CN201369182Y - Instrument control integrated tensile flexible cable special for offshore oil platform - Google Patents
Instrument control integrated tensile flexible cable special for offshore oil platform Download PDFInfo
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- CN201369182Y CN201369182Y CNU2008202237859U CN200820223785U CN201369182Y CN 201369182 Y CN201369182 Y CN 201369182Y CN U2008202237859 U CNU2008202237859 U CN U2008202237859U CN 200820223785 U CN200820223785 U CN 200820223785U CN 201369182 Y CN201369182 Y CN 201369182Y
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- 229910000831 Steel Inorganic materials 0.000 claims abstract description 17
- 239000010959 steel Substances 0.000 claims abstract description 17
- 230000001681 protective effect Effects 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 9
- 239000000945 filler Substances 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 claims 4
- 230000008520 organization Effects 0.000 claims 1
- 238000002955 isolation Methods 0.000 abstract description 19
- 239000004709 Chlorinated polyethylene Substances 0.000 abstract description 13
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 abstract description 8
- 230000032683 aging Effects 0.000 abstract description 8
- 238000005260 corrosion Methods 0.000 abstract description 8
- 230000007797 corrosion Effects 0.000 abstract description 8
- 239000010410 layer Substances 0.000 description 80
- 238000005452 bending Methods 0.000 description 11
- 239000003921 oil Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 229920002379 silicone rubber Polymers 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000005253 cladding Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000001012 protector Effects 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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Abstract
本实用新型涉及一种海洋石油平台专用仪表控制集成式抗拉软电缆。本实用新型为了解决海洋石油平台用传统仪表控制电缆耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨等性能不够、缆芯间抗电磁干扰能力互相影响、占用空间较大和成本较高等问题,将传统圆形仪表控制电缆中控制电缆、计算机电缆和补偿成缆缆芯、缆芯钢丝编织铠装层隔离层后以品字形放置,再三根电缆间依次放置三根氯化聚乙烯(CPE)护套的钢丝绳成缆后以圆形模具挤制外护套而成。本实用新型易于敷设,抗干扰屏蔽性能优越,耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨等性能优异、大幅度降低成本和节省电缆敷设空间。
The utility model relates to a special instrument control integrated tensile flexible cable for an offshore oil platform. The utility model aims to solve the problem of insufficient heat resistance, weather resistance, corrosion resistance, ozone aging resistance, tear resistance, flex resistance and wear resistance of traditional instrument control cables used on offshore oil platforms, and the mutual influence of the anti-electromagnetic interference capabilities between cable cores. Due to the problems of large space occupation and high cost, the control cable, computer cable and compensation cable core in the traditional circular instrument control cable, the cable core steel wire braided armor layer and the isolation layer are placed in a square shape, and then placed in sequence between the three cables Three steel wire ropes with chlorinated polyethylene (CPE) sheath are formed by extruding the outer sheath with a circular die. The utility model is easy to lay, has excellent anti-interference and shielding performance, heat resistance, weather resistance, corrosion resistance, ozone aging resistance, tear resistance, flex resistance and wear resistance, etc., greatly reduces costs and saves cable laying space.
Description
技术领域 technical field
本实用新型涉及电缆技术领域,确切的说是一种海洋石油平台专用仪表控制集成式抗拉软电缆。The utility model relates to the technical field of cables, in particular to an integrated tension-resistant flexible cable for special instrument control of an offshore oil platform.
