CN106402360A - Speed reducer for self-cleaning of metal impurities - Google Patents

Speed reducer for self-cleaning of metal impurities Download PDF

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Publication number
CN106402360A
CN106402360A CN201611040524.9A CN201611040524A CN106402360A CN 106402360 A CN106402360 A CN 106402360A CN 201611040524 A CN201611040524 A CN 201611040524A CN 106402360 A CN106402360 A CN 106402360A
Authority
CN
China
Prior art keywords
high magnetic
magnetic absorption
metal impurities
decelerator
absorption rod
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611040524.9A
Other languages
Chinese (zh)
Inventor
程道来
范建祥
纪林章
石钢
曹国晋
贾玉琛
赵锋锋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Institute of Technology
Original Assignee
Shanghai Institute of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Institute of Technology filed Critical Shanghai Institute of Technology
Priority to CN201611040524.9A priority Critical patent/CN106402360A/en
Publication of CN106402360A publication Critical patent/CN106402360A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0402Cleaning of lubricants, e.g. filters or magnets

Abstract

The invention proposes a speed reducer for self-cleaning of metal impurities. The speed reducer comprises a closed shell, and a transmission mechanism and at least one high-magnetism absorbing mechanism arranged in the closed shell; and each high-magnetism absorbing mechanism includes a high-magnetism absorbing rod, a positioning module and a seal connecting module, wherein the high-magnetism absorbing rod is arranged in the closed shell, is positioned at the lower approaching part of the engaged part of the transmission mechanism, and is used for absorbing the metal impurities generated by the engaged part; the positioning module is used for positioning the high-magnetism absorbing rod, and is connected to the closed shell; and the seal connecting module is used for fixing the positioning module on the closed shell and sealing the connected parts of two ends of the positioning module. The speed reducer can effectively absorb metal falling objects without entering the engaged surface along with lubricating oil, so that the damage of the engaged surface is prevented, and the speed reducer is effectively protected.

