One kind disappears gap type weak solid lifter active-tooth transmission in real time
Technical field
The present invention relates to a kind of active-tooth transmission, particularly to push-rod oscillating tooth decelerator disappear gap method design with grind
Study carefully.
Background technology
Oscillating Tooth Gear Reducer has high transmission accuracy, gearratio is big, gearratio is stable, moment of torsion is big, noise is little, small volume etc. is excellent
Point, due to its superior transmission performance, movable teeth reducer is widely used in light industry.But in active-tooth transmission, push rod
Oscillating tooth is coordinated for gap with the cooperation of centre wheel and shock wave device, and itself just has gap, and in the backhaul stage, meeting and shock wave device have short
Temporary separation, under the impetus of shock wave device, when push-rod oscillating tooth is engaged with centre wheel, shock wave device again, will produce impact;
In addition, in transmission process, the abrasion of oscillating tooth Meshing Pair, subtracts so that impact phenomenon becomes apparent from than more serious in transmission process
Fast device also can produce larger return difference so that transmission performance reduces, and reduces the service life of decelerator.
Content of the invention
It is an object of the invention to provide a kind of slow down abrasion, the gap that disappears in real time and the effect slowing down impact, improve decelerator
Service life the gap type that disappears in real time weak solid lifter active-tooth transmission.
The invention mainly comprises weak solid lifter oscillating tooth, bearing B, input shaft end cap, frame end cap, input shaft, key B, five
The spliced shock wave device of section, bearing B, axle sleeve, oscillating tooth carrier, bearing A, frame, centre wheel, oscillating tooth carrier end cap, bolt, key A, output shaft
And bearing.
Wherein, weak solid lifter oscillating tooth includes upper push-rod, circumferential clasp, spring, lower push-rod, cylinder boss A, cylinder boss
B, bearing A, bearing B, bearing pin A and bearing pin B.Upper push-rod is the channel steel type of lateral opening, and the Meshing Pair end of upper push-rod is provided with one group
The mutually corresponding through hole in position, the contact jaw of upper push-rod is provided with an axially extending bore, and the inside of axially extending bore is provided with circumferential clasp.
The diameter of the axially extending bore of upper push-rod contact jaw is identical with the internal diameter of spring.Lower push-rod is the channel steel type of lateral opening, lower push-rod
Meshing Pair end be provided with the mutually corresponding through hole in one group of position, it is convex that the contact jaw of lower push-rod is provided with the different cylinder of two-layer diameter
Platform, respectively cylinder boss A and cylinder boss B, the diameter of cylinder boss A is identical with the external diameter of spring, the diameter of cylinder boss B
Identical with the diameter of the circumferential clasp of upper push-rod.Cylinder boss B is plugged in the circumferential clasp of upper push-rod, and spring is socketed in cylinder
On boss B, one end of spring is adjacent with the circumferential clasp of upper push-rod.It is equipped with one in the Meshing Pair end of upper push-rod and lower push-rod
Individual bearing, respectively bearing A and bearing B, bearing pin A is plugged in the through hole in the middle part of the end of engagement through hole of upper push-rod and bearing A, pin
Axle B is plugged in the through hole in the middle part of the end of engagement through hole of lower push-rod and bearing B.Input shaft end cap passes through bolt phase with frame end cap
Even, bearing B is connected with frame end cap.The side of input shaft is connected with bearing, and the other end of input shaft passes through key B and five sections of splicings
Formula shock wave device connects.It is provided with axle sleeve between five sections of spliced shock wave devices and bearing B.The side of oscillating tooth carrier is connected with bearing A, axle
Hold A to be connected with frame.Weak solid lifter oscillating tooth is located in the guide groove of oscillating tooth carrier, weak solid lifter oscillating tooth and centre wheel, five sections
Spliced shock wave device forms Meshing Pair.Oscillating tooth carrier is bolted with oscillating tooth carrier end cap.Oscillating tooth carrier passes through key A and output shaft
Side is connected, and the opposite side of output shaft is connected with bearing, and bearing is connected with frame, and frame is connected by bolt with centre wheel.
