CN106409423A - 104 core integrated cable and cabling method thereof - Google Patents

104 core integrated cable and cabling method thereof Download PDF

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Publication number
CN106409423A
CN106409423A CN201611044629.1A CN201611044629A CN106409423A CN 106409423 A CN106409423 A CN 106409423A CN 201611044629 A CN201611044629 A CN 201611044629A CN 106409423 A CN106409423 A CN 106409423A
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CN
China
Prior art keywords
layer
shielding
line
cable core
insulation
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Pending
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CN201611044629.1A
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Chinese (zh)
Inventor
高玉敏
韩长超
于健
赵永清
李涛
刘名远
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Tianjin No609 Cable Co Ltd
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Tianjin No609 Cable Co Ltd
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Application filed by Tianjin No609 Cable Co Ltd filed Critical Tianjin No609 Cable Co Ltd
Priority to CN201611044629.1A priority Critical patent/CN106409423A/en
Publication of CN106409423A publication Critical patent/CN106409423A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B9/00Power cables
    • H01B9/02Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08Several wires or the like stranded in the form of a rope
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/22Metal wires or tapes, e.g. made of steel
    • H01B7/221Longitudinally placed metal wires or tapes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/29Protection against damage caused by extremes of temperature or by flame
    • H01B7/295Protection against damage caused by extremes of temperature or by flame using material resistant to flame

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Communication Cables (AREA)

Abstract

The invention relates to a cabling method of a 104 core integrated cable. 25 0.35mm2 of insulating single wires form a first cable core layer, one 0.8mm2 of intertwisted shielding wire and 12 0.35mm2 of intertwisted shielding wires are arranged outside the first cable core layer and form a second cable core layer, and 20 1.0mm2 of shielding single wires are arranged outside the second cable core layer and form a third cable core layer, 8 insulated shielding two-wire groups, 4 insulated shielding three-wire groups and 6 5.0mm2 of shielding single wires are arranged outside the third cable core layer and form a fourth cable core layer, and two flame-retardant isolation layers, a total shielding layer and a sheath are arranged outside the fourth cable core layer successively. The working temperature of the cable can be improved by using silvered copper conductors and the FEP insulation material, using conditions are analyzed reasonably to select conductors and insulation material reasonably and determine the sizes, and the single-line transmission requirement in a system is met. The number of single cable wires and number of the wire groups as well as positions of the single wires and the wire groups are set according to point location of the whole connector, and user requirements are met.

