CN102220969A - Concrete pumping method for preventing pipe blockage and relieving method for preventing pipe blockage - Google Patents
Concrete pumping method for preventing pipe blockage and relieving method for preventing pipe blockage Download PDFInfo
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- CN102220969A CN102220969A CN2011101611579A CN201110161157A CN102220969A CN 102220969 A CN102220969 A CN 102220969A CN 2011101611579 A CN2011101611579 A CN 2011101611579A CN 201110161157 A CN201110161157 A CN 201110161157A CN 102220969 A CN102220969 A CN 102220969A
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- 238000005086 pumping Methods 0.000 title claims abstract description 196
- 238000000034 method Methods 0.000 title claims abstract description 75
- 238000006073 displacement reaction Methods 0.000 claims abstract description 63
- 230000008569 process Effects 0.000 claims description 34
- 238000012360 testing method Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 11
- 230000015271 coagulation Effects 0.000 description 5
- 238000005345 coagulation Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The invention discloses a concrete pumping method for preventing pipe blockage and a relieving method for preventing pipe blockage. The concrete pumping method comprises the following steps of: pumping concrete by using a first pumping displacement and a first pumping thrust, and detecting pumping pressure by using a pressure sensor; when the detected pumping pressure exceeds a threshold value, pumping concrete for a first preset time by using second pumping displacement smaller than the first pumping displacement; after the first preset time, if the detected pumping pressure is within a normal range, increasing the second pumping displacement to the first pumping displacement; and if the detected pumping pressure is not within the normal range, pumping concrete by using a second pumping thrust greater than the first pumping thrust on the basis of maintaining the second pumping displacement. By adopting the technical scheme of reducing pumping displacement and increasing pumping thrust, various working conditions are fully considered, pipe blockage is pretreated, and thus, the phenomenon of pipe blockage can be effectively reduced or relieved.
Description
Technical field
The present invention relates to a kind of method of releiving that prevents the concrete pumping method of plugging and in the concrete pumping process, prevent plugging.
Background technique
Pump concrete has fast, the cost-effective characteristics of speed of application; but concrete pumping equipment causes the plugging phenomenon through regular meeting owing to a variety of causes in the pumping process; this has brought many troubles for concrete production enterprise and unit in charge of construction, has influenced project progress and quality.Therefore how avoiding and reduce the plugging phenomenon, is the key that improves construction technology.
Early stage pump truck is when the plugging phenomenon takes place, and the pumping pressure resistance increases, and pressure raises, and serious meeting causes the damage of booster or oil hydraulic pump.Thereby the transfer pump operator must energy in pumping construction concentrate, and note the reading of pumping pressure table constantly, in case find that pressure gauge reading increases suddenly, a manual immediately anti-pump 2-3 stroke, pump just just can be got rid of the plugging phenomenon again.
Existing anti-blocking management and control system means are this experience to be judged to merge control in programmable controller, the pumping pressure value of utilizing programmable controller to read pressure transducer is judged the plugging situation, utilize programmable controller that the pumping state exchange is arrived anti-pump state, alleviate concrete plugging phenomenon with this.
Fig. 1 shows the electrical equipment theory diagram of existing anti-blocking management and control system system.As shown in Figure 1, existing system is made up of pumping pressure sensor 1, programmable controller 2, relay 3 and solenoid directional control valve 4 usually, when plugging will take place, pressure in the pipeline can occur unusually, pressure transducer 1 can pass to programmable controller 2 with this abnormal signal, programmable controller 2 sends warning immediately, simultaneously by relay 3 control solenoid directional control valves 4, and then make pumping switch to anti-pump state, and adjust anti-pump number of times automatically or carry out positive pump mediation according to the situation of plugging.
Above-mentioned treatment measures are fairly simple, can not handle plugging according to the situation of load and carry out real-time regulated.In addition, the incident after above-mentioned treatment measures only take place plugging is handled, and does not consider the pretreatment of anti-plugging.
Summary of the invention
The object of the present invention is to provide a kind of concrete pumping method, with according to loading condition to the control of releiving of concrete pumping process, prevent plugging.The present invention also aims to provide a kind of method of releiving that in the concrete pumping process, prevents plugging.
For this reason, according to an aspect of the present invention, provide a kind of concrete pumping method that prevents plugging, may further comprise the steps: adopted first pump displacement and the first pumping thrust to carry out concrete pumping, and utilize pressure transducer testing pump pressurization pressure; When the described pumping pressure that detects surpasses threshold value, adopt second pump displacement to make first scheduled time of concrete pumping less than described first pump displacement; And after described first scheduled time, if the pumping pressure that detects then is increased to described first pump displacement with described second pump displacement in normal range (NR); If the described pumping pressure that detects not in normal range (NR), then adopts on the basis of keeping described second pump displacement and carries out concrete pumping greater than the second pumping thrust of the described first pumping thrust.