The theoretic profile of five sections of spliced shock wave devices of the present invention is made up of five sections of spliced equation curves, five sections
The rise part of spliced shock wave device is divided into boost phase, constant velocity stage and decelerating phase three part, the tooth profile equation of backhaul with
The tooth profile equation of rise is symmetrical.The displacement equation formula of five sections of spliced shock wave device a cycles is:
To the rectangular equation of the theoretic profile curve of five sections of spliced shock wave devices it is as available from the above equation:
In formula, x, y are the horizontal stroke of five sections of spliced shock wave devices, ordinate, s1For the displacement of five sections of spliced shock wave devices, θ is
Corner, h is the stroke of five sections of spliced shock wave devices, and ω is coefficient of angularity, and φ is the angle corresponding to rise, i.e. cycle T=2
φ, φ1For the termination point of first paragraph, and 2 π=ω φ1, φ=b φ1, b is an integer more than 2, and R is five sections of splicings
The base radius of formula shock wave device.
The pitch curve equation of centre wheel of the present invention is to be changed by the pitch curve equation of five sections of spliced shock wave devices
Become base radius and obtain after the cycle.The equation formula of centre wheel (7) a cycle is:
In formula, the horizontal stroke of wheel, ordinate centered on X, Y, l is that the weak upper push-rod of solid lifter oscillating tooth is connect with the end face of lower push-rod
The centre-to-centre spacing of bearings at both ends when tactile, R is the base radius of five sections of spliced shock wave devices, and θ is corner, s1' centered on wheel displacement,
Its expression formula and s1Expression formula and parameters relationship completely the same, wherein φ1=(i-1) φ1′.
The stage casing of five sections of spliced shock wave device rises of patent of the present invention is uniform motion, no acceleration so that weak rigidity
Internal force suffered by push-rod oscillating tooth reduces, so that the frictional force of weak solid lifter oscillating tooth and centre wheel and five sections of spliced shock wave devices
Reduce, and, weak solid lifter oscillating tooth two ends use bearing A, change sliding friction is rolling friction, significantly slows down push-rod oscillating tooth and nibbles
Close secondary abrasion.
The present invention use when, equipped with spring so that push-rod oscillating tooth has weak rigidity inside push-rod oscillating tooth, spring when initial
It is in compressive state, in the backhaul stage, spring section recovers so that push-rod oscillating tooth remains and the connecing of centre wheel and shock wave device
Touch, when spring is compressed again, under the cushioning effect of elastic force, active force when upper push-rod is contacted with lower push-rod reduces, and plays
Reduce the effect of impact.So that push-rod oscillating tooth under the collective effect of five sections of spliced shock wave devices and weak solid lifter oscillating tooth
Abrasion is reduced, and improves the transmission performance of push-rod oscillating tooth decelerator, extends the service life of decelerator.
The present invention compared with prior art has the advantage that:Abrasion, the gap that disappears in real time and the effect slowing down impact can be slowed down,
Improve the service life of decelerator.
Brief description
Fig. 1 is that the present invention disappears the profile of gap type weak solid lifter movable teeth reducer in real time.
Fig. 2 is weak solid lifter oscillating tooth structure chart.
Fig. 3 primary structure schematic diagram.
The spliced shock wave device schematic diagram of five sections of Fig. 4.
Fig. 5 is upper push-rod schematic diagram.
Fig. 6 is lower push-rod schematic diagram.
Fig. 7 is centre wheel schematic diagram.
Fig. 8 is the stroke schematic diagram of shock wave device a cycle.
Fig. 9 is the class speed schematic diagram of shock wave device a cycle.
Figure 10 is the class acceleration schematic diagram of shock wave device a cycle.
Figure 11 is class degree of the quivering schematic diagram of shock wave device a cycle.
In above-mentioned accompanying drawing:1. output shaft, 2. bearing, 3. key A, 4. bearing A, 5. frame, 6. oscillating tooth carrier, 7. centre wheel,
8. frame end cap, 9. bearing A, 10. upper push-rod, 11. springs, 12. lower push-rods, 13. bearing pin B, 14. 5 sections of spliced shock wave devices,
15. input shaft end caps, 16. key B, 17. axle sleeves, 18. input shafts, 19. bearing B, 20. bolts, 21. oscillating tooth carrier end caps, 22. bearings
B, 23. bearing pin A.
