CN106423193A - Honeycomb manganese denitration catalyst and preparation method thereof - Google Patents

Honeycomb manganese denitration catalyst and preparation method thereof Download PDF

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CN106423193A
CN106423193A CN201610840300.XA CN201610840300A CN106423193A CN 106423193 A CN106423193 A CN 106423193A CN 201610840300 A CN201610840300 A CN 201610840300A CN 106423193 A CN106423193 A CN 106423193A
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salt
manganese
oxide
preparation
denitrating catalyst
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CN106423193B (en
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吴彦霞
梁海龙
赵春林
陈鑫
黄瀚涛
唐婕
霍艳丽
王春朋
胡利明
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China Building Materials Academy CBMA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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Abstract

The invention relates to a honeycomb manganese denitration catalyst and a preparation method thereof. The method includes the following steps that manganese salt and a complexing agent are dissolved in water, titanium dioxide is added and stirred, ultrasonic dipping, drying and grinding are conducted, and Mn-Ti oxide solid particles are obtained, wherein the molar ratio of the manganese salt to the complexing agent is (65-187):1; metal salt and cerium salt are dissolved in water to obtain a mixed metal solution, wherein metal salt is at least one of ferric salt, cobalt salt, lanthanum salt, antimony salt and nickel salt; a pore-forming agent, an adhesive, an extrusion aid, a reinforcing agent, the Mn-Ti oxide solid particles and the mixed metal solution are mixed and formed into a honeycomb blank, and drying and forging are conducted. The catalyst is good in active component dispersity, is not easily sintered, good in pore structure, large in porosity and high in mechanical strength, the axial compressive strength of the catalyst is 4.7-5.1 MPa, and the radial compressive strength of the catalyst is 1.2-1.4 MPa. The porosity of the catalyst is 84-90%. The catalyst prepared through the method has relatively high denitration activity in the range of 120-250 DEG C and is suitable for low-temperature denitration.

Description

Cellular manganese systems denitrating catalyst and preparation method thereof
Technical field
The present invention relates to a kind of catalyst, particularly relate to a kind of cellular manganese systems denitrating catalyst and preparation method thereof.
Background technology
Nitrogen oxides (NOx) it is one of main atmosphere pollution, before causing the problem such as acid rain, secondary fine particle Body thing.At present, at NOxIn removing sulfuldioxide, selective catalytic reduction (SCR, Selective Catalytic Reduction) Denitration, has obtained the most attention of countries in the world, has been to apply the most in the world with the technology of its maturation and good denitration effect Extensive gas denitrifying technology.
Current widely used commercialized catalyst is mainly V2O5-WO3/TiO2Or V2O5-MoO3/TiO2, but this type of catalysis It is narrower that agent has Process window, and active temperature is high, only has higher denitration activity at 350~400 DEG C, and vanadium is to human body and ring The shortcomings such as border is harmful.Therefore, reduce the load capacity of vanadium or prepare novel effective catalyst with other metallic elements replacement vanadium Significant.Compared to vanadium titanium class catalyst, manganese oxide type catalyst has low temperature, efficient, nontoxic, cheap etc. excellent Point, the load capacity of manganese is higher simultaneously, typically at about 10%-30%.Active component in manganese cerium titanium system catalysis material is not for Oxide with valence state, it is desirable in the calcination process of catalysis material, manganese needs oxidized, but catalysis material in existing technology General calcining under Oxygen Condition, catalysis material is particularly easy to burning, and this is relatively low mainly due to the fusing point of manganese cerium salt, and cerium Having combustion-supporting effect, the organic additive adding in forming process all very easily burns so that honeycomb catalyst material internal temperature Spend height and cause its surfaces externally and internally excessive temperature differentials to ftracture.In addition, some conventional manganese presomas, such as manganese nitrate, second Acid manganese and manganese oxalate, can discharge gas in calcination process, cause the cracking of honeycomb catalysis material, even efflorescence.
Content of the invention
Present invention is primarily targeted at, a kind of novel cellular manganese systems denitrating catalyst and preparation method thereof is provided, To be solved technical problem is that makes it have high denitration catalyst activity at low temperatures, thus more suitable for practicality.
The object of the invention to solve the technical problems realizes by the following technical solutions.Propose according to the present invention The preparation method of a kind of cellular manganese systems denitrating catalyst, it comprises the following steps:
1) by soluble in water to manganese salt and complexing agent, add titanium dioxide, stirring, ultrasonic immersing, dry, grinding, obtain Mn- Ti oxide solid particle;Wherein, manganese salt and the mol ratio of complexing agent are 65-187:1;
2) slaine is soluble in water with cerium salt, obtain hybrid metal solution;Described slaine is molysite, cobalt salt, lanthanum At least one in salt, antimonic salt and nickel salt;
3) by pore creating material, binding agent, extrusion aid, reinforcing agent, described Mn-Ti oxide solid particle and described mixing Metallic solution mixes, and is molded into honeycomb packaging blank, is dried, and calcining obtains cellular manganese systems denitrating catalyst.
