CN106427105B - Chimney of electric plant inner wall anti-corrosive antiseepage liner and utilization flip vertical method realize the field erected method of chimney - Google Patents
Chimney of electric plant inner wall anti-corrosive antiseepage liner and utilization flip vertical method realize the field erected method of chimney Download PDFInfo
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- CN106427105B CN106427105B CN201610707623.1A CN201610707623A CN106427105B CN 106427105 B CN106427105 B CN 106427105B CN 201610707623 A CN201610707623 A CN 201610707623A CN 106427105 B CN106427105 B CN 106427105B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/38—Layered products comprising a layer of synthetic resin comprising epoxy resins
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J13/00—Fittings for chimneys or flues
- F23J13/02—Linings; Jackets; Casings
- F23J13/025—Linings; Jackets; Casings composed of concentric elements, e.g. double walled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0253—Polyolefin fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chimneys And Flues (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The field erected method of chimney is realized the present invention relates to a kind of chimney of electric plant inner wall anti-corrosive antiseepage liner and using flip vertical method;Separating film layer, woven fabric layer of cloth, compound resin layer, composite fibre layer, compound resin layer, deep hole woven fabric layer of cloth and composite film are set gradually on inner wall of stack;Specialized woven fiber cloth cylinder is suspended on inner wall of stack, then dot matrix is carried out with quick binding resin and fixes.Adjustment compound resin flowing degree is simultaneously equably sprayed on composite fiber surface, spraying length and the equal length for wanting inverted liner.Then again by composite membrane and deep hole woven fabric it is fabric at the airtight cylinder of entirety, the composite fiber surface of impregnating resin vertically upward or is downwardly turned over by air pressure, under a constant, is kept for certain curing time until compound resin is fully cured.Eventually form the hard anti-corrosion leak-proof resin fibre liner with sufficient intensity.Liner tension, the compression strength formed after solidification is high, combines closely with inner wall of stack.
Description
Technical field
The invention belongs to technical field of electric power, more particularly to a kind of chimney of electric plant inner wall anti-corrosive antiseepage liner and utilize vertical
Straight inversion method realizes the field erected method of chimney.
Background technique
With continuing to increase for national environmental protection policy dynamics is implemented in power industry, Thermal generation unit must time limit installation
Wet desulphurization device.The environmental protection policy of major thermoelectricity group response country, increases flue gas desulfurization dynamics, gradually makes respective power plant
Smoke density reaches the environmental protection standard of national regulation.
Due to being discharge high-temperature flue gas before China's Thermal Power Generation Industry, at this moment flue gas is lighter to the corrosion of flue, chimney.State
Interior power industry is substantially not provided with materials specialty, let alone anticorrosion material profession.It is faced with the big of the whole industry now
Scale desulfurization project, entire power industry also lack the enough understanding to corrosion harmfulness in face of the following heavy corrosion.
During installing wet desulphurization device additional, especially it is being related to desulfurizing tower, flue and chimney anticorrosion corrosion material and anticorrosion
It when scheme, is influenced by various reasons, as a result causes a large amount of chimney anticorrosion erosion project quality problems occur, give power industry band
Carry out serious economic loss, and leaves serious potential hazard to the safety in production of power plant.
Before wet desulphurization, coal unit discharge be the flue gas without desulfurization, into chimney flue-gas temperature on 125 DEG C of left sides
It is right.With this condition, inner wall of stack is in drying regime, and flue gas does not generate corrosion directly to inner wall of stack material.Install wet process additional
After desulfurizer, discharge is wet flue gas.If without flue gas heat-exchange unit heat temperature raising, into chimney flue-gas temperature 50 ±
5 DEG C, inner wall of stack has serious moisture condensation, and the moisture condensation acid solution of generation is trickled downwards along barrel.The temperature of acid solution at 40 DEG C~50 DEG C,
It is especially strong to the corrosivity of structural material.By taking steel as an example, etch ratio at 40 DEG C~50 DEG C is higher by other temperature
About 3~8 times.After wet desulphurization, when desulfuration efficiency reaches Theoretical Design value 95%, the pH value of the acid condensate liquid of inner wall of stack
It is 1.9~2.2, belongs to highly acid state.If wet flue gas is for the corrosion rate of unlike material: the corrosion rate of Q235A steel is high
Up to 159.54mm/~200.00mm/;The corrosion rate of 10CrMnCuTi stainless steel is also up to 23.9268mm/;These
Actual test data has absolutely proved that this condensation water has very strong corrosive power.When the concentration of inner wall of stack dilute sulfuric acid is 15%
When, to the corrosion rate of concrete are as follows: the corrosion rate for C25 concrete is 8mm/10 days;Corrosion for C30 concrete
Rate is 2.4mm/10 days;Corrosion rate for C50 concrete is 2.4mm/10 days.
