CN106406208A - Vehicular crusher control system - Google Patents
Vehicular crusher control system Download PDFInfo
- Publication number
- CN106406208A CN106406208A CN201510463738.6A CN201510463738A CN106406208A CN 106406208 A CN106406208 A CN 106406208A CN 201510463738 A CN201510463738 A CN 201510463738A CN 106406208 A CN106406208 A CN 106406208A
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- Prior art keywords
- remote
- communication module
- local
- plc
- wireless communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25341—Single chip programmable controller
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Selective Calling Equipment (AREA)
Abstract
The invention relates to a vehicular crusher control system which is stable and reliable in operation. The vehicular crusher control system comprises a local wireless communication module, a local single-chip microcontroller (SCM) system, a PLC, a local control panel, a crusher component, and a remote control part. The remote control part comprises a remote wireless communication module, a remote SCM system, and a remote control panel. The remote wireless communication module mutually communicates with the remote SCM system through RS232. The remote SCM system is connected with the remote control panel through a binary input/output port. The local wireless communication module communicates with the remote wireless communication module of the remote control part through a wireless network. The local wireless communication module and the local SCM system communicate with each other through RS232. The local SCM system and the PLC are connected with each other through a binary input/output port. The PLC and the crusher part are connected through a binary input/output port. The PLC and the local control panel are connected through a binary input/output port.
Description
Technical field
The invention belongs to mining engineering and technology field, more particularly to a kind of vehicle-mounted crusher control system.
Background technology
Application in social every profession and trade for the disintegrating machine is more and more extensive, from being used primarily for the bore operation of mine engineering and the second-time breakage of lump ore, develop into and be used for tunneling today on a large scale, remove road and bridge and building, broken Colophonium or concrete road table and remove smelted furnace cinder etc., at home and abroad defined an important new technological industry.
Vehicle-mounted disintegrating machine mainly comprises the following steps：Main frame, vibrational system, power unit, impact breaker, side blowdown belt, main blowdown belt, traveling crawler, safety door, magnetic separator, by-pass structure, dust pelletizing system, hydraulic system, electrical system and control platform etc..As can be seen here, vehicle-mounted disintegrating machine is the comprehensive integrated equipment of mechanical electronic hydraulic.
The control system of vehicle-mounted disintegrating machine does not require nothing more than the basic control task that system can complete each functional part, and the harmony of each component actuation will be considered on technique, it requires that system reliability is high, and adverse circumstances can be worked in, big additionally, due to working site airborne dust and noise, so remote control function be it is also desirable to have to control system.
Content of the invention
The present invention is aiming at the problems referred to above, makes up the deficiencies in the prior art, provides a kind of vehicle-mounted crusher control system；The present invention solves the problems such as collection of switching signal, process, the transmission of wireless signal, reception and communication connection, working stability, reliability.
For realizing the above-mentioned purpose of the present invention, the present invention adopts the following technical scheme that.
A kind of vehicle-mounted crusher control system of the present invention, including local radio communication module, local microcontroller system, PLC, local control panel, crusher components, remote control part；Its structural feature is：Described remote control part includes remote wireless communication module, remote microcontroller system, remote control panel, described remote wireless communication module is in communication with each other by RS232 with remote microcontroller system, and described remote microcontroller system is connected by On-off signal/output port with remote control panel；Described local radio communication module is communicated by wireless network with the remote wireless communication module of described remote control part, and described local radio communication module and local microcontroller system are in communication with each other by RS232；Described local microcontroller system is connected by mutual On-off signal/output port with PLC, and described PLC is connected by On-off signal/output port with crusher components, and described PLC is connected by On-off signal/output port with local control panel.
As a preferred embodiment of the present invention, the single-chip microcomputer of described remote microcontroller system and local microcontroller system is all using AT89S52 chip.
As another kind of preferred version of the present invention, the On-off signal/output port of described single-chip microcomputer is also connected with expansion interface chip, and described expansion interface chip adopts 8255 chips.
As another kind of preferred version of the present invention, described remote wireless communication module and local radio communication module are all using HAC-UM96 series wireless communication module.
As another kind of preferred version of the present invention, described PLC adopts S7-200 series of PLC.
The invention has the beneficial effects as follows.
The present invention, in order to avoid dust pollution that operator are caused and injury during disintegrating machine use, can carry out remotely control by described remote control part to disintegrating machine, there is provided a kind of vehicle-mounted crusher control system；Including local radio communication module, local microcontroller system, remote wireless communication module, remote microcontroller system, PLC；Wherein, collection, the process realizing process, solve switching signal of radio communication, the problems such as the transmission of wireless signal, reception and communication connect, and achieves control with PLC to whole vehicle functions part.Onsite application shows, this system design is reasonable, working stability, reliability.
Brief description
Fig. 1 is a kind of structured flowchart of vehicle-mounted crusher control system of the present invention.
Fig. 2 is a kind of single-chip microcomputer workflow diagram of vehicle-mounted crusher control system of the present invention.