The object of the invention to solve the technical problems also can be applied to the following technical measures to achieve further.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, wherein said complexing agent be oxalic acid or Citric acid;Described manganese salt is manganese nitrate, manganese acetate, at least one in manganese oxalate;Described titanium dioxide is Detitanium-ore-type Nano titanium oxide.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, the wherein said Mn element in manganese salt With the weight of described titanium dioxide than for 0.11-0.45:1.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, wherein said Mn-Ti oxide solid The particle diameter of particle is 300-400 mesh.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, wherein said molysite is ferric nitrate, sulphur At least one in acid ferrous iron, ferric sulfate, iron chloride;Described cobalt salt be cobalt nitrate, cobalt acetate, cobaltous sulfate, in cobalt chloride At least one;Described lanthanum salt is lanthanum acetate, lanthanum sulfate, at least one in lanthanum chloride;Described antimonic salt is nitric acid antimony;Described Nickel salt be nickel nitrate, nickel acetate, nickel sulfate, at least one in cobalt chloride;Described cerium salt is cerous nitrate, cerous acetate, sulphur At least one in acid cerium, cerium chloride.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, wherein said pore creating material be activated carbon, At least one in starch, wood chip, polymethyl methacrylate;Described binding agent is carboxymethylcellulose calcium and/or polyoxygenated Ethene;Described extrusion aid is glycerine, soya-bean oil, at least one in tung oil;Described reinforcing agent is glass fibre.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, in wherein said hybrid metal solution Metallic element and the weight of water and described Mn-Ti oxide solid particle than for X:Ce:H2O:Mn-Ti oxide= 0.9-4.4:2-4:25-35:100, wherein X is at least one in Fe, Co, La, Sb, Ni.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, wherein said pore creating material, binding agent, The weight of extrusion aid, reinforcing agent and described Mn-Ti oxide solid particle is than for 4-6:1-2:2-4:4-6:100.
Preferably, the preparation method of aforesaid cellular manganese systems denitrating catalyst, the process of wherein said drying is:? 50-70 DEG C is dried 5-7h, is warming up to 100-110 DEG C of dry 11-13h;The temperature of described calcining is 400-600 DEG C, calcining Time is 2-5h.
The object of the invention to solve the technical problems also uses following technical scheme to realize.Propose according to the present invention One cellular manganese systems denitrating catalyst, its active component is by ferriferous oxide, cobalt/cobalt oxide, lanthanum-oxides, sb oxide, nickel At least one in oxide and cerium oxide composition, carrier is Mn-Ti oxide;Wherein metallic element in each oxide Weight is than for X:Ce:Mn:Ti=0.9-4.4:2-4:13-24:76-87, X are at least one in Fe, Co, La, Sb, Ni.
By technique scheme, the present invention cellular manganese systems denitrating catalyst and preparation method thereof at least has following excellent Point:
1st, the present invention first carries out single treatment to manganese presoma and titanium dioxide before the forming, obtains Mn-Ti powder.Wherein Ultrasonic immersing, so that manganese salt and titanium dioxide are fully contacted, dry before shaping and starts to make manganese salt decompose generation manganese oxygen in advance Compound, and discharge gas, so can reduce the amount of green honeycomb volatile matter during drying and calcining, it is not easy to cause The cracking of green honeycomb, efflorescence.Generation Mn oxide even dispersion is between titanium dioxide granule simultaneously, increases active component Load area, improves the contact area of Mn oxide and nitrogen oxides.
2nd, the honeycomb catalyst of the present invention, the good dispersion of active component, not easy-sintering, pore passage structure is excellent, porosity Greatly, mechanical strength is high, and its axial compression strength is 4.7-5.1Mpa, and radial crushing strength is 1.2-1.4Mpa;The side of the present invention Catalyst porosity prepared by method is 84-90%.
3rd, catalyst prepared by the method for the present invention is respectively provided with higher denitration activity in the range of 120-250 DEG C, is suitable for In low-temperature denitration.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, And can be practiced according to the content of specification, after describing in detail such as with presently preferred embodiments of the present invention below.
Detailed description of the invention
By further illustrating the technological means and effect that the present invention taked by reaching predetermined goal of the invention, below in conjunction with Preferred embodiment, to its detailed description of the invention of cellular manganese systems denitrating catalyst and preparation method thereof proposing according to the present invention, Feature and effect thereof, after describing in detail such as.In the following description, what different " embodiments " or " embodiment " referred to is not necessarily Same embodiment.Additionally, special characteristic or feature in one or more embodiment can be combined by any suitable form.
