CN106424842B - A kind of intelligent multiaxis punch device based on Internet of Things - Google Patents

A kind of intelligent multiaxis punch device based on Internet of Things Download PDF

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Publication number
CN106424842B
CN106424842B CN201611028170.6A CN201611028170A CN106424842B CN 106424842 B CN106424842 B CN 106424842B CN 201611028170 A CN201611028170 A CN 201611028170A CN 106424842 B CN106424842 B CN 106424842B
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China
Prior art keywords
integrated circuit
things
internet
device based
punch device
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CN201611028170.6A
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CN106424842A (en
Inventor
吴振彪
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Jiangsu Yiquan Auto Parts Co., Ltd
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Huian Yundian Network Technology Co Ltd
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Priority to CN201611028170.6A priority Critical patent/CN106424842B/en
Publication of CN106424842A publication Critical patent/CN106424842A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B47/00Constructional features of components specially designed for boring or drilling machines; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B51/00Tools for drilling machines
    • B23B51/12Adapters for drills or chucks; Tapered sleeves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/0009Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The present invention relates to a kind of intelligent multiaxis punch device based on Internet of Things, including perforating mechanism, bottom plate, positioning plate, workbench and bearing, punching component includes the first motor and perforation unit, perforation unit includes axis foot, drill bit and fixed cell, fixed cell includes the second motor, drive shaft, drive block, guide runner, fixed frame and chuck, perforating mechanism further includes middle control component, PLC and working power module are equipped with middle control component, in the intelligent multiaxis punch device based on Internet of Things, second motor drives drive shaft turns, relative distance between drive shaft and drive block is adjusted, so as to ensure that two chucks can realize folding, so as to ensure that the practicality of equipment;In working power circuit, the model MAX761 of integrated circuit, the maximum static current of integrated circuit is 5 μ A, ensure equipment reliably working in the standby state, its load current is maximum up to 150mA, ensures equipment steady operation under operation, so as to improve the practicality of equipment.

Description

A kind of intelligent multiaxis punch device based on Internet of Things
Technical field
The present invention relates to a kind of intelligent multiaxis punch device based on Internet of Things.
Background technology
Punch device, the exactly equipment to being punched on specified product.
It is most of all still to be punched by way of drill bit punching in existing punch device, set at these During standby punching, for different size and different-diameter aperture when, it is necessary to manual control be carried out, to be replaced Drill bit, so not only efficiency is low, but also be easy to cause drill bit and fix unstable phenomenon, so as to reduce the reliable of punch device Property;Moreover, when equipment works, since its working status is more special, standby and two kinds of shapes of operation are broadly divided into The size of current of state, wherein working power output is also different, so that the output current scope of working power is wider, and it is existing The scope of the output current of integrated circuit is smaller, generally can not it is standby again in the state of ensure be less than uA ranks, so as to need separately Outer increase power circuit, thus substantially increases production cost, reduces the market competitiveness of punch device.
The content of the invention
The technical problem to be solved in the present invention is:It is a kind of based on Internet of Things in order to overcome the deficiencies of the prior art and provide Intelligent multiaxis punch device.
The technical solution adopted by the present invention to solve the technical problems is:A kind of intelligent multiaxis punching based on Internet of Things is set It is standby, including perforating mechanism, the bottom plate set gradually from top to bottom, positioning plate, workbench and bearing, the perforating mechanism is including beating Aperture member and positioning component, the punching component are located at the top of positioning component;
The punching component includes the first motor and some perforation units, and first motor is arranged on the top of bearing, Each perforation unit is sequentially connected with the first motor, and the perforation unit includes axis foot, drill bit and fixed cell, and the axis foot leads to Fixed cell is crossed to be sequentially connected with drill bit;
The fixed cell includes the second motor, drive shaft, drive block, guide runner, fixed frame and two chucks, described The both sides of chuck are equipped with fixed block, and the horizontal cross-section of two chucks is semicircle, the fixed block on one of chuck Resetting spring is equipped between the fixed block on another chuck, two chucks are symmetrical arranged, and the half of one of chuck The center of circle of circular cross-section is located at the inside of another chuck, and second motor is sequentially connected with drive shaft, in the drive shaft Equipped with external screw thread, the drive block at the position of driving axis connection with being equipped with internal thread, and the internal thread is matched with external screw thread, institute State drive block to be slidably connected by guide runner and fixed frame, one of chuck is fixedly connected with drive block, another chuck It is fixedly connected with fixed frame, the fixed frame is fixed on axis foot;
The perforating mechanism further includes middle control component, and PLC and working power module, the work are equipped with the middle control component Making power module includes working power circuit, and the working power circuit includes integrated circuit, first resistor, second resistance, the Three resistance, the 4th resistance, the 5th resistance, the first capacitance, the second capacitance, the 3rd capacitance, the 4th capacitance, diode and inductance, institute State the model MAX761 of integrated circuit, the power end of the integrated circuit respectively by the first capacitance and the second capacity earth, The power end of the integrated circuit is grounded by the series circuit that 3rd resistor and the 4th resistance form, the electricity of the integrated circuit Source is connected by the anode of inductance and diode, and the power end of the integrated circuit passes through the 5th resistance and the electricity of integrated circuit Pond low potential output test side connection, the low battery comparator connecting pin in inside of the integrated circuit respectively with 3rd resistor and the Four resistance connect, and the reference edge of the integrated circuit passes through the 3rd capacity earth, the ground terminal of the integrated circuit and integrated electricity The logic level input on road is grounded, the feedback end of the integrated circuit be grounded by second resistance and by first resistor with The cathode connection of diode, the cathode of the diode pass through the 4th capacity earth.
