CN106425328A - QCr0.8 and high-strength stainless steel CMT welding process - Google Patents

QCr0.8 and high-strength stainless steel CMT welding process Download PDF

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Publication number
CN106425328A
CN106425328A CN201611097079.XA CN201611097079A CN106425328A CN 106425328 A CN106425328 A CN 106425328A CN 201611097079 A CN201611097079 A CN 201611097079A CN 106425328 A CN106425328 A CN 106425328A
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stainless steel
strength stainless
high strength
welding
wall thickness
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CN201611097079.XA
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CN106425328B (en
Inventor
孙振田
马飞
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China National Academy Of Machinery Group Qingdao Branch Co ltd
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Qingdao Branch Of China Academy Of Machinery Science And Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K33/00Specially-profiled edge portions of workpieces for making soldering or welding connections; Filling the seams formed thereby
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/18Dissimilar materials
    • B23K2103/22Ferrous alloys and copper or alloys thereof

Abstract

The invention discloses a QCr0.8 and high-strength stainless steel CMT welding process. The CMT welding process is applied to welding of QCr0.8 and high-strength stainless steel by five steps of polishing of the high-strength stainless steel, polishing of a QCr0.8 part, matching of the two after polishing, welding and treatment after welding; welding heads of the QCr0.8 part and the high-strength stainless steel are set as two different structures, so that the welding firmness of the two is enhanced through different welding heads along with the wall thickness difference of the QCr0.8 part 1; and meanwhile, the CMT welding process can guarantee the welding quality and stability.

