CN106404274A - Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging - Google Patents
Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging Download PDFInfo
- Publication number
- CN106404274A CN106404274A CN201610859954.7A CN201610859954A CN106404274A CN 106404274 A CN106404274 A CN 106404274A CN 201610859954 A CN201610859954 A CN 201610859954A CN 106404274 A CN106404274 A CN 106404274A
- Authority
- CN
- China
- Prior art keywords
- pump line
- monitoring server
- monitoring
- test unit
- stress test
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
- G01L19/08—Means for indicating or recording, e.g. for remote indication
- G01L19/12—Alarms or signals
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention discloses a wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging. The system comprises one or more than one pump pipeline pressure testing unit mounted in a concrete pump pipeline where clogging is likely to occur; a main communication node in wireless connection with all the pump pipeline pressure testing units and also in connection with a monitoring server; a monitoring server used for receiving, storing and displaying the testing results from the pump pipeline pressure testing units and for making alarming information like alarming sounds, text messages and alarming light based on the testing results; and a data terminal in connection with the monitoring server through a network for remote logging into the monitoring server to check the monitoring results and the alarming information and configuring the pump pipeline pressure testing units and the monitoring server. The system is capable of predicting the risk of clogging and the position of the clogging of a pump pipeline, therefore, reducing the chances of clogging. The system can also bring enormous economic gains. At the same time, pressure data inside the pump pipeline can be collected so as to provide basic data for pump station selection and the design of cooperation ratio of concrete.
Description
Technical field
The invention belongs to Super High construction field, more particularly, to a kind of Super High construction pump based on wireless monitor technology
Pipe plug pipe early warning system and method.
Background technology
During the towering concrete construction such as Super High, bridge tower, used in vertical transportation of concrete typically adopts pump line to convey at present,
It is that pump line is susceptible to block that this kind of mode is primarily present problem, when the performance of the concrete of pumping occurs deterioration or pump line to exist
During defect, pump line is susceptible to block, and the expense of pump line blocking maintenance is larger, can bring construction delay, work holdup etc. indirectly simultaneously
Economic loss, economic loss directly or indirectly is huge.The blocking risk of pump line can be estimated if there are a device,
When pump line has blocking risk, take necessary measure to reduce blocking risk, will have great economic benefit, but current pump line
Blocking does not have the information of any early warning, passive until concrete blocks can only take remedial measure, the prevention pole to plugging
For unfavorable.
When pump line occurs blocking, in the front of stifled point, pump line pressure can dramatically increase, in the rear of stifled point, pump line pressure
Can be substantially reduced, therefore the pressure change according within pump line can judge the risk of pump line blocking and the position of blocking.But by
It is attached on vertical body of wall in pump line, related and preservation ＆ testing equipment extremely inconvenience is installed on pump line it should reduce as far as possible
Maintenance during the difficulty of testing equipment installation and minimizing；Job site environment is more severe simultaneously, and testing equipment is powered
Higher with signal transmission requirement.
Content of the invention
The technical problem to be solved in the present invention is don't to keep in repair not blockage for the construction presence of existing concrete vertical transport
Just above-mentioned deficiency, provides a kind of construction pump line plugging early warning system of the Super High based on wireless monitor technology and method,
The present invention is to solve above-mentioned technical problem employed technical scheme comprise that：
Super High construction pump line plugging early warning system based on wireless monitor technology, including：
More than one pump line stress test unit, is arranged on the position easily occurring in the pump line pipeline of concrete to block, is used for
The pump line pressure of real-time testing installation position, and test result is wirelessly transferred out；
Communication host node, is connected with all pump line stress test unit wireless, and is connected with monitoring server, for pump line pressure
The exchange of data and instruction between test cell and monitoring server；
Monitoring server, for receiving, storing and show the result of pump line stress test unit monitoring, according to the result of test
Judge that pump line occurs the risk of plugging and the approximate location of plugging, and alarm sound, note, warning lamp are sent according to risk class
Warning message；
Data terminal, is connected with monitoring server by network, server is monitored in Telnet, checks monitoring result and alarm signal
Breath, and pump line stress test unit and monitoring server are configured.
By such scheme, described pump line stress test unit is connected with pump line by the way of mechanical connection or welding,
The mode not destroying original pump line accesses pump line pipeline.