Although can be seen that from the conclusion of the above flue gas corrosion Journal of Sex Research and test and installing wet flue gas desulfurizer additional
Afterwards, in flue gas about 90%~95% SO2It is removed from flue gas, it is still, big due to being introduced in the flue gas after desulfurization
The moisture of amount and flue-gas temperature is down to 50 ± 5 DEG C or so, so that the flue gas after desulfurization is provided with very strong corrosivity.
By investigating discovery to the chimney of electric plant for installing wet desulphurization device additional, inner wall of stack mainly uses foaming at present
Glass brick layer, material and construction etc. due to, occur temperature become crack, fall off, corrosion leakage situation, install additional extruding glass block prevent
The chimney of rotten liner, 2-3 occur as soon as glass block breakage fall off, gap leakage, steel chimney in 1 year with regard to corrosion failure,
Even casting concrete outer tube wall corrosion air-leakage, influences the safe operation of generating set.
For installing the chimney of frp lining additional, due to 3-6 meters of glass reinforced plastic pipe nipple, in the height of 220 meters of chimneys
Numerous glass reinforced plastic pipe nipple connection is needed just to be able to achieve liner installation;In addition, frp lining pipe diameter is big, usually 8-9 meters,
Weight weight, it is difficult to ensure that sealing at tie point, it may appear that gap leakage simultaneously causes heavy corrosion.
The titanium alloy liner relatively mostly used at present, although durability is good, design, processing and fabricating, welding installation have national standard,
But there is also two major issues.First is that at high cost, 8 meters of general diameter, high 220 meters of chimneys need ten thousand yuan of 2000-3000, second is that
Construction period is long, month duration 4-6.
Due to inner wall of stack erosion resistant coating and construction technology there are the problem of, need to be to solve at present to installing wet desulphurization additional
How the chimney of electric plant of device carries out anti-corrosion, needs to propose new the preserving timber bed of material and operating method.
Summary of the invention
According to presently, there are the problem of and the deficiencies in the prior art, we after study and experiment, invented chimney of electric plant
Inner wall anti-corrosive antiseepage liner and utilization flip vertical realize the field erected method of chimney;
Specific technical solution is as follows:
A kind of chimney of electric plant inner wall anti-corrosive antiseepage liner;Separating film layer 6, woven fabric are set gradually on inner wall of stack 7
Layer of cloth 5, compound resin layer 4, composite fibre layer 3, compound resin layer 4, deep hole woven fabric layer of cloth 2, composite film 1.
The composite membrane 1 be with uvioresistant, oxidation resistant polyvinyl chloride (PVC), thermo-plastic polyurethane (TPUR) and
Rubber material and high-molecular coating material;Composite film thickness 0.5-2mm.
The deep hole woven fabric layer of cloth 2 is that weight per square meter exists: 400≤W≤800 gram by polypropylene fiber, terylene
The fiber cloth that fiber, carbon fiber, nylon fibre or aramid fiber are made into.
The composite fibre layer 3 is that glass fibre and polyester fiber, polyester fiber or polypropylene fiber pass through needle thorn or loop bonding
Made of multi-layer fiber;The thickness 2-6mm of usual composite fibre.
The compound resin layer 4 is epoxy resin, unsaturated polyester resin, furane resins, vinylite and curing agent
The cured layer of formation;Compound resin layer thickness 1-4mm.
The woven fabric layer of cloth 5 is that weight per square meter exists: 300≤weight W≤500 gram by polypropylene fiber, terylene
The fiber cloth that fiber, carbon fiber, nylon fibre or aramid fiber are made into.
The isolation film 6 is the film added in chimney height every 5-10 meters;The width of film is 5-10cm, with a thickness of
0.5-2mm;Isolation film is polyethylene (PE), polyvinyl chloride (PVC), thermo-plastic polyurethane (TPUR) and rubber material and macromolecule
Coating material.
The inner wall of stack 7 is chimney of electric plant steel cylinder or has installed extruding glass block.
The present invention realizes the field erected method of inner wall of stack anti-corrosion leak-proof liner using flip vertical;Steps are as follows:
1) according to the measurement of reconnoitring of live chimney, diameter and height according to chimney are sewn into the woven fabric to match therewith
Cloth cylinder;Isolation film 6 is covered on woven fabric cloth 5 every 5-10 meters;By the membrane material heat seal of selection or it is sprayed on woven fabric cloth
On;
2) multiple-layer stacked is made to requiring thickness composite fibre cylinder according to the diameter of chimney and height with composite fibre 3;
3) the woven fabric cloth cylinder that step 1) has sewed chimney top is suspended on using high-altitude hanging basket and lifting means to lock
It fastens, rest part carries out a fixation with fast-curing resin;
4) step 2) composite fibre cylinder is lifted on to the inboard of woven fabric cloth cylinder, top is locked, remaining position is used
Fast-curing resin carries out a fixation;
5) compound resin 4 needed for being calculated according to the diameter of the thickness of anti-corrosion leak-proof liner and chimney and height;Utilize lifting
Hanging basket passes through high-pressure metering pump and spray gun for prepared compound resin even application to composite fibre cylinder surface;
6) composite membrane 1 and deep hole woven fabric cloth 2 are formed by one by heat seal or spraying, then according to the height of chimney
Whole airtight cylinder is made with internal diameter;
7) the airtight cylinder of above-mentioned entirety is passed through into constant air pressure flip vertical to the composite fibre cylinder for having sprayed compound resin
On, gas pressure is adjusted, compound resin is squeezed uniformly and transmits and be impregnated into composite fibre cylinder and woven fabric cylinder until to chimney
Inner wall surface;
8) after liner is fully cured, both ends redundance is cut off, then carries out port sealing with resin glue.
