CN106423193B - Honeycomb manganese systems denitrating catalyst and preparation method thereof - Google Patents

Honeycomb manganese systems denitrating catalyst and preparation method thereof Download PDF

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CN106423193B
CN106423193B CN201610840300.XA CN201610840300A CN106423193B CN 106423193 B CN106423193 B CN 106423193B CN 201610840300 A CN201610840300 A CN 201610840300A CN 106423193 B CN106423193 B CN 106423193B
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salt
honeycomb
manganese
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oxide
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CN106423193A (en
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吴彦霞
梁海龙
赵春林
陈鑫
黄瀚涛
唐婕
霍艳丽
王春朋
胡利明
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China Building Materials Academy CBMA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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Abstract

The present invention relates to a kind of honeycomb manganese systems denitrating catalysts and preparation method thereof comprising following steps: manganese salt and complexing agent is soluble in water, titanium dioxide, stirring is added, ultrasonic immersing is dried, and grinding obtains Mn-Ti oxide solid particle;Manganese salt and the molar ratio of complexing agent are 65-187:1;Metal salt is soluble in water with cerium salt, mixed metal solution is obtained, metal salt is at least one of molysite, cobalt salt, lanthanum salt, antimonic salt and nickel salt;Pore creating material, binder, extrusion aid, reinforcing agent, Mn-Ti oxide solid particle and mixed metal solution are mixed, honeycomb packaging blank is molded into, dry, calcining.Catalyst of the invention, the good dispersion of active component, not easy-sintering, cellular structure is excellent, porosity is big, high mechanical strength, axial compression strength 4.7-5.1Mpa, radial crushing strength 1.2-1.4Mpa;Catalyst porosity of the invention is 84-90%.The catalyst of method preparation of the invention all has higher denitration activity within the scope of 120-250 DEG C, is suitable for low-temperature denitration.

Description

Honeycomb manganese systems denitrating catalyst and preparation method thereof
Technical field
The present invention relates to a kind of catalyst, more particularly to a kind of honeycomb manganese systems denitrating catalyst and preparation method thereof.
Background technique
Nitrogen oxides (NOx) it is one of main atmosphere pollution, it is before leading to acid rain, secondary fine particle Body object.Currently, in NOxIn removing sulfuldioxide, selective catalytic reduction (SCR, Selective Catalytic Reduction) Denitration has obtained the most attention of countries in the world with its mature technology and good denitration effect, is in the world using the most Extensive gas denitrifying technology.
Current widely used commercialized catalyst is mainly V2O5-WO3/TiO2Or V2O5-MoO3/TiO2, but such catalysis Agent has Process window relatively narrow, and active temperature is high, only the denitration activity with higher at 350~400 DEG C, and vanadium is to human body and ring The disadvantages of border is harmful.Therefore, it reduces the load capacity of vanadium or substitutes vanadium with other metallic elements to prepare novel effective catalyst It is of great significance.Compared to vanadium titanium class catalyst, manganese oxide type catalyst has low temperature, efficient, nontoxic, cheap etc. excellent Point, while the load capacity of manganese is higher, generally in 10%-30% or so.Active component in manganese cerium titanium system catalysis material is not With the oxide of valence state, it is desirable that manganese needs are oxidized in the calcination process of catalysis material, however catalysis material in existing technology Generally to be calcined under Oxygen Condition, catalysis material is particularly easy to burn, this is mainly due to the fusing point of manganese cerium salt is lower, and cerium With combustion-supporting effect, the very easy burning of the organic additive being added in forming process, so that honeycomb catalyst material internal temperature It spends high and leads to its surfaces externally and internally excessive temperature differentials and crack.In addition to this, some common manganese presomas, such as manganese nitrate, second Sour manganese and manganese oxalate can release gas in calcination process, cause cracking or even the dusting of honeycomb catalysis material.
Summary of the invention
It is a primary object of the present invention to, a kind of novel honeycomb manganese systems denitrating catalyst and preparation method thereof is provided, The technical problem to be solved is that making it at low temperature and having high denitration catalyst activity, thus more suitable for practical.
The object of the invention to solve the technical problems adopts the following technical solutions to realize.It proposes according to the present invention A kind of honeycomb manganese systems denitrating catalyst preparation method comprising following steps:
1) manganese salt and complexing agent is soluble in water, titanium dioxide, stirring is added, ultrasonic immersing is dried, and grinding obtains Mn- Ti oxide solid particle;Wherein, manganese salt and the molar ratio of complexing agent are 65-187:1;
2) metal salt and cerium salt is soluble in water, obtain mixed metal solution;The metal salt is molysite, cobalt salt, lanthanum At least one of salt, antimonic salt and nickel salt;
3) by pore creating material, binder, extrusion aid, reinforcing agent, the Mn-Ti oxide solid particle and the mixing Metallic solution mixing, is molded into honeycomb packaging blank, dry, and calcining obtains honeycomb manganese systems denitrating catalyst.