Specific embodiment
As shown in figure 1, being a kind of structured flowchart of vehicle-mounted crusher control system of the present invention.Including local radio communication module, local microcontroller system, PLC, local control panel, crusher components, remote control part；Its structural feature is：Described remote control part includes remote wireless communication module, remote microcontroller system, remote control panel, described remote wireless communication module is in communication with each other by RS232 with remote microcontroller system, and described remote microcontroller system is connected by On-off signal/output port with remote control panel；Described local radio communication module is communicated by wireless network with the remote wireless communication module of described remote control part, and described local radio communication module and local microcontroller system are in communication with each other by RS232；Described local microcontroller system is connected by mutual On-off signal/output port with PLC, and described PLC is connected by On-off signal/output port with crusher components, and described PLC is connected by On-off signal/output port with local control panel.
The single-chip microcomputer of remote microcontroller system of the present invention and local microcontroller system is all using AT89S52 chip；On-off signal/the output port of described single-chip microcomputer is also connected with expansion interface chip, and described expansion interface chip adopts 8255 chips；Described 8255 chips are the programmable EingangsAusgangsSchnittstelles that Intel Company produces, and it has the Parallel I/O port of 38, can pass through its function of routine change, be commonly used for port circuit when single-chip microcomputer is connected with multiple ancillary equipment.
Described remote wireless communication module and local radio communication module are all using HAC-UM96 series wireless communication module；Described HAC-UM96 series wireless communication module adopts micropower to launch, maximum transmission power 10mW,
433MHz standard ISM band, frequency need not be applied for, modulation system based on FSK, using efficient forward error correction channel technology, improve the ability of the anti-bursty interference of data and random disturbances, in the case of sighting distance, transmitting distance can reach 1000m, serial interface mode, has low-power consumption and sleep mode.
Described PLC adopts S7-200 series of PLC；48 points of the On-off signal of the present invention, 34 points of output switch parameter, analog input 4, analog output 2.Part surplus to be stayed in view of input and output, the PLC machine type that the present invention selects is CPU224 type, it has 14 points of inputs, 10 points of outputs, totally 24 points of switching value I/O points, can connect 7 expansion modules, and largest extension is to 168 points of switching value I/O points, and I/O terminal block can easily integral demounting, application is convenient；It also has PID controller, 1 RS485 passing need degree mouth, has PPI communications protocol, MPI communications protocol and free way ability to communicate；Additionally, it has the memory space of 13k byte program data, the 30kHz high-speed counter of 6 tunnel independences, the 20kHz high-speed pulse output of 2 tunnel independences.In a word, this type is the Programmable Logic Controller with stronger control ability.Require according to controlling, this control system has selected 3 switching quantity expanding modules, model EM223DC/RELAY；2 analog input and output expansion modules, model EM235, every 4 AI and 1 AO of module.The On-off signal signal of PLC has the instruction from local and remote control panel；The switching value output signal of PLC is mainly used in controlling signal designation in the start and stop and control panel of each functional part of disintegrating machine etc..
It is understandable that, above with respect to the specific descriptions of the present invention, it is merely to illustrate the present invention and is not limited to the technical scheme described by the embodiment of the present invention, it will be understood by those within the art that, still the present invention can be modified or equivalent, to reach identical technique effect；As long as meeting and using needs, all within protection scope of the present invention.
Claims (5)
1. a kind of vehicle-mounted crusher control system, including local radio communication module, local microcontroller system, PLC, local control panel, crusher components, remote control part；It is characterized in that：Described remote control part includes remote wireless communication module, remote microcontroller system, remote control panel, described remote wireless communication module is in communication with each other by RS232 with remote microcontroller system, and described remote microcontroller system is connected by On-off signal/output port with remote control panel；Described local radio communication module is communicated by wireless network with the remote wireless communication module of described remote control part, and described local radio communication module and local microcontroller system are in communication with each other by RS232；Described local microcontroller system is connected by mutual On-off signal/output port with PLC, and described PLC is connected by On-off signal/output port with crusher components, and described PLC is connected by On-off signal/output port with local control panel.
2. a kind of vehicle-mounted crusher control system according to claim 1 it is characterised in that：The single-chip microcomputer of described remote microcontroller system and local microcontroller system is all using AT89S52 chip.
3. a kind of vehicle-mounted crusher control system according to claim 2 it is characterised in that：On-off signal/the output port of described single-chip microcomputer is also connected with expansion interface chip, and described expansion interface chip adopts 8255 chips.
4. a kind of vehicle-mounted crusher control system according to claim 1 it is characterised in that：Described remote wireless communication module and local radio communication module are all using HAC-UM96 series wireless communication module.
5. a kind of vehicle-mounted crusher control system according to claim 1 it is characterised in that：Described PLC adopts S7-200 series of PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510463738.6A CN106406208A (en) | 2015-08-02 | 2015-08-02 | Vehicular crusher control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510463738.6A CN106406208A (en) | 2015-08-02 | 2015-08-02 | Vehicular crusher control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106406208A true CN106406208A (en) | 2017-02-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510463738.6A Pending CN106406208A (en) | 2015-08-02 | 2015-08-02 | Vehicular crusher control system |
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| CN (1) | CN106406208A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109675709A (en) * | 2018-12-25 | 2019-04-26 | 浙江双金机械集团股份有限公司 | Crusher control system and control method |
-
2015
- 2015-08-02 CN CN201510463738.6A patent/CN106406208A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109675709A (en) * | 2018-12-25 | 2019-04-26 | 浙江双金机械集团股份有限公司 | Crusher control system and control method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170215 |