Description

The decelerator of self-cleaning metal impurities
Technical field
The present invention relates to decelerator technology, more particularly, to a kind of decelerator of self-cleaning metal impurities.
Background technology
Decelerator is the independent type closed driving device between prime mover and working machine, in prime mover and working machine or execution Play coupling rotating speed and the effect of transmission torque, for reducing rotating speed and increasing torque, to meet need of work, existing between mechanism Apply extremely wide in generation machinery.Application industry mainly includes lifting transport, cement building material, heavy mine, metallurgy, electric power and boat The national economy such as clean ship use and the every field of national defense industry.
For a long time, due to the major part gear in decelerator, at work especially in some heavy duties with for a long time Under conditions of work, the metal impurities such as iron filings can be produced, cause decelerator abrasion, fatigue equivalent, gluing, fatigue to fracture with overload Etc. failure mode, bring impact to the normal work of decelerator, cause vibration and noise, professional factory need to be sent to repair.So i.e. The impact normally using is caused also to bring the cost of plant maintenance.
Content of the invention
The technical problem to be solved is to provide a kind of decelerator of self-cleaning metal impurities, can effective ADSORPTION OF GOLD Belong to cast, do not enter mating surface followed by lubricating oil, it is to avoid the field of conjugate action thus results in destruction, thus effective protection is slowed down Device.
For solving the above problems, the present invention proposes a kind of decelerator of self-cleaning metal impurities, including:Closing housing, and Transmission mechanism and at least one high magnetic absorption mechanism located at described enclosure;Often described high magnetic absorption mechanism bag Include:
High magnetic absorption rod, is arranged in described closing housing, and is located at the lower section of the site of engagement of described transmission mechanism Near position, in order to adsorb the metal impurities of site of engagement generation;
Positioning component, in order to position described high magnetic absorption rod, and is connected on described closing housing;
Sealing connecting component, in order to be fixed on described positioning component on closing housing, and seals described positioning component Two ends connecting portion.
According to one embodiment of present invention, described positioning component includes:Multidiameter, guide post and sleeve;Described high magnetic Property adsorbing bar has the axis hole of insertion;
Described multidiameter wears the axis hole of described high magnetic absorption rod, and in ladder position and described high magnetic absorption rod mistake It is full of cooperation, one end that described sleeve does not have ladder position from described multidiameter penetrates and by described high magnetic absorption rod compression, Realize the axially position of high magnetic absorption rod;Described guide post coordinates the protruding parts of high magnetic absorption rod, realizes high magnetic and inhales Attached rod circumferentially positioned.
According to one embodiment of present invention, the relative both sides housing wall of described closing housing offers perforation;Described The two ends of multidiameter respectively penetrate perforation and connect described closing housing.
According to one embodiment of present invention, described sealing connecting component includes sealing-plug, and sealing is used for penetrating described rank Terraced axle has the perforation of ladder position one end, and is fixedly connected the side housing wall of this perforation.
According to one embodiment of present invention, the perforation having ladder position one end for penetrating described multidiameter includes one Flare openings and straight hole portion that body connects;Described multidiameter has ladder position one end and penetrates straight hole portion simultaneously from flare openings It is fixed in described straight hole portion.
According to one embodiment of present invention, described sealing connecting component includes:End cover, exterior seal ring, guide ring, Inner seal ring, is arranged at described multidiameter and does not have at the perforation of ladder position one end;
Outer shroud position and the exterior seal ring of guide ring are connected, and the inner ring position of guide ring is with inner seal ring cooperation even Connect;One end that guide ring side does not have ladder position with described multidiameter is connected;
It is used for penetrating described multidiameter and not having, inside the perforation of ladder position one end, there is back-up ring;Described end cover from Inwardly exterior seal ring, guide ring, inner seal ring sealing are pressed on the back-up ring of this perforation, and are detachably connected envelope outside perforation Closed shell body.
According to one embodiment of present invention, described exterior seal ring and described inner seal ring are high elastic rubber material, institute State exterior seal ring and described inner seal ring diametrically can elastic telescopic, to be installed in the perforation of different pore size.
According to one embodiment of present invention, the cross section of described high magnetic absorption rod is in X-type.
According to one embodiment of present invention, described guide post is two guide posts, is axially disposed within the high magnetic absorption of X-type The middle both sides position of rod, is supported by closing housing, in order to guide described high magnetic absorption rod to enter described multidiameter, and makes institute State high magnetic absorption rod circumferentially positioned.
According to one embodiment of present invention, also include high magnetic absorption bar type dipstick, sealing is plugged in described closing shell On body, in order to detect the lubricating oil liquid level in closing housing;The chi body of high magnetic absorption bar type dipstick adopts high magnetic material Material is made.
After technique scheme, the present invention has the advantages that compared to existing technology:
When decelerator in the course of the work, metal impurities such as abrasion iron filings that mesh regional produces can and lubricating oil be blended in Together, when lubricating oil is dropped in high magnetic absorption rod, using the magnetic absorption effect of high magnetic absorption rod, can effectively by The absorption of these metal casts, on the high magnetic absorption rod being arranged in each site of engagement, does not enter gear followed by lubricating oil Mating surface, it is to avoid gear field of conjugate causes to destroy again, thus effective protection decelerator.
Brief description
Fig. 1 is the structural representation of the decelerator of self-cleaning metal impurities of the embodiment of the present invention;
Fig. 2 is the cross-sectional structure schematic diagram of the high magnetic absorption rod of the A-A direction cutting of Fig. 1;
Fig. 3 is the cross-sectional structure schematic diagram of the exterior seal ring of the embodiment of the present invention;
Fig. 4 is the cross-sectional structure schematic diagram of the inner seal ring of the embodiment of the present invention.
In figure description of symbols:
1- end cover bolt, 2- end cover, 3- pad, 4- exterior seal ring, 5- guide ring, 6- inner seal ring, 7- set Cylinder, 8- guide post, 9- high magnetic absorption rod, 10- multidiameter, 11- closing housing, 41- exterior seal ring inner groove, 61- interior sealing Circle outer groove.
Specific embodiment
Understandable for enabling the above objects, features and advantages of the present invention to become apparent from, below in conjunction with the accompanying drawings to the present invention Specific embodiment be described in detail.
Elaborate a lot of details in order to fully understand the present invention in the following description.But the present invention can be with Much it is different from alternate manner described here to implement, those skilled in the art can be in the situation without prejudice to intension of the present invention Under do similar popularization, therefore the present invention is not embodied as being limited by following public.
Referring to Fig. 1, the decelerator of the self-cleaning metal impurities of the embodiment of the present invention, including:Closing housing 11, and located at envelope Transmission mechanism within closed shell body 11 and at least one high magnetic absorption mechanism.Other desired mechanism can also be set in decelerator Or part etc., transmission mechanism can be for example to be enclosed in the gear drive of (closing housing 11) or worm-drive in reduction-gear housing body Or the part that gear and worm-drive are formed, site of engagement can refer to gear and gear, gear and worm screw, worm screw and worm screw it Between site of engagement etc., in general, in decelerator, have multiple site of engagement.
According to embodiments of the present invention, a high magnetic absorption mechanism can be respectively provided with each site of engagement of decelerator, but Without limitation.Preferably, a high magnetic absorption mechanism can be respectively provided with the speed end of decelerator, middling speed end, low speed end.
Mei Gao magnetic absorption mechanism at least includes:High magnetic absorption rod 9, positioning component, sealing connecting component.
High magnetic absorption rod 9 be arranged on closing housing 11 in, and be located at transmission mechanism site of engagement lower section near portion Position, is such as the lower section two gear meshing portions positions, certainly better the closer to site of engagement, as long as not affecting the normal of gear Work.When site of engagement generates and has metal cast, high magnetic absorption rod 9 can be with adsorbing metal cast.Due to height Magnetic absorption rod 9 materials be magnetic material, when decelerator wear and tear at work the metal impurities such as iron filings occur when, using high magnetic Adsorbing bar 9 magnetic can hold the metal impurities such as iron filings.
Positioning component is used for high magnetic absorption rod 9 positioning so that high magnetic absorption rod 9 can be fixed and in the course of work In the stable lower position in site of engagement.Positioning component is connected on closing housing 11.Sealing connecting component is by positioning component It is fixed on closing housing 11, and seal the two ends connecting portion of positioning component so that two ends connecting portion will not permeability.
Referring to Fig. 1 and Fig. 2, positioning component includes:Multidiameter 10, guide post 8 and sleeve 7.High magnetic absorption rod 9 has and passes through Logical axis hole.Multidiameter 10 wears in the axis hole of high magnetic absorption rod 9, runs through high magnetic absorption rod 9.Multidiameter 10 is in ladder Position and high magnetic absorption rod 9 interference fit, play the effect of high magnetic absorption rod 9 one end axial limitings.Sleeve 7 is from multidiameter 10 one end without ladder position penetrate and by high magnetic absorption rod 9 compression, play high magnetic absorption rod 9 other end axially fixed The effect of position.Protruding parts is also had on high magnetic absorption rod 9, protruding parts concrete shape and position are without limitation.Guiding Bar 8 coordinates the protruding parts of high magnetic absorption rod 9 so that high magnetic absorption rod 9 cannot circumferentially rotate, and realizes high magnetic absorption rod 9 circumferentially positioned.
With continued reference to Fig. 1, close and offer perforation on the relative both sides housing wall of housing 11.The two ends of multidiameter 10 are respectively Penetrate perforation and connect closing housing 11.Multidiameter 10 connects closing housing 11 by sealing connecting component after passing through perforation, permissible It is easy to high magnetic absorption rod 9 is installed in closing housing, and easy to disassemble, be conducive to the impurity of high magnetic absorption rod 9 to clear up And change.