The preparation method of a kind of cellular manganese systems denitrating catalyst that one embodiment of the present of invention proposes, it includes following Step:
1) by soluble in water to manganese salt and complexing agent, add titanium dioxide, stirring, ultrasonic immersing, dry, grinding, obtain Mn- Ti oxide solid particle;Wherein, the concentration of described complexing agent is 3-5mol/L, and manganese salt is 65-with the mol ratio of complexing agent 187:1;Wherein, ultrasonic frequency is 10-30KHz, and the time of ultrasonic immersing is 1-2 hour, by ultrasonic immersing so that Manganese salt and titanium dioxide are fully contacted;The temperature dried is 105-250 DEG C, and drying time is 20-30h, makes manganese salt by drying Decompose the oxide generating manganese in advance, and discharge gas, so can reduce green honeycomb in drying and calcination process The amount of volatile matter, it is not easy to cause the cracking of green honeycomb, efflorescence, the oxide even dispersion of the manganese of generation can be made simultaneously Between titanium dioxide granule, increasing the load area of active component, the Mn oxide in raising catalyst connects with nitrogen oxides Contacting surface is amassed.
It is also preferred that the left the complexing agent in the preparation method of the cellular manganese systems denitrating catalyst of the present embodiment is oxalic acid or lemon Acid;Described manganese salt is manganese nitrate, manganese acetate, at least one in manganese oxalate;Described titanium dioxide is anatase type nano Titanium dioxide;Complexing agent makes TiO2It is tightly combined with the oxide of manganese, interact and strengthen, make the catalytic mechanical intensity of preparation Height, catalytic performance is good.
It is also preferred that the left Mn element in the manganese salt described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment with The weight of described titanium dioxide is than for 0.11-0.45:1.
It is also preferred that the left the Mn-Ti oxide solid described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment The particle diameter of particle is 300-400 mesh.
2) slaine is soluble in water with cerium salt, obtain hybrid metal solution;Described slaine is molysite, cobalt salt, lanthanum At least one in salt, antimonic salt and nickel salt;
It is also preferred that the left the molysite described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment is ferric nitrate, sulphur At least one in acid ferrous iron, ferric sulfate, iron chloride;Described cobalt salt be cobalt nitrate, cobalt acetate, cobaltous sulfate, in cobalt chloride At least one;Described lanthanum salt is lanthanum acetate, lanthanum sulfate, at least one in lanthanum chloride;Described antimonic salt is nitric acid antimony;Described Nickel salt be nickel nitrate, nickel acetate, nickel sulfate, at least one in cobalt chloride;Described cerium salt is cerous nitrate, cerous acetate, sulphur At least one in acid cerium, cerium chloride.
It is also preferred that the left in the hybrid metal solution described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment The weight of metallic element and water and described Mn-Ti oxide solid particle is than for X:Ce:H2O:Mn-Ti oxide=0.9- 4.4:2-4:25-35:100, wherein X is at least one in Fe, Co, La, Sb, Ni.
3) by pore creating material, binding agent, extrusion aid, reinforcing agent, described Mn-Ti oxide solid particle and described mixing Metallic solution mixes, and is molded into honeycomb packaging blank, is dried, and calcining obtains cellular manganese systems denitrating catalyst;Wherein, pore creating material The catalyst pore passage structure making preparation is excellent, and binding agent makes the catalyst of preparation be difficult to division, and extrusion aid makes catalyst easily become Type, reinforcing agent adds the mechanical strength of catalyst.
It is also preferred that the left the process of the shaping in the preparation method of the cellular manganese systems denitrating catalyst of the present embodiment is:To make Hole agent, binding agent, extrusion aid, reinforcing agent, Mn-Ti oxide solid particle and the mixing of hybrid metal solution, true in pug mill Pug after mixing, all over obtaining pug, is sealed old 2-3 days, is then fed in extruder, is extruded into honeycomb ceramics by empty mixing 2-3 Blank.
It is also preferred that the left the pore creating material described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment be activated carbon, At least one in starch, wood chip, polymethyl methacrylate;Described binding agent is carboxymethylcellulose calcium and/or polyoxygenated Ethene;Described extrusion aid is glycerine, soya-bean oil, at least one in tung oil;Described reinforcing agent is glass fibre.
It is also preferred that the left the pore creating material described in preparation method, the binding agent of the cellular manganese systems denitrating catalyst of the present embodiment, help Squeeze agent, the weight ratio of reinforcing agent and described Mn-Ti oxide solid particle for 4-6:1-2:2-4:4-6:100.
It is also preferred that the left the process of the drying described in preparation method of the cellular manganese systems denitrating catalyst of the present embodiment is:? 50-70 DEG C is dried 5-7h, is warming up to 100-110 DEG C of dry 11-13h;The temperature of described calcining is 400-600 DEG C, calcining Time is 2-5h.
