Summary of the invention
In view of the above deficiencies, the technical problem to be solved by the present invention is to which computer technology is substituted manual operation, especially
It is the connection type for changing stylus and stylus injection mechanism, so that providing a kind of controlled by computer carries out the mixed of full automatic working
Solidifying soil setting time measurement device.
Concrete coagulating time measurement device provided by the invention, including injection stylus, stylus injection mechanism, penetrating power are surveyed
Measure device and test specimen tube;Further include:
1. measuring platform
1.1. measurement platform has a platform, and in measurement, test specimen tube positioning is placed on the platform;
1.2. measuring has the bracket for making the three-positional fix operation comprising vertical lift relative to platform, injection on platform
Stylus holding is rack-mount to be made on the unit of three-dimensional localization;
1.3. measuring on platform has injection stylus preparation frame, and injection stylus is placed on prepared frame using front/rear;
1.4. injection force measuring device is mounted in penetrating power transmitting mechanical path;
2. computer system
2.1. the input mechanism of computer system;
2.1.1. there are keyboard and/or touch screen, for various parameters to be manually entered and select various conditions, operational order,
Carry out interpersonal interaction;
2.1.2. there is pressure sensor, for incuding injection pressure and inputting computer;
2.2. the output mechanism of computer system, for showing and/or printing the various parameters and result of continuous mode;
2.3. the storing mechanism of computer system, for storing default or input spatial position coordinate parameters, operation control
Various parameters, operational formula, test data and result in parameter processed, measurement process;
2.4. the processing mechanism of computer system;
2.4.1. space control element controls each list of three-dimensional localization mechanism of bracket according to the space position parameter of storage
Member is mobile, and stylus is made to hold head to taking, putting stylus in stylus preparatory stage and stylus is moved to mortar surface in sample to be tested cylinder
Test position;
2.4.2. injection control unit is moved according to each state modulator vertical cell of the depth of penetration, speed, time of storage
It is dynamic, so that stylus is equably passed through the depth that people's mortar determines within the determining time;
2.4.3. penetration resistance sampling unit: connection injection force measuring device carries out penetration resistance in injection operation
Continuous sampling, and store data into the storing mechanism of computer;
2.4.4. data processing unit calculates the penetration resistance measured every time according to the data of storage, closes on first, final set
Time draws curve and determines presetting period and final setting time;
2.4.5. testing time control unit, according to the testing time of storage or meter it is counted close on just, final setting time and
First, final setting time measurement frequency data are closed on, start measurement every time, and determine the termination time of current test;
2.5. the executing agency of computer system is the drive motor controller of three-dimensional localization mechanism each unit in bracket,
Receiving space control unit instruction operation, wherein vertical lift drive motor controller also receives injection control unit instruction fortune
Row.
Concrete coagulating time measurement device provided by the invention has the stylus comprising stylus injection mechanism, placement stylus
Preparation frame and place test specimen tube platform measurement platform, there is in stylus injection mechanism stylus to hold head through three-dimensional adjusting mechanism and flat
Platform connection.The space movement of stylus injection mechanism and continuous mode are controlled with computer system, to stylus penetration resistance
It is sampled, and operation is carried out to measurement result.In control, by pre-depositing or being manually entered to three pieces of styluses in preparation
The spatial position coordinate and minute, examination of spatial position coordinate and three test specimen tubes and mortar surface on platform on frame
It tests process and data processing algorithm is set, set the control by respectively tieing up mobile unit to three-dimensional localization mechanism according to these
Complete the operations such as stylus replacement, measurement preparation, injection test.Compared with prior art, the present invention provides a kind of fully automated
Change the concrete coagulating time measurement device of operation, to guarantee that penetrating speed is accurate, penetrating power is adopted automatically by force snesor
Sample, record avoid maloperation, misread, misdescription, prevent to operate that operator is lack of standardization, the situations various aspects such as half-hearted guarantee examination
The accuracy for testing data can calculate judgement for measurement result and process automatically, especially have the automatic replacement of injection stylus,
It can be without artificial on duty.
The three-dimensional localization mechanism is to be combined to constitute by planar positioning mechanism and vertical lifting unit, wherein putting down
Face two-dimensional localization mechanism is to be moved forward and backward unit and move left and right unit combination to constitute either rotary unit and move radially list
Member combination is constituted.
There is spatial position positioning unit in the input mechanism of the computer system, for determining that injection stylus holds head institute
In spatial position coordinate;The spatial position positioning unit is position sensor or base position positioning device and stepping position
Move the combination of driving counting device.
The injection stylus is made of injection section, positioning section;Injection section is cylindrical body, highly greater than pre-provisioning request injection
Depth, area of section are determined by pre-provisioning request;Positioning section is the cylinder that injection section upwardly extends, and holds head cooperation with injection stylus
Play the role of the two-dimensional localization of the plan-position of stylus;There are also upper and lower positioning surfaces on positioning section, and upper and lower positioning surface is axial throwing
Shadow area is respectively directed to upper and lower face greater than positioning section section, holds the upper and lower position that stylus is played in head cooperation with injection stylus
Positioning action.