The object of the invention to solve the technical problems also can be used following technical measures and further realize.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the complexing agent be oxalic acid or Citric acid;The manganese salt is at least one of manganese nitrate, manganese acetate, manganese oxalate;The titanium dioxide is Detitanium-ore-type Nano-titanium dioxide.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the Mn element in the manganese salt Weight ratio with the titanium dioxide is 0.11-0.45:1.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the Mn-Ti oxide solid The partial size of particle is 300-400 mesh.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the molysite is ferric nitrate, sulphur At least one of sour ferrous iron, ferric sulfate, iron chloride;The cobalt salt is cobalt nitrate, in cobalt acetate, cobaltous sulfate, cobalt chloride It is at least one;The lanthanum salt is at least one of lanthanum acetate, lanthanum sulfate, lanthanum chloride;The antimonic salt is nitric acid antimony;It is described Nickel salt be at least one of nickel nitrate, nickel acetate, nickel sulfate, cobalt chloride;The cerium salt is cerous nitrate, cerous acetate, sulphur At least one of sour cerium, cerium chloride.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the pore creating material be active carbon, At least one of starch, sawdust, polymethyl methacrylate;The binder is carboxymethyl cellulose and/or polyoxygenated Ethylene;The extrusion aid is at least one of glycerol, soya-bean oil, tung oil;The reinforcing agent is glass fibre.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein in the mixed metal solution Metallic element and the weight ratio of water and the Mn-Ti oxide solid particle be X:Ce:H2O:Mn-Ti oxide= 0.9-4.4:2-4:25-35:100, wherein X is at least one of Fe, Co, La, Sb, Ni.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the pore creating material, binder, The weight ratio of extrusion aid, reinforcing agent and the Mn-Ti oxide solid particle is 4-6:1-2:2-4:4-6:100.
Preferably, the preparation method of honeycomb manganese systems denitrating catalyst above-mentioned, wherein the process of the drying are as follows: Dry 5-7h, is warming up to 100-110 DEG C of dry 11-13h in 50-70 DEG C;The temperature of the calcining is 400-600 DEG C, calcining Time is 2-5h.
Also the following technical solution is employed for the object of the invention to solve the technical problems to realize.It proposes according to the present invention A kind of honeycomb manganese systems denitrating catalyst, active component is by ferriferous oxide, cobalt/cobalt oxide, lanthanum-oxides, sb oxide, nickel At least one of oxide and cerium oxide form, and carrier is Mn-Ti oxide;Wherein metallic element in each oxide Weight ratio is X:Ce:Mn:Ti=0.9-4.4:2-4:13-24:76-87, at least one of X Fe, Co, La, Sb, Ni.
By above-mentioned technical proposal, honeycomb manganese systems denitrating catalyst of the present invention and preparation method thereof at least has following excellent Point:
1, the present invention first carries out single treatment to manganese presoma and titanium dioxide before the forming, obtains Mn-Ti powder.Wherein Ultrasonic immersing can make manganese salt come into full contact with titanium dioxide, and drying starts that manganese salt is made to decompose generation manganese oxygen in advance before forming Compound, and gas is released, the amount of green honeycomb volatile matter during drying and calcining can be reduced in this way, it is not easy to be caused The cracking of green honeycomb, dusting.Mn oxide even dispersion is generated between titanium dioxide granule simultaneously, increases active component Load area improves the contact area of Mn oxide and nitrogen oxides.
2, honeycomb catalyst of the invention, the good dispersion of active component, not easy-sintering, cellular structure is excellent, porosity Greatly, high mechanical strength, axial compression strength 4.7-5.1Mpa, radial crushing strength 1.2-1.4Mpa;Side of the invention The catalyst porosity of method preparation is 84-90%.
3, the catalyst of method of the invention preparation all has higher denitration activity within the scope of 120-250 DEG C, is applicable in In low-temperature denitration.
The above description is only an overview of the technical scheme of the present invention, in order to better understand the technical means of the present invention, And can be implemented in accordance with the contents of the specification, with presently preferred embodiments of the present invention, detailed description is as follows below.
Specific embodiment
It is of the invention to reach the technical means and efficacy that predetermined goal of the invention is taken further to illustrate, below in conjunction with Preferred embodiment, to honeycomb manganese systems denitrating catalyst proposed according to the present invention and preparation method thereof its specific embodiment, Feature and its effect, detailed description is as follows.In the following description, what different " embodiment " or " embodiment " referred to is not necessarily The same embodiment.In addition, the special characteristic or feature in one or more embodiments can be combined by any suitable form.