By such scheme, described pump line stress test unit adopts Micro Energy Lose components and parts, and inside comprises：
Sensor, for sensing the pump line pressure data of installation position, is translated into the signal of telecommunication；
Harvester, is used for converting electrical signals to digital signal；
Wireless communication module, the communication protocol coupling with the host node that communicates, for pump line stress test unit and monitoring server
Between communication；
Power supply, enters dormancy or mode of operation according to the instruction of monitoring server.
The pump line plugging early warning system the invention also discloses a kind of above-mentioned Super High based on wireless monitor technology is constructed
Method for early warning, comprises the steps：
Pump line stress test unit is installed at S1, the position that easily generation blocks in the pump line pipeline of concrete, installs monitoring and services
Device, and initial configuration is carried out to early warning system；
Before S2, concrete pumping start, activation pump line stress test unit is so as to enter mode of operation, pump line stress test
Unit gathers the pressure data of pump line, and the pressure data of collection is sent by internal radio communication module and communication host node
To monitoring server, data terminal Telnet is monitored server, is checked monitoring result；
S3, when concrete performance deteriorates, pump line occur blocking when, block part coarse aggregate be enriched with, therefore in block part
Front, pump line pressure dramatically increases, and the rear in block part, pump line pressure is substantially reduced, when the number of certain measuring point monitoring
Exceed certain amplitude according to increasing degree and its rear measuring point Monitoring Data reduces by more than certain amplitude, judge that pump line has blocking wind
Danger, and block part is between two measuring points, and monitoring server will be reported according to the amplitude size that Monitoring Data increases or decreases
Warn and be divided into different brackets, and send the warning message of alarm sound, note, warning lamp, workmen adopts according to alarm level
Take different remedial measures；
S4, pumping terminate, and monitoring server sends instruction, and pump line stress test unit enters resting state.
By such scheme, described pump line stress test unit testing mode adopts sensor direct with concrete directly contact
The mode of measurement pump line inner concrete pressure, or using by measuring the pump line deformation that pump line inner concrete pressure causes
Indirectly measure the mode of pump line pressure.
The beneficial effect comprise that：
1st, early warning system of the present invention can test the internal pressure of pump line in concrete pumping pipeline, by pump line internal pressure at any time
Between Changing Pattern judge the risk of obstruction that pump line whether there is, thus reducing the risk of pump line blocking；
2nd, by the way of wireless monitor, reduce the difficulty that equipment is installed and connected up, greatly widen the difficulty of equipment use；
3rd, stress test unit adopts low-power consumption components and parts, can enter park mode according to instruction simultaneously, reduce power consumption, prolong
Long use time, reduces the maintenance during using；
4th, simultaneously can also be by the basic data of data terminal accumulation pumping, the type selecting for pump machine and pump line provides foundation.
Brief description
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing：
Fig. 1 is the structural representation of Super High construction pump line plugging early warning system of the present invention；
Fig. 2 is that embodiment of the present invention pump line stress test unit is arranged on the structural representation on pump line；
In figure：1- pump line；2- pump line stress test unit；
Fig. 3 is the flow chart of the method for early warning of Super High construction pump line plugging early warning system of the present invention.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, below in conjunction with drawings and Examples, right
The present invention is further elaborated.
Fig. 1 shows showing of the Super High construction pump line plugging early warning system in present example based on wireless monitor technology
It is intended to, early warning system includes：
More than one pump line stress test unit, is arranged on the position easily occurring in the pump line pipeline of concrete to block, is used for
The pump line pressure of real-time testing installation position, and test result is wirelessly transferred out；
Communication host node, is connected with all pump line stress test unit wireless, and is connected with monitoring server, for pump line pressure
The exchange of data and instruction between test cell and monitoring server；
Monitoring server, for receiving, storing and show the result of pump line stress test unit monitoring, according to the result of test
Judge that pump line occurs the risk of plugging and the approximate location of plugging, and alarm sound, note, warning lamp are sent according to risk class
Etc. different warning messages；
Data terminal, is connected with monitoring server by network, server is monitored in Telnet, checks monitoring result and alarm signal
Breath, and pump line stress test unit and monitoring server are configured.