Method of the invention can also carry out local directed complete set, realize that inner wall of stack is anti-using flip vertical with the following method
Rotten antiseepage liner in-site installation:
Adjusted Option one:
1) carry out live chimney reconnoitres measurement, is sewn into the woven fabric to match therewith according to the diameter of chimney and height
Cloth cylinder;Isolation film 6 is covered on woven fabric cloth 5 every 5-10 meters;By the membrane material heat seal of selection or it is sprayed on woven fabric cloth
On;
2) according to determining anti-corrosion leak-proof thickness of inner lining, composite fibre 3 and deep hole woven fabric cloth 2 are made with composite membrane 1
At the diameter and the complex fiber hose that matches of height with chimney;
3) the woven fabric cloth cylinder that step 1) has sewed chimney top is suspended on using high-altitude hanging basket and lifting means to lock
It fastens, rest part carries out a fixation with fast-curing resin;
4) 4 amount of compound resin needed for being calculated according to the diameter of the thickness of liner and chimney and height;Pass through high-pressure metering pump
It is circulated into the complex fiber hose of step 2), is then rolled with twin rollers and impregnates uniformly, form outer membrane resin fibre
Hose;
5) resin fibre hose passes through on air pressure flip vertical to the chimney 7 for being already equipped with woven fabric cloth 5;Adjust gas
Pressure overturns resin fibre hose continuously upward or downward;Compound resin 4 in hose uniformly squeezes and is impregnated into woven fibre
Tie up cloth 5 until chimney 7 inner wall surface.
6) after liner is fully cured, both ends redundance is cut off, is then sealed with resin glue.Method of the invention is also
Local directed complete set can be carried out, realizes primary completion inner wall of stack anti-corrosion leak-proof liner scene using flip vertical with the following method
Installation.
Adjusted Option two:
1) it carries out live chimney and reconnoitres measurement, it is soft that the diameter and height according to chimney are sewn into the MULTILAYER COMPOSITE to match therewith
Pipe.MULTILAYER COMPOSITE hose is made of woven fabric cloth 5 and composite fibre 3 and deep hole woven fabric 2 with composite membrane 1.
2) 4 amount of compound resin needed for being calculated according to the diameter of the thickness of liner and chimney and height;It will be answered by metering pump
Resin 4 is circulated into the MULTILAYER COMPOSITE hose of step 1), is then rolled and is impregnated uniformly with twin rollers, it is fine to form multilayer
Tie up resin hose;
3) multi-layer fiber resin hose passes through on air pressure flip vertical to chimney 7;Gas pressure is adjusted, multi-layer fiber tree is made
Rouge hose is continuously overturn upward or downward;It is finally integral with the inner wall surface close adhesion of chimney 7.
4) multi-layer fiber resin hose is fully cured by certain time, cuts off both ends redundance, then uses resin glue
It is sealed.Form complete anti-corrosion leak-proof liner.
Inventive technique is described as follows
1, flip vertical lining technique:
It is suspended on inner wall of stack by specialized woven fiber cloth 5 first, then dot matrix is carried out with quick binding resin and fixes.
Secondly it adjusts 4 flowing degree of compound resin and is equably sprayed on 3 surface of composite fibre, spray length and to overturn interior
The equal length of lining.Then again by whole airtight cylinder made of composite membrane 1 and deep hole woven fabric cloth 2, by air pressure vertically to
3 surface of composite fibre that is upper or downwardly turning over impregnating resin is kept for certain curing time until compound under a constant
Resin is fully cured.Eventually form the hard anti-corrosion leak-proof resin fibre liner with sufficient intensity.
The resin fibre liner both can be with steel stack (or the corrosion protective linings such as glass block) adhesive solidification in outside at one
Body, can also be fitted closely with the steel chimney (or the corrosion protective linings such as glass block) in outside to be formed it is independent with sufficient intensity
Independent anti-corrosion leak-proof liner.
2, flip vertical inner lining structure feature
Outermost layer is that composite membrane 1 has certain elastic anti-corrosion antiseepage, and middle layer is composite fibre 3 and compound resin 4, most in
Layer is isolation film 6 and compound resin layer.Liner tension, the compression strength formed after solidification is high, combines closely with inner wall of stack.