Description

A kind of QCr0.8 and the CMT welding procedure of high strength stainless steel
Technical field
The present invention relates to the CMT welding procedure of welding technique field, specially a kind of QCr0.8 and high strength stainless steel.
Background technology
Carry out the welding of QCr0.8 chromium-bronze and high strength stainless steel at this stage using manual argon arc welding.The method is right first Steel side welding surface is polished, then using copperwelding rod, using method welding QCr0.8 chromium-bronze and the height of manual argon arc welding Strong rustless steel lap joint, the radiating of QCr0.8 chromium-bronze is very fast, is formed effectively for ensureing that the fusion of copper side is good, at welding point Molten bath, typically carries out QCr0.8 chromium-bronze and the welding of high strength stainless steel manual argon arc welding by the way of low weldering speed, high current.But It is that it is excessive that this kind of method easily causes thermal weld stress.When heat input increases, easily produce fire check in face of weld, meanwhile, The contamination cracking of liquid copper will be formed in the steel side of weld seam internal copper-steel junction, thereby result in the intensity of copper-steel attachment weld It is greatly reduced.Meanwhile, during manual welding, welding line joint is more, joint because the starting the arc, receive arc and be repeatedly heated so that crystal grain is seriously long Greatly, thus herein plasticity of weld seam etc. be remarkably decreased;Cold metal transfer technology in prior art(It is commonly called as CMT)It is a kind of brand-new Welding procedure, is used in QCr0.8 chromium-bronze and the welding procedure of high strength stainless steel and not only can be realized in welding process Cold and heat succeed each other moreover it is possible to avoid molten drop to penetrate realize no splash droplet transfer and good metallurgical connection, the method is applied to wall The QCr0.8 chromium-bronze of thick 8mm 12mm and high strength stainless steel(Wall thickness is more than or equal to 10mm)Welding procedure in.
Content of the invention
It is an object of the invention to provide the CMT welding procedure of a kind of QCr0.8 and high strength stainless steel, to solve the above-mentioned back of the body The problem proposing in scape technology.
For achieving the above object, the present invention provides following technical scheme:A kind of QCr0.8 is welded with the CMT of high strength stainless steel Technique, including QCr0.8 part and high strength stainless steel, this welding procedure comprises the following steps:
S1:On dedicated numerical control shearing machine, high strength stainless steel is carried out with polishing shearing pretreatment process it is ensured that the table of high strength stainless steel Face fineness≤2.8um;The lap joint with certain tilted shape is polished at the plumb joint of high strength stainless steel;
S2:Polishing process is carried out to QCr0.8 part, polish the effigurate lap joint of tool;Wall thickness when QCr0.8 part During more than 4mm, inclined wall is processed to QCr0.8 part;When the wall thickness of QCr0.8 part is less than 4mm, QCr0.8 part is added Work goes out flange skew wall;
S3:By to-be-welded pieces QCr0.8 part and high strength stainless steel clamping it is ensured that the lap joint of QCr0.8 part is stainless with high-strength The lap joint phase of steel is agreed with, and the lap joint after agreeing with is placed in below bonding machine, and with fixture by QCr0.8 part and high-strength Rustless steel is fixed;
S4:Welded, controlled speed of welding, welding current, weldingvoltage, wire feed rate, the amplitude of oscillation and the slew rate of bonding machine;
S5:After welding, when the temperature of commissure is down to 30 DEG C -40 DEG C, face of weld oxide layer is cleared up.
Preferably, in step S1 the lap joint that high strength stainless steel is polished shape according to QCr0.8 part thickness and Fixed;When the wall thickness of QCr0.8 part is more than 4mm, the lap joint of high strength stainless steel is flange plumb joint;When QCr0.8 part When wall thickness is less than 4mm, the lap joint of high strength stainless steel is spill soldering opening.
Preferably, when the wall thickness of QCr0.8 part is more than 4mm, between leaving between described flange plumb joint and inclined wall Gap, clearance distance is L2(1.5mm≤L2≤2.5mm), it is in certain inclination between described inclined wall and high strength stainless steel upper surface Angle a(15°≤a≤30°).
Preferably, when the wall thickness of QCr0.8 part is less than 4mm, between leaving between described spill soldering opening and flange skew wall Gap, clearance distance is L2(2.5mm≤L2≤3.5mm), it is in a constant inclination between described flange skew wall and high strength stainless steel upper surface Rake angle a(30°≤a≤35°).
Preferably, when the wall thickness of QCr0.8 part is more than 4mm, speed of welding is 40-55cm/min, welding current is 180-220A, weldingvoltage are 18-29V, wire feed rate is 7-9m/min, the amplitude of oscillation is 0.5mm, slew rate controls in 900cm/min.
Preferably, when the wall thickness of QCr0.8 part is less than 4mm, speed of welding is 28-34cm/min, welding current is 160-188A, weldingvoltage are 12-22V, wire feed rate is 4-7m/min, the amplitude of oscillation is 0.2mm, slew rate controls in 900cm/min.
Compared with prior art, the invention has the beneficial effects as follows:The plumb joint of QCr0.8 part and high strength stainless steel is set It is set to two kinds of different structures, can be very good to ensure the difference with QCr0.8 part 1 wall thickness, connect by different welding Head strengthens firm welding between the two, and CMT welding procedure can ensure that the quality of welding and stablizes simultaneously.
Brief description
Fig. 1 is the first lap joint structural representation of the present invention;
Fig. 2 is the welding posture schematic diagram of the first lap joint version of the present invention;
Fig. 3 is second lap joint structural representation of the present invention;
Fig. 4 is the welding posture schematic diagram of second lap joint version of the present invention.
In figure:1 QCr0.8 part, 11 inclined walls, 12 flange skew walls, 2 high strength stainless steels, 21 flange plumb joints, 22 spills Soldering opening.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation description is it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of not making creative work Embodiment, broadly falls into the scope of protection of the invention.
Embodiment 1
Refering to Fig. 1 and 2, the present invention provides a kind of technical scheme:A kind of QCr0.8 and the CMT welding procedure of high strength stainless steel, wrap Include QCr0.8 part 1 and high strength stainless steel 2, this welding procedure comprises the following steps:
S1:On dedicated numerical control shearing machine, high strength stainless steel is carried out with polishing shearing pretreatment process it is ensured that the table of high strength stainless steel Face fineness is 2um;The wall thickness of QCr0.8 part is more than 4mm, and the plumb joint of high strength stainless steel is polished as flange plumb joint 21;
S2:The wall thickness of QCr0.8 part is more than 4mm, processes inclined wall 11 to QCr0.8 part;
S3:By to-be-welded pieces QCr0.8 part with high strength stainless steel clamping it is ensured that inclined wall 11 mutually agrees with flange plumb joint 21, Lap joint after agreeing with is placed in below bonding machine, and with fixture, QCr0.8 part and high strength stainless steel is fixed;
S4:Welded, the speed of welding controlling bonding machine is 45cm/min, welding current is 200A, weldingvoltage is 18V, Wire feed rate is 8m/min, the amplitude of oscillation is 0.5mm, slew rate controls in 900cm/min;
S5:After welding, when the temperature of commissure is down to 30 DEG C, face of weld oxide layer is cleared up.
Embodiment 2
Refering to Fig. 3 and 4, the present invention provides a kind of technical scheme:A kind of QCr0.8 and the CMT welding procedure of high strength stainless steel, wrap Include QCr0.8 part 1 and high strength stainless steel 2, this welding procedure comprises the following steps:
S1:On dedicated numerical control shearing machine, high strength stainless steel is carried out with polishing shearing pretreatment process it is ensured that the table of high strength stainless steel Face fineness is 1.8um;The wall thickness of QCr0.8 part is less than 4mm, and the plumb joint of high strength stainless steel is polished as spill soldering opening 22;
S2:The wall thickness of QCr0.8 part is less than 4mm, processes flange skew wall 12 to QCr0.8 part;
S3:By to-be-welded pieces QCr0.8 part and high strength stainless steel clamping it is ensured that flange skew wall 12 and spill soldering opening 22 phase contract Close, the lap joint after agreeing with is placed in below bonding machine, and with fixture, QCr0.8 part and high strength stainless steel is fixed;
S4:Welded, the speed of welding controlling bonding machine is 31cm/min, welding current is 170A, weldingvoltage is 16V, Wire feed rate is 5m/min, the amplitude of oscillation is 0.2mm, slew rate controls in 900cm/min;
S5:After welding, when the temperature of commissure is down to 40 DEG C, face of weld oxide layer is cleared up.
QCr0.8 part 1 and the plumb joint of high strength stainless steel 2 are arranged to two kinds of different structures by the present invention, can be very The good difference ensureing with QCr0.8 part 1 wall thickness, by different welding point enhancings firm welding between the two Property, CMT welding procedure can ensure that the quality of welding and stablizes simultaneously.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, permissible Understand and can carry out multiple changes, modification, replacement to these embodiments without departing from the principles and spirit of the present invention And modification, the scope of the present invention be defined by the appended.