The preparation method for a kind of honeycomb manganese systems denitrating catalyst that one embodiment of the present of invention proposes comprising following Step:
1) manganese salt and complexing agent is soluble in water, titanium dioxide, stirring is added, ultrasonic immersing is dried, and grinding obtains Mn- Ti oxide solid particle;Wherein, the concentration of the complexing agent is 3-5mol/L, and the molar ratio of manganese salt and complexing agent is 65- 187:1;Wherein, ultrasonic frequency is 10-30KHz, and the time of ultrasonic immersing is 1-2 hours, can be made by ultrasonic immersing Manganese salt and titanium dioxide come into full contact with;The temperature of drying is 105-250 DEG C, drying time 20-30h, makes manganese salt by drying The oxide for generating manganese is decomposed in advance, and releases gas, can reduce green honeycomb in this way during drying and calcination The amount of volatile matter, it is not easy to cause the cracking of green honeycomb, dusting, while the oxide even dispersion of the manganese generated can be made Between titanium dioxide granule, increase the load area of active component, improves connecing for the Mn oxide and nitrogen oxides in catalyst Contacting surface product.
Preferably, the complexing agent in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment is oxalic acid or lemon Acid;The manganese salt is at least one of manganese nitrate, manganese acetate, manganese oxalate;The titanium dioxide is anatase type nano Titanium dioxide;Complexing agent makes TiO2It is tightly combined with the oxide of manganese, interaction is reinforced, and the catalytic mechanical intensity of preparation is made Height, catalytic performance are good.
Preferably, Mn element in manganese salt described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment with The weight ratio of the titanium dioxide is 0.11-0.45:1.
Preferably, Mn-Ti oxide solid described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment The partial size of particle is 300-400 mesh.
2) metal salt and cerium salt is soluble in water, obtain mixed metal solution;The metal salt is molysite, cobalt salt, lanthanum At least one of salt, antimonic salt and nickel salt;
Preferably, molysite described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment is ferric nitrate, sulphur At least one of sour ferrous iron, ferric sulfate, iron chloride;The cobalt salt is cobalt nitrate, in cobalt acetate, cobaltous sulfate, cobalt chloride It is at least one;The lanthanum salt is at least one of lanthanum acetate, lanthanum sulfate, lanthanum chloride;The antimonic salt is nitric acid antimony;It is described Nickel salt be at least one of nickel nitrate, nickel acetate, nickel sulfate, cobalt chloride;The cerium salt is cerous nitrate, cerous acetate, sulphur At least one of sour cerium, cerium chloride.
Preferably, in mixed metal solution described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment The weight ratio of metallic element and water and the Mn-Ti oxide solid particle is X:Ce:H2O:Mn-Ti oxide=0.9- 4.4:2-4:25-35:100 wherein X is at least one of Fe, Co, La, Sb, Ni.
3) by pore creating material, binder, extrusion aid, reinforcing agent, the Mn-Ti oxide solid particle and the mixing Metallic solution mixing, is molded into honeycomb packaging blank, dry, and calcining obtains honeycomb manganese systems denitrating catalyst;Wherein, pore creating material Keep the catalyst cellular structure of preparation excellent, binder makes the catalyst of preparation be not easy to divide, and extrusion aid is easy into catalyst Type, reinforcing agent increase the mechanical strength of catalyst.
Preferably, the molding process in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment are as follows: will make Hole agent, binder, extrusion aid, reinforcing agent, Mn-Ti oxide solid particle and the mixing of mixed metal solution, it is true in pug mill Sky is kneaded 2-3 all over pug is obtained, and the pug after mixing is sealed aging 2-3 days, is then fed into extruder, is extruded into honeycomb ceramics Blank.
Preferably, pore creating material described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment be active carbon, At least one of starch, sawdust, polymethyl methacrylate;The binder is carboxymethyl cellulose and/or polyoxygenated Ethylene;The extrusion aid is at least one of glycerol, soya-bean oil, tung oil;The reinforcing agent is glass fibre.
Preferably, pore creating material described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment, binder, helping The weight ratio for squeezing agent, reinforcing agent and the Mn-Ti oxide solid particle is 4-6:1-2:2-4:4-6:100.
Preferably, the process of drying described in the preparation method of the honeycomb manganese systems denitrating catalyst of the present embodiment are as follows: Dry 5-7h, is warming up to 100-110 DEG C of dry 11-13h in 50-70 DEG C;The temperature of the calcining is 400-600 DEG C, calcining Time is 2-5h.
