CN106406146A - Intelligent control system and method for slow cooling process of slag - Google Patents
Intelligent control system and method for slow cooling process of slag Download PDFInfo
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- CN106406146A CN106406146A CN201610989783.XA CN201610989783A CN106406146A CN 106406146 A CN106406146 A CN 106406146A CN 201610989783 A CN201610989783 A CN 201610989783A CN 106406146 A CN106406146 A CN 106406146A
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- cinder ladle
- unit
- slag
- control unit
- car
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- 238000000034 method Methods 0.000 title claims abstract description 66
- 239000002893 slag Substances 0.000 title claims abstract description 65
- 230000008569 process Effects 0.000 title claims abstract description 46
- 238000010583 slow cooling Methods 0.000 title abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 8
- 238000004886 process control Methods 0.000 claims abstract description 3
- 239000003818 cinder Substances 0.000 claims description 168
- 238000000137 annealing Methods 0.000 claims description 38
- 230000014759 maintenance of location Effects 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 8
- 230000011664 signaling Effects 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 3
- 230000003111 delayed effect Effects 0.000 claims 1
- 238000005507 spraying Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 230000006872 improvement Effects 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000208367 Euonymus Species 0.000 description 1
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- 102000006479 Heterogeneous-Nuclear Ribonucleoproteins Human genes 0.000 description 1
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- 239000002956 ash Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
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- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
Abstract
The invention discloses an intelligent control system for a slow cooling process of slag. The system is composed of a control unit, a slag ladle vehicle positioning unit, a slag ladle vehicle pressure detecting unit and a spraying unit. The slag ladle vehicle positioning unit is used for sending slag ladle vehicle positioning information to the control unit. The slag ladle vehicle pressure detecting unit is used for sending a slag ladle vehicle pressure signal to the control unit; and the control unit is used for determining a slag ladle position based on the pressure and position signals and controlling turning on or off of the spraying unit based on natural cooling time of the slag ladle. In addition, the invention also discloses a control method. The control method includes: S01, a slag ladle is moved out of a slag outlet; S02, a slag ladle vehicle pressure signal is detected; when slag ladle unloading is complete, a position signal is sent out; S03, slow cooling time management is carried out on the slag ladle and spraying is carried out within preset time; and S04, when the slow cooling time of the slag ladle reaches the preset time, ladle taking work is carried out. The control system and method have advantages of high automation degree and precise slow cooling process control.
Description
Technical field
The invention mainly relates to technical field of smelting, refer in particular to a kind of slag annealing process intelligence control system and method.
Background technology
Recently as the fast development of Copper making technology, the raw material such as copper concentrate is day by day deficient, improves copper recovery rate
Become vast manufacturing enterprise and the research topic of process exploitation person, smelted furnace cinder is carried out ore dressing after slow cooling and reclaims valuable metal tool
Have that metal recovery rate is high, waste grade is low, the low feature of energy consumption, be increasingly becoming the prevailing technology processing Copper making slag.Logical
Cross slag ore dressing and be greatly improved smelting recovery, improve the comprehensive utilization ratio of resource, increase the economic benefit of enterprise.Slag slow cooling system
The raw material electroslag that metallurgical slag liquid is provided by system or vessel slag carry out slow cooling process, typically by by slag field, slow cooling field, first broken field
With slag muck field composition.By being incubated slow cooling, the crystallization of mineral will accordingly be grown up.Rate of cooling is slower, and crystallization is thicker, to follow-up
The requirement of workshop section is lower, is also just more beneficial for ore dressing.