Specific embodiment
In the simplified schematic diagram of the present invention shown in Fig. 1 to Fig. 7, weak solid lifter oscillating tooth include upper push-rod, circumferential clasp,
Spring, lower push-rod, cylinder boss A, cylinder boss B, bearing A, bearing B, bearing pin A and bearing pin B.Upper push-rod 10 is lateral opening
Channel steel type, the Meshing Pair end of upper push-rod is provided with the mutually corresponding through hole in one group of position, and the contact jaw of upper push-rod is provided with an axial direction
Through hole, the inside of axially extending bore is provided with circumferential clasp.The internal diameter phase of the diameter of the axially extending bore of upper push-rod contact jaw and spring 11
With.Lower push-rod 12 is the channel steel type of lateral opening, and the Meshing Pair end of lower push-rod is provided with the mutually corresponding through hole in one group of position, under push away
The contact jaw of bar is provided with the different cylinder boss of two-layer diameter, respectively cylinder boss A and cylinder boss B, and cylinder boss A's is straight
Footpath is identical with the external diameter of spring, and the diameter of cylinder boss B is identical with the diameter of the circumferential clasp of upper push-rod.Cylinder boss B grafting
In the circumferential clasp of upper push-rod, spring is socketed on cylinder boss B, and one end of spring is adjacent with the circumferential clasp of upper push-rod.
It is equipped with a bearing, respectively bearing A9 and bearing B22, bearing pin A23 grafting in the Meshing Pair end of upper push-rod and lower push-rod
In the through hole in the middle part of the end of engagement through hole and bearing A of upper push-rod, bearing pin B13 is plugged on end of engagement through hole and the bearing of lower push-rod
In through hole in the middle part of B19.Input shaft end cap 15 is connected by bolt with frame end cap 8, and bearing B is connected with frame end cap 8.Input
The side of axle is connected with bearing, and the other end of input shaft 18 is connected with five sections of spliced shock wave devices 14 by key B16.Spell at five sections
Connect and between formula shock wave device and bearing 19, be provided with axle sleeve 17.The side of oscillating tooth carrier 6 is connected with bearing A4, and bearing A is connected with frame 5
Connect.Weak solid lifter oscillating tooth is located in the guide groove of oscillating tooth carrier 6, weak solid lifter oscillating tooth and 7, five sections of spliced shock wave devices of centre wheel
Composition Meshing Pair.Oscillating tooth carrier is connected by bolt 20 with oscillating tooth carrier end cap 21.Oscillating tooth carrier passes through the side phase of key A3 and output shaft 1
Even, the opposite side of output shaft is connected with bearing 2, and bearing is connected with frame, and frame is connected by bolt with centre wheel 7.
Five sections of spliced shock wave devices of the present invention are that three teeth are poor, its cycle,Stroke h=4mm, constant b=5, that is,
The corner of boost phase,Coefficient of angularity ω=30, numerical value is brought in formula and can be obtained, five sections of spliced shock wave devices
Displacement equation is:
The base radius R=50mm of five sections of spliced shock wave devices, by s1Expression formula bring in transverse and longitudinal coordinate expression formula i.e.
The pitch curve coordinate of five sections of spliced shock wave device a cycles can be tried to achieve, the radius r=5mm of bearing A, further according to interior equidistant song
Line principle just can get the cam profile of five sections of spliced shock wave devices.
For 5, that is, center tooth number is 12 to the co-rotating transmission of this decelerator ratio, centre wheel cycleRigidity
The l=40mm during end contact of the upper push-rod of push-rod oscillating tooth and lower push-rod, thus can obtain the pitch curve coordinate of centre wheel, then root
The cam profile of centre wheel can be obtained according to outer equidistant principle.
Obtained by Fig. 8,9,10,11, the class speed of five sections of spliced shock wave devices, class acceleration, class degree of quivering are continuous change
Change, i.e. cam principle no rigid shock, also no soft impulse.Rise stage casing weak solid lifter oscillating tooth is uniform motion, no accelerates
Degree, suffered internal force is less.
This decelerator ensures the biography of decelerator under the collective effect of weak solid lifter oscillating tooth and five sections of spliced shock wave devices
Dynamic performance, the service life of prolonged deceleration device.