Description

A kind of 104 core composite cables and stranding method
Technical field
The present invention relates to a kind of 104 core composite cables and stranding method, it is a kind of inclusion data transfer, signal control, electricity Source controls integrated, being easy to welding, the 104 core composite cables for naval vessel missile release system.
Background technology
Using tinned wird conductor, polyethylene or rubber-covered common ship cable, temperature resistant grade is relatively low, general work more Make temperature and be 70 DEG C.
Common ship cable core majority is made up of single section heart yearn, for the simple function of transmission signal or electric power, The use requirement of this machine system simultaneous transmission of signals and electric power cannot be realized.
Minority synthesis ship cable can integrate signal, cable transmission, but its cross-sectional area of conductor, heart yearn composition, structure set Seated position is not suitable for user's control system.
Content of the invention
In view of the situation of prior art and deficiency, a kind of present invention 104 core composite cables of offer, apply to naval vessel guided missile Launch specific machine system, multicore multiple section is baroque, when being easily installed, distinguish the composite cable of heart yearn.Design will Point is as follows:
A) material of various cored wire conductors, section, radical are determined according to transmission requirement.
B) insulant, thickness are determined according to use condition, subtract in the case of ensureing electric property, physical and mechanical propertiess Light weight.
C) cable core structure is arranged according to adapter point position and heart yearn feature.
D) distinguished by outward appearance and indicate that the corresponding relation of fast and accurately determination cable two ends heart yearn distinguished by rope.
The present invention for achieving the above object, is adopted the technical scheme that:A kind of 104 core composite cables it is characterised in that: Including 0.35mm2Insulated single wire, 0.8mm2Pair twist shielding line, 0.35mm2Pair twist shielding line, 1.0mm2Shielding single line, insulation shielding 2 line groups, insulation shielding 3 line group, 5.0mm2Shielding single line, fire-retardant sealing coat, total screen layer, sheath,
Described 0.35mm2Insulated single wire is by 0.35mm2A layer insulating I composition is extruded outside conductor I;
Described 0.8mm2Pair twist shielding line, including 0.8mm2Conductor I, insulating barrier II, mark rope I, sealing coat I, screen layer I, institute State 0.8mm2Extrude a layer insulating II outside conductor I and constitute single line, two single lines and mark rope I outer wrapped successively one layer every Absciss layer I, one layer of screen layer I of braiding;
Described 0.35mm2Pair twist shielding line includes 0.35mm2Conductor II, insulating barrier III, mark rope II, sealing coat II, screen layer II, described 0.35mm2Extrude a layer insulating III outside conductor II and constitute single line, two single lines and mark-on will rope II outer according to Secondary wrapped one layer of sealing coat II, one layer of screen layer II of braiding;
Described 1.0mm2Shielding single line is by 1.0mm2Conductor I is outer to extrude a layer insulating IV, one layer of screen layer III structure of braiding successively Become;
Described insulation shielding 2 line group, including 1.0mm2Conductor II, insulating barrier V, screen layer IV, sealing coat III, described 1.0mm2 Conductor II is outer to extrude a layer insulating V, one layer of screen layer IV composition shielding single line of braiding successively, and two shielding single lines are stranded, Its outer wrapped one layer of sealing coat III;
Described insulation shielding 3 line group, including 0.8mm2Conductor II, insulating barrier VI, screen layer V, sealing coat IV, described 0.8mm2 Conductor II is outer to extrude a layer insulating VI, one layer of screen layer V composition shielding single line of braiding successively, and 3 shielding single lines are stranded, Its outer wrapped one layer of sealing coat IV;
Described 5.0mm2Shielding single line is by 5.0mm2A layer insulating VII, one layer of screen layer VI structure of braiding is extruded successively outside conductor Become;
