CN106424611A - Special equipment for tipping and replacing medium and large-size slab ingot crystallizer applied to aluminum machining industry - Google Patents

Special equipment for tipping and replacing medium and large-size slab ingot crystallizer applied to aluminum machining industry Download PDF

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Publication number
CN106424611A
CN106424611A CN201611029952.1A CN201611029952A CN106424611A CN 106424611 A CN106424611 A CN 106424611A CN 201611029952 A CN201611029952 A CN 201611029952A CN 106424611 A CN106424611 A CN 106424611A
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CN
China
Prior art keywords
base
special equipment
hydraulic cylinder
hinged
pin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201611029952.1A
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Chinese (zh)
Other versions
CN106424611B (en
Inventor
刘新锋
段奎立
李坤
许利华
李海峰
吴幕天
吴佳佳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HENAN ZHONGFU ALUMINUM ALLOY CO Ltd
Original Assignee
HENAN ZHONGFU ALUMINUM ALLOY CO Ltd
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Application filed by HENAN ZHONGFU ALUMINUM ALLOY CO Ltd filed Critical HENAN ZHONGFU ALUMINUM ALLOY CO Ltd
Priority to CN201611029952.1A priority Critical patent/CN106424611B/en
Publication of CN106424611A publication Critical patent/CN106424611A/en
Application granted granted Critical
Publication of CN106424611B publication Critical patent/CN106424611B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/12Appurtenances, e.g. for sintering, for preventing splashing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/005Casting ingots, e.g. from ferrous metals from non-ferrous metals

Abstract

The invention discloses special equipment for tipping and replacing a medium and large-size slab ingot crystallizer applied to an aluminum machining industry. The special equipment comprises pedestals, a tipping beam and a hydraulic device, wherein two pedestals are arranged in parallel on a pedestal fixing plate; the pedestals, the tipping beam and the hydraulic device are mutually articulated to form a triangular structure; the pedestals are articulated with one end of a protective supporting rod device; the tipping beam is provided with a limiting baffle which is matched with the other end of the protective supporting rod device in use; one end, articulated with the corresponding pedestal, of the tipping beam is provided with an inductance-type proximity switch which is fixed by virtue of a travel switch bracket; the travel switch bracket is articulated with the protective supporting rod device through a connecting rod; the tipping beam is connected with a flat ingot crystallizer casting platform through a positioning pin and a hexagonal bolt. The special equipment disclosed by the invention has the advantages of eliminating potential safety hazards existing in work on a relatively deep vertical shaft, also solving the problem of harms to an operator who works in an environment with much high-temperature moisture for a long time, and also improving the work efficiency and the production efficiency.