The injection stylus holds head and is made of upper layer and lower layer prong like, hold the upper layer prong like of head downside,
The upside of lower layer's prong like cooperates with the upper and lower positioning surface of injection stylus respectively, realizes the positioning of stylus upper and lower position;Simultaneously
Holding head, the prong shape of prong like and the shape of stylus positioning section cylinder cooperate up and down, position injection stylus holding head
Section makes stylus in vertical state after pitching combination, realizes the positioning to injection stylus plan-position;It holds head and plays stylus
Three-dimensional localization effect, while hold head upper layer prong like downside and injection stylus upper positioning surface cooperation also act as application
Downward injection pressure transmits the effect of the upward penetration resistance from injection stylus in other words.
A horizontal plane on the downside of holding head upper layer prong like, the upper end of lower layer's prong like have supporting point or line or
Face, the support point, line, surface or their combination form a horizontal support surface;The upper and lower positioning surface of stylus is all and stylus axis
The vertical plane of line, and the supporting surface of the distance between two positioning surfaces and upper layer prong like underside plan and lower layer's prong like
The distance between make clearance fit.
It is prominent that the prong width direction side of the prong like is equipped with elastic card, when blocking prominent pop-up formed between prong bottom
The slot vacancy of one receiving positioning section, elastic card is prominent to limit the width outside prong bottom, and prevention is caught in prong bottom
Positioning section sliding.
Another scheme, the prong bottom are embedded with magnet, and the upper positioning section of positioning surface above section is magnetic on stylus
Material production is adsorbed after combining stylus with holding head and limits its injection posture.
Adaptable therewith, the stylus preparation frame has upper positioning plate and lower pallet, have on upper positioning plate locating notch or
Location hole, wherein the direction of locating notch is intersected when replacing stylus with holding head prong direction, and stylus is placed on preparation frame
When its lower end be supported on lower pallet, the cooperation of the positioning section of locating notch bottom or location hole and stylus on upper positioning plate is matched
Coincidence is set in positioning section and is held other than the cooperation section of head upper layer and lower layer prong like;Coincidence should be matched by wherein using when locating notch
The cooperation section of head upper layer prong like or more or lower layer's prong like cooperation section are set in positioning section and held hereinafter, with positioning
The cooperation position in positioning section and holds head lower layer prong like cooperation section or less when hole.
When the upper positioning plate uses locating notch, locating notch width direction side is equipped with elastic card and dashes forward, and blocks prominent bullet
The slot vacancy of a receiving positioning section is formed when out with indentations bottom, elastic card is prominent to limit outside locating notch bottom section
Width, prevent be caught in locating notch bottom positioning section sliding.
Another scheme, when using locating notch on the positioning plate, locating notch bottom is embedded with magnet, on stylus with it is fixed
The part of position notch cooperation makes of magnetic material, is adsorbed after combining stylus with preparation frame and limits its ready position.
Have on the lower pallet with locating notch on positioning plate on same longitudinal surface sliding slot or with positioned on positioning plate
The coaxial positioning prop hole in hole.
The positioning prop hole is blind hole either through-hole, have on the lower positioning section of the injection stylus when being through-hole end face to
Under step.
Concrete coagulating time measurement device provided by the invention when needing replacing injection stylus, carries out as follows:
1. taking stylus from preparation frame:
1.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
Holding head spatial position is moved on to the spatial position of the stylus to be changed saved in memory by the mobile combination for crossing three-dimensional mobile unit
Side, at this time hold head prong alignment stylus positioning section and height and position be upper layer prong like on stylus positioning surface with
On, lower layer's prong like is under stylus below positioning surface;
1.2. the positioning section that the prong for holding head is directed at stylus is moved into and is made along prong by planar mobile unit
Prong bottom and stylus positioning section cooperate;
1.3.A. preparing positioning surface on frame, using location hole, head will be held by, which being moved up by vertical lifting unit, mentions
From preparation frame;
1.3.B. prepare positioning surface on frame makes stylus along preparation using locating notch by planar mobile unit
The locating notch of frame removes preparation frame;Or hold the cooperation position of head and stylus and be located above upper positioning surface, by vertical
Lifting unit, which moves up, will hold head lift-off preparation frame.
2. stylus is put into prepared frame:
2.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
The preparation frame of the stylus to be placed saved in memory is shifted in holding head spatial position by the mobile combination for crossing three-dimensional mobile unit
Spatial position;Wherein
2.1.A. it prepares positioning surface on frame and uses location hole,
2.1.A.1 stylus lower end is moved to the coaxial top of location hole;
2.1.A.2 location hole is inserted into stylus lower end by vertical lifting unit to support until by lower pallet;
2.1.A.3 will hold head by planar mobile unit is moved away from prepared rack position along prong opposite direction.