25 0.35mm2Insulated single wire constitutes ground floor cable core, is externally provided with a 0.8mm in ground floor cable core2Pair twist shielding line With 12 0.35mm2Pair twist shielding line constitutes second layer cable core, is externally provided with 20 1.0mm in second layer cable core2Shielding single line is constituted Third layer cable core, is externally provided with 8 groups of insulation shieldings 2 line group, 4 groups of insulation shielding 3 line groups and 6 5.0mm in third layer cable core2Shielding Single line constitutes the 4th layer of cable core, is sequentially provided with the fire-retardant sealing coat of two-layer, one layer of total screen layer, one layer of shield outside the 4th layer of cable core Set.
A kind of stranding method of 104 core composite cables it is characterised in that:Step is as follows,
24 0.35mm that will be easier to control2Insulated single wire, with middle 2 0.35mm2Insulated single wire forward direction is stranded, at it 8 0.35mm of outer arrangement2Insulated single wire reverse stranding, in 14 0.35mm of its outer rearrangement2Insulated single wire forward direction is stranded, composition Ground floor cable core centrally disposed as cable core it is ensured that integrally-built stable;
Outside ground floor cable core, it is being arranged in order 12 0.35mm2Pair twist shielding line, in the 1st 0.35mm2Pair twist shielding line and 12nd 0.35mm2It is provided with a 0.8mm between pair twist shielding line2Pair twist shielding line reverse stranding, forms second layer cable core, double Twist shielding line to insert in the space being supported by shielding single line;
Outside second layer cable core, it is being arranged in order 20 1.0mm2Shielding single line forward direction is stranded, forms three layers of cable core;
Second layer cable core, third layer cable core, the heart yearn of two-layer each layer distribution is basically identical, is easy to processing and user uses, and enter One step ensures the rounding of cable;
It is arranged with the 4th layer of cable core reverse stranding again outside third layer cable core, the concrete structure of the 4th layer of cable core is that 4 groups of insulation are shielded Cover 3 line groups to be spaced clockwise;
It is provided with 2 groups of insulation shieldings 2 line group between first group of insulation shielding 3 line group and second group of insulation shielding 3 line group, at 2 groups It is provided with 1 5.0mm between insulation shielding 2 line group2Shielding single line;
It is provided with 2 groups of insulation shieldings 2 line group between second group of insulation shielding 3 line group and the 3rd group of insulation shielding 3 line group, at 2 groups It is provided with 2 5.0mm between insulation shielding 2 line group2Shielding single line;
It is provided with 2 groups of insulation shieldings 2 line group between the 3rd group of insulation shielding 3 line group and the 4th group of insulation shielding 3 line group, at 2 groups It is provided with 1 5.0mm between insulation shielding 2 line group2Shielding single line;
It is provided with 2 groups of insulation shieldings 2 line group between the 4th group of insulation shielding 3 line group and first group of insulation shielding 3 line group, at 2 groups It is provided with 2 5.0mm between insulation shielding 2 line group2Shielding single line;
5.0mm by big external diameter2Shielding single line is evenly distributed on pitch circle so as to play the effect of " skeleton ", makes uniform external diameter;
Outside the 4th layer of cable core, successively around fire-retardant sealing coat of double-baging, one layer of total screen layer of braiding, extrude one layer of sheath;
Outermost layer sheath can tight in cable core periphery, this stranding method can meet core feelings corresponding with adapter point position Overall cable core outward appearance rounding, Stability Analysis of Structures is made under condition.
The invention has the beneficial effects as follows:Cable work temperature can be improved using silver-coated copper wire conductor and perfluoroethylene-propylene insulation Degree, up to 90 DEG C.By to the analysis reasonable selection conductor of use condition and insulant and determine size, meeting single in system The transmission requirement of one circuit.Rationally setting heart yearn position is so as to uniquely corresponding with machine system adapter point position.Using mark rope Distinguish line group, effectively increase the recognizability of line group, use when can quickly will be corresponding for the two ends of line group, be easily installed Use.