Fig. 2 shows that the pump line stress test unit in present example is arranged on the structural representation on pump line.Pump line
Stress test unit, using being mechanically connected or being connected with pump line by the way of welding, accesses pump in the mode not destroying original pump line
Pipe pipeline.The method of pump line pressure unit test pressure can adopt inside sensor and concrete directly contact direct measurement pump line
The mode of concrete pressure, it would however also be possible to employ the pump line deformation being caused by measuring pump line inner concrete pressure measures pump indirectly
The mode of pipe pressure.
Pump line stress test unit adopts Micro Energy Lose components and parts, and inside comprises power supply, and pump line stress test unit can be no
Work long hours in the case of external power source, and dormancy or mode of operation can be entered according to the instruction of monitoring server；Pump line
Comprise to go back wireless communication module inside stress test unit, wireless communication module is mated with the communication protocol of the host node that communicates, uses
Communication between pump line stress test unit and monitoring server, it is low to have power consumption, and communication distance is remote, and has MANET
Function, such as zigbee module.
Fig. 3 shows the Super High construction pump line plugging early warning system based on wireless monitor technology of the embodiment of the present invention
The flow chart of method for early warning, comprises the steps：
Pump line stress test unit is installed at S1, the position that easily generation blocks in the pump line pipeline of concrete, installs monitoring and services
Device, and initial configuration is carried out to early warning system；
Before S2, concrete pumping start, activation pump line stress test unit is so as to enter mode of operation, pump line stress test
Unit gathers the pressure data of pump line, and the pressure data of collection is sent by internal radio communication module and communication host node
To monitoring server, data terminal Telnet is monitored server, is checked monitoring result；
S3, when concrete performance deteriorates, pump line easily blocks, block part coarse aggregate be enriched with, therefore in block part
Front, pump line pressure dramatically increases, and the rear in block part, pump line pressure is substantially reduced, when the number of certain measuring point monitoring
Exceed certain amplitude according to increasing degree and its rear measuring point Monitoring Data reduces by more than certain amplitude, judge that pump line has blocking wind
Danger, and block part is between two measuring points, and monitoring server will be reported according to the amplitude size that Monitoring Data increases or decreases
Warn and be divided into different brackets, and send the warning message of alarm sound, note, warning lamp, workmen adopts according to alarm level
Take different remedial measures；
S4, pumping terminate, and monitoring server sends instruction, and pump line stress test unit enters resting state.
In the embodiment of the present invention, the pump line internal pressure based on concrete is monitored, by the pump line internal pressure to concrete
Being monitored, the risk of plugging being judged and it may happen that the position of plugging according to monitoring result, thus preventing to plugging；With
When also can accumulation pump line basic data, instruct the type selecting of pumping equipment.
The explanation of above example is only intended to help and understands the method for the present invention and its core concept；Simultaneously for this
The those skilled in the art in field, according to the thought of the present invention, all will change in specific embodiments and applications,
In sum, this specification content should not be construed as limitation of the present invention.
Claims (5)
1. the Super High construction pump line plugging early warning system based on wireless monitor technology is it is characterised in that include：
More than one pump line stress test unit, is arranged on the position easily occurring in the pump line pipeline of concrete to block, is used for
The pump line pressure of real-time testing installation position, and test result is wirelessly transferred out；
Communication host node, is connected with all pump line stress test unit wireless, and is connected with monitoring server, for pump line pressure
The exchange of data and instruction between test cell and monitoring server；
Monitoring server, for receiving, storing and show the result of pump line stress test unit monitoring, according to the result of test
Judge that pump line occurs the risk of plugging and the approximate location of plugging, and alarm sound, note, warning lamp are sent according to risk class
Warning message；
Data terminal, is connected with monitoring server by network, server is monitored in Telnet, checks monitoring result and alarm signal
Breath, and pump line stress test unit and monitoring server are configured.
2. the Super High construction pump line plugging early warning system based on wireless monitor technology as claimed in claim 1, its feature exists
In described pump line stress test unit, using being mechanically connected or being connected with pump line by the way of welding, is not destroying original pump line
Mode access pump line pipeline.
3. the Super High construction pump line plugging early warning system based on wireless monitor technology as claimed in claim 1, its feature exists
In described pump line stress test unit adopts Micro Energy Lose components and parts, and inside comprises：
Sensor, for sensing the pump line pressure data of installation position, is translated into the signal of telecommunication；
Harvester, is used for converting electrical signals to digital signal；
Wireless communication module, the communication protocol coupling with the host node that communicates, for pump line stress test unit and monitoring server
Between communication；
Power supply, enters dormancy or mode of operation according to the instruction of monitoring server.