Description

The medium-and-large-sized flat ingot mould of aluminum processing industry is tumbled replacing special equipment
Technical field:
The more changing device the present invention relates to one kind is tumbled, a kind of more particularly to medium-and-large-sized flat ingot mould of aluminum processing industry is tumbled more Change special equipment.
Background technology:
At present, in aluminum processing industry, one kind on apparatus body in the casting process of slab ingot Design of Production Line, supplies production line A set of tipple of self-operating.Can not move and can only use in process of production, tilted position and limited angle, knot Brilliant device is changed and can only be carried out on a production line during maintaining, is 20 meters of hard well under production line, circulating water temperature height, and Dampness is big, has had a strong impact on production efficiency, and there is greatly peace and hidden danger.
Content of the invention:
The technical problem to be solved is:Overcome the deficiencies in the prior art, provide a kind of simple structure, can disassemble, By hinged between beam of tumbling, base and hydraulic means, the operation of tumbling of large-scale flat ingot mould is realized, with operation letter The medium-and-large-sized flat ingot mould of aluminum processing industry single, that improve human users' environment is tumbled replacing special equipment.
The technical scheme is that:Including base, tumble beam and hydraulic means, the base is two, and parallel sets Put on base fixing plate, the base, tumble beam and hydraulic means mutually hinged, and form triangular structure, and the bottom Seat is hinged with one end of protection brace apparatus, is provided with and uses cooperatively with the other end for protecting brace apparatus on the beam of tumbling Postive stop baffle, the beam of tumbling one end hinged with base is provided with the inductance type that travel switch bracket is fixed and is close to Switch, the travel switch bracket is hinged with protection brace apparatus by connecting rod, and the beam of tumbling is by alignment pin and hexagonal spiral shell Bolt is connected with flat ingot mould casting platform.
The base is to be inverted and the trapezium structure with rectangular recess, is provided with, in the rectangular recess, beam stanchion of tumbling And the hydraulic means support hinged with hydraulic means, described tumble beam stanchion and hydraulic means support is arranged on the two ends of base, And arrangement for adjusting height is provided with the beam stanchion of tumbling.
The hydraulic means includes the hydraulic cylinder for connecting by pipeline and electric hydaulic station, and one end of the hydraulic cylinder passes through Hydraulic cylinder bearing pin one is hinged with hydraulic means support, and the other end of the hydraulic cylinder is by hydraulic cylinder bearing pin two and beam hinge of tumbling Connect, and described tumbling between beam and hydraulic cylinder is provided with spacer sleeve two.
Hex bolts is provided with the hydraulic cylinder bearing pin one and hydraulic cylinder bearing pin two, the hex bolts and hydraulic cylinder pin Plain cushion, spring washer and bearing pin gland is provided between axle one and hydraulic cylinder bearing pin two.
The beam of tumbling is hinged by base steady pin with base, and the base steady pin is through the self-lubricating axle on base Hold, the self-lubricating bearing is set on base by welding, is provided with spacer sleeve one, the bottom on the base steady pin Hex bolts is provided with seat steady pin, between the hex bolts and base steady pin, is provided with plain cushion, spring washer and bearing pin Gland.
The protection brace apparatus are hinged with base by strut bearing pin, and are provided with split pin on the strut bearing pin, Arrangement for adjusting height is provided with the protection brace apparatus.
Lifting maintenance platform is provided between described two bases, and the lifting maintenance platform is connected with electric hydaulic station, And the main oil pump in the electric hydaulic station is connected with converter and control loop, the control loop and inductance approach switch Connection.
The invention has the beneficial effects as follows:
1st, the present invention can be greatly improved the production efficiency of enterprise, eliminate existing safety when working on compared with deep shaft hidden Suffer from, and the labor intensity of operative employee is reduced, while solve operative employee being worked in the larger environment of high temperature moisture for a long time Problem to employee's injury, circumstance is greatly improved, it is ensured that the safe operation of production, while improve work Efficiency and production efficiency.