Claims (6)

1. the CMT welding procedure of a kind of QCr0.8 and high strength stainless steel, including QCr0.8 part(1)And high strength stainless steel(2), its It is characterised by, this welding procedure comprises the following steps:
S1:On dedicated numerical control shearing machine, high strength stainless steel is carried out with polishing shearing pretreatment process it is ensured that the table of high strength stainless steel Face fineness≤2.8um;The lap joint with certain tilted shape is polished at the plumb joint of high strength stainless steel;
S2:Polishing process is carried out to QCr0.8 part, polish the effigurate lap joint of tool;Wall thickness when QCr0.8 part During more than 4mm, inclined wall is processed to QCr0.8 part(11);When the wall thickness of QCr0.8 part is less than 4mm, to QCr0.8 zero Part processes flange skew wall(12);
S3:By to-be-welded pieces QCr0.8 part and high strength stainless steel clamping it is ensured that the lap joint of QCr0.8 part is stainless with high-strength The lap joint phase of steel is agreed with, and the lap joint after agreeing with is placed in below bonding machine, and with fixture by QCr0.8 part and high-strength Rustless steel is fixed;
S4:Welded, controlled speed of welding, welding current, weldingvoltage, wire feed rate, the amplitude of oscillation and the slew rate of bonding machine;
S5:After welding, when the temperature of commissure is down to 30 DEG C -40 DEG C, face of weld oxide layer is cleared up.
2. a kind of QCr0.8 according to claim 1 and high strength stainless steel CMT welding procedure it is characterised in that:Step In S1, the shape of the lap joint that high strength stainless steel is polished is depending on the thickness of QCr0.8 part;Wall thickness when QCr0.8 part During more than 4mm, the lap joint of high strength stainless steel is flange plumb joint(21);When the wall thickness of QCr0.8 part is less than 4mm, high-strength Stainless lap joint is spill soldering opening(22).
3. a kind of QCr0.8 according to claim 2 and high strength stainless steel CMT welding procedure it is characterised in that:When When the wall thickness of QCr0.8 part is more than 4mm, described flange plumb joint(21)With inclined wall(11)Between leave gap, clearance distance For L2(1.5mm≤L2≤2.5mm), described inclined wall(11)It is in certain angle of inclination a and high strength stainless steel upper surface between (15°≤a≤30°).
4. a kind of QCr0.8 according to claim 2 and high strength stainless steel CMT welding procedure it is characterised in that:When When the wall thickness of QCr0.8 part is less than 4mm, described spill soldering opening(22)With flange skew wall(12)Between leave gap, clearance gap From for L2(2.5mm≤L2≤3.5mm), described flange skew wall(12)It is in certain angle of inclination and high strength stainless steel upper surface between a(30°≤a≤35°).
5. a kind of QCr0.8 according to claim 1 and high strength stainless steel CMT welding procedure it is characterised in that:When When the wall thickness of QCr0.8 part is more than 4mm, speed of welding is 40-55cm/min, welding current is 180-220A, weldingvoltage is 18-29V, wire feed rate are 7-9m/min, the amplitude of oscillation is 0.5mm, slew rate controls in 900cm/min.
6. a kind of QCr0.8 according to claim 1 and high strength stainless steel CMT welding procedure it is characterised in that:When When the wall thickness of QCr0.8 part is less than 4mm, speed of welding is 28-34cm/min, welding current is 160-188A, weldingvoltage is 12-22V, wire feed rate are 4-7m/min, the amplitude of oscillation is 0.2mm, slew rate controls in 900cm/min.
CN201611097079.XA 2016-12-02 2016-12-02 A kind of CMT welding procedures of QCr0.8 and high strength stainless steel Active CN106425328B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018107313A1 (en) * 2016-12-12 2018-06-21 机械科学研究总院青岛分院有限公司 Qcr0.8 and high-strength stainless steel cmt welding process