The management of most slow cooling fields at present still rest on manually operate, manually have bad luck, the stage of manual record, slag
The useful information such as package informatin, temperature retention time record, cinder ladle vehicle and water cooling equipment parameter cannot promptly and accurately be delivered to
The links of system, lead to the management of slow cooling field to there are problems, such as:
(1)Natural temperature retention time, not, red packet when ladle-to-ladle to spray time in cinder ladle car;
(2)When cinder ladle is put, position is obscured, and bag dislocation is put, and wrong bag occurs, and temperature retention time is not enough, leads to red packet;
(3)Spray water solenoid valve failure or blocking, leads to shower water too small or anhydrous, and position patrol inspection is less than leading to red packet;
(4)Automatic temperature measurement control system failure, temperature detection is forbidden, and leads to red packet;
(5)When electric furnace, converter cinder ladle are put, position is obscured, and bag dislocation is put, and wrong bag occurs, and natural temperature retention time not, opens spray
Lead to converter cinder ladle that quick-fried bag occurs after pouring;
(6)It is too high that vessel slag comprises amount of copper, and natural temperature retention time not, forms Rhizoma Euonymus phenomenon, leads to quick-fried bag etc..
Content of the invention
The technical problem to be solved in the present invention is that:The technical problem existing for prior art, the present invention provides one
Plant high degree of automation, enable the slag annealing process intelligence control system that slag annealing process is precisely controlled, and accordingly carry
For a kind of easy and simple to handle, control accurately slag annealing process intelligent control method.
For solving above-mentioned technical problem, technical scheme proposed by the present invention is:
A kind of slag annealing process intelligence control system, including control unit, cinder ladle car positioning unit, cinder ladle car pressure detecting list
Unit and spray unit, described cinder ladle car positioning unit is connected with described control unit, be used for by cinder ladle truck position information send to
Control unit;Described cinder ladle car pressure sensing cell is connected with described control unit, for being sent to cinder ladle car pressure signal
Control unit;Described control unit be used for according to the pressure signal of described cinder ladle car and position signalling to judge that cinder ladle is unloaded after
Position, and controlled with realizing cinder ladle annealing process according to the switch of the corresponding spray unit of cinder ladle natural cooling time control.
Improvement further as technique scheme:
Also include cinder ladle numbering recognition unit, described cinder ladle numbering recognition unit is connected with described control unit, for cinder ladle
Cinder ladle numbering on car is identified and sends cinder ladle numbering carrying out cinder ladle annealing process monitoring to control unit.
Described cinder ladle numbering recognition unit is RFID recognition unit, is used for the label on cinder ladle is identified to obtain slag
Packet number.
Also include wireless transmission unit, described cinder ladle car positioning unit, cinder ladle car pressure sensing cell are all by described nothing
Line transmission unit is connected with described control unit.
Described wireless transmission unit includes multichannel communication multiple telecommunication channel, and each road communication channel is mutually redundant.
Described cinder ladle car positioning unit is UWB wireless positioning unit.
Also include display unit, described display unit is connected with control unit, for cinder ladle positional information and reality
Slow cooling state is shown in real time.
The invention also discloses a kind of control method based on slag annealing process intelligence control system as above, step
Suddenly it is:
Cinder ladle is transported to precalculated position from slag notch by S01, beginning by cinder ladle car, carries out car unloading operation;
Whether S02, cinder ladle car pressure sensing cell detection cinder ladle car pressure signal, judge that cinder ladle is unloaded and complete, such as complete, by slag
Hired car position signalling now sends to control unit;
S03, control unit carry out temperature retention time management to the cinder ladle after unloading, and control spray unit pair in preset time period
Cinder ladle carries out spraying operation;
S04, after described cinder ladle temperature retention time reaches Preset Time, notify cinder ladle car carry out taking bag operation.
Improvement further as technique scheme:
Slag in step S01, during cinder ladle is transported to precalculated position by cinder ladle car from slag notch, on identification cinder ladle car
Packet number simultaneously sends and carries out cinder ladle annealing process monitoring to control unit.
In step S04, take during bag operation to cinder ladle numbering be identified with control unit in prestore cinder ladle numbering
Contrast is to prevent mistake from taking cinder ladle.
Compared with prior art, it is an advantage of the current invention that:
1st, the slag annealing process intelligence control system of the present invention, is supervised in real time to the position and temperature retention time of cinder ladle automatically
Control, and automatically cinder ladle is carried out spraying operation it is ensured that slag annealing process is precisely controlled according to temperature retention time in buffering course
, without the accidents such as red packet, quick-fried bag in system;Phase interworking by cinder ladle car positioning unit and cinder ladle car pressure sensing cell
Close, the real time position of cinder ladle can be monitored it is ensured that cinder ladle picks and places orderly and cinder ladle normal slow cooling control.