背景技术 Background technique
随着国家增加海洋石油平台建设力度,现有海洋石油平台需要各种控制电缆、计算机电缆、热电偶补偿电缆等门类众多的传统圆形信号控制电缆耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨等性能不够,且往往都是单独敷设,所以当同路敷设数量过多时,电缆之间会相互缠绕,影响了各缆芯间抗电磁干扰能力;电缆互相缠绕,增加了敷设的难度,占据大量空间,而且影响了整体美观;各个电缆分别挤制外护套层也增加了成本。基于以上原因,现有海洋石油平台用传统仪表控制电缆存在缆芯间抗电磁干扰能力互相影响、耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨等耐环境性能不够、占用空间较大和成本较高等缺点。As the country increases the construction of offshore oil platforms, the existing offshore oil platforms need a variety of control cables, computer cables, thermocouple compensation cables and many other traditional circular signal control cables with heat resistance, weather resistance, corrosion resistance, and ozone aging resistance. And tear resistance, flex resistance and wear resistance are not enough, and they are often laid separately, so when there are too many laying on the same road, the cables will be entangled with each other, which affects the anti-electromagnetic interference ability between the cable cores; Intertwining increases the difficulty of laying, takes up a lot of space, and affects the overall appearance; the outer sheath layer of each cable is extruded separately, which also increases the cost. Based on the above reasons, the existing traditional instrument control cables for offshore oil platforms have resistance to electromagnetic interference between cable cores, heat resistance, weather resistance, corrosion resistance, ozone aging resistance, tear resistance, flex resistance and wear resistance. There are disadvantages such as insufficient environmental performance, large space occupation and high cost.
发明内容 Contents of the invention
本实用新型目的在于克服现有技术中的传统仪表控制电缆存在的上述问题,提供一种不影响线组间抗电磁干扰能力、节约空间而且能降低电缆敷设成本,增加耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨、阻燃性能的海洋石油平台专用仪表控制集成式抗拉软电缆。The purpose of the utility model is to overcome the above-mentioned problems existing in the traditional instrument control cables in the prior art, to provide a cable that does not affect the anti-electromagnetic interference ability between the wire groups, saves space and can reduce the cost of cable laying, and increases heat resistance, weather resistance and corrosion resistance. , ozone aging resistance and tear resistance, flex resistance and abrasion resistance, flame retardant properties of offshore oil platform special instrument control integrated tensile flexible cable.
为实现上述目的,本实用新型采用的技术方案如下:In order to achieve the above object, the technical scheme adopted by the utility model is as follows:
一种海洋石油平台专用仪表控制集成式抗拉软电缆,包括外护层、包带层和包带层内的填充物,其特征在于:所述包带层内设有中心电缆总成,所述中心电缆总成由计算机电缆、控制电缆和补偿电缆构成,在所述计算机电缆、补偿电缆和控制电缆之间设有抗拉弯曲保护体。A special instrument control integrated tensile flexible cable for offshore oil platforms, including an outer sheath, a tape layer and a filler in the tape layer, characterized in that: a central cable assembly is arranged in the tape layer, and the The central cable assembly is composed of a computer cable, a control cable and a compensation cable, and a tensile bending protection body is arranged between the computer cable, the compensation cable and the control cable.
所述计算机电缆和补偿电缆分别都由缆芯和缆芯外的保护装置构成,所述缆芯由包绕绝缘层的导体以及绝缘层外由内而外的线组包带层、屏蔽层、隔离层构成;所述保护装置由内向外依次由成缆包带层、缆芯屏蔽层、缆芯隔离层、铠装层和缆芯隔离层构成。The computer cable and the compensation cable are respectively composed of a cable core and a protective device outside the cable core. The cable core is composed of a conductor wrapped around the insulating layer and a wire group wrapping layer from the inside to the outside outside the insulating layer, a shielding layer, The protective device is composed of a cable wrapping layer, a cable core shielding layer, a cable core isolation layer, an armor layer and a cable core isolation layer from inside to outside.
所述控制电缆由缆芯和缆芯外的保护装置构成,所述缆芯为包绕绝缘层的导体,保护装置包绕缆芯,由内向外依次由成缆包带层、缆芯屏蔽层、缆芯隔离层、铠装层和缆芯隔离层构成。The control cable is composed of a cable core and a protective device outside the cable core. The cable core is a conductor wrapped around an insulating layer, and the protective device wraps around the cable core. , Cable core isolation layer, armor layer and cable core isolation layer.
所述计算机电缆、控制电缆和补偿电缆呈“品”字形排列。The computer cables, control cables and compensation cables are arranged in the shape of "pin".
所述抗拉弯曲保护体由钢丝绳和钢丝绳外周的护套构成。The tensile bending protection body is composed of a steel wire rope and a sheath on the outer periphery of the steel wire rope.