Sealing connecting component at least includes sealing-plug 12.This sealing-plug 12 is used for being tightly connected the one end of multidiameter 10 Position is naturally it is also possible to be used for being tightly connected the two-end part of multidiameter 10.In the present embodiment, sealing-plug 12 sealing is used for penetrating Multidiameter 10 has the perforation of ladder position one end.One side multidiameter 10 is inserted into wearing of the side housing wall of closing housing 11 Kong Shang, another aspect sealing-plug 12 is fixedly connected the side housing wall of this perforation.Spiral shell can be passed through between sealing-plug 12 and housing wall Fitting screws tight fixation.
Preferably, penetrating the perforation with ladder position one end of multidiameter 10, that is, the perforation of connection sealing-plug 12, Flare openings including integrally connected and straight hole portion.Multidiameter 10 has ladder position one end and penetrates straight hole from flare openings Portion is simultaneously fixed in straight hole portion.When connecting due to high magnetic absorption mechanism, need to extend in closing housing 11, right with boring a hole Connect, thus flare openings are conducive to the rapid-aligning of multidiameter 10, and straight hole portion then can avoid multidiameter 10 in perforation Rock, play fixation.
Referring to Fig. 1, sealing connecting component includes:End cover 2, exterior seal ring 4, guide ring 5, inner seal ring 6.Sealed end Lid 2, exterior seal ring 4, guide ring 5, inner seal ring 6 are arranged at multidiameter 10 and do not have at the perforation of ladder position one end, when So, the other end of multidiameter 10 can also arrange these parts.
Inner ring position (inside ring) and the inner seal ring 6 of guide ring 5 are connected, and the outer shroud position of guide ring 5 is (outside ring Side) it is connected with exterior seal ring 4, realize better seal effect.Referring to Fig. 3, exterior seal ring 4 preferably sets on inside edge There is exterior seal ring inner groove 41 inwardly, be tightly connected for mating with the outer ring portion of guide ring 5.Referring to Fig. 4, inner seal ring 6 are preferably provided with inner seal ring outer groove 61 outwardly on outer ledge, for mating sealing with the annular inner portion of guide ring 5 even Connect.Guide ring 5 side, the preferably inner side of inner seal ring 6, the one end not having ladder position with multidiameter 10 is connected, and realizes The fixation at this end of multidiameter 10 in the mounted state.
Referring to Fig. 1, close to be used on housing 11 penetrating multidiameter 10 not having and have inside the perforation of ladder position one end Back-up ring.Exterior seal ring 4, guide ring 5, inner seal ring 6 are inwardly sealed the gear being pressed on this perforation outside perforation by end cover 2 On circle, realize the sealing of this perforation, end cover 2 is detachably connected closing housing 11, for example, can pass through end cover bolt 1 Be spirally connected seal casinghousing 11, is additionally provided with pad 3 so that connecting portion uniform force between end cover 2 and closing housing 11, close Envelope is more preferably.
Setting exterior seal ring 4, guide ring 5, these discrete parts of inner seal ring 6, so that high magnetic absorption rod 9 Hes The dismounting of positioning component is more convenient, and is all connected with sealing ring on guide ring 5 inner and outer ring, and sealing reaches most preferably, outside Portion is sealedly connected by end cover 1 again, strengthens sealing property further, prevents internal lubrication oil seepage, even if repeatedly Dismount high magnetic absorption rod, still ensure that high sealing performance.
Preferably, exterior seal ring 4 and inner seal ring 6 are high elastic rubber material, due to having high resiliency, exterior seal ring 4 With inner seal ring 6 diametrically can elastic telescopic, thus size can be adjusted according to flexible situation so that guide ring 5 and outer The sealing structure that sealing ring 4, inner seal ring 6 are monolithically fabricated can be installed in the perforation of different pore size, can avoid in perforation Size has the problem that during deviation, sealing effectiveness is deteriorated, and prevents from producing permeability phenomenon in work.
Preferably, referring to Fig. 1 and Fig. 2, the cross section of high magnetic absorption rod 9 is in X-type, when decelerator in the course of the work, The metal impurities such as its abrasion iron filings and lubricating oil are blended in together, and when lubricating oil drops in X-shaped high magnetic absorption rod, X-type cuts Face region effectively expands the adsorption storage area of metal impurities.In the mounted state, a groove of X-type is towards engaging piece Position, can adsorb the metal cast with storage effectively, and the lubricating oil being difficult to be flowed washes away.
Further, in the case that the cross section of high magnetic absorption rod 9 is in X-type, the fork of X-type is exactly protruding parts, Being preferably directed bar 8 is two guide posts, is axially disposed within the middle both sides position of X-type high magnetic absorption rod 9, in order to guide high magnetic Property adsorbing bar 9 enter multidiameter 10, and make high magnetic absorption rod 9 circumferentially positioned, guide post 8 is supported by closing housing 11.Guiding Ring 5, guide post 8 material are nylon or high-strength engineering plastic, and Portable durable is difficult to get rusty.
In one embodiment, the decelerator of self-cleaning metal impurities can also include high magnetic absorption bar type dipstick (figure Not shown in).High magnetic absorption bar type dipstick sealing is plugged on closing housing 11, in order to detect the lubrication in closing housing 11 Oily liquid level, can point out fluid too high or too low, and the chi body of high magnetic absorption bar type dipstick is made using high magnetic material, Thus helping the metal impurities in adsorpting lubrication oil, it is to avoid be again introduced into site of engagement and cause to damage.
Although the present invention is open as above with preferred embodiment, it is not for limiting claim, any this area Technical staff without departing from the spirit and scope of the present invention, can make possible variation and modification, therefore the present invention Protection domain should be defined by the scope that the claims in the present invention are defined.