Cable core single line radical, line group group number and its position in the cable are to be set according to whole machine adapter point position, often To put position uniquely corresponding with it for root heart yearn, meets user and requires.
Brief description
Fig. 1 is the structural representation in section of the present invention;
Fig. 2 is 0.35mm of the present invention2The structural representation of insulated single wire;
Fig. 3 is 0.8mm of the present invention2The structural representation of pair twist shielding line;
Fig. 4 is 0.35mm of the present invention2The structural representation of pair twist shielding line;
Fig. 5 is 1.0mm of the present invention2The structural representation of shielding single line;
Fig. 6 is the structural representation of insulation shielding 2 line group of the present invention;
Fig. 7 is the structural representation of insulation shielding 3 line group of the present invention;
Fig. 8 is 5.0mm of the present invention2The structural representation of shielding single line.
Specific embodiment
As shown in Figures 1 to 8, a kind of 104 core composite cables, including 0.35mm2Insulated single wire 1,0.8mm2Pair twist shielding line 2、0.35mm2Pair twist shielding line 3,1.0mm2Shielding single line 4, insulation shielding 2 line group 5, insulation shielding 3 line group 6,5.0mm2Shielding Single line 7, fire-retardant sealing coat 12, total screen layer 13, sheath 14.
0.35mm2Insulated single wire 1 is by 0.35mm2Extrude a layer insulating I 1-2 outside conductor I 1-1 to constitute.
0.8mm2Pair twist shielding line 2, including 0.8mm2Conductor I 2-1, insulating barrier II 2-2, mark rope I 2-3, sealing coat I 2- 4th, screen layer I 2-5.
In 0.8mm2Extrude a layer insulating II 2-2 outside conductor I 2-1 and constitute single line, two single lines and mark rope I 2- Successively around sealing coat I 2-4 that double-bags, one layer of screen layer I 2-5 of braiding outside 3.
0.35mm2Pair twist shielding line 3 includes 0.35mm2Conductor II 3-1, insulating barrier III 3-2, mark rope II 3-3, sealing coat II 3-4, screen layer II 3-5.
In 0.35mm2Extrude a layer insulating III 3-2 outside conductor II 3-1 and constitute single line, in two single lines and a mark-on Outside will rope II 3-3 successively wrapped one layer of sealing coat II 3-4, braiding one layer of screen layer II 3-5.
1.0mm2Shielding single line 4 is by 1.0mm2A layer insulating IV 4-2, one layer of shielding of braiding is extruded successively outside conductor I 4-1 Layer III 4-3 is constituted.
Insulation shielding 2 line group 5, including 1.0mm2Conductor II 5-1, insulating barrier V 5-2, screen layer IV 5-3, sealing coat III 5- 4.
In 1.0mm2A layer insulating V 5-2 is extruded successively, one layer of screen layer IV 5-3 of braiding constitutes screen outside conductor II 5-1 Cover single line, two shielding single lines are stranded, in its outer wrapped one layer of sealing coat III 5-4.
Insulation shielding 3 line group 6, including 0.8mm2Conductor II 6-1, insulating barrier VI 6-2, screen layer V 6-3, sealing coat IV 6- 4.
In 0.8mm2A layer insulating VI 6-2 is extruded successively, one layer of screen layer V 6-3 of braiding constitutes screen outside conductor II 6-1 Cover single line, 3 shielding single lines are stranded, in its outer wrapped one layer of sealing coat IV 6-4.
5.0mm2Shielding single line 7 is by 5.0mm2A layer insulating VII 7-2, one layer of screen layer of braiding is extruded successively outside conductor 7-1 VI 7-3 is constituted.
25 0.35mm2Insulated single wire 1 twists and bunchy constitutes ground floor cable core 8, is externally provided with one in ground floor cable core 8 0.8mm2Pair twist shielding line 2 and 12 0.35mm2Pair twist shielding line 3 constitutes second layer cable core 9, is externally provided with 20 in second layer cable core 9 Root 1.0mm2Shielding single line 4 constitutes third layer cable core 10, is externally provided with 5,4 groups of 8 groups of insulation shieldings, 2 line group in third layer cable core 10 exhausted Edge shields 3 line groups 6 and 6 5.0mm2Shielding single line 7 constitutes the 4th layer of cable core 11, is sequentially provided with two-layer outside the 4th layer of cable core 11 Fire-retardant 12, one layer of total 13, one layer of sheath 14 of screen layer of sealing coat.
0.35mm2Conductor I 1-1,0.8mm2Conductor I 2-1,0.35mm2Conductor II 3-1,1.0mm2Conductor I 4-1,1.0mm2Lead Body II 5-1,0.8mm2Conductor II 6-1,5.0mm2Conductor 7-1 is all using multiply silver-coated copper wire.