2.1.B. it prepares positioning surface on frame and uses locating notch,
2.1.B.1. stylus is moved to positioning section and is directed at upper positioning plate locating notch, stylus lower end and lower pallet support
Xiang Qi;
2.1.B.2. stylus is made to move into preparation frame along locating notch by planar mobile unit;
2.1.B.3 head will be held by planar mobile unit and is moved away from prepared rack position along prong opposite direction;
2.1.C. positioning surface is using locating notch on prepared frame and the cooperation position of holding head and stylus is on upper positioning surface
Side, by step 2.1.B. progress or
2.1.C.1 stylus lower end is moved to stylus in the coaxial top of preparation frame placement location;
2.1.C.2 placement location is inserted into stylus lower end by vertical lifting unit to support until by lower pallet;
2.1.C.3 head will be held by planar mobile unit and is moved away from prepared rack position along prong opposite direction.
Another scheme, the holding head is a plate body, there is prong or sets of holes, the installation of plate body lower end surface on the plate body
Having has sets of holes on permanent magnet or electromagnet or the plate body, plate body lower end surface is equipped with electromagnet;The stylus is at least thereon
Positioning surface is magnetic material production;The shape in the section of the prong bottom shape and sets of holes and the positioning section section of injection stylus
Shape cooperates the two-dimensional localization for playing the role of stylus plan-position;When preparation frame uses locating notch, the prong and preparation frame
Locating notch intersection.So-called sets of holes are the through-hole extended vertically upwards from plate body lower end surface or blind hole.
The power control connection of the electromagnet in computer systems, there is electromagnet control in computer disposal mechanism
Unit processed issues on-off according to whether holding head spatial position and stylus spatial position are overlapped to electromagnet power supply control device
Instruction.
Concrete coagulating time measurement device provided by the invention, for the holding head for being equipped with magnet or electromagnet,
When needing replacing injection stylus, carry out as follows:
1. taking stylus from preparation frame:
1.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
Holding head spatial position is moved on to the spatial position of the stylus to be changed saved in memory by the mobile combination for crossing three-dimensional mobile unit;
Wherein
1.1.A. it holds head plate body and uses prong,
1.1.A.1. head prong alignment stylus positioning section, plate body lower end and survey will be held by passing through planar mobile unit
Positioning surface is contour on needle gap;
1.1.A.2. head will be held along prong immigration preparation rack position, until positioning by continuing through planar mobile unit
Section is caught in prong, uses the unlatching electricity of electromagnet automatically with magnetic attraction using the plate body lower end surface of permanent magnet and stylus at this time
Magnet makes plate body lower end surface and stylus with magnetic attraction;
1.1.A.3. head will be held by vertical moving unit and obtains stylus along the upward lift-off of axis;It is fixed that preparation frame uses
Position notch, or head will be held by planar mobile unit and be moved away from acquirement stylus along locating notch;
1.1.B. it holds head plate body and uses sets of holes,
1.1.B.1. headgear axially bored line will be held by planar mobile unit and is directed at stylus axis;
1.1.B.2. head will be held by vertical moving unit and stylus positioning section is inserted in sets of holes to touching downwards;
1.1.B.3. electromagnet is opened, stylus is sucked;
1.1.B.4. prepared rack position is moved upward away from for head is held by vertical moving unit in the axial direction, obtains survey
Needle;Preparation frame is using locating notch, or will hold head by planar mobile unit and be moved away from acquirement survey along locating notch
Needle.
2. stylus is put into prepared frame:
2.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
The preparation frame of the stylus to be placed saved in memory is shifted in holding head spatial position by the mobile combination for crossing three-dimensional mobile unit
Spatial position, and stylus lower end is moved to above the axis of the prepared predetermined placement location of frame stylus;
2.1.1 predetermined placement location will be inserted under stylus lower end by vertical lifting unit to support until by lower pallet;
2.1.2.A. head plate body is held using prong, and head will be held along prong negative side by planar mobile unit
To being moved away from prepared rack position;Using electromagnet or after closing electromagnet by vertical lifting unit will hold head lift-off;
2.1.2.B. head plate body is held using sets of holes, closes electromagnet, and head will be held along axis by vertical moving unit
Line direction lift-off preparation rack position;
2.2. prepare positioning surface on frame using locating notch or computer system to three-dimensional localization mechanism each unit
The controller of driving motor issue driving instruction, shifted to by the mobile combination of three-dimensional mobile unit by head spatial position is held
The spatial position of the preparation frame of the stylus to be placed saved in memory, and stylus is moved to positioning section alignment prong, stylus
Lower end and lower pallet support are mutually neat;
2.2.1 stylus is made to move into preparation frame along locating notch by planar mobile unit;
2.2.2.A. head plate body is held using prong, and head will be held along prong direction by planar mobile unit
It is moved away from prepared rack position;Using electromagnet or after closing electromagnet by vertical lifting unit will hold head lift-off;
2.2.2.B. head plate body is held using sets of holes, closes electromagnet, and head will be held along axis by vertical moving unit
Line direction is moved away from prepared rack position.