Another embodiment of the invention proposes a kind of honeycomb manganese systems denitrating catalyst, and active component is aoxidized by iron At least one of object, cobalt/cobalt oxide, lanthanum-oxides, sb oxide, nickel oxide and Mn oxide, cerium oxide composition, carry Body is Mn-Ti oxide;Wherein the weight ratio of the metallic element in each oxide is X:Ce:Mn:Ti=1.5-2.5:2-4:13- At least one of 24:76-87, X Fe, Co, La, Sb, Ni.
Embodiment 1
The oxalic acid solution that the 50wt% manganese nitrate of 9.76kg and 100ml concentration are 3mol/L is dissolved in 5000mL deionized water In, 10kg titania powder is added, stirs 0.5h, the ultrasonic immersing 2h at 25KHz, is put into baking oven and dries for 24 hours for 205 DEG C, Grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 988gCo (NO3)3·6H2O and 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to It is stirred in mixed metal solution, continuously adds 500g active carbon, the carboxymethyl cellulose and 100g polyethylene glycol oxide of 100g, 300g Glycerol, 500g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, after mixing Pug seals aging 2 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 60 DEG C of baking ovens dry Then temperature is increased to 105 DEG C and continues dry 12h, finally calcined 3 hours at 500 DEG C in Muffle furnace, obtain honeycomb by 6h Manganese systems denitrating catalyst.
Embodiment 2
The oxalic acid solution that the 50wt% manganese nitrate of 13.02kg and 100ml concentration are 4mol/L is dissolved in 3500mL deionization In water, 10kg titania powder is added, stirs 0.5h, the ultrasonic immersing 1h at 20KHz, is put into 185 DEG C of drying in baking oven 20h, grinding obtain the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 993gFeSO4·7H2O and 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to mixing It is stirred in metallic solution, continuously adds 400g starch, the carboxymethyl cellulose and 100g polyethylene glycol oxide of 100g, the beans of 200g Oil, 400g glass fibre obtain mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, by the pug after mixing It seals aging 3 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 50 DEG C of baking ovens dry 7h, so Temperature is increased to 100 DEG C afterwards and continues dry 13h, is finally calcined 2 hours at 400 DEG C in Muffle furnace, obtains honeycomb manganese systems Denitrating catalyst.
Embodiment 3
The oxalic acid solution that the 50wt% manganese nitrate of 19.53kg and 100ml concentration are 5mol/L is dissolved in 3500mL deionization In water, 10kg titania powder is added, stirs 0.5h, the ultrasonic immersing 1h at 30KHz, is put into 165 DEG C of drying in baking oven 30h, grinding obtain the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 1.44kgFe (NO3)3·9H2O and 930gCe(NO3)3·6H2O is dissolved in 2500ml water, obtains mixed metal solution;By 10kgMn-Ti oxide solid particle It is added in mixed metal solution and stirs, continuously add 600g starch, the carboxymethyl cellulose of 100g, the tung oil of 300g, 600g Glass fibre obtains mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug sealing after mixing is old It is 3 days rotten, it is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens dry 5h, it then will be warm Degree is increased to 110 DEG C and continues dry 11h, finally calcines 2 hours at 600 DEG C in Muffle furnace, obtains honeycomb manganese systems denitration and urge Agent.
Embodiment 4
The citric acid solution that 13.37kg manganese acetate and 100ml concentration are 5mol/L is dissolved in 6000mL deionized water, is added Enter 10kg titania powder, stir 0.5h, the ultrasonic immersing 2h at 10KHz, is put into 250 DEG C of drying 30h in baking oven, grinding, Obtain the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 845gC4H6O4·Co·4H2O and 680gCe (C2H3O2)3 It is dissolved in 3500ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to mixed metal solution Middle stirring, continuously adds 500g sawdust, the carboxymethyl cellulose of 150g, the tung oil of 400g, and 400g glass fibre obtains mixed soil Group;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug after mixing is sealed aging 3 days, is sent into extruder, It is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens dry 5h, temperature is then increased to 105 DEG C and continues to do Dry 11h finally calcines 5 hours at 500 DEG C in Muffle furnace, obtains honeycomb manganese systems denitrating catalyst.
Embodiment 5
The citric acid solution that 8.91kg manganese acetate and 100ml concentration are 4mol/L is dissolved in 7500mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, the ultrasonic immersing 2h at 18KHz, is put into 250 DEG C of drying in baking oven 30h, grinding obtain the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 455gLa (Ac)3And 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to mixing It is stirred in metallic solution, continuously adds 500g polymethyl methacrylate, the polyethylene glycol oxide of 150g, the tung oil of 400g, 500g Glass fibre obtains mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug sealing after mixing is old It is 2 days rotten, it is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens dry 5h, it then will be warm Degree is increased to 105 DEG C and continues dry 11h, finally calcines 5 hours at 550 DEG C in Muffle furnace, obtains honeycomb manganese systems denitration and urge Agent.