2nd, the slag annealing process intelligence control system of the present invention, is picked and placeed, transports to cinder ladle whole process by the numbering of cinder ladle
And annealing process is monitored, being smoothed out of annealing process can not only be ensured, also can be further ensured that will not simultaneously
The accident such as red packet and quick-fried bag occurs, also ensure that to be not in the problems such as mistake takes bag simultaneously.
3rd, the slag annealing process intelligence control system of the present invention, by display unit to the position signalling of cinder ladle car, each
The position signalling of cinder ladle and annealing process state are shown in real time, thus convenience grasps cinder ladle car running status and convenience
Cinder ladle is tracked and manages.
4. the slag annealing process intelligent control method of the present invention, equally has the advantages that to be controlled as described above described in system, and
And it is easy and simple to handle.
Brief description
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the slag tapping method flow chart of the present invention.
Fig. 3 is the deslagging method flow diagram of the present invention.
In figure label represents:1st, control unit;2nd, cinder ladle car positioning unit;3rd, cinder ladle car pressure sensing cell;4th, spray
Unit;5th, cinder ladle numbering recognition unit;6th, wireless transmission unit;7th, display unit.
Specific embodiment
Below in conjunction with Figure of description and specific embodiment, the invention will be further described.
As shown in figure 1, the slag annealing process intelligence control system of the present embodiment, including control unit 1, cinder ladle car positioning
Unit 2, cinder ladle car pressure sensing cell 3 and spray unit 4, cinder ladle car positioning unit 2 is connected with control unit 1, is used for slag
Hired car positional information sends to control unit 1;Cinder ladle car pressure sensing cell 3 is connected with control unit 1, is used for cinder ladle car pressure
Force signal is sent to control unit 1;Control unit 1 is used for being unloaded to judge cinder ladle according to the pressure signal of cinder ladle car and position signalling
Position after car, and gone according to cinder ladle temperature retention time to control the switch of corresponding spray unit 4 to realize the control of cinder ladle annealing process.
The slag annealing process intelligence control system of the present invention, automatically the position to cinder ladle and temperature retention time carry out monitor in real time, with
And automatically cinder ladle is carried out spraying operation it is ensured that slag according to temperature retention time in buffering course(As copper ashes)Annealing process is accurate
Control, without the accidents such as red packet, quick-fried bag occur;Mutual by cinder ladle car positioning unit 2 and cinder ladle car pressure sensing cell 3
Cooperation, can be monitored to the real time position of cinder ladle it is ensured that cinder ladle picks and places orderly and cinder ladle normal annealing process control.
In the present embodiment, also include cinder ladle numbering recognition unit 5, cinder ladle numbering recognition unit 5 is connected with control unit 1,
Send to enter to control unit 1 for being identified to the cinder ladle numbering on cinder ladle car and by cinder ladle numbering, control unit 1 counts slag
The access times of bag carry out life-span management;In addition carrying out taking in packet procedures, identification cinder ladle numbering takes bag to avoid the occurrence of mistake
Situation.Wherein cinder ladle numbering recognition unit 5 is RFID recognition unit(Set by hardware such as RFID reading antenna, radio frequency labels
Standby composition), on cinder ladle RFID numbering be identified with obtain cinder ladle numbering.
In the present embodiment, also include wireless transmission unit 6, cinder ladle car positioning unit 2, cinder ladle car pressure sensing cell 3 are equal
It is connected with control unit 1 by wireless transmission unit 6.Wireless transmission unit 6 adopts interworking wireless local area network technology, by wireless network
The modules such as pass, gain directional antenna, Ethernet switch form, and have long distance for data, and accuracy rate is high, long-time fortune
The features such as row is reliable and stable.By slow cooling area scene is provided with all standing of wireless signal, covering slag hired car is passed through scope, leads to
Letter at least two communication channels of environment are supported, break down in any one wireless frequency expansion base station, the wireless vehicle mounted meter on car
Calculation machine can automatically switch to another available communication channel without causing to interrupt, to form redundancy protecting.