Specific embodiment
1, as shown in Figure 1, stylus 1 has stylus ontology 1c, stylus ontology has upwardly extended positioning power transmission section 1b and upper positioning
Section 1a, positioning power transmission section have upper and lower positioning surface.Wherein upper positioning section and stylus ontology are coaxial cylindrical bodies, stylus ontology it is straight
Diameter is changed by predetermined dimension and upper positioning section is constant, is cooperated convenient for holding the prong of head upper layer prong like with it.In addition,
Stylus ontology and positioning power transmission section coupling part also double as lower positioning section, and in production, its diameter can be a determining value,
Being positioned such that power transmission section or less partially is the cylindrical body of a variable diameter.This example is as a kind of most specification, most beautiful structure, in fact
Its upper and lower positioning section and stylus ontology are all not necessarily to be cylindrical shape on border, are also possible to on-circular cross-section cylinder, such as
Prism, cylindroid etc..Positioning power transmission section mainly provides pressure and resistance required for positioning surface up and down and transmitting injection stylus, because
Connection and transmitting penetrating power are only played in part between positioning surface above and below this positioning power transmission section, accordingly up and down can between positioning surface
With there are many selections, such as single-column connection, multicolumn connection, framework connection.
2, as shown in Figure 2,3, there is a " Fang " shape preparation frame 2 being made of upper positioning plate, lower pallet and longitudinal wall, preparation
Frame is combined in stylus with stylus 2 in readiness.It is pre- that this is that a kind of stylus ontology (as lower positioning section) by such as Fig. 1 is placed on
Scheme on standby frame.The upper positioning plate of preparation frame has locating notch, and lower pallet has the blind hole coaxial with locating notch bottom.It places
When stylus ontology be caught in prepared frame and putting down from locating notch its lower end made to be inserted into blind hole, lower positioning section (stylus our department with it is lower fixed
Part between plane) cooperate in locating notch bottom.One hoodle card prominent 3, hoodle bullet are installed in locating notch bottom side
The slot vacancy cooperated with positioning section under stylus is limited to when out with locating notch bottom in the axial direction, after being caught in stylus
It does not fall out.
For the placement for adapting to different size stylus, the diameter using positioning section is identical feature, and hoodle card is prominent preferably to pacify
Mounted in the locating notch side of upper positioning plate.
Perhaps preparation frame is made with non-magnetic material at locating notch bottom wall or sliding slot inner end wall or sliding slot inner end bottom
On one block of magnet is installed, stylus corresponding position then with for example iron work of magnetic material, makes stylus be attracted and stablize.
Alleged locating notch bottom and prong bottom in the present invention, refer to the axis locating notch parallel with stylus axis or
The part that the two sides longitudinal wall of person's prong is connected in inner end, alternatively stylus moves inward in prong or locating notch
The part that the when of falling bottom is relied on.
On preparation frame, the distance between positioning plate upper surface and positioning surface under stylus are not less than institute's adapted on preparation frame
The thickness for holding head lower layer prong like is constituted to translate and be hindered after cooperating holding head prong and stylus to holding head.
3, as shown in figure 4, a " Fang " shape stylus being made of upper layer and lower layer prong like and longitudinally connected wall holds head
5, it is installed together with pressure sensor 4, and configuration state when it holds stylus 1 can be seen from figure.In this example, survey
The positioning surface up and down of needle positioning power transmission section is parallel to each other and perpendicular to the axis, and the inside for holding the prong like up and down of head is flat
Face is also to be parallel to each other and perpendicular to the axis.Between the distance between upper and lower inner side plane of the distance between upper and lower positioning surface is made
Gap cooperation.
This example holds being made of two parts for head, first is that upper layer prong like and the pressure sensor upwardly extended are installed
Seat formed a solid block, it is another be the back segment of lower layer's prong like be folded up to be formed longitudinal wall and be installed on solid block part
Supporting spring 5a.Upper layer prong like is more thick and solid because of to transmit penetrating power, by pressure sensor mounting base institute on the upside of prong
It covers and forms a notch for having top.Described prong is the strip notch for having the wall parallel with axis, and prong bottom and stylus are fixed up and down
Position section cooperation, the interior holding head card constituted embedded with hoodle prominent 31 of the notch wall of upper layer prong like, its axial direction when hoodle pops up
Projection is limited to the slot vacancy of one with the cooperation of upper positioning section with indentations bottom, does not fall out after being caught in stylus.
The prong bottom for holding head upper layer prong like can also be installed to magnet, and to substitute, hoodle card is prominent or other are elastic
Fastening device, stylus corresponding position then with for example iron work of magnetic material, make stylus be attracted and stablize.
4, as shown in figure 5, another stylus structure, stylus 2 11 are passed by positioning section 11a, the positioning of stylus two on stylus two
Power section 11b, stylus two lower positioning section 11aa, the two coaxially connected composition of ontology 11c each section of stylus, wherein each section is round
Cylinder.The lower positioning section of stylus two is that diameter is greater than two ontology of stylus, and there is downward end face in junction.Have one by upper positioning plate,
The " Fang " shape preparation frame 211 that lower pallet and longitudinal wall are constituted, preparation frame are combined in stylus two with stylus 2 11 in readiness.