Insulating barrier I 1-2, insulating barrier II 2-2, insulating barrier III 3-2, insulating barrier IV 4-2, insulating barrier V 5-2, insulating barrier VI 6- 2nd, insulating barrier VII 7-2 is all using perfluoroethylene-propylene.
Mark rope I 2-3, mark rope II 3-3 are 4 cotton threads and constitute, and adopt 2 kinds of colors to distinguish in 4 cotton threads, will 0.8mm2Pair twist shielding line 2 and 0.35mm2Mark rope I 2-3 with different colours and mark rope II is added in pair twist shielding line 3 3-3, so that by 0.8mm consistent for outward appearance2Pair twist shielding line 2 and 0.35mm2Pair twist shielding line 3 is distinguish between.
Sealing coat I 2-4, sealing coat II 3-4, sealing coat III 5-4, sealing coat IV 6-4, all using electric insulation polyester Film, fire-retardant sealing coat 12 adopts alkali-free glass strap.
Screen layer I 2-5, screen layer II 3-5, screen layer III 4-3, screen layer IV 5-3, screen layer V 6-3, screen layer VI 7- 3rd, total screen layer 13 is all using braiding tinned wird.
Sheath 14 adopts Flame-Retardant and Oil-Resistant elastomer.
A kind of stranding method of 104 core composite cables, step is as follows;
24 0.35mm that will be easier to control2Insulated single wire 1, with middle 2 0.35mm2Insulated single wire 1 is positive stranded, 8 0.35mm of its outer arrangement2Insulated single wire 1 reverse stranding, in 14 0.35mm of its outer rearrangement2Insulated single wire 1 is positive stranded, Composition ground floor cable core 8 is arranged in center, ensures integrally-built stable as cable core.
Outside ground floor cable core 8, it is being arranged in order 12 0.35mm2Pair twist shielding line 3, in the 1st 0.35mm2Pair twist screen Cover line 3 and the 12nd 0.35mm2It is provided with a 0.8mm between pair twist shielding line 32Pair twist shielding line 2 reverse stranding, forms second Layer cable core 9, twisted-pair shielded wire 3 is inserted in the space being supported by shielding single line.
Outside second layer cable core 9, it is being arranged in order 20 1.0mm2Shielding single line 4 is positive stranded, forms third layer cable core 10.
Second layer cable core 9, third layer cable core 10, the heart yearn of two-layer each layer distribution is basically identical, is easy to processing and user makes With, and it is further ensured that the rounding of cable.
It is externally provided with the 4th layer of cable core 11 reverse stranding again in third layer cable core 10.
The concrete structure of the 4th layer of cable core 11 is that 4 groups of insulation shielding 3 line groups 6 are spaced clockwise, insulate at first group Shield and be provided with 2 groups of insulation shieldings 2 line group 5 between 3 line groups 6 and second group of insulation shielding 3 line group 6, in 2 groups of insulation shieldings 2 line group 5 Between be provided with 1 5.0mm2Shielding single line 7.
It is provided with 2 groups of insulation shieldings 2 line group between second group of insulation shielding 3 line group 6 and the 3rd group of insulation shielding 3 line group 6 5, it is provided with 2 5.0mm between 2 groups of insulation shieldings 2 line group 52Shielding single line 7.
It is provided with 2 groups of insulation shieldings 2 line group between the 3rd group of insulation shielding 3 line group 6 and the 4th group of insulation shielding 3 line group 6 5, it is provided with 1 5.0mm between 2 groups of insulation shieldings 2 line group 52Shielding single line 7.
It is provided with 2 groups of insulation shieldings 2 line group between the 4th group of insulation shielding 3 line group 6 and first group of insulation shielding 3 line group 6 5, it is provided with 2 5.0mm between 2 groups of insulation shieldings 2 line group 52Shielding single line 7.
5.0mm by big external diameter2Shielding single line 7 is evenly distributed on pitch circle so as to play the effect of " skeleton ", makes external diameter Uniformly.
Outside the 4th layer of cable core 11, successively around fire-retardant sealing coat 12 of double-baging, one layer of total screen layer 13 of braiding, extrude one layer Sheath 14.
Outermost layer sheath 14 can tight cable core periphery.This stranding method can be to meet core right with adapter point position Overall cable core outward appearance rounding, Stability Analysis of Structures is made in the case of answering.
Mark rope can be selected for multiple combination, can divide 12 pairs of outward appearance identical pair twist screens with 4 kinds of conventional zone in this product Cover line.