Flip vertical liner is most inboard to form discontinuous structure by isolation film.Thus then it can absorb chimney temperature difference bring
Expansion and shrinkage stress.
Flip vertical liner surface layer is that entirety is continuous seamless in chimney, and previous anti-corrosion leak-proof technique seam is overcome to leak
The shortcomings that causing corrosion.
Beneficial effects of the present invention and innovative point are described as follows:
Beneficial effects of the present invention:
1. flip vertical liner cured in place globality is strong.Continuous jointless complete compound lining is formed, so that former
The entire inner wall of chimney and the extremely strong wet flue gas of corrosivity are completely isolated.
2. flip vertical liner cured in place is acidproof excellent.The polymer compound film on surface layer and the fiber reinforced resin layer of inner layer are equal
It is the material that there is superior anti-corrosion to acidic liquid or gas.
3. flip vertical liner cured in place quick construction.This method can work continuously, cured in place.One diameter 8
The construction period of high 240 meters of the chimney of rice completes in 30 days.
4. flip vertical liner cured in place economical rationality.20-30% is saved than titanium plate alloy lining, than extruding glass block
10-20%.
5. flip vertical liner cured in place non-environmental-pollution.Resin and fiber used are non-toxic and tasteless, to environment without dirt
Dye, it is harmless to workers ' health.
6. flip vertical liner cured in place is heat-resist.80 DEG C or less can longtime running, short-term impact high temperature is up to 160
Degree.
7. the flip vertical liner cured in place service life is long.Inner lining material can be with long period of soaking in inorganic acid.Use the longevity
Life is greater than 40 years.
The innovative point of this technology is:
1. using the principle of overturning and air pressure balanced feature up and down, by the overturning of inner lining film vertically upward or downwards,
Resin is set effectively to transmit and impregnate under continuous balanced extruding.It combines closely and solidifies with resin fibre and inner wall of stack.
2. the resin in this technology has unique curing characteristics, it is up to 48 hours in 25 degree of operating times of room temperature.Resin
In the case where not heating, absorbing environment temperature may be implemented spontaneous curing, and the intensity after solidifying meets design requirement.
3. being in contact with chimney side in woven fabric cloth, the isolation film that width is length 1% is installed additional every certain length.
Guarantee it is resin-lined be in local non-adherent with chimney be bonded state, to eliminate because of temperature change caused by different coefficient of expansion materials
Expect the stress generated.
Uniform resin layer is formed 4. adjusting compound resin viscosity and being directly sprayed on the composite fibre of vertical hanging,
It is set to transmit and be impregnated on composite fibre using the extruding of lateral air pressure, it is finally solid with inside isolation film and inner wall of stack bonding
Chemical conversion one.
Detailed description of the invention
Fig. 1: inner wall of stack anti-corrosion leak-proof inner lining structure schematic diagram;
Fig. 2: the process flow diagram of embodiment 1;
Fig. 3: the process flow diagram of embodiment 2;
Fig. 4: the process flow diagram of embodiment 3.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings:
Anti-corrosion leak-proof liner proposed by the present invention as shown in Figure 1:, sets gradually separating film layer 6, machine on inner wall of stack 7
Textured fiber layer of cloth 5, compound resin layer 4, composite fibre layer 3, compound resin layer 4, deep hole woven fabric layer of cloth 2, composite film 1;
The composite membrane 1 be with uvioresistant, oxidation resistant polyvinyl chloride (PVC), thermo-plastic polyurethane (TPUR) and
Rubber material and high-molecular coating material.Composite film thickness 0.5-2mm.
The deep hole woven fabric layer of cloth 2 is that weight per square meter exists: 400≤W≤800 gram by polypropylene fiber, terylene
The fiber cloth that fiber, carbon fiber, nylon fibre or aramid fiber are made into.
The composite fibre layer 3 is that glass fibre and polyester fiber, polyester fiber or polypropylene fiber pass through needle thorn or loop bonding
Made of multi-layer fiber.The thickness 2-6mm of usual composite fibre.
The compound resin layer 4 is epoxy resin, unsaturated polyester resin, furane resins, vinylite and curing agent
The cured layer of formation.Compound resin layer thickness 1-4mm.
The woven fabric layer of cloth 5 is that weight per square meter exists: 300≤W≤600 gram by polypropylene fiber, polyester fiber,
The fiber cloth that carbon fiber, nylon fibre or aramid fiber are made into.
The isolation film 6 is the one fixed width added in chimney height every 5-10 meters and the film of thickness.Usual film
Width is 5-10cm, with a thickness of 0.5-2mm.Isolation film can be polyethylene (PE), polyvinyl chloride (PVC), thermo-plastic polyurethane
(TPUR) and rubber material and high-molecular coating material.