Positioning plate has location hole on preparation frame, there is the through-hole coaxial with location hole on lower pallet, and location hole and through-hole are pitched with upper layer respectively
Shape structure and two ontology of stylus make clearance fit, and the downward end face in two or less positioning section lower end of stylus is supported on lower pallet.
5, as shown in Figure 6,7, there is a " Fang " shape preparation frame 21 being made of upper positioning plate, lower pallet and longitudinal wall, in advance
Standby frame is combined in stylus with stylus 1 in readiness.This is a kind of side that the entire stylus such as Fig. 1 is placed in prepared frame
Case.The upper positioning plate of preparation frame has locating notch, and lower pallet has sliding slot parallel with locating notch and in the same vertical plane.It puts
Upper positioning section end and stylus lower end are caught in prepared frame from locating notch and sliding slot respectively when setting, cooperation in locating notch bottom and
Sliding slot inner end.One hoodle card prominent 3 is installed in sliding slot inner end side, be limited to when hoodle pops up with sliding slot inner end wall one with
The slot vacancy of stylus lower end cooperation, does not fall out after being caught in stylus.
In preparation frame, the distance between positioning plate and positioning surface on stylus are not less than the holding head of institute's adapted on preparation frame
The thickness of upper layer prong like makes to hold head prong and do not constitute to translate to holding head with preparation frame after stylus cooperation to hinder.
6, as shown in figure 8, one holds the state for picking and placing stylus 1 on the preparation frame 21 shown in Fig. 6 of head 51.This example holds head
It is the " Fang " shape object being process with a metal block, upper and lower prong like holds essentially identical a, pressure sensor with example 3
41 mounting base setting is in side, therefore the main distinction of the two is that this example upper layer prong like is passed without the pressure upwardly extended
Sensor mounting base, the pick-and-place of stylus on the preparation frame introduced especially suitable for such as example 5.
7, a kind of as shown in Figures 9 and 10, holding head 52 applying permanent magnet is a plate body for having prong, shape such as accumbency
The shape of a hoof.On plate body lower end surface, equal lease makings install three cylindrical permanent magnet iron on the circular arc centered on prong bottom midpoint
6.Three cylindrical permanent magnet iron axis are vertical with plate body lower end surface, and permanent magnet end face and plate body lower end surface are neat.A wherein cylinder
Body axis divides in plane in prong, and three permanent magnets is made to be symmetrical with prong.
It can also be installed on stylus on positioning surface with monolith permanent magnetism, but this example infrastructure cost is lower.
8, a kind of as shown in figure 11, holding head 53 applying electromagnet, is a plate body for having sets of holes, and sets of holes are open in plate
Body lower end surface.Plate body upper end is compounded with pressure sensor mounting base, therefore sets of holes are blind holes.Sets of holes are the inner holes of annular core 7,
Annular core is inlaid on plate body through insulating materials, and iron core end face and plate body lower end surface are mutually neat.Coil 8, line are installed outside iron core
Iron core generates magnetic force after circle is powered and positioning surface in the positioning power transmission section of stylus 1 is attracting.
9, as shown in figure 12, another kind applies the holding head 54 of electromagnet, is a cylindrical plate body for having sets of holes, sets of holes
Opening is in plate body lower end surface.Pressure sensor mounting base is compounded on plate body, sets of holes upper bottom portion is embedded with electromagnetism through insulating materials
Iron two, with 2 71 end face of iron core and plate body lower end surface, mutually neat installation, iron core two are equipped with coil 2 81 to electromagnet two outside.It is matched
The stylus 3 12 of set is that upper positioning section is combined into one with positioning power transmission section, and positioning power transmission section is matched with the sets of holes for holding head as gap
It closes.Iron core generates magnetic force after coil is powered and 1 upper surface of stylus is attracting.
10, a kind of structure type of concrete coagulating time measurement device, device include measurement platform and computer system.
Platform is measured as shown in Figure 13,14, there is a platform 18, platform is that panel and cabinet are constituted, mounting bracket on platform, branch
Frame, which includes: platform two sides, installs a door frame 14 through sliding rail, there is nut 15 on the attachment beam of door frame lower end, and nut cooperation is (left in length
It is right) on the lead screw 16 in direction, lead screw end has left and right to mobile unit driving device 17, becomes door frame and moves left and right unit.
There is the rack gear in width (front and back) direction on the upper beam of door frame, there is front and back to be mounted on rack gear to mobile unit driving device 13, have
One cantilever the upper end is mounted on front and back front and back fixed in mobile unit driving device through upward and downward mobile unit driving device
In mobile unit, cantilever is upper and lower (lifting) mobile unit.The driving device that pressed on cantilever is equipped with injection device for exerting
9, injection device for exerting is also that (lifting) mobile unit, injection device for exerting are installed through pressure sensor 4 and hold head 5 up and down.It passes through
Enter device for exerting to be driven by pressure driving device, move up and down installed holding head opposing cantilevers when it works, holds
The penetration resistance that head is subject to output signal to pressure sensor offer pressure.There are three test specimen tubes for fixed point placement on platform panel
10, panel one end pinpoints preparation frame 2 there are three arrangements, and the spatial position of test specimen tube and prepared frame is holding the movement of head three-dimensional
In range.The stylus 1 of three specifications is sequentially placed on prepared frame when being not used.