4. the early warning of the Super High construction pump line plugging early warning system based on wireless monitor technology described in a kind of claim 1 ~ 3
Method is it is characterised in that comprise the steps：
Pump line stress test unit is installed at S1, the position that easily generation blocks in the pump line pipeline of concrete, installs monitoring and services
Device, and initial configuration is carried out to early warning system；
Before S2, concrete pumping start, activation pump line stress test unit is so as to enter mode of operation, pump line stress test
Unit gathers the pressure data of pump line, and the pressure data of collection is sent by internal radio communication module and communication host node
To monitoring server, data terminal Telnet is monitored server, is checked monitoring result；
S3, when concrete performance deteriorates, pump line occur blocking when, block part coarse aggregate be enriched with, therefore in block part
Front, pump line pressure dramatically increases, and the rear in block part, pump line pressure is substantially reduced, when the number of certain measuring point monitoring
Exceed certain amplitude according to increasing degree and its rear measuring point Monitoring Data reduces by more than certain amplitude, judge that pump line has blocking wind
Danger, and block part is between two measuring points, and monitoring server will be reported according to the amplitude size that Monitoring Data increases or decreases
Warn and be divided into different brackets, and send the warning message of alarm sound, note, warning lamp, workmen adopts according to alarm level
Take different remedial measures；
S4, pumping terminate, and monitoring server sends instruction, and pump line stress test unit enters resting state.
5. the pre- police of the Super High construction pump line plugging early warning system based on wireless monitor technology as claimed in claim 4
Method is it is characterised in that described pump line stress test unit testing mode adopts sensor and concrete directly contact direct measurement
The mode of pump line inner concrete pressure, or deformed indirectly using the pump line being caused by measuring pump line inner concrete pressure
The mode of measurement pump line pressure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610859954.7A CN106404274A (en) | 2016-09-27 | 2016-09-27 | Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610859954.7A CN106404274A (en) | 2016-09-27 | 2016-09-27 | Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106404274A true CN106404274A (en) | 2017-02-15 |
Family
ID=58015630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610859954.7A Pending CN106404274A (en) | 2016-09-27 | 2016-09-27 | Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106404274A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107976276A (en) * | 2017-11-28 | 2018-05-01 | 奕铭（大连）科技发展有限公司 | A kind of novel pipeline pressure detecting system |
| CN109579903A (en) * | 2018-11-16 | 2019-04-05 | 中联重科股份有限公司 | Method and device for diagnosing pipe blockage of concrete equipment |
| CN109781338A (en) * | 2019-01-24 | 2019-05-21 | 中建三局集团有限公司 | Concrete pumping monitors system and method |
| CN110501150A (en) * | 2019-08-07 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete delivery pipe working performance detection device and method based on vibration detection |
| CN112904813A (en) * | 2021-01-15 | 2021-06-04 | 清华大学 | Tunnel lining intelligent control system and method based on 5G and Internet of things |
| CN113720909A (en) * | 2021-08-19 | 2021-11-30 | 中国建筑第八工程局有限公司 | Sliding lifting type automatic detection robot for concrete engineering and detection method thereof |
| CN114992521A (en) * | 2022-05-25 | 2022-09-02 | 十九冶成都建设有限公司 | Method for judging pumped concrete blockage |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102220969A (en) * | 2011-06-15 | 2011-10-19 | 长沙中联重工科技发展股份有限公司 | Concrete pumping method for preventing pipe blockage and relieving method for preventing pipe blockage |
| CN202471335U (en) * | 2012-03-14 | 2012-10-03 | 中建商品混凝土有限公司 | Concrete pump pipe pressure monitoring warning device |
| CN204042452U (en) * | 2014-05-07 | 2014-12-24 | 中联重科股份有限公司 | Pump truck conveying pipeline blockage monitoring equipment, alarm system and engineering machinery |