Further, before above-mentioned employing first pump displacement and the first pumping thrust are carried out the step of concrete pumping, also be included in the distributing valve and back and forth movable repeatedly the step of concrete piston that make concrete pump in the process of material such as termination of pumping so that the concrete in the hopper is loosened.
Further, the above-mentioned first pumping thrust is corresponding with the rod chamber oil-feed of the master cylinder of concrete pump, and the described second pumping thrust is corresponding with the rodless cavity oil-feed of described master cylinder.
Further, above-mentioned second pump displacement is 30~50% of first pump displacement, and described first scheduled time is 60~100 seconds, and the threshold value of described pumping pressure is 1.5 times of the described first pumping thrust.
According to a further aspect in the invention, provide a kind of concrete pumping method that prevents plugging, may further comprise the steps: adopted first pump displacement and the first pumping thrust to carry out concrete pumping, and utilize pressure transducer to detect described pumping pressure; When described pumping pressure surpasses threshold value, adopt less than second pump displacement of described first pump displacement with greater than the second pumping thrust of the first pumping thrust and make second scheduled time of concrete pumping; And after described second scheduled time, simultaneously or carry out following two operations in tandem: described second pump displacement is increased to first pump displacement, the second pumping thrust is reduced to the described first pumping thrust.
Further, above-mentioned concrete pumping method also is included in before the pumping, makes the distributing valve and the back and forth movable repeatedly step so that the concrete in the hopper is loosened of concrete piston of concrete pump.
Further, the above-mentioned first pumping thrust is corresponding with the rod chamber oil-feed of the master cylinder of concrete pump, and the described second pumping thrust is corresponding with the rodless cavity oil-feed of described master cylinder.
Further, above-mentioned second pump displacement is 60~70% of first pump displacement, and described first scheduled time is 30~60 seconds.
According to another aspect of the invention, a kind of method of releiving that prevents plugging in the concrete pumping process is provided, in the concrete pumping process, the testing pump pressurization pressure is higher than threshold value as if described pumping pressure in real time, then reduce pump displacement, after this, normal if described pumping pressure recovers, then recover original pump displacement, otherwise improve pumping thrust, with the plugging phenomenon of releiving.
The present invention also provides a kind of method of releiving that prevents plugging in the concrete pumping process, in the concrete pumping process, the testing pump pressurization pressure is higher than threshold value as if described pumping pressure in real time, then reduce pump displacement and improve pumping thrust, with the plugging phenomenon of releiving.
The present invention adopts the technological means that reduces pump displacement and improve pumping thrust, has taken into full account various operating modes and the plugging phenomenon has been carried out pretreatment, so, can reduce or alleviate the plugging phenomenon effectively.The anti-plugging measure of available coagulation soil pump is comparatively simple, and only automatic anti-pump is back and forth several, does not often have actual effect, and does not consider that the plugging that causes owing to concrete coagulation in waiting material process may.
Except purpose described above, feature and advantage, other purpose, feature and advantage that the present invention has will be described in further detail in conjunction with the accompanying drawings.
Description of drawings
Constitute this specification a part, be used for further understanding accompanying drawing of the present invention and show the preferred embodiments of the present invention, and be used for illustrating principle of the present invention with specification.Among the figure:
Fig. 1 shows the theory diagram according to existing anti-blocking management and control system system;
Fig. 2 shows the schematic representation according to concrete pump of the present invention;
Fig. 3 shows the control block diagram according to concrete pump of the present invention;
Fig. 4 shows the handling process according to first embodiment of concrete pumping method of the present invention;
Fig. 5 shows the flow process flow process according to second embodiment of concrete pumping method of the present invention;
Fig. 6 shows according to the releive handling process of method of first of plugging that prevents in the concrete pumping process of the present invention; And
Fig. 7 shows according to the releive handling process of method of second of plugging that prevents in the concrete pumping process of the present invention.
Embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
Fig. 2 shows the schematic representation of concrete pump, as shown in Figure 2, transmission and concrete transmission pumping mechanism is mainly by two master cylinders 111 and 113, two concrete cylinders 107 and 109, hopper 101, distributing valve 103 (being the S valve), discharge port 105, and swing arm and two oscillating oil cylinder (not shown)s compositions of driving distributing valve 103 swings.