The computer system (not shown) of device has display and keyboard, is also mounted in the cabinet of computer system
Left and right to, front and back to and longitudinal movement cell driving device and injection device for exerting drive set controller, each driving device is all
It is stepper motor.On computers, out-put supply end connects each stepper motor for the command input connection of each controller, and pressure passes
Sensor accesses computer after digital-to-analogue conversion.Head operation is held to accurately control, is saved in the memory of computer system: a.
The plan-position coordinate parameters of three test specimen tubes;B. the height parameter of concrete surface;C. depth of penetration parameter;D. each prepared frame
Three-dimensional coordinate parameter;E. the not layout of homogeneous injection point coordinate, labeled as the plan-position seat relative to test specimen tube central point
Mark sequence.The each position coordinate parameters refer to the stepper motor for respectively tieing up position with drive control relative to holding head base position
Stepping angle angle value label, drive stepper motor that can be combined into one wherein driving upside down and press, according to these parameters when operation
It is converted into the spatial position control realized to the rotation command of corresponding stepper motor and hold head operation.
As another control program, can platform and left and right unit, left and right unit and front-and-back unit, front-and-back unit and
Upper lower unit, four link positions of upper lower unit and device for exerting installation displacement sensors come determine each unit be mutually shifted away from
From to calculate the spatial position for holding head, the space control for holding head is realized in the operation for controlling each mobile unit driving device.
11, it is also connected with the power control of electromagnet in computer systems, it is empty according to head is held by computer
Between position whether and it is expected that pick-and-place stylus spatial position overlapping and to electromagnet power supply electronic switch issue on-off instruction.
12, as the replacing structure of bracket, bracket can be a column, be socketed rotary axle box on column, on rotary axle box
Horizontal boom is installed, translation mechanism is installed on cantilever, elevating lever is installed, elevating lever lower end is pacified through pressure sensor on translation mechanism
Dress holds head.
Bracket can also be a tortuous arm, and an elevating lever is installed in tortuous arm end, and elevating lever lower end is pacified through pressure sensor
Dress holds head.
As the structure of three-dimensional driver, can be constituted with lead screw, transmission belt, hydraulic drive mechanism or combining form.
13, concrete coagulating time measurement device can also install stylus on holding head and/or stylus preparation frame respectively
Detection sensor, computer determines whether stylus is in corresponding position according to sensor signal, if stylus is not detected,
Computer pausing operation simultaneously issues alarm notification.Stylus sensor can be photoelectric sensor, electromagnetic sensor etc..
14, the basic step of apparatus of the present invention measurement method includes:
One, testboard prepares
1. starting computer system, self-check of device is carried out, each mobile unit is returned to home position on bracket;
2. three pieces of styluses are placed on three prepared framves, wherein it is 100mm that No. 1 prepared frame, which puts No. 1 stylus section,2、2
Number preparation frame put No. 2 stylus sections be 50mm2, to put No. 3 stylus sections be 20mm to No. 3 preparation framves2。
Two, sample prepares
1. pressing concrete mix mixed concrete, in computer systems input plus water moment, which is to test
Begin the time;
2. the mortar after the coarse aggregate (stone fraction) for sifting out mixture with standard screen is put into three identical test specimen tubes
Three samples of interior formation, the mortar height in each test specimen tube are identical;
3. three test specimen tubes are put on the position that platform determines, it is denoted as 1 horn, 2 horns, 3 horns.
Three, it measures
I. measurement starting time control
Pick-and-place stylus, injection and calculating successively are carried out to three test specimen tubes after measurement starting,
1. every the primary measurement of starting in 30 minutes from testing initial time;
2. when close on just, final set when, increase the instruction of measurement number as every the primary measurement of starting in 10 minutes;
3. measurement terminates as penetration resistance > 28MPa.
II. needle is picked and placed
1. extracting current needle number in the held needle storage unit of head and from needle exchange from holding respectively after measurement starting
Needle number will be used by extracting in the location of instruction, and two needle numbers are compared;
1.A. such as comparison result is identical, then enters injection program;
1.B. such as comparison result is not identical, then puts down stylus on the preparation frame corresponding to current needle number, then from will use needle
Stylus is obtained on preparation frame corresponding to number;
Such as current scalp acupuncture number that holds of 1.C. is sky, then directly from will obtain stylus on the preparation frame corresponding to needle number;
2. taking stylus from preparation frame:
2.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
Holding head spatial position is moved on to the spatial position of the stylus to be changed saved in memory by the mobile combination for crossing three-dimensional mobile unit
Side, at this time hold head prong alignment stylus positioning section and height and position be upper layer prong like on stylus positioning surface with
On, lower layer's prong like is under stylus below positioning surface;
2.2. the positioning section that the prong for holding head is directed at stylus is moved into and is made along prong by planar mobile unit
Prong bottom and stylus positioning section cooperate;
2.3.A. preparing positioning surface on frame, using location hole, head will be held by, which being moved up by vertical lifting unit, mentions
From preparation frame;
2.3.B. prepare positioning surface on frame makes stylus along preparation using locating notch by planar mobile unit
The locating notch of frame removes preparation frame;Or hold the cooperation position of head and stylus and be located above upper positioning surface, by vertical
Lifting unit, which moves up, will hold head lift-off preparation frame;
2.4. label storage holds the current needle number of head after extracting successfully.