Claims (8)

1. a kind of 104 core composite cables it is characterised in that:Including 0.35mm2Insulated single wire(1)、0.8mm2Pair twist shielding line(2)、 0.35mm2Pair twist shielding line(3)、1.0mm2Shielding single line(4), insulation shielding 2 line group(5), insulation shielding 3 line group(6)、 5.0mm2Shielding single line(7)、
Fire-retardant sealing coat(12), total screen layer(13), sheath(14),
Described 0.35mm2Insulated single wire(1)By 0.35mm2Conductor I(1-1)Extrude outward a layer insulating I(1-2)Constitute;
Described 0.8mm2Pair twist shielding line(2), including 0.8mm2Conductor I(2-1), insulating barrier II(2-2), mark rope I(2-3), every Absciss layer I(2-4), screen layer I(2-5), described 0.8mm2Conductor I(2-1)Extrude outward a layer insulating II(2-2)Constitute single line, Two single lines and a mark rope I(2-3)Outer wrapped successively one layer of sealing coat I(2-4), braiding one layer of screen layer I(2-5);
Described 0.35mm2Pair twist shielding line(3)Including 0.35mm2Conductor II(3-1), insulating barrier III(3-2), mark rope II(3- 3), sealing coat II(3-4), screen layer II(3-5), described 0.35mm2Conductor II(3-1)Extrude outward a layer insulating III(3-2) Constitute single line, in two single lines and a mark-on will rope II(3-3)Outer wrapped successively one layer of sealing coat II(3-4), braiding one layer Screen layer II(3-5);
Described 1.0mm2Shielding single line(4)By 1.0mm2Conductor I(4-1)Extrude a layer insulating IV successively outward(4-2), braiding one Layer screen layer III(4-3)Constitute;
Described insulation shielding 2 line group(5), including 1.0mm2Conductor II(5-1), insulating barrier V(5-2), screen layer IV(5-3), every Absciss layer III(5-4), described 1.0mm2Conductor II(5-1)Extrude a layer insulating V successively outward(5-2), braiding one layer of screen layer IV (5-3)Constitute shielding single line, two shielding single lines are stranded, in its outer wrapped one layer of sealing coat III(5-4);
Described insulation shielding 3 line group(6), including 0.8mm2Conductor II(6-1), insulating barrier VI(6-2), screen layer V(6-3), every Absciss layer IV(6-4), described 0.8mm2Conductor II(6-1)Extrude a layer insulating VI successively outward(6-2), braiding one layer of screen layer V (6-3)Constitute shielding single line, 3 shielding single lines are stranded, in its outer wrapped one layer of sealing coat IV(6-4);
Described 5.0mm2Shielding single line(7)By 5.0mm2Conductor(7-1)Extrude a layer insulating VII successively outward(7-2), braiding one layer Screen layer VI(7-3)Constitute;
25 0.35mm2Insulated single wire(1)Constitute ground floor cable core(8), in ground floor cable core(8)It is externally provided with a 0.8mm2Right Twist shielding line(2)With 12 0.35mm2Pair twist shielding line(3)Constitute second layer cable core(9), in second layer cable core(9)It is externally provided with 20 1.0mm2Shielding single line(4)Constitute third layer cable core(10), in third layer cable core(10)It is externally provided with 8 groups of insulation shielding 2 lines Group(5), 4 groups of insulation shielding 3 line groups(6)With 6 5.0mm2Shielding single line(7)Constitute the 4th layer of cable core(11), in the 4th layer of cable Core(11)It is sequentially provided with outward the fire-retardant sealing coat of two-layer(12), one layer of total screen layer(13), one layer of sheath(14).
2. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described 0.35mm2Conductor I(1-1)、 0.8mm2Conductor I(2-1)、0.35mm2Conductor II(3-1)、1.0mm2Conductor I(4-1)、1.0mm2Conductor II(5-1)、0.8mm2Lead Body II(6-1)、5.0mm2Conductor(7-1)All using multiply silver-coated copper wire.
3. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described insulating barrier I(1-2), insulation Layer II(2-2), insulating barrier III(3-2), insulating barrier IV(4-2), insulating barrier V(5-2), insulating barrier VI(6-2), insulating barrier VII(7- 2)All using perfluoroethylene-propylene.
4. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described mark rope I(2-3), mark Rope II(3-3)It is 4 cotton threads to constitute, in 4 cotton threads, adopt 2 kinds of colors to distinguish.
5. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described sealing coat I(2-4), isolation Layer II(3-4), sealing coat III(5-4), sealing coat IV(6-4), all using electric insulation mylar, fire-retardant sealing coat(12) Using alkali-free glass strap.
6. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described screen layer I(2-5), shielding Layer II(3-5), screen layer III(4-3), screen layer IV(5-3), screen layer V(6-3), screen layer VI(7-3), total screen layer (13)All using braiding tinned wird.
7. a kind of 104 core composite cables according to claim 1 it is characterised in that:Described sheath(14)Using fire-retardant Oil resistant elastomer.
8. 104 core composite cables described in a kind of employing claim 1 stranding method it is characterised in that:Step is as follows,
24 0.35mm that will be easier to control2Insulated single wire(1), with middle 2 0.35mm2Insulated single wire(1)Positive strand Close, in 8 0.35mm of its outer arrangement2Insulated single wire(1)Reverse stranding, in 14 0.35mm of its outer rearrangement2Insulated single wire(1) Positive stranded, form ground floor cable core(8)Centrally disposed as cable core it is ensured that integrally-built stable;
In ground floor cable core(8)Outward, it is being arranged in order 12 0.35mm2Pair twist shielding line(3), in the 1st 0.35mm2Pair twist screen Cover line(3)With the 12nd 0.35mm2Pair twist shielding line(3)Between be provided with a 0.8mm2Pair twist shielding line(2)Reverse stranding, group Become second layer cable core(9),
Twisted-pair shielded wire(3)Insert in the space being supported by shielding single line;
In second layer cable core(9)Outward, it is being arranged in order 20 1.0mm2Shielding single line(4)Positive stranded, form three layers of cable core (10);
Second layer cable core(9), third layer cable core(10), two-layer each layer distribution heart yearn basically identical, be easy to processing and user make With, and it is further ensured that the rounding of cable;
In third layer cable core(10)It is arranged with outward the 4th layer of cable core(11)Reverse stranding again,
4th layer of cable core(11)Concrete structure be, 4 groups of insulation shielding 3 line groups(6)It is spaced clockwise;
In first group of insulation shielding 3 line group(6)With second group of insulation shielding 3 line group(6)Between be provided with 2 groups of insulation shieldings 2 line group (5), in 2 groups of insulation shieldings 2 line group(5)Between be provided with 1 5.0mm2Shielding single line(7);
In second group of insulation shielding 3 line group(6)With the 3rd group of insulation shielding 3 line group(6)Between be provided with 2 groups of insulation shieldings 2 line group (5), in 2 groups of insulation shieldings 2 line group(5)Between be provided with 2 5.0mm2Shielding single line(7);
In the 3rd group of insulation shielding 3 line group(6)With the 4th group of insulation shielding 3 line group(6)Between be provided with 2 groups of insulation shieldings 2 line group (5), in 2 groups of insulation shieldings 2 line group(5)Between be provided with 1 5.0mm2Shielding single line(7);
In the 4th group of insulation shielding 3 line group(6)With first group of insulation shielding 3 line group(6)Between be provided with 2 groups of insulation shieldings 2 line group (5), in 2 groups of insulation shieldings 2 line group(5)Between be provided with 2 5.0mm2Shielding single line(7);
5.0mm by big external diameter2Shielding single line(7)It is evenly distributed on pitch circle so as to play the effect of " skeleton ", make external diameter equal Even;
In the 4th layer of cable core(11)Outward, successively around fire-retardant sealing coat of double-baging(12), braiding one layer of total screen layer(13), extrude one Layer sheath(14);
Outermost layer sheath(14)Can tight in cable core periphery, this stranding method can be to meet core corresponding with adapter point position In the case of make overall cable core outward appearance rounding, Stability Analysis of Structures.
CN201611044629.1A 2016-11-24 2016-11-24 104 core integrated cable and cabling method thereof Pending CN106409423A (en)