An alternative embodiment of the invention proposes a kind of cellular manganese systems denitrating catalyst, and its active component is aoxidized by iron At least one in thing, cobalt/cobalt oxide, lanthanum-oxides, sb oxide, nickel oxide and Mn oxide, cerium oxide composition, carry Body is Mn-Ti oxide;Wherein the weight of the metallic element in each oxide is than for X:Ce:Mn:Ti=1.5-2.5:2-4:13- 24:76-87, X are at least one in Fe, Co, La, Sb, Ni.
Embodiment 1
50wt% manganese nitrate and the oxalic acid solution that 100ml concentration is 3mol/L of 9.76kg are dissolved in 5000mL deionized water In, add 10kg titania powder, stir 0.5h, ultrasonic immersing 2h under 25KHz, put into 205 DEG C of drying 24h in baking oven, Grinding, obtains the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 988gCo (NO3)3·6H2O and 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains hybrid metal solution;10kgMn-Ti oxide solid particle is joined Hybrid metal solution stirs, continuously adds 500g activated carbon, the carboxymethylcellulose calcium of 100g and 100g polyethylene glycol oxide, 300g Glycerine, 500g glass fibre, obtain mix walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, after mixing Pug seals old 2 days, sends in extruder, is extruded into green honeycomb;Green honeycomb is put in 60 DEG C of baking ovens and be dried Then temperature is increased to 105 DEG C and continues to be dried 12h, finally calcine 3 hours at 500 DEG C in Muffle furnace, obtain cellular by 6h Manganese systems denitrating catalyst.
Embodiment 2
50wt% manganese nitrate and the oxalic acid solution that 100ml concentration is 4mol/L of 13.02kg are dissolved in 3500mL deionization In water, add 10kg titania powder, stir 0.5h, ultrasonic immersing 1h under 20KHz, put into 185 DEG C of drying in baking oven 20h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 993gFeSO4·7H2O and 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtain hybrid metal solution;10kgMn-Ti oxide solid particle is joined mixing Metallic solution stirs, continuously adds 400g starch, the carboxymethylcellulose calcium of 100g and 100g polyethylene glycol oxide, the beans of 200g Oil, 400g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, by the pug after mixing Seal old 3 days, send in extruder, be extruded into green honeycomb;Green honeycomb is put into 50 DEG C of baking ovens are dried 7h, so After temperature be increased to 100 DEG C continue to be dried 13h, finally calcine 2 hours at 400 DEG C in Muffle furnace, obtain cellular manganese systems Denitrating catalyst.
Embodiment 3
50wt% manganese nitrate and the oxalic acid solution that 100ml concentration is 5mol/L of 19.53kg are dissolved in 3500mL deionization In water, add 10kg titania powder, stir 0.5h, ultrasonic immersing 1h under 30KHz, put into 165 DEG C of drying in baking oven 30h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 1.44kgFe (NO3)3·9H2O and 930gCe(NO3)3·6H2O is dissolved in 2500ml water, obtains hybrid metal solution;By 10kgMn-Ti oxide solid particle Join in hybrid metal solution and stir, continuously add 600g starch, the carboxymethylcellulose calcium of 100g, the tung oil of 300g, 600g Glass fibre, obtains mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug after mixing is sealed old Rotten 3 days, send in extruder, be extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens are dried 5h, then by temperature Degree is increased to 110 DEG C and continues to be dried 11h, finally calcines 2 hours at 600 DEG C in Muffle furnace, obtains cellular manganese systems denitration and urge Agent.
Embodiment 4
It is dissolved in 13.37kg manganese acetate and the citric acid solution that 100ml concentration is 5mol/L in 6000mL deionized water, add Enter 10kg titania powder, stir 0.5h, ultrasonic immersing 2h under 10KHz, put in baking oven 250 DEG C and dry 30h, grinding, Obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 845gC4H6O4·Co·4H2O and 680gCe (C2H3O2)3 It is dissolved in 3500ml water, obtain hybrid metal solution;10kgMn-Ti oxide solid particle is joined hybrid metal solution Middle stirring, continuously adds 500g wood chip, the carboxymethylcellulose calcium of 150g, the tung oil of 400g, and 400g glass fibre obtains mixed soil Group;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug after mixing is sealed old 3 days, send in extruder, It is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens are dried 5h, then temperature is increased to 105 DEG C and continues dry Dry 11h, finally calcines 5 hours at 500 DEG C in Muffle furnace, obtains cellular manganese systems denitrating catalyst.