Preferably, air pump controls cylinder to start to work by connecting tube, will be controlled with exhaust hood by locating rod Workbench moves up and down, so as to ensure that the accuracy of punching, prevents and punches obstructed phenomenon, the positioning component bag Calibration table top, locating rod, air pump, connecting tube and the cylinder set on the table is included, the cylinder passes through connecting tube and air pump Connection, the calibration table top are arranged on the top of workbench, and the cylinder is connected by locating rod with table drive.
Preferably, installed to ensure that bottom plate, positioning plate, workbench and bearing are capable of the position of installation provision, By opening up guide through hole on it, then only need for guide sleeve to be fixed on the inside of guide through hole, at the same by guide rod come The position of bottom plate, positioning plate, workbench and bearing is adjusted and fixed, is equipped with the bottom plate, positioning plate, workbench and bearing Guide through hole, the guide through hole are equipped with guidance set, and the guidance set includes guide rod and guide sleeve, the guide sleeve It is arranged in guide through hole, the guide rod is located at the inside of guide sleeve.
Preferably, in order to ensure that the deviation of angle will not occur for guide rod and guide sleeve, so as to further ensure bottom Plate, positioning plate, the position of workbench and bearing determine that the periphery of the guide rod is equipped with some limited blocks, the guide sleeve Inner wall be equipped with some limiting slots, the quantity of the limiting slot is consistent with the quantity of limited block and corresponds, the limited block Matched with limiting slot.
Preferably, in order to ensure that chuck automatically opens up when unclamping, the resetting spring is always positioned at pressing Contracting state.
Preferably, pressure sensor is when the pressure of workbench is detected, it becomes possible to detects that workbench declines Height it is excessive, feed back to middle control component, it is achieved thereby that the real time monitoring adjusted to the height of workbench, the positioning plate Top is equipped with limit assembly, and the limit assembly includes pressure sensor.
Preferably, remote monitoring of the staff to equipment, the middle control group can be realized by wireless communication module Part further includes wireless communication module, and the wireless communication module includes bluetooth.
Preferably, servomotor has the characteristics that to control accuracy high, so that the energy when displacement of control punching The control of higher precision is enough carried out, ensure that the accuracy of punching, first motor and the second motor are servomotor.
The invention has the advantages that should be based in the intelligent multiaxis punch device of Internet of Things, the driving of the second motor drives Axis rotates, and the relative distance between drive shaft and drive block is adjusted, since one of chuck is fixedly connected with drive block, Another chuck is fixedly connected with fixed frame, so as to ensure that two chucks can realize folding, so as to ensure that the reality of equipment The property used;Moreover, in working power circuit, the model MAX761 of integrated circuit, since the maximum of integrated circuit is static Electric current is 5 μ A, so as to ensure equipment reliably working in the standby state, and the maximum reachable 150mA of its load current, from And can ensure equipment steady operation under operation, so as to improve the practicality of equipment.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structure diagram of the intelligent multiaxis punch device based on Internet of Things of the present invention;
Fig. 2 is the structure diagram of the fixed cell of the intelligent multiaxis punch device based on Internet of Things of the present invention;
Fig. 3 is the structure diagram of the guide sleeve of the intelligent multiaxis punch device based on Internet of Things of the present invention;
Fig. 4 is the structure diagram of the guide rod of the intelligent multiaxis punch device based on Internet of Things of the present invention;
Fig. 5 is the circuit diagram of the working power circuit of the intelligent multiaxis punch device based on Internet of Things of the present invention;
In figure:1. the first motor, 2. axis feet, 3. fixed cells, 4. drill bits, 5. guide rods, 6. guide sleeves, 7. bearings, 8. Workbench, 9. positioning plates, 10. bottom plates, 11. calibration table tops, 12. locating rods, 13. cylinders, 14. connecting tubes, 15. air pumps, 16. pressures Force snesor, 17. limiting slots, 18. limited blocks, 19. second motors, 20. drive shafts, 21. drive blocks, 22. guide runners, 23. Fixed frame, 24. chucks, 25. fixed blocks, 26. resetting springs, U1. integrated circuits, R1. first resistors, R2. second resistances, R3. 3rd resistor, the 4th resistance of R4., the 5th resistance of R5., the first capacitances of C1., the second capacitances of C2., the 3rd capacitances of C3., C4. the 4th Capacitance, D1. diodes, L1. inductance.
Embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates the basic structure of the present invention, therefore it only shows composition related to the present invention.
As Figure 1-Figure 5, a kind of intelligent multiaxis punch device based on Internet of Things, including perforating mechanism, from top to bottom Bottom plate 10, positioning plate 9, workbench 8 and the bearing 7 set gradually, the perforating mechanism include punching component and positioning component, institute State the top that punching component is located at positioning component;
The punching component includes the first motor 1 and some perforation units, and first motor 1 is arranged on the upper of bearing 7 Side, each perforation unit are sequentially connected with the first motor 1, and the perforation unit includes axis foot 2, drill bit 4 and fixed cell 3, institute Axis foot 2 is stated to be sequentially connected by fixed cell 3 and drill bit 4;
The fixed cell 3 includes the second motor 19, drive shaft 20, drive block 21, guide runner 22, fixed frame 23 and two A chuck 24, the both sides of the chuck 24 are equipped with fixed block 25, and the horizontal cross-section of two chucks 24 is semicircle, wherein Resetting spring 26, two folders are equipped between the fixed block 25 on fixed block 25 and another chuck 24 on one chuck 24 Set 24 is symmetrical arranged, and the center of circle of the semi-circular cross-section of one of chuck 24 is located at the inside of another chuck 24, and described second Motor 19 is sequentially connected with drive shaft 20, and the drive shaft 20 is equipped with external screw thread, and the drive block 21 is connected with drive shaft 20 Position at be equipped with internal thread, the internal thread is matched with external screw thread, and the drive block 21 passes through guide runner 22 and fixed frame 23 are slidably connected, and one of chuck 24 is fixedly connected with drive block 21, another chuck 24 is fixedly connected with fixed frame 23, institute Fixed frame 23 is stated to be fixed on axis foot 2;
The perforating mechanism further includes middle control component, and PLC and working power module, the work are equipped with the middle control component Making power module includes working power circuit, and the working power circuit includes integrated circuit U1, first resistor R1, second resistance R2,3rd resistor R3, the 4th resistance R4, the 5th resistance R5, the first capacitance C1, the second capacitance C2, the 3rd capacitance C3, the 4th capacitance The model MAX761 of C4, diode D1 and inductance L1, the integrated circuit U1, the power end of the integrated circuit U1 lead to respectively The first capacitance C1 and the second capacitance C2 ground connection is crossed, the power end of the integrated circuit U1 passes through 3rd resistor R3 and the 4th resistance R4 The series circuit ground connection of composition, the power end of the integrated circuit U1 is connected by inductance L1 with the anode of diode D1, described The power end of integrated circuit U1 exports test side with the battery low potential of integrated circuit U1 by the 5th resistance R5 and is connected, the collection It is connected respectively with 3rd resistor R3 and the 4th resistance R4 into the low battery comparator connecting pin in inside of circuit U 1, the integrated circuit The reference edge of U1 is grounded by the 3rd capacitance C3, the ground terminal of the integrated circuit U1 and the logic level input of integrated circuit U 1 End is grounded, and the feedback end of the integrated circuit U1 is grounded by second resistance R2 and by first resistor R1's and diode D1 Cathode connects, and the cathode of the diode D1 is grounded by the 4th capacitance C4.