| CN104515791A (en) * | 2014-12-19 | 2015-04-15 | 中建商品混凝土有限公司 | Concrete pumping capability monitoring method and device |
-
2016
- 2016-09-27 CN CN201610859954.7A patent/CN106404274A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102220969A (en) * | 2011-06-15 | 2011-10-19 | 长沙中联重工科技发展股份有限公司 | Concrete pumping method for preventing pipe blockage and relieving method for preventing pipe blockage |
| CN202471335U (en) * | 2012-03-14 | 2012-10-03 | 中建商品混凝土有限公司 | Concrete pump pipe pressure monitoring warning device |
| CN204042452U (en) * | 2014-05-07 | 2014-12-24 | 中联重科股份有限公司 | Pump truck conveying pipeline blockage monitoring equipment, alarm system and engineering machinery |
| CN104515791A (en) * | 2014-12-19 | 2015-04-15 | 中建商品混凝土有限公司 | Concrete pumping capability monitoring method and device |
Non-Patent Citations (1)
| Title |
|---|
| 邹中权等: "钢管混疑土拱桥中泵送混凝土时的堵管现象及其预报与防止", 《哈尔滨工业大学学报》 * |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107976276A (en) * | 2017-11-28 | 2018-05-01 | 奕铭（大连）科技发展有限公司 | A kind of novel pipeline pressure detecting system |
| CN109579903A (en) * | 2018-11-16 | 2019-04-05 | 中联重科股份有限公司 | Method and device for diagnosing pipe blockage of concrete equipment |
| CN109781338A (en) * | 2019-01-24 | 2019-05-21 | 中建三局集团有限公司 | Concrete pumping monitors system and method |
| CN110501150A (en) * | 2019-08-07 | 2019-11-26 | 上海建工集团股份有限公司 | Concrete delivery pipe working performance detection device and method based on vibration detection |
| CN112904813A (en) * | 2021-01-15 | 2021-06-04 | 清华大学 | Tunnel lining intelligent control system and method based on 5G and Internet of things |
| CN113720909A (en) * | 2021-08-19 | 2021-11-30 | 中国建筑第八工程局有限公司 | Sliding lifting type automatic detection robot for concrete engineering and detection method thereof |
| CN114992521A (en) * | 2022-05-25 | 2022-09-02 | 十九冶成都建设有限公司 | Method for judging pumped concrete blockage |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106404274A (en) | Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging | |
| CN107327707B (en) | A kind of water supply network monitoring management method and system | |
| CN109975893A (en) | Urban waterlogging method for early warning and system based on Internet of Things | |
| CN202082625U (en) | Water transport monitoring system based on intelligent PCCP | |
| CN102635786A (en) | Online real-time monitoring system for an embedded delivery pipeline | |
| CN207742563U (en) | A kind of integrated prefabricated pumping plant long-distance management system | |
| CN107588329A (en) | A kind of water supply pipe real-time monitoring system | |
| CN209000188U (en) | The long defeated pipe network gas leakage alarm safety monitoring system of natural gas | |
| CN107194480A (en) | A kind of maintenance management method for being used to realize building pipeline three-dimensional localization | |
| CN103587140A (en) | Fault monitoring system, fault monitoring method and hydraulic machine of hydraulic system | |
| CN103592929A (en) | Internet of Things system for monitoring and managing fire water supply | |
| CN205173995U (en) | Intelligence detector that leaks | |
| CN102647447A (en) | Online real-time monitoring system of novel pre-buried pipeline | |
| CN202221613U (en) | Monitoring alarm device for cooling system of industrial heating device | |
| CN202472910U (en) | Terminal and system for monitoring radar liquid level flow rate | |
| CN219571659U (en) | Pipeline water leakage monitoring device, air conditioning system and alarm system | |
| CN202584366U (en) | Computer room leakage monitoring device | |
| CN207936990U (en) | A kind of inspection shaft intelligent monitoring management system | |
| CN205102870U (en) | Fuel gas metering device and monitored control system based on LTECat. M | |
| US10869110B2 (en) | Wide area ultra-low pressure monitoring system | |
| US10178448B2 (en) | Wide area ultra-low pressure monitoring system | |
| CN207850591U (en) | A kind of ductwork pressure monitoring device | |
| CN207148611U (en) | One kind immersion warning system | |
| CN219587798U (en) | Intelligent monitoring equipment for sewage pump | |
| CN104678870A (en) | Remote fault monitoring system of fire-fighting truck water pump |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170215 |