The inner wall of stack 7 is chimney of electric plant steel cylinder or has installed extruding glass block.
Processing can be combined according to the variation of manufacture craft, such as by composite membrane 1 and 2 heat seal of deep hole woven fabric cloth or
Spraying forms certain thickness material.Isolation film 6 and 5 heat seal of woven fabric cloth or spraying are formed into certain thickness material.Root
Resin requirement is determined according to the overall thickness of anti-corrosion leak-proof liner.
Embodiment 1:
Using processing step as shown in Figure 2:
For 6-9 meters of diameter, it is used in determination first that high 220-240 meters high of chimney, which carries out the crucial of whole anti-corrosion leak-proof,
Material and structure, the technique followed by implemented.According to material required in chimney entirety anti-corrosion leak-proof inner lining structure schematic diagram
It is prepared.First according to the diameter of chimney and height customization deep hole woven fabric cloth 2 and woven fabric cloth 5, then according to wanting
It asks and composite membrane 1 and deep hole woven fabric cloth 2 is fabricated to an integral membrane, and isolation film 5 and woven fabric cloth 6 are synthesized one
Body.Customization composite fibre 3 is required according to thickness of inner lining, finally determines compound resin 4.Using the principle of overturning, by integral membrane with
The hose to match with Diameter of chimney and height is made in composite fibre, woven fabric cloth, then required compound resin 4 is poured into soft
Carry out homogeneous impregnation processing in pipe, overturn using air pressure, compound resin and inner wall of stack 7 is made to enrich bonding, isolation film 6 with
Inner wall of stack fits closely.Isolation film is used to absorb the swelling stress that steel chimney is generated from compound lining because material is different,
Finally by being formed by curing hard chimney entirety anti-corrosion leak-proof liner.The resin fibre liner both can be with the steel cigarette in outside
Chimney (or the corrosion protective linings such as glass block) adhesive solidification is integral, can also (or the anti-corrosions such as glass block serve as a contrast with the steel chimney in outside
In) fit closely to form the independent independent anti-corrosion leak-proof liner with sufficient intensity.According to the total thickness of anti-corrosion leak-proof liner
It spends and determines resin requirement.The overall thickness 6-12mm of anti-corrosion leak-proof liner.The liner of this thickness is fully able to meet chimney
Anti-corrosion leak-proof requirement.
1, chimney site inspection measures
The overview of chimney is understood, as the diameter of chimney, height and extent of corrosion are measured.
2, inner wall of stack is cleared up
Inner wall of stack usually has extruding glass block erosion resistant coating, and inner wall will appear peeling, fragmentation and corrosion spot.It is artificial to carry out
After dismounting, shot blastinog can be carried out with mechanical grinding or with high pressure water.
3, woven fabric cloth and isolation film cylinder
According to requiring, isolation film 6 is covered on woven fabric cloth 5 every 5-10 meters.By the membrane material heat seal or spraying of selection
On woven fabric cloth.The woven fabric cloth cylinder to match therewith is sewn into height with the diameter according to chimney.Woven fabric cloth is used
500g/m2, isolation film 1mm thickness, the TPUR of 8cm wide.
4, woven fabric cloth cylinder is hung
The woven fabric cloth cylinder sewed is suspended on chimney top using high-altitude hanging basket and lifting means.Top locking is solid
Fixed, rest part carries out a fixation with fast-curing resin.Rapid curing epoxy available resin is formed with T31 curing agent mixture.
5, made composite fiber cylinder
Composite fibre cylinder is made according to the diameter of chimney and height with composite fibre 3.It can be with multiple-layer stacked extremely according to requirement
It is required that thickness.It can be formed with double glazing fiber and polyester fiber loop bonding, thickness 4mm.
6, fixed composite fibre cylinder
Composite fibre cylinder is lifted on to the inboard of woven fabric cloth cylinder by Special-purpose lifting equipment.Top is locked,
Remaining part position carries out a fixation with fast-curing resin.
7, compound resin is prepared
4 total amount of compound resin needed for being calculated according to the diameter of the thickness of anti-corrosion leak-proof liner and chimney and height.According to tree
The proportion of rouge and curing agent is accurately measured, and is stirred as requested with rotary folding stream.Resin is matched with epoxy resin
With polyethers curing agent, the resin presetting period is controlled greater than 48 hours.
8, compound resin is sprayed
Pass through high-pressure metering pump and spray gun for prepared compound resin even application to composite fibre using Lifting basket
Cylinder surface.The spraying rate of spray gun 300kg/ hours
9, cylinder is made in woven fabric cloth and composite membrane
Composite membrane 1 and deep hole woven fabric cloth 2 are formed into one by heat seal or spraying, then according to the height of chimney and
Whole airtight cylinder is made in internal diameter.Deep hole woven fabric 600g/m2, composite membrane thermal polyurethane TPU.