Embodiment 5
It is dissolved in 8.91kg manganese acetate and the citric acid solution that 100ml concentration is 4mol/L in 7500mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, ultrasonic immersing 2h under 18KHz, put into 250 DEG C of drying in baking oven 30h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 455gLa (Ac)3And 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtain hybrid metal solution;10kgMn-Ti oxide solid particle is joined mixing Metallic solution stirs, continuously adds 500g polymethyl methacrylate, the polyethylene glycol oxide of 150g, the tung oil of 400g, 500g Glass fibre, obtains mixing walk;Mixing walk is placed in vacuum kneading 2 times in pug mill, the pug after mixing is sealed old Rotten 2 days, send in extruder, be extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens are dried 5h, then by temperature Degree is increased to 105 DEG C and continues to be dried 11h, finally calcines 5 hours at 550 DEG C in Muffle furnace, obtains cellular manganese systems denitration and urge Agent.
Embodiment 6
It is dissolved in 6.68kg manganese acetate and the citric acid solution that 100ml concentration is 3mol/L in 7500mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, ultrasonic immersing 2h under 10KHz, put into 250 DEG C of drying in baking oven 30h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 506gSb (NO3)3And 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains hybrid metal solution;10kgMn-Ti oxide solid particle is joined Hybrid metal solution stirs, continuously adds 200g polymethyl methacrylate, 300g starch, the polyethylene glycol oxide of 150g, The tung oil of 200g, 200g soya-bean oil, 500g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 3 in pug mill Time, the pug after mixing is sealed old 2 days, sends in extruder, be extruded into green honeycomb;Green honeycomb is put into 70 DEG C baking oven is dried 5h, then temperature is increased to 105 DEG C and continues to be dried 11h, in Muffle furnace, finally at 580 DEG C, calcine 5 little When, obtain cellular manganese systems denitrating catalyst.
Embodiment 7
It is dissolved in 9.76kg manganese oxalate and the citric acid solution that 100ml concentration is 5mol/L in 8000mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.5h, ultrasonic immersing 2h under 10KHz, put into 215 DEG C of drying in baking oven 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 991gNi (NO3)2·6H2O and 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains hybrid metal solution;10kgMn-Ti oxide solid particle is joined Hybrid metal solution stirs, continuously adds 500g activated carbon, the polyethylene glycol oxide of 150g, the tung oil of 200g, 200g soya-bean oil, 500g glass fibre, obtains mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, and the pug after kneading is close Seal old 2 days, send in extruder, be extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens are dried 5h, then Temperature is increased to 105 DEG C and continues to be dried 11h, finally calcine 3 hours at 500 DEG C in Muffle furnace, obtain cellular manganese systems and take off Denox catalyst.
Embodiment 8
It is dissolved in 6.51kg manganese oxalate and the citric acid solution that 100ml concentration is 4mol/L in 8500mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, ultrasonic immersing 2h under 10KHz, put into 235 DEG C of drying in baking oven 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 1839gC4H6O4Ni·4H2O and 1839gC4H6O4Ni·4H2O is dissolved in 3000ml water, obtains hybrid metal solution;By 10kgMn-Ti oxide solid particle Join in hybrid metal solution and stir, continuously add 500g activated carbon, the polyethylene glycol oxide of 150g, the tung oil of 200g, 200g Soya-bean oil, 500g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, by the mud after mixing Material seals old 2 days, sends in extruder, is extruded into green honeycomb;Green honeycomb is put into 70 DEG C of baking ovens is dried 5h, Then temperature is increased to 105 DEG C and continues to be dried 11h, finally calcine 3 hours at 500 DEG C in Muffle furnace, obtain cellular manganese It is denitrating catalyst.
Embodiment 9
It is dissolved in 4.88kg manganese oxalate and the oxalic acid solution that 100ml concentration is 3mol/L in 9000mL deionized water, add 10kg anatase-type nanometer titanium dioxide, stirs 0.6h, ultrasonic immersing 2h under 25KHz, puts into 245 DEG C of drying 24h in baking oven, Grinding, obtains the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 494gCo (NO3)3·6H2O and 930gCe (NO3)3.6H2O is dissolved in 2500ml water, obtains hybrid metal solution;10kgMn-Ti oxide solid particle is joined mixed Close stirring in metallic solution, continuously add 500g activated carbon, the carboxymethylcellulose calcium of 100g and 100g polyethylene glycol oxide, 200g's Tung oil, 200g soya-bean oil, 500g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 3 times in pug mill, will Pug after mixing seals old 2 days, sends in extruder, is extruded into green honeycomb;Green honeycomb is put into 65 DEG C of bakings Case is dried 5.5h, then temperature is increased to 104 DEG C and continues to be dried 11h, finally calcine 4 hours at 500 DEG C in Muffle furnace, Obtain cellular manganese systems denitrating catalyst.