Embodiment 6
The citric acid solution that 6.68kg manganese acetate and 100ml concentration are 3mol/L is dissolved in 7500mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, the ultrasonic immersing 2h at 10KHz, is put into 250 DEG C of drying in baking oven 30h, grinding obtain the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 506gSb (NO3)3And 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to It is stirred in mixed metal solution, continuously adds 200g polymethyl methacrylate, 300g starch, the polyethylene glycol oxide of 150g, The tung oil of 200g, 200g soya-bean oil, 500g glass fibre obtain mixing walk;Mixing walk is placed in vacuum kneading 3 in pug mill Time, the pug after mixing is sealed aging 2 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 70 Then temperature is increased to 105 DEG C and continues dry 11h by dry 5h in DEG C baking oven, finally calcining 5 is small at 580 DEG C in Muffle furnace When, obtain honeycomb manganese systems denitrating catalyst.
Embodiment 7
The citric acid solution that 9.76kg manganese oxalate and 100ml concentration are 5mol/L is dissolved in 8000mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, the ultrasonic immersing 2h at 10KHz, is put into 215 DEG C of drying in baking oven For 24 hours, grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 991gNi (NO3)2·6H2O and 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to It is stirred in mixed metal solution, continuously adds 500g active carbon, the polyethylene glycol oxide of 150g, the tung oil of 200g, 200g soya-bean oil, 500g glass fibre obtains mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, the pug after mixing is close It seals aging 2 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens dry 5h, then Temperature is increased to 105 DEG C and continues dry 11h, is finally calcined 3 hours at 500 DEG C in Muffle furnace, it is de- to obtain honeycomb manganese systems Denox catalyst.
Embodiment 8
The citric acid solution that 6.51kg manganese oxalate and 100ml concentration are 4mol/L is dissolved in 8500mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, the ultrasonic immersing 2h at 10KHz, is put into 235 DEG C of drying in baking oven For 24 hours, grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 1839gC4H6O4Ni·4H2O and 1839gC4H6O4Ni·4H2O is dissolved in 3000ml water, obtains mixed metal solution;By 10kgMn-Ti oxide solid particle It is added in mixed metal solution and stirs, continuously add 500g active carbon, the polyethylene glycol oxide of 150g, the tung oil of 200g, 200g Soya-bean oil, 500g glass fibre obtain mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, by the mud after mixing Aging 2 days of material sealing, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens dry 5h, Then temperature is increased to 105 DEG C and continues dry 11h, finally calcined 3 hours at 500 DEG C in Muffle furnace, obtain honeycomb manganese It is denitrating catalyst.
Embodiment 9
The oxalic acid solution that 4.88kg manganese oxalate and 100ml concentration are 3mol/L is dissolved in 9000mL deionized water, is added 10kg anatase-type nanometer titanium dioxide stirs 0.6h, the ultrasonic immersing 2h at 25KHz, is put into baking oven and dries for 24 hours for 245 DEG C, Grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 494gCo (NO3)3·6H2O and 930gCe (NO3)3.6H2O is dissolved in 2500ml water, obtains mixed metal solution;10kgMn-Ti oxide solid particle is added to mixed It closes and is stirred in metallic solution, continuously add 500g active carbon, the carboxymethyl cellulose and 100g polyethylene glycol oxide of 100g, 200g's Tung oil, 200g soya-bean oil, 500g glass fibre obtain mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, it will Pug after mixing seals aging 2 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 65 DEG C of bakings Then temperature is increased to 104 DEG C and continues dry 11h, finally calcined 4 hours at 500 DEG C in Muffle furnace by dry 5.5h in case, Obtain honeycomb manganese systems denitrating catalyst.
Embodiment 10
The oxalic acid solution that 13.37kg manganese oxalate and 100ml concentration are 5mol/L is dissolved in 6000mL deionized water, is added 10kg anatase-type nanometer titanium dioxide stirs 0.6h, the ultrasonic immersing 2h at 25KHz, is put into baking oven and dries for 24 hours for 245 DEG C, Grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 423gC4H6O4·Co·4H2O、228gLa (Ac)3With 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtains mixed metal solution;By 10kgMn-Ti oxide solid Particle is added in mixed metal solution and stirs, and continuously adds 500g starch, the carboxymethyl cellulose and 100g polyoxygenated of 100g Ethylene, the tung oil of 200g, 200g soya-bean oil, 550g glass fibre obtain mixing walk;Mixing walk is placed in vacuum in pug mill It is kneaded 3 times, the pug after mixing is sealed aging 3 days, be sent into extruder, be extruded into green honeycomb;By green honeycomb It is put into 65 DEG C of baking ovens dry 5.5h, temperature is then increased to 106 DEG C and continues dry 12h, finally in Muffle furnace at 550 DEG C Calcining 4 hours, obtains honeycomb manganese systems denitrating catalyst.