Fig. 3 shows the control block diagram according to concrete pump of the present invention.In conjunction with reference to Fig. 2 and Fig. 3, master cylinder solenoid valve 121, tilt cylinder solenoid valve 123, high-pressure solenoid valve 125, low-voltage solenoid valve 127, main pump displacement valves 129 are electrically connected with industrial control unit (ICU) 119, pressure transducer 117 and be electrically connected with controller 119 near switch 115.Controller 119 is directly controlled the action logic and the rate of pumping of master cylinder and tilt cylinder.
When the piston alternate reciprocating motion of two master cylinders 111,113, the piston in two concrete cylinders is alternate reciprocating motion thereupon, so as in two concrete cylinders one another carries out pumping when carrying out suction.Distributing valve 103 1 termination discharge ports 105, the other end is connected with swing arm, under the oscillating oil cylinder effect, can swing, and is communicated with to select one with two master cylinders 111,113, also can be communicated with hopper 101 certainly.
When the pump concrete material, controller is according to the commutation signal that provides near switch 115 or other hydraulic pressure reversing arrangement, control master cylinder solenoid valve 121 makes two master cylinder commutations, so that two master cylinders carry out alternating motion, distributing valve 103 is swung, is communicated with the master cylinder of execution pump action in two master cylinders simultaneously, has so realized concrete uninterrupted pumping.
During anti-pump, the concrete cylinder that is in suction stroke (suction) is communicated with distributing valve, is in the concrete cylinder that pushes stroke (pumping) and is communicated with, thereby the concrete in the pipeline is drawn back hopper with hopper.
The concrete pumping method of plugging that prevents of the present invention can directly be used in available coagulation soil pump, with the plugging phenomenon in the pumping process of releiving.Below each embodiment of the concrete pumping method of plugging that prevents of the present invention is described.
First embodiment
Fig. 4 shows the flow chart according to first embodiment of concrete pumping method of the present invention.In conjunction with reference to Fig. 2 to Fig. 4, this concrete pumping method comprises S202: in the process of material such as termination of pumping, make the distributing valve of concrete pump and concrete piston back and forth movable repeatedly, the concrete in the hopper is loosened; S204: adopt first pump displacement and the first pumping thrust to carry out concrete pumping, and utilize pressure transducer testing pump pressurization pressure; S206: judge whether the pumping pressure that detects surpasses threshold value? S208: if the pumping pressure that detects surpasses threshold value, then adopt second pump displacement to make first scheduled time of concrete pumping, utilize pressure transducer testing pump pressurization pressure again less than first pump displacement; S210: judge whether the pumping pressure that detects surpasses threshold value? S212:, then adopt greater than the second pumping thrust of the first pumping thrust and carry out concrete pumping if surpass threshold value.
Particularly, controller is monitored pipeline pressure in real time by pumping pressure sensor 117, and when plugging will take place, the pipeline mounted pump pressurization pressure can increase, pressure transducer 117 can be given controller 119 with this signal feed back, and controller 119 is directed to the following measure of releiving of different mining of pumping state:
1, opens pump material alive: in the process of material such as pumping system termination of pumping, allow the tilt cylinder teeter allow for 2-3 time the concrete material in the hopper loosening, control the master cylinder piston longitudinally-moving again and allow for 2-3 time the concrete material in the master cylinder loosening, when this will prevent to start because the generation of the plugging phenomenon that the concrete of gelling brings.Preferably, the value of monitoring pumping pressure sensor when pumping starts when the pumping pressure value surpasses predetermined value, opens pump material alive again.
2, pumping process is releived automatically: in the pumping process, if the plugging phenomenon takes place, the value of pumping pressure sensor can increase, this moment is under the prerequisite that does not change engine output, control system reduces pump displacement, take the mode of slow-speed pumping to dredge, after pumping pressure recovers normally, recover former pump displacement again to improve rate of pumping.
3, automatic switchover pumping state: if the plugging phenomenon still is not resolved after reducing pump displacement, controller is outputted to high pressure pumping state with control so, take the mode of high pressure pumping to strengthen the thrust that acts on master cylinder, allow the plugging phenomenon be alleviated.
During the low pressure pumping, low-voltage solenoid valve 127 gets electric, and hydraulic oil is from rod chamber 112 oil-feeds of master cylinder 111; During the high pressure pumping, high-pressure solenoid valve 125 gets electric rodless cavity 114 oil-feeds of then controlling hydraulic oil from master cylinder 111, thereby can control changing to high pressure conditions from low-pressure state of pumping system.