Embodiment 10
It is dissolved in 13.37kg manganese oxalate and the oxalic acid solution that 100ml concentration is 5mol/L in 6000mL deionized water, add 10kg anatase-type nanometer titanium dioxide, stirs 0.6h, ultrasonic immersing 2h under 25KHz, puts into 245 DEG C of drying 24h in baking oven, Grinding, obtains the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 423gC4H6O4·Co·4H2O、228gLa (Ac)3With 680gCe (C2H3O2)3It is dissolved in 3000ml water, obtain hybrid metal solution;By 10kgMn-Ti oxide solid Particle joins in hybrid metal solution and stirs, and continuously adds 500g starch, the carboxymethylcellulose calcium of 100g and 100g polyoxygenated Ethene, the tung oil of 200g, 200g soya-bean oil, 550g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum in pug mill Knead 3 times, the pug after mixing is sealed old 3 days, sends in extruder, be extruded into green honeycomb;By green honeycomb Put into and 65 DEG C of baking ovens are dried 5.5h, then temperature is increased to 106 DEG C and continues to be dried 12h, finally in Muffle furnace at 550 DEG C Calcine 4 hours, obtain cellular manganese systems denitrating catalyst.
Embodiment 11
It is dissolved in 6.51kg manganese oxalate and the oxalic acid solution that 100ml concentration is 4mol/L in 6000mL deionized water, add 10kg anatase-type nanometer titanium dioxide, stirs 0.6h, ultrasonic immersing 2h under 25KHz, puts into 245 DEG C of drying 24h in baking oven, Grinding, obtains the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 720gFe (NO3)3·9H2O、253gSb(NO3)3 With 930gCe (NO3)3·6H2O is dissolved in 3000ml water, obtains hybrid metal solution;By 10kgMn-Ti oxide solid Grain joins in hybrid metal solution and stirs, and continuously adds 500g starch, the carboxymethylcellulose calcium of 100g and 100g polyoxyethylene Alkene, the tung oil of 200g, 200g glycerine, 550g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum in pug mill mix Refine 3 times, the pug after mixing is sealed old 3 days, sends in extruder, be extruded into green honeycomb;Green honeycomb is put Enter and 65 DEG C of baking ovens are dried 5.5h, then temperature is increased to 106 DEG C and continues to be dried 12h, finally forge at 580 DEG C in Muffle furnace Burn 4 hours, obtain cellular manganese systems denitrating catalyst.
Embodiment 12
50wt% manganese nitrate and the oxalic acid solution that 100ml concentration is 3mol/L of 9.76kg are dissolved in 6000mL deionized water In, add 10kg anatase-type nanometer titanium dioxide, stir 0.6h, ultrasonic immersing 2h under 25KHz, put in baking oven 245 DEG C Dry 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 720gFe (NO3)3·9H2O、 496gNi(NO3)2·6H2O and 930gCe (NO3)3·6H2O is dissolved in 2800ml water, obtains hybrid metal solution;Will 10kgMn-Ti oxide solid particle joins in hybrid metal solution and stirs, and continuously adds 500g starch, the carboxymethyl of 100g Cellulose and 100g polyethylene glycol oxide, the soya-bean oil of 200g, 200g glycerine, 550g glass fibre, obtain mixing walk;By mixed soil Group is placed in vacuum kneading 3 times in pug mill, seals the pug after mixing old 3 days, sends in extruder, be extruded into honeycomb ceramics Blank;Green honeycomb is put into 65 DEG C of baking ovens are dried 5.5h, then temperature is increased to 106 DEG C and continues to be dried 12h, finally Muffle furnace is calcined 4 hours at 580 DEG C, obtains cellular manganese systems denitrating catalyst.
Embodiment 13
50wt% manganese nitrate and the oxalic acid solution that 100ml concentration is 5mol/L of 19.53kg are dissolved in 6000mL deionization In water, add 10kg anatase-type nanometer titanium dioxide, stir 0.6h, ultrasonic immersing 2h under 25KHz, put in baking oven 245 DEG C dry 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 423gC4H6O4·Co· 4H2O、920gC4H6O4Ni·4H2O and 680gCe (C2H3O2)3It is dissolved in 2800ml water, obtain hybrid metal solution;Will 10kgMn-Ti oxide solid particle joins in hybrid metal solution and stirs, and continuously adds 500g starch, the carboxymethyl of 100g Cellulose and 100g polyethylene glycol oxide, the soya-bean oil of 200g, 200g glycerine, 550g glass fibre, obtain mixing walk;By mixed soil Group is placed in vacuum kneading 3 times in pug mill, seals the pug after mixing old 3 days, sends in extruder, be extruded into honeycomb ceramics Blank;Green honeycomb is put into 65 DEG C of baking ovens are dried 5.5h, then temperature is increased to 106 DEG C and continues to be dried 12h, finally Muffle furnace is calcined 4 hours at 570 DEG C, obtains cellular manganese systems denitrating catalyst.