Claims (10)

1. a kind of decelerator of self-cleaning metal impurities is it is characterised in that include:Closing housing, and located at described closing housing Internal transmission mechanism and at least one high magnetic absorption mechanism;Often described high magnetic absorption mechanism includes:
High magnetic absorption rod, is arranged in described closing housing, and it is close to be located at the lower section of the site of engagement of described transmission mechanism Position, in order to adsorb the metal impurities of site of engagement generation;
Positioning component, in order to position described high magnetic absorption rod, and is connected on described closing housing;
Sealing connecting component, in order to be fixed on described positioning component on closing housing, and seals the two ends of described positioning component Connecting portion.
2. the decelerator of self-cleaning metal impurities as claimed in claim 1 is it is characterised in that described positioning component includes:Rank Terraced axle, guide post and sleeve;Described high magnetic absorption rod has the axis hole of insertion;
Described multidiameter wears the axis hole of described high magnetic absorption rod, and joins with described high magnetic absorption rod interference at ladder position Close, one end that described sleeve does not have ladder position from described multidiameter penetrates and by described high magnetic absorption rod compression, realizes The axially position of high magnetic absorption rod;Described guide post coordinates the protruding parts of high magnetic absorption rod, realizes high magnetic absorption rod Circumferentially positioned.
3. self-cleaning metal impurities as claimed in claim 2 decelerator it is characterised in that described closing housing relative two Perforation is offered on side body wall;The two ends of described multidiameter respectively penetrate perforation and connect described closing housing.
4. the decelerator of self-cleaning metal impurities as claimed in claim 3 is it is characterised in that described sealing connecting component includes Sealing-plug, sealing is used for penetrating the perforation that described multidiameter has ladder position one end, and is fixedly connected the side shell of this perforation Body wall.
5. the decelerator of self-cleaning metal impurities as claimed in claim 4 is it is characterised in that be used for penetrating described multidiameter tool The perforation having ladder position one end includes flare openings and the straight hole portion of integrally connected;Described multidiameter has ladder position one End penetrates straight hole portion from flare openings and is fixed on described straight hole portion.
6. the decelerator of self-cleaning metal impurities as claimed in claim 3 is it is characterised in that described sealing connecting component bag Include:End cover, exterior seal ring, guide ring, inner seal ring, are arranged at described multidiameter and do not have wearing of ladder position one end At hole;
Outer shroud position and the exterior seal ring of guide ring are connected, and inner ring position and the inner seal ring of guide ring are connected;Lead The one end not having ladder position with described multidiameter to ring side is connected;
It is used for penetrating described multidiameter and not having, inside the perforation of ladder position one end, there is back-up ring;Described end cover is from perforation Exterior seal ring, guide ring, inner seal ring sealing are inwardly pressed on the back-up ring of this perforation, and are detachably connected closing shell by outside Body.
7. the decelerator of self-cleaning metal impurities as claimed in claim 6 is it is characterised in that described exterior seal ring and described interior Sealing ring is high elastic rubber material, described exterior seal ring and described inner seal ring diametrically can elastic telescopic, to be installed to In the perforation of different pore size.
8. the decelerator of self-cleaning metal impurities as claimed in claim 1 or 2 is it is characterised in that described high magnetic absorption is excellent Cross section be in X-type.
9. the decelerator of self-cleaning metal impurities as claimed in claim 8 is it is characterised in that described guide post is two guiding Bar, is axially disposed within the middle both sides position of X-type high magnetic absorption rod, is supported by closing housing, in order to guide described high magnetic Adsorbing bar enters described multidiameter, and makes described high magnetic absorption rod circumferentially positioned.
10. the decelerator of self-cleaning metal impurities as claimed in claim 1 is it is characterised in that also include high magnetic absorption rod Formula dipstick, sealing is plugged on described closing housing, in order to detect the lubricating oil liquid level in closing housing;High magnetic absorption The chi body of bar type dipstick is made using high magnetic material.
CN201611040524.9A 2016-11-10 2016-11-10 Speed reducer for self-cleaning of metal impurities Pending CN106402360A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611040524.9A CN106402360A (en) 2016-11-10 2016-11-10 Speed reducer for self-cleaning of metal impurities