所述包带层与中心电缆总成、抗拉弯曲保护体之间,以及计算机电缆、补偿电缆、控制电缆中缆芯与成缆包带层之间均设有填充物。Fillers are provided between the tape layer and the central cable assembly, the tensile bending protection body, and between the core of the computer cable, the compensation cable, and the control cable and the cable tape layer.
所述铠装层为钢丝编制层。The armor layer is a steel wire braided layer.
所述外护套层和护套为耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨、阻燃性能极为优异的氯化聚乙烯(CPE)护套层。The outer sheath layer and the sheath are chlorinated polyethylene (CPE) sheath layers with excellent heat resistance, weather resistance, corrosion resistance, ozone aging resistance, tear resistance, flex resistance, wear resistance and flame retardancy .
所述绝缘层为电性能优越、弯曲性良好的硅橡胶绝缘层。The insulating layer is a silicone rubber insulating layer with superior electrical properties and good flexibility.
本实用新型的优点在于:The utility model has the advantages of:
一、电缆耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐磨、阻燃性能优异1. The cable has excellent heat resistance, weather resistance, corrosion resistance, ozone aging resistance, tear resistance, wear resistance and flame retardancy
二、特别适用于海洋石油平台曲绕性能特别高抗拉的场合。2. It is especially suitable for occasions where the winding performance of offshore oil platforms is particularly high and tensile.
三、电缆间不会互相缠绕,抗电磁干扰能力优越;3. The cables will not be entangled with each other, and the anti-electromagnetic interference ability is superior;
四、电缆更易敷设,并节约了空间,使电缆的摆放更整齐美观;4. Cables are easier to lay and save space, making the placement of cables more neat and beautiful;
五、三个电缆共用一个外护套层节约了成本。5. Three cables share one outer sheath layer to save cost.
附图说明 Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1中计算机电缆的结构示意图。FIG. 2 is a schematic structural diagram of the computer cable in FIG. 1 .
图3为图1中补偿电缆的结构示意图。FIG. 3 is a schematic structural diagram of the compensation cable in FIG. 1 .
图4为图1中控制电缆的结构示意图。FIG. 4 is a schematic structural diagram of the control cable in FIG. 1 .
图5为图1中抗拉弯曲保护体的结构示意图。Fig. 5 is a schematic structural view of the tensile bending protector in Fig. 1 .
其中:1、计算机电缆 2、补偿电缆 3、控制电缆 4、抗拉弯曲保护体 5、导体 6、绝缘层 7、线组包带层 8、线组屏蔽层 9、隔离层 10、填充物 11、成缆包带层 12、缆芯屏蔽层 13、缆芯隔离层 14、钢丝编织铠装层 15、缆芯隔离层 16、外护套层 17、钢丝绳 18、包带层 19、护套。Among them: 1. Computer cable 2.