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85108448A (en) * 1984-10-13 1986-08-13 肯纳科特公司 Welding point
US4722125A (en) * 1984-05-25 1988-02-02 Peng Da H Method for producing a tungsten carbide tip punch
DE102004029230A1 (en) * 2004-06-17 2006-01-12 Thyssenkrupp Stahl Ag Metallic join partners` connecting method for manufacturing vehicle body, involves grouting two join partners, so that material of latter partner penetrates into recess of former partner to produce fixed connection between partners
CN1988979A (en) * 2004-06-02 2007-06-27 美铝公司 Gas metal buried arc welding of lap-penetration joints
CN101758326A (en) * 2009-11-04 2010-06-30 中国船舶重工集团公司第七二五研究所 Plasma-arc welding method of cupronickel with thickness of 2-20 mm
JP2011067830A (en) * 2009-09-24 2011-04-07 Nippon Steel Techno Research Corp Method of joining copper sheet and steel sheet by laser
CN102179678A (en) * 2011-06-02 2011-09-14 四川省南充东力连杆有限公司 Method for producing axle by welding medium plates

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4722125A (en) * 1984-05-25 1988-02-02 Peng Da H Method for producing a tungsten carbide tip punch
CN85108448A (en) * 1984-10-13 1986-08-13 肯纳科特公司 Welding point
CN1988979A (en) * 2004-06-02 2007-06-27 美铝公司 Gas metal buried arc welding of lap-penetration joints
DE102004029230A1 (en) * 2004-06-17 2006-01-12 Thyssenkrupp Stahl Ag Metallic join partners` connecting method for manufacturing vehicle body, involves grouting two join partners, so that material of latter partner penetrates into recess of former partner to produce fixed connection between partners
JP2011067830A (en) * 2009-09-24 2011-04-07 Nippon Steel Techno Research Corp Method of joining copper sheet and steel sheet by laser
CN101758326A (en) * 2009-11-04 2010-06-30 中国船舶重工集团公司第七二五研究所 Plasma-arc welding method of cupronickel with thickness of 2-20 mm
CN102179678A (en) * 2011-06-02 2011-09-14 四川省南充东力连杆有限公司 Method for producing axle by welding medium plates

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018107313A1 (en) * 2016-12-12 2018-06-21 机械科学研究总院青岛分院有限公司 Qcr0.8 and high-strength stainless steel cmt welding process

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