10, vertical Pneumatic turnover
The airtight cylinder of above-mentioned entirety is passed through on constant air pressure flip vertical to the composite fibre cylinder for having sprayed compound resin,
Gas pressure is adjusted, compound resin is squeezed uniformly and transmits and be impregnated into composite fibre cylinder and woven fabric cylinder until to the interior of chimney
Wall surface.Pressure controllable system is high in 30-50cm water column.
11, constant pressure solidification is maintained.
It has overturn successful liner and has kept constant pressure, maintenance certain time resin, that is, curable, and ultimately formed heavily fortified point
The hard liner for meeting anti-corrosion leak-proof requirement.Maintain constant pressure at 40cm water column high 100 hours or more.
12, port is handled
After liner is fully cured, both ends redundance is cut off, then carries out port sealing with resin glue.
13, inspection and acceptance
After completing lining processing, liner intensity and Thickness sensitivity are carried out.Reach requirement.
Embodiment 2
Using processing step as shown in Figure 3:
1, chimney site inspection measures
The overview of chimney is understood, as the diameter of chimney, height and extent of corrosion are measured.
2, inner wall of stack is cleared up
Inner wall of stack usually has extruding glass block erosion resistant coating, and inner wall will appear peeling, fragmentation and corrosion spot.It is artificial to carry out
After dismounting, shot blastinog can be carried out with mechanical grinding or with high pressure water.
3, woven fabric cloth and isolation film cylinder
According to requiring, isolation film 6 is covered on woven fabric cloth 5 every 5-10 meters.By the membrane material heat seal or spraying of selection
On woven fabric cloth.Woven fabric cloth 550g/m2, isolation film thickness 1.2mm, the PVC of width 10cm.With according to chimney
Diameter and height are sewn into the woven fabric cloth cylinder to match therewith.
4, woven fabric cloth cylinder is hung
The woven fabric cloth cylinder sewed is suspended on chimney top using high-altitude hanging basket and lifting means.Top locking is solid
Fixed, rest part carries out a fixation with fast-curing resin.Rapid curing adds T31 curing agent using epoxy resin.
5, made composite fiber hose
According to determining anti-corrosion leak-proof thickness of inner lining, composite fibre 3 and deep hole woven fabric cloth 2 are made with composite membrane 1
The complex fiber hose to match with the diameter and height of chimney.Composite fibre is glass fibre addition polymerization ester fiber.Thickness 3mm.
Deep hole woven fabric 680g/m2Polypropylene, the PVC of composite membrane 1mm.
6, compound resin is prepared
4 total amount of compound resin needed for being calculated according to the diameter of the thickness of liner and chimney and height.According to resin and solidification
The proportion of agent is accurately measured, and is stirred mixing as requested.Resin furane resins, when curing agent control solidification is pre-hardening
Between be greater than 40 hours.
7, compound resin pours into hose roll-in dipping
Prepared compound resin 4 is circulated into complex fiber hose by high-pressure metering pump, is then carried out with twin rollers
It rolls and impregnates uniformly, form outer membrane resin fibre hose.Before being irrigated, vacuumize process is carried out to hose.Vacuum degree
0.05MPa。
8, flip vertical resin fibre hose
Resin fibre hose passes through on air pressure flip vertical to the chimney 7 for being already equipped with woven fabric cloth 5.Adjust gas pressure
Power is flipped up resin fibre hose continuously.Compound resin 4 in hose uniformly squeezes and is impregnated into woven fabric cloth 5
Until the inner wall surface of chimney 7.
9, maintain constant pressure to solidification
Pressure is kept constant to successful resin fibre liner has been overturn, and maintains certain time resin, that is, curable, and
Ultimately form the hard liner for meeting anti-corrosion leak-proof requirement.Under the high pressure of 50cm water column, maintain to be greater than 110 hours
Solidification.
10, port is handled
After liner is fully cured, both ends redundance is cut off, is then sealed with resin glue.
11, inspection and acceptance
Example 3
Implemented using processing step as shown in Figure 4.
1, chimney site inspection measures
The overview of chimney is understood, as the diameter of chimney, height and extent of corrosion are measured.
2, inner wall of stack is cleared up
Inner wall of stack usually has extruding glass block erosion resistant coating, and inner wall will appear peeling, fragmentation and corrosion spot.It is artificial to carry out
After dismounting, shot blastinog can be carried out with mechanical grinding or with high pressure water.
3, the MULTILAYER COMPOSITE hose to match therewith is sewn into according to the diameter and height of chimney site inspection measurement.Multilayer is multiple
Hose is closed to be made of woven fabric cloth 5 and composite fibre 3 and deep hole woven fabric 2 with composite membrane 1.The hose is complete in customization workshop
At if allowing to make nearby near chimney.Consider that hose volume is very large, is equipped with large-scale lifting appliance and is moved.