In the present embodiment, cinder ladle car positioning unit 2 is UWB wireless positioning unit, realizes the real-time and precise positioning of cinder ladle car,
It is the real-time tracking in the position such as slow cooling field and transport channel for the cinder ladle and management provides safeguard.
In the present embodiment, also include display unit 7, display unit 7 is connected with control unit 1, for believing to cinder ladle position
Breath and actual slow cooling state are shown in real time.When cinder ladle system, slow cooling field cinder ladle is deposited situation and is stored in system database,
And in display interface real-time update and display, so that slow cooling field is operated and be recognized that place service condition at any time with management personnel,
And can show that current field ground cinder ladle cools down situation by different colours.When cinder ladle is positioned in place cinder ladle car,
Automatically according to specified rule, determine the cinder ladle position that can take bag, and pass through wireless network communication, data is shown in real time tune
On the big display screen in degree room.
In the present embodiment, control unit 1 passes through RFID recognition unit, the real time data of UWB wireless positioning unit, realizes slag
The accurate binding of hired car and cinder ladle, cinder ladle location tracking, the monitoring of cinder ladle annealing process and management, cinder ladle car operating accuracy and system
The functions such as meter, the management of spraying cooling water automatic start-stop.
The slag annealing process intelligence control system of the present invention, integrated use UWB ultra broadband precision positioning technology, wireless network
Network mechanics of communication, RFID technique etc., with slow cooling field cinder ladle for main management object, follow the tracks of object with cinder ladle car for main, to slow
Cinder ladle state in awkward silence at a meeting and conveying equipment operation behavior carry out complete perception, set up production process information by wireless network and adopt
Collection, integrated improve the accuracy of slow cooling field operating process and real-time with the data transfer platform controlling, reduce place equipment therefore
Barrier rate, final realization is cut payroll to improve efficiency.
As shown in Figures 2 and 3, the invention also discloses a kind of be based on slag annealing process Based Intelligent Control system as above
The control method of system, step is:
S01, beginning, after cinder ladle car receives task, cinder ladle are transported to precalculated position from slag notch, carry out car unloading operation;
Whether S02, cinder ladle car pressure sensing cell 3 detection cinder ladle car pressure signal, judge that cinder ladle is unloaded and complete, and by cinder ladle car
Position signalling now sends to control unit 1;
S03, control unit 1 carry out temperature retention time management to the cinder ladle after unloading(Annealing process monitors), and in preset time period
Interior control spray unit 4 carries out to cinder ladle spraying operation(After the natural cooling time reaching setting value, automatically turn on shower water and add
Fast rate of cooling;After reaching setting value between when cooled, system is automatically switched off shower water), accelerate rate of cooling;
S04, after cinder ladle temperature retention time reaches Preset Time, notify to carry out taking bag deslagging task from slag discharging port nearest cinder ladle car.
Specifically, above-mentioned control method includes converting furnace and slags tap flow process and deslagging flow process, as shown in Figures 2 and 3, specifically
Process here is not described in detail.
In the present embodiment, in step S01, during cinder ladle is transported to precalculated position by cinder ladle car from slag notch,
Identification cinder ladle car on cinder ladle number and send to control unit 1 carry out cinder ladle annealing process monitoring and statistics access times enter
Row life-span management.
In the present embodiment, in step S04, when taking bag operation, cinder ladle numbering is identified with pre- with control unit 1
The cinder ladle numbering contrast deposited is to prevent mistake from taking cinder ladle.For the cinder ladle not up to setting cool time, once it is wrong cinder ladle car
The situation of mispick bag, by the real-time, interactive of cinder ladle car control terminal and slow cooling field managing and control system, realizes cinder ladle car and takes bag automatically
Remind, it is to avoid manual operation mistake leads to cinder ladle red packet and the situation of quick-fried bag.
