胶生料的中间合适位置放上充气气柱袋3，充气气柱袋3的袋口外露(见图3)；④模具放到蒸箱内进行热蒸，至乳胶生料蒸熟成为乳胶熟料；⑤从模具内取出乳胶熟料后，将充气气柱袋的袋口3完全打开放气，不取出充气气柱袋3，于是图1所示的具有中空型腔的乳胶垫制作完成。

Claims (1)

1.乳胶垫生产方法，所生产的乳胶垫具有中空型腔，其特征在于包括以下步骤：①将60％固态含量的乳胶溶液和氧化锌、凝固剂以重量比100∶2.5∶1.5的比例一起加入到发泡设备进行发泡，根据发泡密度需要加入适量空气，制成乳胶生料；②制作与中空型腔相同形状的充气气柱袋，充气气柱袋的袋内充气；③取乳胶生料置于模具内，并在乳胶生料的中间合适位置放上充气气柱袋，充气气柱袋的袋口外露；④模具放到蒸箱内进行热蒸，至乳胶生料蒸熟成为乳胶熟料；⑤从模具内取出乳胶熟料后，将充气气柱袋的袋口完全打开放气，不取出充气气柱袋，于是具有中空型腔的乳胶垫制作完成。
CN201610818012.4A 2016-08-31 2016-08-31 乳胶垫生产方法 Active CN106432826B (zh)

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CN107573553A (zh) * 2017-07-30 2018-01-12 浙江安吉美佳琪家居用品有限公司 一种床垫的生产方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1565957A (zh) * 2003-06-25 2005-01-19 六圣有限公司 乳胶材质垫靠用具的制造方法
CN102927276A (zh) * 2012-11-09 2013-02-13 河北博龙橡塑制品有限公司 中空橡胶垫及其制备方法

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1565957A (zh) * 2003-06-25 2005-01-19 六圣有限公司 乳胶材质垫靠用具的制造方法
CN102927276A (zh) * 2012-11-09 2013-02-13 河北博龙橡塑制品有限公司 中空橡胶垫及其制备方法

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