In first embodiment, detect pumping pressure when too high at pumping startup control system device, control distributing valve and master cylinder move back and forth and dredge concrete in the concrete cylinder of living; In the pumping process, can reduce the hydraulic fluid flow rate that enters master cylinder by control main pump discharge capacity Proportional valve when too high and make pumping switch at a slow speed state the plugging situation is releived when controller detects pumping pressure; When the pumping of float amount can't solve the plugging state, then control high-pressure solenoid valve and get electricly, the pumping state is switched to high pressure conditions alleviate plugging.
Second embodiment
Fig. 5 shows the flow chart according to second embodiment of concrete pumping method of the present invention.Present embodiment and first embodiment's difference are: employing step S209 and S211 replace step S208 and S210 and the S212 among first embodiment.Wherein, step S209: if the pumping pressure that detects greater than threshold value, then adopts less than second pump displacement of first pump displacement with greater than second second scheduled time of pumping thrust pumping of the first pumping thrust; Step S211: after second scheduled time, side by side or in tandem return to first pump displacement and the first pumping thrust, be about to first pump displacement and be increased to first pump displacement, the second pumping thrust is reduced to the first pumping thrust.
In the present embodiment,, not only reduce pump displacement, improve pumping thrust simultaneously, so after pumping a period of time, side by side or in tandem reduce pump displacement and pumping thrust if when the plugging phenomenon takes place.
Fig. 6 shows according to the releive handling process of method of first of plugging that prevents in the concrete pumping process of the present invention, and as shown in Figure 6, originally the method for releiving may further comprise the steps: S302: in the concrete pumping process, implement the testing pump pressurization pressure; S304: judge that detected pumping pressure is greater than threshold value? S306:, then reduce pump displacement if greater than threshold value; S308: after this, continue to judge whether pumping pressure surpasses threshold value? S308:, then improve pumping thrust if greater than threshold value.
Releive in the method first, testing pump pressurization pressure in real time is if find that pumping pressure is higher than threshold value, then reduce pump displacement, the testing pump pressurization pressure is normal if pumping pressure recovers again, then recover original pump displacement, otherwise improve pumping thrust, with the plugging phenomenon of releiving.
Fig. 7 shows according to the releive handling process of method of second of plugging that prevents in the concrete pumping process of the present invention, as shown in Figure 7, method and the shown in Figure 6 first method difference of releiving of originally releiving is: adopt step S307 and S309 to replace step S306, S308 and S310.Wherein, step S307: reduce pump displacement simultaneously and improve pumping thrust; S309: so, after pumping a period of time, simultaneously or recover original pump displacement and pumping thrust in tandem.
Releive in the method second, the testing pump pressurization pressure if find that pumping pressure is higher than threshold value, then reduces pump displacement and improves pumping thrust in real time, so after pumping a period of time, then recovers original pump displacement and pumping thrust, with the plugging phenomenon of releiving.
In sum, the present invention has taken into full account various operating modes and the plugging phenomenon has been carried out pretreatment, so, can reduce or alleviate the plugging phenomenon effectively.The anti-plugging measure of available coagulation soil pump is comparatively simple, if only automatic anti-pump is back and forth several when the pumping superpressure, does not often have actual effect.And lack the processing that plugging is expected, do not consider that the plugging that causes owing to concrete coagulation may in waiting material process.
The above is the preferred embodiments of the present invention only, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. a concrete pumping method that prevents plugging is characterized in that, may further comprise the steps:
Adopt first pump displacement and the first pumping thrust to carry out concrete pumping, and utilize pressure transducer testing pump pressurization pressure;
When the described pumping pressure that detects surpasses threshold value, adopt second pump displacement to make first scheduled time of concrete pumping less than described first pump displacement; And
After described first scheduled time, if the pumping pressure that detects then is increased to described first pump displacement with described second pump displacement in normal range (NR); If the described pumping pressure that detects not in normal range (NR), then adopts on the basis of keeping described second pump displacement and carries out concrete pumping greater than the second pumping thrust of the described first pumping thrust.
2. concrete pumping method according to claim 1, it is characterized in that, before described employing first pump displacement and the first pumping thrust are carried out the step of concrete pumping, also be included in the distributing valve and back and forth movable repeatedly the step of concrete piston that make concrete pump in the process of material such as termination of pumping so that the concrete in the hopper is loosened.
3. concrete pumping method according to claim 1 is characterized in that, the described first pumping thrust is corresponding with the rod chamber oil-feed of the master cylinder of concrete pump, and the described second pumping thrust is corresponding with the rodless cavity oil-feed of described master cylinder.