2nd, the present invention reduces the labor intensity of employee, reduces the production cost of enterprise, improves the production efficiency of enterprise, while As motor is circumscribed with converter and control loop, achievable mechanization and electric automatization control, fully ensure that production and The safe operation of personnel.
3rd, base of the present invention, tumble beam and hydraulic means mutually hinged, and form triangular structure, it is achieved that structure steady Qualitative, while by the length for changing hydraulic means, realizing three and being formed triangular shaped change, that is, beam of tumbling is around base Steady pin is rotated, and realizes the operation of tumbling of flat ingot mould.
4th, the present invention is provided with protection brace apparatus, and travel switch bracket is with beam motion of tumbling, and is driven by connecting rod Protection brace apparatus are rotated around strut bearing pin, until the one end for protecting brace apparatus is arranged on postive stop baffle, to inclining for tumbling Turn over beam and position-limiting action is played, bust is prevented, play a protective role, on protection support bar, be provided with arrangement for adjusting height, Ren Yuanneng The enough length for adjusting protection brace apparatus.
5th, the present invention is provided with beam stanchion of tumbling, and to tumbling, beam is played a supporting role, and is provided with height on beam stanchion of tumbling Degree adjusting means, ensure that beam of tumbling in horizontality.
6th, the present invention is provided with inductance approach switch, and the inclined degree of beam of tumbling is detected, and and control loop Connection, realizes Automated condtrol.
7th, on base steady pin of the present invention, hydraulic cylinder bearing pin one and hydraulic cylinder bearing pin two, bearing pin is provided with by hex bolts Gland, and spacer sleeve is provided with, prevent base steady pin, hydraulic cylinder bearing pin one and two appearance of hydraulic cylinder bearing pin in use The occurrence of coming off and shift.
8th, flat ingot mould casting platform of the present invention is connected by alignment pin and hex bolts with beam of tumbling, it is ensured that both Between bonding strength, prevent sending out for during switching process or human users flat ingot mould casting platform dropping situations Raw.
Description of the drawings:
Fig. 1 tumbles for the medium-and-large-sized flat ingot mould of aluminum processing industry and changes the front view of special equipment.
Fig. 2 tumbles for the medium-and-large-sized flat ingot mould of aluminum processing industry and changes the left view of special equipment.
Fig. 3 tumbles for the medium-and-large-sized flat ingot mould of aluminum processing industry and changes the working state schematic representation of special equipment.
Fig. 4 is the structural representation of A in Fig. 2.
Fig. 5 is the structural representation of B in Fig. 2.
Fig. 6 is the structural representation of C in Fig. 3.
Specific embodiment:
Embodiment:Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, in figure, 1- base fixing plate, 2- base, 3- tumbles beam, 4- Alignment pin, 5- hex bolts, 6- postive stop baffle, 7- connecting rod, 8- tumbles beam stanchion, 12- hydraulic cylinder, 13- hydraulic cylinder bearing pin one, 14- lifting maintenance platform, 15- bearing pin gland, 16- hydraulic cylinder bearing pin two, 17- spacer sleeve two, 18- base steady pin, 19- is from profit Plain besring, 20- spacer sleeve one, 21- welding set, 22- protection brace apparatus, 23- split pin, 24- strut bearing pin, 25- stroke is opened Close support, 26- inductance approach switch, 27- flat ingot mould casting platform, 28- electric hydaulic station.
The medium-and-large-sized flat ingot mould of aluminum processing industry is tumbled replacing special equipment, including base 2, tumble beam 3 and hydraulic pressure dress Put, base 2 is two, and to be set in parallel on base fixing plate 1, base 2, tumble beam 3 and hydraulic means mutually hinged, and shape Triangularity structure, and base 2 is hinged with one end of protection brace apparatus 22, is provided with and protection brace apparatus on beam 3 of tumbling The postive stop baffle 6 that 22 other end is used cooperatively, beam 3 of tumbling is provided with travel switch bracket with the hinged one end of base 2 The inductance approach switch 26 that 25 are fixed, travel switch bracket 25 is hinged with protection brace apparatus 22 by connecting rod 7, tumbles Beam 3 casts platform 27 by alignment pin 4 and hex bolts 5 with flat ingot mould and is connected.