Embodiment 11
The oxalic acid solution that 6.51kg manganese oxalate and 100ml concentration are 4mol/L is dissolved in 6000mL deionized water, is added 10kg anatase-type nanometer titanium dioxide stirs 0.6h, the ultrasonic immersing 2h at 25KHz, is put into baking oven and dries for 24 hours for 245 DEG C, Grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 720gFe (NO3)3·9H2O、253gSb(NO3)3 With 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains mixed metal solution;By 10kgMn-Ti oxide solid Grain, which is added in mixed metal solution, to be stirred, and 500g starch, the carboxymethyl cellulose and 100g polyoxyethylene of 100g are continuously added Alkene, the tung oil of 200g, 200g glycerol, 550g glass fibre obtain mixing walk;Mixing walk is placed in vacuum in pug mill to mix Refining 3 times seals the pug after mixing aging 3 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put Enter dry 5.5h in 65 DEG C of baking ovens, temperature is then increased to 106 DEG C and continues dry 12h, is finally forged at 580 DEG C in Muffle furnace It burns 4 hours, obtains honeycomb manganese systems denitrating catalyst.
Embodiment 12
The oxalic acid solution that the 50wt% manganese nitrate of 9.76kg and 100ml concentration are 3mol/L is dissolved in 6000mL deionized water In, 10kg anatase-type nanometer titanium dioxide is added, stirs 0.6h, the ultrasonic immersing 2h at 25KHz is put into baking oven 245 DEG C For 24 hours, grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh for drying;By 720gFe (NO3)3·9H2O、 496gNi(NO3)2·6H2O and 930gCe (NO3)3·6H2O is dissolved in 2800ml water, obtains mixed metal solution;It will 10kgMn-Ti oxide solid particle, which is added in mixed metal solution, to be stirred, and 500g starch, the carboxymethyl of 100g are continuously added Cellulose and 100g polyethylene glycol oxide, the soya-bean oil of 200g, 200g glycerol, 550g glass fibre obtain mixing walk;By mixed soil Group is placed in vacuum kneading 3 times in pug mill, and the pug after mixing is sealed aging 3 days, is sent into extruder, is extruded into honeycomb ceramics Blank;Green honeycomb is put into 65 DEG C of baking ovens dry 5.5h, temperature is then increased to 106 DEG C and continues dry 12h, finally It is calcined 4 hours at 580 DEG C in Muffle furnace, obtains honeycomb manganese systems denitrating catalyst.
Embodiment 13
The oxalic acid solution that the 50wt% manganese nitrate of 19.53kg and 100ml concentration are 5mol/L is dissolved in 6000mL deionization In water, 10kg anatase-type nanometer titanium dioxide is added, stirs 0.6h, the ultrasonic immersing 2h at 25KHz is put into 245 in baking oven DEG C drying for 24 hours, grinding, obtain partial size be 300-400 mesh Mn-Ti oxide solid particle;By 423gC4H6O4·Co· 4H2O、920gC4H6O4Ni·4H2O and 680gCe (C2H3O2)3It is dissolved in 2800ml water, obtains mixed metal solution;It will 10kgMn-Ti oxide solid particle, which is added in mixed metal solution, to be stirred, and 500g starch, the carboxymethyl of 100g are continuously added Cellulose and 100g polyethylene glycol oxide, the soya-bean oil of 200g, 200g glycerol, 550g glass fibre obtain mixing walk;By mixed soil Group is placed in vacuum kneading 3 times in pug mill, and the pug after mixing is sealed aging 3 days, is sent into extruder, is extruded into honeycomb ceramics Blank;Green honeycomb is put into 65 DEG C of baking ovens dry 5.5h, temperature is then increased to 106 DEG C and continues dry 12h, finally It is calcined 4 hours at 570 DEG C in Muffle furnace, obtains honeycomb manganese systems denitrating catalyst.