3. stylus is put into prepared frame:
3.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
The preparation frame of the stylus to be placed saved in memory is shifted in holding head spatial position by the mobile combination for crossing three-dimensional mobile unit
Spatial position;Wherein
3.1.A. it prepares positioning surface on frame and uses location hole,
3.1.A.1 stylus lower end is moved to the coaxial top of location hole;
3.1.A.2 location hole is inserted into stylus lower end by vertical lifting unit to support until by lower pallet;
3.1.A.3 head will be held by planar mobile unit and is moved away from prepared rack position along prong opposite direction.
3.1.B. it prepares positioning surface on frame and uses locating notch,
3.1.B.1. stylus is moved to positioning section and is directed at upper positioning plate locating notch, stylus lower end and lower pallet support
Xiang Qi;
3.1.B.2. stylus is made to move into preparation frame along locating notch by planar mobile unit;
3.1.B.3 head will be held by planar mobile unit and is moved away from prepared rack position along prong opposite direction;
3.1.C. positioning surface is using locating notch on prepared frame and the cooperation position of holding head and stylus is on upper positioning surface
Side, by step 2.1.B. progress or
3.1.C.1 stylus lower end is moved to stylus in the coaxial top of preparation frame placement location;
3.1.C.2 placement location is inserted into stylus lower end by vertical lifting unit to support until by lower pallet;
3.1.C.3 head will be held by planar mobile unit and is moved away from prepared rack position along prong opposite direction;
3.2 be put into will successfully hold afterwards the current needle labelled notation of head for sky.
III. injection
1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, pass through
Stylus lower end position is moved on to the current injection coordinate bit of mortar surface in sample to be tested cylinder by the mobile combination of three-dimensional mobile unit
It sets;
2. moving down by vertical lifting unit, stylus is equably set to pass through 25 ± 2mm of people's mortar in 10 ± 2s deep
Degree;
3. carrying out Time Continuous at equal intervals to injection pressure by pressure sensor in entire penetration process to sample, such as
Primary every 0.1s sampling, gained injection pressure value forms the storing mechanism that data sequence is saved in computer after analog-to-digital conversion
In;
4, it is moved up by vertical lifting unit, stylus is proposed into test specimen tube;
5, above 1,2,3,4 steps are repeated to the progress injection of next sample to be tested cylinder after completing the injection of a test specimen tube
Operation, this injection until completing three test specimen tubes;
6, after completing an injection, the injection point coordinate parameters that space control element more renews in computer system, under making
Injection with carried out on former each secondary unduplicated point of injection point.
IV. penetration resistance is calculated
It is carried out 1. calculating with the calculation procedure being stored in computer storage structure, which is description formulaf
=P/A's;WhereinPFor the injection pressure (unit N) measured,AFor sectional area (the unit mm of injection stylus2),fFor penetration resistance
(units MPa);Wherein
The each injection pressure value of each samplePDetermination: above save injection operation third step in, by what is saved in memory
The mean value calculation sampling number that data sequence time successively extracts setting calculates average value, and (such as every 10 samplings calculate primary average
Value), whole sample data sequences are calculated into resulting average value and form average data sequence, then from average data sequence
Calculate pressure value of the maximum value as the secondary injectionP;Above-mentioned calculating can also carry out simultaneously in penetration process, that is, work as
Continuous sampling number calculates average value immediately and saves when reaching the mean value calculation sampling number of setting, continue sampling when secondary
The mean value calculation sampling number that number reaches setting calculates subsequent average value, compares the average value of last time preservation and saves larger
For value until completing injection operation, the maximum average value saved is the pressure value of the secondary injectionP。
After the injection of each sample, from when previous current sample injection pressure value storage unit extract injection pressure value into
It is single that the calculating of row penetration resistance, gained penetration resistance value and average maximum used measure time marshalling deposit penetration resistance storage
In member.
2. supposition closes on first, final setting time
WhenfWhen > 2.5MPa, it is determined as closing on the presetting period, is issued to measurement startup program and measurement time is increased to current sample
Number instruction;
WhenfWhen > 25MPa, it is determined as closing on the presetting period, is issued to measurement startup program and measurement number is increased to current sample
Instruction.