Base 2 is inversion and the trapezium structure with rectangular recess, is provided with tumble beam stanchion 8 and and liquid in rectangular recess The hinged hydraulic means support of pressure device, tumbles beam stanchion 8 and hydraulic means support is arranged on the two ends of base 2, and beam of tumbling Arrangement for adjusting height is provided with pillar 8.
Hydraulic means includes the hydraulic cylinder 12 for connecting by pipeline and electric hydaulic station 28, and one end of hydraulic cylinder 12 passes through liquid Cylinder pressure bearing pin 1 is hinged with hydraulic means support, and the other end of hydraulic cylinder 12 is cut with scissors with beam 3 of tumbling by hydraulic cylinder bearing pin 2 16 Connect, and tumble and between beam 3 and hydraulic cylinder 12, be provided with spacer sleeve 2 17.
Hex bolts 5, hex bolts 5 and hydraulic cylinder bearing pin is provided with hydraulic cylinder bearing pin 1 and hydraulic cylinder bearing pin 2 16 Plain cushion, spring washer and bearing pin gland 15 is provided between one 13 and hydraulic cylinder bearing pin 2 16.
Beam 3 of tumbling is hinged by base steady pin 18 with base 2, and base steady pin 18 is through the self-lubricating axle on base 2 19 are held, and self-lubricating bearing 19 is arranged on base 2 by welding set 21, and spacer sleeve 1, bottom is provided with base steady pin 18 Hex bolts 5 is provided with seat steady pin 18, between hex bolts 5 and base steady pin 18, is provided with plain cushion, spring washer and pin Axial compression lid 15.
Protection brace apparatus 22 are hinged with base 2 by strut bearing pin 24, and are provided with split pin 23 on strut bearing pin 24, Arrangement for adjusting height is provided with protection brace apparatus 22.
Lifting maintenance platform 14 is provided between two bases 2, and lifting maintenance platform 14 is connected with electric hydaulic station 28, and Main oil pump in electric hydaulic station 28 is connected with converter and control loop, and control loop is connected with inductance approach switch.
Arrangement for adjusting height be with the use of screw rod and nut, and nut is arranged on protection brace apparatus 22 and beam of tumbling Length or the height of protection brace apparatus 22 and beam stanchion 8 of tumbling on pillar 8, can be adjusted by rotating screw rod.
Control loop is controller and the display, button, display lamp and the display that are connected with controller.
As shown in figure 1, three mutually hinged pin joints of base 2, tumble beam 3 and hydraulic means form triangular structures; As shown in figure 3, three mutually hinged pin joints of base 2, tumble beam 3 and hydraulic means form triangular structures.
During use, flat ingot mould casting platform 27 is being tumbled on beam 3, is fixed by alignment pin 4 and hex bolts 5, Power fluid force feed is transmitted to hydraulic cylinder 12 by electric hydaulic station 28,12 support of hydraulic cylinder is dynamic to tumble beam 3 with hydraulic cylinder bearing pin 1 For fulcrum, move upward, flat ingot mould is cast platform 27 and is lifted upwards, while brace apparatus 22 are protected in travel switch In the presence of support 25 and connecting rod 7, motion is synced up as fulcrum with strut bearing pin 24, flat ingot mould casting platform 27 is reached When the upper limit lifts position, 26 action of electric induction proximity switch, feedback signal to control loop, control loop is by controlling electronic liquid Pressure station stops transmitting power fluid force feed to hydraulic cylinder 12, and beam 3 of tumbling stops rising, and protection brace apparatus 22 are in travel switch bracket 25 and connecting rod 7 in the presence of, protect one end of brace apparatus 22 to be arranged at postive stop baffle 6, beam 3 of tumbling synchronized Support, in case bust, plays a protective role, lifts the regulation that maintenance platform 14 realizes height in the presence of electric hydaulic station 28, Personnel cast platform 27 to flat ingot mould on lifting maintenance platform 14 and overhaul, and flat ingot mould casting platform 27 is completed After maintenance, this process of inversion, beam 3 of tumbling is lifted flat ingot mould casting platform 27 and drops to original position, completes whole action Process.
The above, be only presently preferred embodiments of the present invention, not makees any pro forma restriction to the present invention, all It is any simple modification, equivalent variations and the modification that above example is made according to the technical spirit of the present invention, all still falls within In the range of technical solution of the present invention.