4. a concrete pumping method that prevents plugging is characterized in that, may further comprise the steps:
Adopt first pump displacement and the first pumping thrust to carry out concrete pumping, and utilize pressure transducer to detect described pumping pressure;
When described pumping pressure surpasses threshold value, adopt less than second pump displacement of described first pump displacement with greater than the second pumping thrust of the first pumping thrust and make second scheduled time of concrete pumping; And
After described second scheduled time, simultaneously or carry out following two operations in tandem: described second pump displacement is increased to first pump displacement, the second pumping thrust is reduced to the described first pumping thrust.
5. concrete pumping method according to claim 4 is characterized in that, also is included in before the pumping, makes the distributing valve and the back and forth movable repeatedly step so that the concrete in the hopper is loosened of concrete piston of concrete pump.
6. concrete pumping method according to claim 4 is characterized in that, the described first pumping thrust is corresponding with the rod chamber oil-feed of the master cylinder of concrete pump, and the described second pumping thrust is corresponding with the rodless cavity oil-feed of described master cylinder.
7. method of releiving that in the concrete pumping process, prevents plugging, it is characterized in that, in the concrete pumping process, the testing pump pressurization pressure is higher than threshold value as if described pumping pressure in real time, then reduce pump displacement, after this, normal if described pumping pressure recovers, then recover original pump displacement, otherwise improve pumping thrust, with the plugging phenomenon of releiving.
8. the method for releiving that prevents plugging in the concrete pumping process is characterized in that, in the concrete pumping process, real-time testing pump pressurization pressure, if described pumping pressure is higher than threshold value, then reduces pump displacement and improve pumping thrust, with the plugging phenomenon of releiving.
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Cited By (14)
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CN102841567A (en) * | 2012-09-28 | 2012-12-26 | 三一重工股份有限公司 | Pump truck, dredging control system and dredging control method thereof |
CN104454483A (en) * | 2014-11-20 | 2015-03-25 | 徐州徐工施维英机械有限公司 | Method and system for controlling load viscosity and pumping equipment |
CN106017401A (en) * | 2016-06-13 | 2016-10-12 | 上海建工集团股份有限公司 | Monitoring device and monitoring and judging method for obstruction of delivery pipe for superhighly pumping concrete |
CN106404274A (en) * | 2016-09-27 | 2017-02-15 | 中建三局集团有限公司 | Wireless monitoring technology based early warning system and method for high-rise floor construction pump pipe clogging |
CN109579903A (en) * | 2018-11-16 | 2019-04-05 | 中联重科股份有限公司 | Method and device for diagnosing pipe blockage of concrete equipment |
CN110173278A (en) * | 2019-04-29 | 2019-08-27 | 安百拓(南京)建筑矿山设备有限公司 | The pumping control method of wet-spraying machine |
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CN113775499A (en) * | 2021-08-28 | 2021-12-10 | 张福民 | Concrete processing pumping equipment with built-in stone crushing structure |
CN114233599A (en) * | 2021-11-25 | 2022-03-25 | 徐州徐工施维英机械有限公司 | Concrete pumping machine and control method for preventing pipe blockage thereof |
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CN109579903A (en) * | 2018-11-16 | 2019-04-05 | 中联重科股份有限公司 | Method and device for diagnosing pipe blockage of concrete equipment |
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CN114922819A (en) * | 2022-05-23 | 2022-08-19 | 中联重科股份有限公司 | Identification method of newly transported concrete in pumping equipment and pumping control method |
CN114922819B (en) * | 2022-05-23 | 2023-01-31 | 中联重科股份有限公司 | Identification method of newly transported concrete in pumping equipment and pumping control method |
CN115013277A (en) * | 2022-06-20 | 2022-09-06 | 中联重科股份有限公司 | Method and device for determining pumpability of material and pumping control method and device |
CN114909281A (en) * | 2022-06-20 | 2022-08-16 | 中联重科股份有限公司 | Method and device for determining pumpability of material and pumping control method and device |
CN114909281B (en) * | 2022-06-20 | 2023-12-22 | 中联重科股份有限公司 | Method and device for determining pumpability of material and pumping control method and device |
CN115013277B (en) * | 2022-06-20 | 2024-02-02 | 中联重科股份有限公司 | Method and device for determining pumpability of material and pumping control method and device |
CN116816654A (en) * | 2023-07-14 | 2023-09-29 | 睢宁兴港商砼有限公司 | Intelligent control system of concrete delivery pump |
CN116816654B (en) * | 2023-07-14 | 2023-11-17 | 睢宁兴港商砼有限公司 | Intelligent control system of concrete delivery pump |
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