Embodiment 14
The citric acid solution that 8.91kg manganese acetate and 100ml concentration are 4mol/L is dissolved in 6000mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, the ultrasonic immersing 2h at 25KHz, is put into 245 DEG C of drying in baking oven For 24 hours, grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 228gLa (Ac)3、253gSb(NO3)3With 930gCe(NO3)3·6H2O is dissolved in 2800ml water, obtains mixed metal solution;By 10kgMn-Ti oxide solid particle It is added in mixed metal solution and stirs, continuously add 500g starch, the carboxymethyl cellulose and 100g polyethylene glycol oxide of 100g, The soya-bean oil of 200g, 200g glycerol, 550g glass fibre obtain mixing walk;Mixing walk is placed in vacuum kneading 3 in pug mill Time, the pug after mixing is sealed aging 3 days, is sent into extruder, is extruded into green honeycomb;Green honeycomb is put into 65 Then temperature is increased to 107 DEG C and continues dry 11h, finally calcines 5 at 570 DEG C in Muffle furnace by dry 5.5h in DEG C baking oven Hour, obtain honeycomb manganese systems denitrating catalyst.
Embodiment 15
The citric acid solution that 4.88kg manganese oxalate and 100ml concentration are 3mol/L is dissolved in 6000mL deionized water, is added Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, the ultrasonic immersing 2h at 25KHz, is put into 245 DEG C of drying in baking oven For 24 hours, grinding obtains the Mn-Ti oxide solid particle that partial size is 300-400 mesh;By 228gLa (Ac)3、920gC4H6O4Ni· 4H2O and 930gCe (NO3)3·6H2O is dissolved in 2800ml water, obtains mixed metal solution;10kgMn-Ti oxide is consolidated Body particle is added in mixed metal solution and stirs, and continuously adds 500g starch, the carboxymethyl cellulose and 100g polyoxy of 100g Change ethylene, the soya-bean oil of 200g, 200g glycerol, 550g glass fibre obtain mixing walk;Mixing walk is placed in pug mill very Sky is kneaded 3 times, and the pug after mixing is sealed aging 3 days, is sent into extruder, is extruded into green honeycomb;By honeycomb ceramics base Material is put into 65 DEG C of baking ovens dry 5.5h, and temperature is then increased to 107 DEG C and continues dry 11h, finally 570 DEG C in Muffle furnace Lower calcining 5 hours, obtains honeycomb manganese systems denitrating catalyst.
Comparative example 1
By 988gCo (NO3)3·6H2O、930gCe(NO3)3·6H2O, 10kg titanium dioxide, 500g active carbon, 100g's Carboxymethyl cellulose and 100g polyethylene glycol oxide, the glycerol of 500g, 500g glass fibre, which is added in batch mixer, stirs 0.3h, adds Enter 9.76kg 50wt% manganese nitrate solution, mixing obtains plasticity walk, and vacuum kneading 2 times in pug mill, will be kneaded by walk Pug afterwards seals aging 3 days, and then pug is sent into extruder, is extruded into green honeycomb;By above-mentioned green honeycomb It is put into 60 DEG C of baking ovens 6 hours, temperature is then increased to 105 DEG C and continues drying 12 hours;500 DEG C are finally putting into Muffle furnace Lower roasting 3 hours, obtains honeycomb catalyst.
Comparative example 2
By 6.68kgMn (CH3COO)2·4H2O、988gCo(NO3)3·6H2O、930gCe(NO3)3·6H2O, 10kg dioxy Change titanium, 500g active carbon, the carboxymethyl cellulose and 100g polyethylene glycol oxide of 100g, the glycerol of 400g, 500g glass fibre add Enter and stir 0.5h into batch mixer, 3000ml water is then added, mixing obtains plasticity walk, and vacuum is mixed in pug mill by walk Pug after mixing is sealed aging 2 days, then pug is sent into extruder, is extruded into green honeycomb by refining 3 times;It will be upper It states green honeycomb to be put into 60 DEG C of baking ovens 6 hours, temperature is then increased to 105 DEG C and continues drying 12 hours;It is finally putting into It is roasted 3 hours at 500 DEG C in Muffle furnace, obtains honeycomb catalyst.
The method of evaluating performance of catalyst: by the Catalyst packing of preparation in stainless steel fixed bed reactors, loadings For 18cm3, ammonia nitrogen ratio is 1:1, and oxygen concentration is 6% (V/V), GHSV (gas space velocity per hour)=5000h-1Flue gas, point Not Ce Ding 4 temperature spots such as 120 DEG C, 150 DEG C, 200 DEG C, 250 DEG C NO conversion ratio.When reactor is stabilized to a certain temperature spot When, start to be passed through simulated flue gas, reaction after ten minutes, uses flue gas analyzer (Testo350, Germany) measurement reaction front and back gas NO concentration in body, it is 15 minutes that each temperature spot, which continues minute, is averaged, and calculates NO conversion ratio according to formula 1, i.e., de- Efficiency.The Activity Results measured are as shown in appendix 1.