4,4 amount of compound resin needed for being calculated according to the diameter of the thickness of liner and chimney and height;It will be answered by metering pump
Resin 4 is circulated into the MULTILAYER COMPOSITE hose of step 1), is then rolled and is impregnated uniformly with distribution machine, it is fine to form multilayer
Tie up resin hose.The thickness 4-8mm of usual hose, the dosage of compound resin is in 6-9kg/m2
5, multi-layer fiber resin hose passes through on air pressure flip vertical to chimney 7;Gas pressure is adjusted, multi-layer fiber tree is made
Rouge hose is continuously overturn upward or downward;It is finally integral with the inner wall surface close adhesion of chimney 7.Impregnated multilayer is fine
Dimension resin hose is transported on the outside of chimney bottom, is overturn using air pressure, gas source is by 2 10m3The air compressor machine of/min provides.It turns over
Turn pressure control in 20-50cm water column, pressure is controlled by water seal overflow valve in switching process.
6, multi-layer fiber resin hose is combined closely after overturning with inner wall of stack.Resin side and inner wall of stack are viscous
Knot, the side of film becomes the new smooth inner wall of chimney.By certain time, after being greater than 5 days, resin is fully cured.Cut off both ends
Then redundance carries out port sealing with resin glue, form complete anti-corrosion leak-proof liner.
The present invention has light weight, anti-corrosive properties strong, whole due to the anti-corrosion leak-proof liner formed using composite fibre resin
The high feature of property, it can be ensured that run steadily in the long term after chimney of electric plant wet type desulfurizing.In addition speed of application of the invention fastly can be with
Great economic benefit is brought for power plant.
The chimney of electric plant inner wall anti-corrosive antiseepage liner and realize that chimney is existing using flip vertical method that the present invention is disclosed and proposed
The method of field installation, those skilled in the art can be appropriate to change the realization of the links such as condition route by using for reference present disclosure, although
Method and technology of preparing of the invention is described by preferred embodiment, and related technical personnel can obviously not depart from
Methods and techniques described herein route is modified or is reconfigured in the content of present invention, spirit and scope, Lai Shixian is most
Whole technology of preparing.In particular, it should be pointed out that all similar replacements and change are aobvious for a person skilled in the art
And be clear to, they are considered as being included in spirit of that invention, range and content.
Claims (4)
1. realizing the field erected method of inner wall of stack anti-corrosion leak-proof liner using flip vertical method;It is characterized in that steps are as follows:
1) it carries out live chimney and reconnoitres measurement, the diameter and height according to chimney are sewn into the woven fabric cloth cylinder to match therewith;
Separating film layer (6) are covered on woven fabric layer of cloth (5) every 5-10 meters;By the membrane material heat seal of selection or it is sprayed on woven fabric
On cloth;
2) multiple-layer stacked is made to requiring thickness composite fibre cylinder according to the diameter of chimney and height with composite fibre layer (3);
3) the woven fabric cloth cylinder that step 1) has sewed chimney top is suspended on using high-altitude hanging basket and lifting means to lock admittedly
Fixed, rest part carries out a fixation with fast-curing resin;
4) step 2) composite fibre cylinder is lifted on to the inboard of woven fabric cloth cylinder, top is locked, remaining position is with quickly
Solidified resin carries out a fixation;
5) compound resin layer (4) needed for being calculated according to the diameter of the thickness of anti-corrosion leak-proof liner and chimney and height;Utilize lifting
Hanging basket passes through high-pressure metering pump and spray gun for prepared compound resin even application to composite fibre cylinder surface;
6) composite film (1) and deep hole woven fabric layer of cloth (2) are formed by one by heat seal or spraying, then according to chimney
Whole airtight cylinder is made in height and internal diameter;
7) by the airtight cylinder of above-mentioned entirety by adjusting on constant air pressure flip vertical to the composite fibre cylinder for having sprayed compound resin
Whole gas pressure squeezes compound resin uniformly and transmits and be impregnated into composite fibre cylinder and woven fabric cylinder until arriving the inner wall of chimney
Surface;
8) after liner is fully cured, both ends redundance is cut off, then carries out port sealing with resin glue.