Claims (7)

1. a kind of medium-and-large-sized flat ingot mould of aluminum processing industry is tumbled replacing special equipment, including base, tumble beam and hydraulic pressure dress Put, it is characterized in that:The base is two, and is set in parallel on base fixing plate, the base, tumble beam and hydraulic means Mutually hinged, and triangular structure is formed, and the base is hinged with one end of protection brace apparatus, arranges on the beam of tumbling There is the postive stop baffle that the other end with protection brace apparatus is used cooperatively, the beam of tumbling one end hinged with base is provided with logical The inductance approach switch that travel switch bracket is fixed is crossed, the travel switch bracket is by connecting rod and protection brace apparatus Hinged, the beam of tumbling casts platform by alignment pin and hex bolts with flat ingot mould and is connected.
2. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 1 is tumbled replacing special equipment, it is characterized in that: The base is to be inverted and the trapezium structure with rectangular recess, is provided with tumble beam stanchion and and hydraulic pressure in the rectangular recess The hinged hydraulic means support of device, described tumble beam stanchion and hydraulic means support is arranged on the two ends of base, and described incline Turn on beam stanchion and be provided with arrangement for adjusting height.
3. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 1 is tumbled replacing special equipment, it is characterized in that: The hydraulic means includes the hydraulic cylinder for connecting by pipeline and electric hydaulic station, and one end of the hydraulic cylinder passes through hydraulic cylinder pin Axle one is hinged with hydraulic means support, and the other end of the hydraulic cylinder is hinged with beam of tumbling by hydraulic cylinder bearing pin two, and described Tumble between beam and hydraulic cylinder and be provided with spacer sleeve two.
4. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 3 is tumbled replacing special equipment, it is characterized in that: Hex bolts is provided with the hydraulic cylinder bearing pin one and hydraulic cylinder bearing pin two, the hex bolts and hydraulic cylinder bearing pin one and liquid Plain cushion, spring washer and bearing pin gland is provided between cylinder pressure bearing pin two.
5. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 1 is tumbled replacing special equipment, it is characterized in that: The beam of tumbling is hinged by base steady pin with base, and the base steady pin is through the self-lubricating bearing on base, described Self-lubricating bearing is set on base by welding, is provided with spacer sleeve one on the base steady pin, and the base is fixed Hex bolts is provided with pin, between the hex bolts and base steady pin, is provided with plain cushion, spring washer and bearing pin gland.
6. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 1 is tumbled replacing special equipment, it is characterized in that: The protection brace apparatus are hinged with base by strut bearing pin, and are provided with split pin on the strut bearing pin, the protection Arrangement for adjusting height is provided with brace apparatus.
7. the medium-and-large-sized flat ingot mould of aluminum processing industry according to claim 1 is tumbled replacing special equipment, it is characterized in that: Lifting maintenance platform is provided between described two bases, and the lifting maintenance platform is connected with electric hydaulic station, and the electricity Main oil pump in brake hydraulic station is connected with converter and control loop, and the control loop is connected with inductance approach switch.
CN201611029952.1A 2016-11-22 2016-11-22 The medium-and-large-sized flat ingot mould of aluminium processing industry, which is tumbled, replaces special equipment Expired - Fee Related CN106424611B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611029952.1A CN106424611B (en) 2016-11-22 2016-11-22 The medium-and-large-sized flat ingot mould of aluminium processing industry, which is tumbled, replaces special equipment

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Application Number Priority Date Filing Date Title
CN201611029952.1A CN106424611B (en) 2016-11-22 2016-11-22 The medium-and-large-sized flat ingot mould of aluminium processing industry, which is tumbled, replaces special equipment

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CN106424611B CN106424611B (en) 2018-08-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082865A (en) * 2020-09-14 2020-12-15 哈尔滨工程大学 Novel device for buckling test of inclined strut

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3998265A (en) * 1976-02-20 1976-12-21 Gennady Fedorovich Skvortsov Crystallizer positioning and displacing apparatus
CN103042183A (en) * 2012-11-29 2013-04-17 兰州连城铝业有限责任公司 Aluminum alloy casting anti-rollover fence jacking device
CN103939117A (en) * 2014-03-21 2014-07-23 淄博矿业集团有限责任公司许厂煤矿 Hydraulic pin push-out device for support disassembly
CN206169209U (en) * 2016-11-22 2017-05-17 河南中孚铝合金有限公司 Medium -and -large -sized slab ingot crystallizer of aluminium processing industry change isolated plant of tumbling

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3998265A (en) * 1976-02-20 1976-12-21 Gennady Fedorovich Skvortsov Crystallizer positioning and displacing apparatus
CN103042183A (en) * 2012-11-29 2013-04-17 兰州连城铝业有限责任公司 Aluminum alloy casting anti-rollover fence jacking device
CN103939117A (en) * 2014-03-21 2014-07-23 淄博矿业集团有限责任公司许厂煤矿 Hydraulic pin push-out device for support disassembly
CN206169209U (en) * 2016-11-22 2017-05-17 河南中孚铝合金有限公司 Medium -and -large -sized slab ingot crystallizer of aluminium processing industry change isolated plant of tumbling

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112082865A (en) * 2020-09-14 2020-12-15 哈尔滨工程大学 Novel device for buckling test of inclined strut

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