Preferably, air pump 15 controls cylinder 13 to start to work by connecting tube 14, positioning will be passed through with exhaust hood 13 Bar 12 controls moving up and down for workbench 8, so as to ensure that the accuracy of punching, prevents and punches obstructed phenomenon, institute State calibration table top 11, locating rod 12, air pump 15, connecting tube 14 and cylinder 13 that positioning component includes being arranged on workbench 8, institute State cylinder 13 to connect with air pump 15 by connecting tube 14, the calibration table top 11 is arranged on the top of workbench 8, the cylinder 13 It is sequentially connected by locating rod 12 and workbench 8.
Preferably, in order to ensure that bottom plate 10, positioning plate 9, workbench 8 and bearing 7 are capable of the position progress of installation provision Installation, by opening up guide through hole on it, then only needs for guide sleeve 6 to be fixed on the inside of guide through hole, while by leading Bottom plate 10, positioning plate 9, workbench 8 and the position of bearing 7, the bottom plate 10, positioning plate 9, work are adjusted and fix to bar 5 Guide through hole is equipped with platform 8 and bearing 7, the guide through hole is equipped with guidance set, and the guidance set includes guide rod 5 With guide sleeve 6, the guide sleeve 6 is arranged in guide through hole, and the guide rod 5 is located at the inside of guide sleeve 6.
Preferably, in order to ensure that the deviation of angle will not occur for guide rod 5 and guide sleeve 6, so as to further ensure Bottom plate 10, positioning plate 9, the position of workbench 8 and bearing 7 determine that the periphery of the guide rod 5 is equipped with some limited blocks 18, The inner wall of the guide sleeve 6 is equipped with some limiting slots 17, and the quantity of the limiting slot 17 is consistent with the quantity of limited block 18 and one One corresponds to, and the limited block 18 is matched with limiting slot 17.
Preferably, in order to ensure that chuck 24 automatically opens up when unclamping, the resetting spring 26 position all the time In compressive state.
Preferably, pressure sensor 16 is when the pressure of workbench 8 is detected, it becomes possible to detects workbench 8 The height of decline is excessive, feeds back to middle control component, it is achieved thereby that the real time monitoring adjusted to the height of workbench 8, described fixed The top of position plate 9 is equipped with limit assembly, and the limit assembly includes pressure sensor 16.
Preferably, remote monitoring of the staff to equipment, the middle control group can be realized by wireless communication module Part further includes wireless communication module, and the wireless communication module includes bluetooth.
Preferably, servomotor has the characteristics that to control accuracy high, so that the energy when displacement of control punching The control of higher precision is enough carried out, ensure that the accuracy of punching, 1 and second motor 19 of the first motor is servo electricity Machine.
In the intelligent multiaxis punch device based on Internet of Things, when punching is needed, controlled first by middle control component Positioning component is positioned come the depth according to punching, is then punched again by punching component.
In punching component, the first motor 1 controls drill bit 4 to be drilled or punched by axis foot 2.Needing to carry out When drill bit 4 is replaced, the second motor 19 will start to drive drive shaft 20 to rotate, and pass through internal thread and externally threaded work mutually With the relative distance between drive shaft 20 and drive block 21 being adjusted, subsequent drive block 21 will pass through guide runner 22 Slided on fixed frame 23, since one of chuck 24 is fixedly connected with drive block 21, another chuck 24 and fixed frame 23 It is fixedly connected, so as to ensure that two chucks 24 can realize separation, corresponding drill bit 4 is encased in folder by subsequent staff again Between set 24, then by the second motor 19 realize that two chucks 24 step up.
In middle control component, PLC, for carrying out intelligentized control method to each mechanism in equipment, so as to improve equipment Intelligence degree;Working power module, for ensureing the reliably working of equipment, can be operated under the electric current of wide scope.Its In, in working power circuit, the feedback end of the model MAX761 of integrated circuit U1, integrated circuit U1 to first resistor R1 and Current potential between second resistance R2 is monitored in real time, so that the stability of output voltage is ensure that, simultaneously because integrated circuit The maximum static current of U1 is 5 μ A, and so as to ensure equipment reliably working in the standby state, and its load current is maximum Up to 150mA, so as to ensure equipment steady operation under operation, so as to improve the practicality of equipment.
Compared with prior art, should be based in the intelligent multiaxis punch device of Internet of Things, the second motor 19 drives drive shaft 20 rotate, and the relative distance between drive shaft 20 and drive block 21 is adjusted, due to one of chuck 24 and drive block 21 It is fixedly connected, another chuck 24 is fixedly connected with fixed frame 23, so that ensure that two chucks 24 can realize folding, so that It ensure that the practicality of equipment;Moreover, in working power circuit, the model MAX761 of integrated circuit U1, due to collection Maximum static current into circuit U 1 is 5 μ A, so as to ensure equipment reliably working in the standby state, and its load electricity Stream is maximum up to 150mA, so as to ensure equipment steady operation under operation, so as to improve the practicality of equipment.