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CN107230520A (en) * 2017-05-26 2017-10-03 天津六0九电缆有限公司 A kind of 58 core composite cables
CN109698037A (en) * 2018-11-15 2019-04-30 安徽宏源特种电缆集团有限公司 A kind of gigabit grade deep water sealing data power composite cable and production method
CN113314257A (en) * 2021-04-21 2021-08-27 安徽龙联智能光电有限公司 Large-core-number towline type high-flexibility control cable and processing method thereof

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CN204130255U (en) * 2014-11-07 2015-01-28 天津六〇九电缆有限公司 A kind of 100 core composite cables
CN204130257U (en) * 2014-11-07 2015-01-28 天津六〇九电缆有限公司 A kind of 55 core flame-retardant comprehensive transmission cables
CN205004102U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 52 fire -retardant transmission cable of synthesizing of core
CN205004061U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 72 core composite cable
CN205004103U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 60 core composite cable

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Publication number Priority date Publication date Assignee Title
CN204130255U (en) * 2014-11-07 2015-01-28 天津六〇九电缆有限公司 A kind of 100 core composite cables
CN204130257U (en) * 2014-11-07 2015-01-28 天津六〇九电缆有限公司 A kind of 55 core flame-retardant comprehensive transmission cables
CN205004102U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 52 fire -retardant transmission cable of synthesizing of core
CN205004061U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 72 core composite cable
CN205004103U (en) * 2015-09-25 2016-01-27 天津六〇九电缆有限公司 60 core composite cable

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107230520A (en) * 2017-05-26 2017-10-03 天津六0九电缆有限公司 A kind of 58 core composite cables
CN109698037A (en) * 2018-11-15 2019-04-30 安徽宏源特种电缆集团有限公司 A kind of gigabit grade deep water sealing data power composite cable and production method
CN113314257A (en) * 2021-04-21 2021-08-27 安徽龙联智能光电有限公司 Large-core-number towline type high-flexibility control cable and processing method thereof

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Inventor after: Gao Yumin

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Application publication date: 20170215