Embodiment 14
It is dissolved in 8.91kg manganese acetate and the citric acid solution that 100ml concentration is 4mol/L in 6000mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, ultrasonic immersing 2h under 25KHz, put into 245 DEG C of drying in baking oven 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 228gLa (Ac)3、253gSb(NO3)3With 930gCe(NO3)3·6H2O is dissolved in 2800ml water, obtains hybrid metal solution;By 10kgMn-Ti oxide solid particle Join in hybrid metal solution and stir, continuously add 500g starch, the carboxymethylcellulose calcium of 100g and 100g polyethylene glycol oxide, The soya-bean oil of 200g, 200g glycerine, 550g glass fibre, obtain mixing walk;Mixing walk is placed in vacuum kneading 3 in pug mill Time, the pug after mixing is sealed old 3 days, sends in extruder, be extruded into green honeycomb;Green honeycomb is put into 65 DEG C baking oven is dried 5.5h, then temperature is increased to 107 DEG C and continues to be dried 11h, in Muffle furnace, finally at 570 DEG C, calcine 5 Hour, obtain cellular manganese systems denitrating catalyst.
Embodiment 15
It is dissolved in 4.88kg manganese oxalate and the citric acid solution that 100ml concentration is 3mol/L in 6000mL deionized water, add Enter 10kg anatase-type nanometer titanium dioxide, stir 0.6h, ultrasonic immersing 2h under 25KHz, put into 245 DEG C of drying in baking oven 24h, grinding, obtain the Mn-Ti oxide solid particle that particle diameter is 300-400 mesh;By 228gLa (Ac)3、920gC4H6O4Ni· 4H2O and 930gCe (NO3)3·6H2O is dissolved in 2800ml water, obtains hybrid metal solution;10kgMn-Ti oxide is solid Body particle joins in hybrid metal solution and stirs, and continuously adds 500g starch, the carboxymethylcellulose calcium of 100g and 100g polyoxy Change ethene, the soya-bean oil of 200g, 200g glycerine, 550g glass fibre, obtain mixing walk;Mixing walk is placed in pug mill very Pug after mixing is sealed old 3 days, sends in extruder, be extruded into green honeycomb by empty mixing 3 times;By honeycomb ceramics base Material is put into and is dried 5.5h in 65 DEG C of baking ovens, then temperature is increased to 107 DEG C and continues to be dried 11h, finally in Muffle furnace 570 DEG C Lower calcining 5 hours, obtains cellular manganese systems denitrating catalyst.
Comparative example 1
By 988gCo (NO3)3·6H2O、930gCe(NO3)3·6H2O, 10kg titanium dioxide, 500g activated carbon, 100g's Carboxymethylcellulose calcium and 100g polyethylene glycol oxide, the glycerine of 500g, 500g glass fibre joins stirring 0.3h in batch mixer, adds Entering 9.76kg 50wt% manganese nitrate solution, mixing obtains plasticity walk, vacuum kneading 2 times in pug mill by walk, will mixing After pug seal old 3 days, then send into pug in extruder, be extruded into green honeycomb;By above-mentioned green honeycomb Put in 60 DEG C of baking ovens 6 hours, then temperature is increased to 105 DEG C and continues to be dried 12 hours;It is finally putting in Muffle furnace 500 DEG C Lower roasting 3 hours, obtains honeycomb catalyst.
Comparative example 2
By 6.68kgMn (CH3COO)2·4H2O、988gCo(NO3)3·6H2O、930gCe(NO3)3·6H2O, 10kg dioxy Changing titanium, 500g activated carbon, the carboxymethylcellulose calcium of 100g and 100g polyethylene glycol oxide, the glycerine of 400g, 500g glass fibre adds Entering in batch mixer stirring 0.5h, being subsequently adding 3000ml water, mixing obtains plasticity walk, and by walk, in pug mill, vacuum is mixed Refine 3 times, the pug after mixing is sealed old 2 days, then sends into pug in extruder, be extruded into green honeycomb;By upper State green honeycomb to put in 60 DEG C of baking ovens 6 hours, then temperature is increased to 105 DEG C and continues to be dried 12 hours;It is finally putting into In Muffle furnace, roasting 3 hours at 500 DEG C, obtain honeycomb catalyst.
The method of evaluating performance of catalyst:By the Catalyst packing of preparation in stainless steel fixed bed reactors, loadings For 18cm3, ammonia nitrogen ratio is 1:1, oxygen concentration is 6% (V/V), GHSV (gas space velocity per hour)=5000h-1Flue gas, point Ce Ding the NO conversion ratio of 120 DEG C, 150 DEG C, 200 DEG C, 250 DEG C etc. 4 temperature spots.When reactor is stabilized to a certain temperature spot When, start to be passed through simulated flue gas, after reacting 10 minutes, use flue gas analyzer (Testo350, Germany) to measure gas before and after reaction NO concentration in body, it is 15 minutes that each temperature spot continues minute, averages, calculates NO conversion ratio according to formula 1, i.e. de- Efficiency.The Activity Results recording is as shown in appendix 1.