It is complete by above-mentioned description, relevant staff using the above-mentioned desirable embodiment according to the present invention as enlightenment Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property scope is not limited to the content on specification, it is necessary to determines its technical scope according to right.

Claims (8)

1. a kind of intelligent multiaxis punch device based on Internet of Things, it is characterised in that including perforating mechanism, from top to bottom set successively Bottom plate, positioning plate, workbench and the bearing put, the perforating mechanism include punching component and positioning component, the punching component Positioned at the top of positioning component;
The punching component includes the first motor and some perforation units, and first motor is arranged on the top of bearing, each to beat Hole unit is sequentially connected with the first motor, and the perforation unit includes axis foot, drill bit and fixed cell, and the axis foot passes through solid Order member is sequentially connected with drill bit;
The fixed cell includes the second motor, drive shaft, drive block, guide runner, fixed frame and two chucks, the chuck Both sides be equipped with fixed block, the horizontal cross-sections of two chucks is semicircle, the fixed block on one of chuck with it is another Resetting spring is equipped between fixed block on one chuck, two chucks are symmetrical arranged, the semicircle of one of chuck The center of circle in section is located at the inside of another chuck, and second motor is sequentially connected with drive shaft, and the drive shaft is equipped with External screw thread, the drive block at the position of driving axis connection with being equipped with internal thread, and the internal thread is matched with external screw thread, the biography Motion block is slidably connected by guide runner and fixed frame, and one of chuck is fixedly connected with drive block, another chuck is with consolidating Determine frame to be fixedly connected, the fixed frame is fixed on axis foot;
The perforating mechanism further includes middle control component, and PLC and working power module, the work electricity are equipped with the middle control component Source module includes working power circuit, and the working power circuit includes integrated circuit, first resistor, second resistance, the 3rd electricity Resistance, the 4th resistance, the 5th resistance, the first capacitance, the second capacitance, the 3rd capacitance, the 4th capacitance, diode and inductance, the collection It is described respectively by the first capacitance and the second capacity earth into the model MAX761 of circuit, the power end of the integrated circuit The power end of integrated circuit is grounded by the series circuit that 3rd resistor and the 4th resistance form, the power end of the integrated circuit Connected by the anode of inductance and diode, the power end of the integrated circuit is low with the battery of integrated circuit by the 5th resistance Current potential output test side connection, the low battery comparator connecting pin in inside of the integrated circuit are electric with 3rd resistor and the 4th respectively Resistance connection, the reference edge of the integrated circuit by the 3rd capacity earth, the ground terminal of the integrated circuit and integrated circuit Logic level input is grounded, and the feedback end of the integrated circuit is grounded by second resistance and passes through first resistor and two poles The cathode connection of pipe, the cathode of the diode pass through the 4th capacity earth.
2. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that the positioning component bag Calibration table top, locating rod, air pump, connecting tube and the cylinder set on the table is included, the cylinder passes through connecting tube and air pump Connection, the calibration table top are arranged on the top of workbench, and the cylinder is connected by locating rod with table drive.
3. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that the bottom plate, positioning Guide through hole is equipped with plate, workbench and bearing, the guide through hole is equipped with guidance set, and the guidance set includes leading To bar and guide sleeve, the guiding is set in guide through hole, and the guide rod is located at the inside of guide sleeve.
4. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 3, it is characterised in that outside the guide rod Week is equipped with some limited blocks, and the inner wall of the guide sleeve is equipped with some limiting slots, the quantity of the limiting slot and the number of limited block Amount is consistent and corresponds, and the limited block is matched with limiting slot.
5. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that the resetting spring begins Final position is in compressive state.
6. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that the positioning plate it is upper Side is equipped with limit assembly, and the limit assembly includes pressure sensor.
7. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that the middle control component is also Including wireless communication module, the wireless communication module includes bluetooth.
8. the intelligent multiaxis punch device based on Internet of Things as claimed in claim 1, it is characterised in that first motor and Second motor is servomotor.
CN201611028170.6A 2016-11-18 2016-11-18 A kind of intelligent multiaxis punch device based on Internet of Things Active CN106424842B (en)

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CN112799345B (en) * 2021-04-13 2021-07-06 南京我乐家居股份有限公司 Gang drill on-line production control system and steps

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