3. the judgement replacement stylus time:
3.1. it is labeled as sky in current stylus storage unit when test starting, is stored after obtaining No. 1 needle in current needle number
The mark data of No. 1 stylus is saved in unit;
3.2. if when previous current samplefNeedle exchange instruction is then stored in the measurement next time of current sample by≤3.5MPa
In enabled instruction memory, the mark data of No. 2 styluses will be stored as with needle number;Or it tries again pass through by new stylus number immediately
Enter test;
3.3. if when previous current samplefNeedle exchange instruction is then stored in the measurement next time of current sample by≤20MPa
In enabled instruction memory, the mark data of No. 3 styluses will be stored as with needle number;Or it tries again pass through by new stylus number immediately
Enter test.
Four, measurement result
1. the penetration resistance and time value data group of each sample are extracted into storing mechanism penetration resistance storage unit,
" penetration resistance-time " curve is drawn to each sample;
2. determining each sample by linear regression method or " penetration resistance-time " curve-fitting methodf=
Presetting period when 3.5MPa andfThe final setting time of=28MPa;
3. the presetting period of pairs of three samples and final setting time carry out arithmetic average respectively, median is obtained;
4. the presetting period of pairs of three samples and final setting time are compared respectively, maximum value and minimum value are obtained;
5. it is compared respectively with the maximum value in presetting period and minimum value with in-between value,
The difference of 5.A. such as maximum value and minimum value and median is less than or equal to the 10% of median, then measurement result is centre
Value;
The difference of 5.B. such as maximum value or minimum value and median is greater than the 10% of median, then measurement result is median;
The difference of 5.C. such as maximum value and minimum value and median is greater than the 10% of median, then measurement result is invalid.
12, for being equipped with the holding head of magnet or electromagnet, then picking and placing stylus the step of is:
1. taking stylus from preparation frame:
1.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
Holding head spatial position is moved on to the spatial position of the stylus to be changed saved in memory by the mobile combination for crossing three-dimensional mobile unit;
Wherein
1.1.A. it holds head plate body and uses prong,
1.1.A.1. head prong alignment stylus positioning section, plate body lower end and survey will be held by passing through planar mobile unit
Positioning surface is contour on needle gap;
1.1.A.2. head will be held along prong immigration preparation rack position, until positioning by continuing through planar mobile unit
Section is caught in prong, uses the unlatching electricity of electromagnet automatically with magnetic attraction using the plate body lower end surface of permanent magnet and stylus at this time
Magnet makes plate body lower end surface and stylus with magnetic attraction;
1.1.A.3. head will be held by vertical moving unit and obtains stylus along the upward lift-off of axis;It is fixed that preparation frame uses
Position notch, or head will be held by planar mobile unit and be moved away from acquirement stylus along locating notch;
1.1.B. it holds head plate body and uses sets of holes,
1.1.B.1. headgear axially bored line will be held by planar mobile unit and is directed at stylus axis;
1.1.B.2. head will be held by vertical moving unit and stylus positioning section is inserted in sets of holes to touching downwards;
1.1.B.3. electromagnet is opened, stylus is sucked;
1.1.B.4. prepared rack position is moved upward away from for head is held by vertical moving unit in the axial direction, obtains survey
Needle;Preparation frame is using locating notch, or will hold head by planar mobile unit and be moved away from acquirement survey along locating notch
Needle.
2. stylus is put into prepared frame:
2.1. computer system issues driving instruction to the controller of the driving motor of three-dimensional localization mechanism each unit, leads to
The preparation frame of the stylus to be placed saved in memory is shifted in holding head spatial position by the mobile combination for crossing three-dimensional mobile unit
Spatial position, and stylus lower end is moved to above the axis of the prepared predetermined placement location of frame stylus;
2.1.1 predetermined placement location will be inserted under stylus lower end by vertical lifting unit to support until by lower pallet;
2.1.2.A. head plate body is held using prong, and head will be held along prong negative side by planar mobile unit
To being moved away from prepared rack position;Using electromagnet or after closing electromagnet by vertical lifting unit will hold head lift-off;
2.1.2.B. head plate body is held using sets of holes, closes electromagnet, and head will be held along axis by vertical moving unit
Line direction lift-off preparation rack position;
2.2. prepare positioning surface on frame using locating notch or computer system to three-dimensional localization mechanism each unit
The controller of driving motor issue driving instruction, shifted to by the mobile combination of three-dimensional mobile unit by head spatial position is held
The spatial position of the preparation frame of the stylus to be placed saved in memory, and stylus is moved to positioning section alignment prong, stylus
Lower end and lower pallet support are mutually neat;
2.2.1 stylus is made to move into preparation frame along locating notch by planar mobile unit;
2.2.2.A. head plate body is held using prong, and head will be held along prong direction by planar mobile unit
It is moved away from prepared rack position;Using electromagnet or after closing electromagnet by vertical lifting unit will hold head lift-off;
2.2.2.B. head plate body is held using sets of holes, closes electromagnet, and head will be held along axis by vertical moving unit
Line direction is moved away from prepared rack position.