The above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical schemes belonging under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art
For those of ordinary skill, some improvements and modifications without departing from the principles of the present invention, should be regarded as the protection of the present invention
Scope.
Claims (10)
1. a kind of slag annealing process intelligence control system is it is characterised in that include control unit(1), cinder ladle car positioning unit
(2), cinder ladle car pressure sensing cell(3)And spray unit(4), described cinder ladle car positioning unit(2)With described control unit(1)
It is connected, be used for sending cinder ladle truck position information to control unit(1);Described cinder ladle car pressure sensing cell(3)With described control
Unit processed(1)It is connected, be used for for cinder ladle car pressure signal being sent to control unit(1);Described control unit(1)For according to institute
State the pressure signal of cinder ladle car and position signalling to judge cinder ladle position after unloading, and according to cinder ladle natural cooling time control pair
Answer spray unit(4)Switch with realize cinder ladle annealing process control.
2. slag annealing process intelligence control system according to claim 1 is known it is characterised in that also including cinder ladle numbering
Other unit(5), described cinder ladle numbering recognition unit(5)With described control unit(1)It is connected, be used for the cinder ladle on cinder ladle car is compiled
Number it is identified and send cinder ladle numbering to control unit(1)Carry out cinder ladle annealing process monitoring.
3. slag annealing process intelligence control system according to claim 2 is it is characterised in that described cinder ladle numbering identifies
Unit(5)For RFID recognition unit, for being identified to the label on cinder ladle to obtain cinder ladle numbering.
4. slag annealing process intelligence control system as claimed in any of claims 1 to 3 is it is characterised in that go back
Including wireless transmission unit(6), described cinder ladle car positioning unit(2), cinder ladle car pressure sensing cell(3)All by described wireless
Transmission unit(6)With described control unit(1)It is connected.
5. slag annealing process intelligence control system according to claim 4 is it is characterised in that described wireless transmission unit
(6)Including multichannel communication multiple telecommunication channel, each road communication channel is mutually redundant.
6. slag annealing process intelligence control system as claimed in any of claims 1 to 3 is it is characterised in that institute
State cinder ladle car positioning unit(2)For UWB wireless positioning unit.
7. slag annealing process intelligence control system as claimed in any of claims 1 to 3 is it is characterised in that go back
Including display unit(7), described display unit(7)With control unit(1)It is connected, be used for cinder ladle positional information and reality are delayed
Cold state is shown in real time.
8. a kind of control method based on the slag annealing process intelligence control system described in any one in claim 1 to 7,
It is characterized in that, step is:
Cinder ladle is transported to precalculated position from slag notch by S01, beginning by cinder ladle car, carries out car unloading operation;
S02, cinder ladle car pressure sensing cell(3)Whether detection cinder ladle car pressure signal, judge that cinder ladle is unloaded and complete, such as complete,
Cinder ladle car position signalling now is sent to control unit(1);
S03, control unit(1)Temperature retention time management is carried out to the cinder ladle after unloading, and controls spray single in preset time period
Unit(4)Cinder ladle is carried out spray operation;
S04, after described cinder ladle temperature retention time reaches Preset Time, notify cinder ladle car carry out taking bag operation.
9. control method according to claim 8 is it is characterised in that in step S01, in cinder ladle car by cinder ladle from slagging tap
Mouth transports to precalculated position, and the cinder ladle on identification cinder ladle car is numbered and sent to control unit(1)Carry out cinder ladle to delay
Cold process monitoring.
10. control method according to claim 8 or claim 9 is it is characterised in that in step S04, take during bag operation to cinder ladle
Numbering be identified with control unit(1)The cinder ladle numbering contrast inside prestoring is to prevent mistake from taking cinder ladle.
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Cited By (2)
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CN113269657A (en) * | 2021-05-25 | 2021-08-17 | 云南锡业股份有限公司铜业分公司 | Automatic slag ladle management method for slag ladle slow cooling field |
CN114822060A (en) * | 2022-05-06 | 2022-07-29 | 北京宸控科技有限公司 | Intelligent unmanned slag ladle vehicle scheduling system and method for slag melting slow cooling field |
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