2. the method as described in claim 1, it is characterized in that inner wall of stack anti-corrosion leak-proof liner be on inner wall of stack (7) successively
Separating film layer (6), woven fabric layer of cloth (5), compound resin layer (4), composite fibre layer (3), compound resin layer (4), depth are set
Hole woven fabric layer of cloth (2), composite film (1);The composite membrane (1) is with uvioresistant, oxidation resistant polyvinyl chloride, heat
Mould polyurethane and rubber material and high-molecular coating material;Composite film thickness 0.5-2mm;The deep hole woven fabric layer of cloth
(2) be that weight per square meter exists: 400≤W≤800 gram by polypropylene fiber, polyester fiber, carbon fiber, nylon fibre or aramid fiber
The fiber cloth that fiber is made into;The composite fibre layer (3) is that glass fibre passes through with polyester fiber, polyester fiber or polypropylene fiber
Multi-layer fiber made of needle thorn or loop bonding;The thickness 2-6mm of usual composite fibre;The compound resin layer (4) be epoxy resin,
The cured layer that unsaturated polyester resin, furane resins, vinylite and curing agent are formed;Compound resin layer thickness 1-4mm;Institute
Stating woven fabric layer of cloth (5) is that weight per square meter exists: 300≤W≤500 gram by polypropylene fiber, polyester fiber, carbon fiber,
The fiber cloth that nylon fibre or aramid fiber are made into;The separating film layer (6) be in chimney height every 5-10 meters plus it is thin
Film;The width of film is 5-10cm, with a thickness of 0.5-2mm;Isolation film is polyethylene, polyvinyl chloride, thermo-plastic polyurethane and rubber
Material and high-molecular coating material;The inner wall of stack (7) is chimney of electric plant steel cylinder or has installed extruding glass block.
3. realizing the field erected method of inner wall of stack anti-corrosion leak-proof liner using flip vertical method;It is characterized in that steps are as follows:
1) it carries out live chimney and reconnoitres measurement, the diameter and height according to chimney are sewn into the woven fabric cloth cylinder to match therewith;
Separating film layer (6) are covered on woven fabric layer of cloth (5) every 5-10 meters;By the membrane material heat seal of selection or it is sprayed on woven fabric
On cloth;
2) according to determining anti-corrosion leak-proof thickness of inner lining, by composite fibre layer (3) and deep hole woven fabric layer of cloth (2) and composite membrane
The complex fiber hose to match with the diameter of chimney and height is made in layer (1);
3) the woven fabric cloth cylinder that step 1) has sewed chimney top is suspended on using high-altitude hanging basket and lifting means to lock admittedly
Fixed, rest part carries out a fixation with fast-curing resin;
4) compound resin layer (4) needed for being calculated according to the diameter of the thickness of liner and chimney and height is measured;Pass through high-pressure metering pump
It is circulated into the complex fiber hose of step 2), is then rolled with twin rollers and impregnates uniformly, form outer membrane resin fibre
Hose;
5) resin fibre hose passes through on air pressure flip vertical to the chimney (7) for being already equipped with woven fabric layer of cloth (5);Adjust gas
Body pressure overturns resin fibre hose continuously upward or downward;Compound resin layer (4) in hose is uniformly squeezed and is impregnated into
Inner wall surface of woven fabric layer of cloth (5) cylinder up to chimney (7);
6) after liner is fully cured, both ends redundance is cut off, is then sealed with resin glue.
4. method as claimed in claim 3, it is characterized in that inner wall of stack anti-corrosion leak-proof liner be on inner wall of stack (7) successively
Separating film layer (6), woven fabric layer of cloth (5), compound resin layer (4), composite fibre layer (3), compound resin layer (4), depth are set
Hole woven fabric layer of cloth (2), composite film (1);The composite membrane (1) is with uvioresistant, oxidation resistant polyvinyl chloride, heat
Mould polyurethane and rubber material and high-molecular coating material;Composite film thickness 0.5-2mm;The deep hole woven fabric layer of cloth
(2) be that weight per square meter exists: 400≤W≤800 gram by polypropylene fiber, polyester fiber, carbon fiber, nylon fibre or aramid fiber
The fiber cloth that fiber is made into;The composite fibre layer (3) is that glass fibre passes through with polyester fiber, polyester fiber or polypropylene fiber
Multi-layer fiber made of needle thorn or loop bonding;The thickness 2-6mm of usual composite fibre;The compound resin layer (4) be epoxy resin,
The cured layer that unsaturated polyester resin, furane resins, vinylite and curing agent are formed;Compound resin layer thickness 1-4mm;Institute
Stating woven fabric layer of cloth (5) is that weight per square meter exists: 300≤W≤500 gram by polypropylene fiber, polyester fiber, carbon fiber,
The fiber cloth that nylon fibre or aramid fiber are made into;The separating film layer (6) be in chimney height every 5-10 meters plus it is thin
Film;The width of film is 5-10cm, with a thickness of 0.5-2mm;Isolation film is polyethylene, polyvinyl chloride, thermo-plastic polyurethane and rubber
Material and high-molecular coating material;The inner wall of stack (7) is chimney of electric plant steel cylinder or has installed extruding glass block.
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CN106891601A (en) * | 2017-02-23 | 2017-06-27 | 河北宏勃防腐工程有限公司 | The chimney inside T-shaped reinforcing anticorrosion process of composite coating |
CN106871145A (en) * | 2017-03-31 | 2017-06-20 | 江苏美盛环境科技有限公司 | A kind of carbon fiber internal cylinder chimney |
CN112443287B (en) * | 2020-11-20 | 2022-06-03 | 中国石油天然气股份有限公司 | Low-pressure casing damage well casing patching mechanism and patching method |
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