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201611040524.9A CN106402360A (en) 2016-11-10 2016-11-10 Speed reducer for self-cleaning of metal impurities

Publications (1)

Publication Number Publication Date
CN106402360A true CN106402360A (en) 2017-02-15

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070241043A1 (en) * 2006-04-12 2007-10-18 Long Charles F Device for removing contamination from a vehicle oil stream
JP2008051139A (en) * 2006-08-22 2008-03-06 Jtekt Corp Magnetic powder removing structure for power transmission for vehicle
CN201161212Y (en) * 2008-02-28 2008-12-10 宁波东力传动设备股份有限公司 Transmission mechanism case body lubricant oil iron scurf abrasive grain adsorption plant
CN204164318U (en) * 2014-09-10 2015-02-18 西安威盛电子科技股份有限公司 The ferromagnetic debris gathering-device of retarder
CN104847877A (en) * 2015-05-20 2015-08-19 资阳南车传动有限公司 Speed reducer for cement roller press
CN104995437A (en) * 2013-03-26 2015-10-21 住友重机械工业株式会社 Gear device
US20160003345A1 (en) * 2013-03-25 2016-01-07 Sumitomo Heavy Industries, Ltd. Foreign matter attracting structure

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20070241043A1 (en) * 2006-04-12 2007-10-18 Long Charles F Device for removing contamination from a vehicle oil stream
JP2008051139A (en) * 2006-08-22 2008-03-06 Jtekt Corp Magnetic powder removing structure for power transmission for vehicle
CN201161212Y (en) * 2008-02-28 2008-12-10 宁波东力传动设备股份有限公司 Transmission mechanism case body lubricant oil iron scurf abrasive grain adsorption plant
US20160003345A1 (en) * 2013-03-25 2016-01-07 Sumitomo Heavy Industries, Ltd. Foreign matter attracting structure
CN104995437A (en) * 2013-03-26 2015-10-21 住友重机械工业株式会社 Gear device
CN204164318U (en) * 2014-09-10 2015-02-18 西安威盛电子科技股份有限公司 The ferromagnetic debris gathering-device of retarder
CN104847877A (en) * 2015-05-20 2015-08-19 资阳南车传动有限公司 Speed reducer for cement roller press

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