NO conversion ratio=[(NOin-NOout)/NOin] × 100% (formula 1)
The intensity test of catalyst: every kind of catalyst intercepts three test blocks, having a size of 200mm*200mm*200mm; With pressure testing machine test, axially and radially compression strength, test result are as shown in table 1.
The porosity of catalyst is tested on Mercury-injection test instrument, and the results are shown in Table 1.
1 catalyst low temperature SCR denitration reaction test Activity Results of table and physical property characterization result
As shown in Table 1, the catalyst of method of the invention preparation denitration catalyst activity in a low temperature of 120-250 DEG C is high; The catalyst compression strength prepared through the invention is big, axial compression strength 4.7-5.1Mpa, radial crushing strength 1.2- 1.4Mpa;The catalyst porosity of method preparation of the invention is 84-90%.
The above described is only a preferred embodiment of the present invention, be not intended to limit the present invention in any form, according to According to technical spirit any simple modification, equivalent change and modification to the above embodiments of the invention, this hair is still fallen within In the range of bright technical solution.

Claims (10)

1. a kind of preparation method of honeycomb manganese systems denitrating catalyst, it is characterised in that: itself the following steps are included:
1) manganese salt and complexing agent is soluble in water, titanium dioxide, stirring is added, ultrasonic immersing is dried, and grinding obtains Mn-Ti oxygen Compound solid particle;Wherein, manganese salt and the molar ratio of complexing agent are 65-187:1;
2) metal salt and cerium salt is soluble in water, obtain mixed metal solution;The metal salt is molysite, cobalt salt, lanthanum salt, antimony At least one of salt and nickel salt;
3) by pore creating material, binder, extrusion aid, reinforcing agent, the Mn-Ti oxide solid particle and the mixed metal Solution mixing, is molded into honeycomb blank, dry, and calcining obtains honeycomb manganese systems denitrating catalyst.
2. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the complexing Agent is oxalic acid or citric acid;The manganese salt is at least one of manganese nitrate, manganese acetate, manganese oxalate;The titanium dioxide For anatase-type nanometer titanium dioxide.
3. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the manganese salt In Mn element and the weight ratio of the titanium dioxide be 0.11-0.45:1.
4. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the Mn- The partial size of Ti oxide solid particle is 300-400 mesh.
5. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the molysite For at least one of ferric nitrate, ferrous sulfate, ferric sulfate, iron chloride;The cobalt salt be cobalt nitrate, cobalt acetate, cobaltous sulfate, At least one of cobalt chloride;The lanthanum salt is at least one of lanthanum acetate, lanthanum sulfate, lanthanum chloride;The antimonic salt is Nitric acid antimony;The nickel salt is at least one of nickel nitrate, nickel acetate, nickel sulfate;The cerium salt is cerous nitrate, acetic acid At least one of cerium, cerous sulfate, cerium chloride.
6. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the pore-creating Agent is at least one of active carbon, starch, sawdust, polymethyl methacrylate;The binder is carboxymethyl cellulose And/or polyethylene glycol oxide;The extrusion aid is at least one of glycerol, soya-bean oil, tung oil;The reinforcing agent is glass fibers Dimension.
7. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the mixing The weight ratio of metallic element and water and the Mn-Ti oxide solid particle in metallic solution is X:Ce:H2O:Mn-Ti Oxide=0.9-4.4:2-4:25-35:100, wherein X is at least one of Fe, Co, La, Sb, Ni.
8. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the pore-creating Agent, binder, extrusion aid, reinforcing agent and the Mn-Ti oxide solid particle weight ratio be 4-6:1-2:2-4:4-6: 100。
9. the preparation method of honeycomb manganese systems denitrating catalyst according to claim 1, which is characterized in that the drying Process are as follows: the dry 5-7h in 50-70 DEG C is warming up to 100-110 DEG C of dry 11-13h;The temperature of the calcining is 400- 600 DEG C, calcination time 2-5h.
10. a kind of honeycomb manganese systems denitrating catalyst, it is characterised in that: its active component is by ferriferous oxide, cobalt/cobalt oxide, lanthanum oxygen At least one of compound, sb oxide, nickel oxide and cerium oxide composition, carrier are Mn-Ti oxide;Wherein each oxidation The weight ratio of metallic element in object is X:Ce:Mn:Ti=0.9-4.4:2-4:13-24:76-87, X Fe, Co, La, Sb, Ni At least one of, the honeycomb manganese systems denitrating catalyst is made by preparation method of any of claims 1-9.
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