具体实施方式 Detailed ways
下面结合附图对本实用新型做具体描述,如图1所示,本实用新型为一种海洋石油平台专用仪表控制集成式抗拉软电缆,包括外护套层16、包带层18和包带层18内的填充物10,其中包带层18内设有中心电缆总成,所述中心电缆总成由计算机电缆1、控制电缆3和补偿电缆2构成,在所述计算机电缆1、补偿电缆2和控制电缆3之间设有抗拉弯曲保护体4。The utility model will be described in detail below in conjunction with the accompanying drawings. As shown in Figure 1, the utility model is a special instrument control integrated tensile flexible cable for offshore oil platforms, including an
图2和图3为本实用新型中计算机电缆1和补偿电缆2的结构示意图。她们都由缆芯和缆芯外的保护装置构成,其中缆芯由包绕绝缘层6的导体5以及绝缘层6外由内而外的线组包带层7、屏蔽层8、隔离层9构成;保护装置由内向外依次由包带层11、缆芯屏蔽层12、缆芯隔离层13、铠装层14和缆芯隔离层15构成。Fig. 2 and Fig. 3 are structural schematic diagrams of the
图4为本实用新型中控制电缆3的结构示意图。控制电缆由缆芯和缆芯外的保护装置构成,缆芯为包绕绝缘层6的导体5,保护装置包绕缆芯,保护装置由内向外依次由成缆包带层11、缆芯屏蔽层12、缆芯隔离层13、铠装层14和缆芯隔离层15构成。Fig. 4 is a schematic structural diagram of the
计算机电缆1、控制电缆3和补偿电缆2呈“品”字形排列。
图5为本实用新型中抗拉弯曲保护体的结构示意图。抗拉弯曲保护体4由钢丝绳17和钢丝绳17外周的缆芯隔离层15构成。Fig. 5 is a structural schematic diagram of the tensile bending protector in the utility model. The tensile
在电缆中,包带层18与中心电缆总成、抗拉弯曲保护体4之间,以及计算机电缆1、补偿电缆2、控制电缆3中缆芯与成缆包带层11之间均设有填充物。铠装层14为钢丝编制层。外护套层16和护套19为为耐热、耐候、耐腐蚀、耐臭氧老化性能及抗撕裂、耐屈挠和耐磨、阻燃性能极为优异的氯化聚乙烯(CPE)护套层。绝缘层6为硅橡胶层。In the cable, between the
在本实用新型所述电缆中,导体5采用多芯镀锡铜导体,绝缘层6为硅橡胶绝缘,屏蔽层8采用镀锡铜丝编织屏蔽层,铠装层14采用钢丝编织铠装层;铠装层14外加氯化聚乙烯(CPE)挤包缆芯隔离层15,计算机电缆1、补偿电缆2和控制电缆3间放置三根氯化聚乙烯(CPE)缆芯隔离层15的钢丝绳17作为频繁弯曲时线芯的保护层。成缆后挤制圆形氯化聚乙烯(CPE)外护套层16。其中计算机电缆1线组间的隔离层9和计算机电缆1、补偿电缆2及控制电缆3间的缆芯隔离层15既可增强线组之间抗干扰能力,亦可有效防止用于弯曲曲绕场合线组屏蔽之间相互摩擦而损伤线组屏蔽及绝缘线芯。In the cable described in the utility model, the
本实用新型通过将仪表控制电缆中控制电缆3、计算机电缆1和补偿电缆2的成缆缆芯、缆芯屏蔽层15、钢丝编织铠装层14、缆芯隔离层9后加三根三根氯化聚乙烯(CPE)护套19的钢丝绳17成缆后统一挤制圆形外护套层16而成。The utility model adds three chlorinated cables to the
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| Application Number | Priority Date | Filing Date | Title |
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| CNU2008202237859U CN201369182Y (en) | 2008-12-26 | 2008-12-26 | Instrument control integrated tensile flexible cable special for offshore oil platform |
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| CNU2008202237859U CN201369182Y (en) | 2008-12-26 | 2008-12-26 | Instrument control integrated tensile flexible cable special for offshore oil platform |
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| CN201369182Y true CN201369182Y (en) | 2009-12-23 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102347118A (en) * | 2011-06-24 | 2012-02-08 | 四川明星电缆股份有限公司 | A manufacturing method of shielded special high temperature resistant compensation cable |
| CN103824639A (en) * | 2014-02-20 | 2014-05-28 | 江苏华亚电缆有限公司 | Flexible cable for wind power generation |
| CN103854732A (en) * | 2013-08-26 | 2014-06-11 | 安徽华星电缆集团有限公司 | Novel fireproof compensating lead |
-
2008
- 2008-12-26 CN CNU2008202237859U patent/CN201369182Y/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102347118A (en) * | 2011-06-24 | 2012-02-08 | 四川明星电缆股份有限公司 | A manufacturing method of shielded special high temperature resistant compensation cable |
| CN103854732A (en) * | 2013-08-26 | 2014-06-11 | 安徽华星电缆集团有限公司 | Novel fireproof compensating lead |
| CN103824639A (en) * | 2014-02-20 | 2014-05-28 | 江苏华亚电缆有限公司 | Flexible cable for wind power generation |
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