NO conversion ratio=[(NOin-NOout)/NOin] × 100% (formula 1)
The intensity test of catalyst:Every kind of catalyst intercepts three test blocks, a size of 200mm*200mm*200mm; Testing axially and radially compression strength with pressure testing machine, test result is as shown in table 1.
The porosity of catalyst is tested on Mercury-injection test instrument, and result is as shown in table 1.
Table 1 catalyst low temperature SCR denitration reaction test Activity Results and physical property characterization result
As shown in Table 1, the catalyst that prepared by the method for present invention denitration catalyst activity in a low temperature of 120-250 DEG C is high; The catalyst compression strength prepared by the present invention is big, and axial compression strength is 4.7-5.1Mpa, and radial crushing strength is 1.2- 1.4Mpa;Catalyst porosity prepared by the method for the present invention is 84-90%.
The above, be only presently preferred embodiments of the present invention, not makees any pro forma restriction to the present invention, depends on Any simple modification, equivalent variations and the modification made above example according to the technical spirit of the present invention, all still falls within this In the range of bright technical scheme.

Claims (10)

1. the preparation method of a cellular manganese systems denitrating catalyst, it is characterised in that:It comprises the following steps:
1) by soluble in water to manganese salt and complexing agent, add titanium dioxide, stirring, ultrasonic immersing, dry, grinding, obtain Mn-Ti oxygen Compound solid particle;Wherein, manganese salt and the mol ratio of complexing agent are 65-187:1;
2) slaine is soluble in water with cerium salt, obtain hybrid metal solution;Described slaine is molysite, cobalt salt, lanthanum salt, antimony At least one in salt and nickel salt;
3) by pore creating material, binding agent, extrusion aid, reinforcing agent, described Mn-Ti oxide solid particle and described hybrid metal Solution mixes, and is molded into honeycomb packaging blank, is dried, and calcining obtains cellular manganese systems denitrating catalyst.
2. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described complexing Agent is oxalic acid or citric acid;Described manganese salt is manganese nitrate, manganese acetate, at least one in manganese oxalate;Described titanium dioxide For anatase-type nanometer titanium dioxide.
3. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described manganese salt In the weight of Mn element and described titanium dioxide than for 0.11-0.45:1.
4. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described Mn- The particle diameter of Ti oxide solid particle is 300-400 mesh.
5. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described molysite For at least one in ferric nitrate, ferrous sulfate, ferric sulfate, iron chloride;Described cobalt salt be cobalt nitrate, cobalt acetate, cobaltous sulfate, At least one in cobalt chloride;Described lanthanum salt is lanthanum acetate, lanthanum sulfate, at least one in lanthanum chloride;Described antimonic salt is Nitric acid antimony;Described nickel salt is nickel nitrate, nickel acetate, nickel sulfate, at least one in cobalt chloride;Described cerium salt is nitric acid At least one in cerium, cerous acetate, cerous sulfate, cerium chloride.
6. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described pore-creating Agent is activated carbon, starch, wood chip, at least one in polymethyl methacrylate;Described binding agent is carboxymethylcellulose calcium And/or polyethylene glycol oxide;Described extrusion aid is glycerine, soya-bean oil, at least one in tung oil;Described reinforcing agent is glass fibers Dimension.
7. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described mixing The weight of the metallic element in metallic solution and water and described Mn-Ti oxide solid particle is than for X:Ce:H2O:Mn-Ti Oxide=0.9-4.4:2-4:25-35:100, wherein X is at least one in Fe, Co, La, Sb, Ni.
8. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described pore-creating The weight of agent, binding agent, extrusion aid, reinforcing agent and described Mn-Ti oxide solid particle is than for 4-6:1-2:2-4:4-6: 100.
9. the preparation method of cellular manganese systems denitrating catalyst according to claim 1, it is characterised in that described drying Process be:It is dried 5-7h in 50-70 DEG C, be warming up to 100-110 DEG C of dry 11-13h;The temperature of described calcining is 400- 600 DEG C, calcination time is 2-5h.
10. a cellular manganese systems denitrating catalyst, it is characterised in that:Its active component is by ferriferous oxide, cobalt/cobalt oxide, lanthanum oxygen At least one in compound, sb oxide, nickel oxide and cerium oxide composition, carrier is Mn-Ti oxide;Wherein respectively aoxidize The weight of the metallic element in thing is than for X:Ce:Mn:Ti=0.9-4.4:2-4:13-24:76-87, X are Fe, Co, La, Sb, Ni In at least one.
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